JPH05339041A - Aqueous composition for self-leveling type cement - Google Patents
Aqueous composition for self-leveling type cementInfo
- Publication number
- JPH05339041A JPH05339041A JP17161192A JP17161192A JPH05339041A JP H05339041 A JPH05339041 A JP H05339041A JP 17161192 A JP17161192 A JP 17161192A JP 17161192 A JP17161192 A JP 17161192A JP H05339041 A JPH05339041 A JP H05339041A
- Authority
- JP
- Japan
- Prior art keywords
- formula
- weight
- parts
- pts
- cement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004568 cement Substances 0.000 title claims abstract description 35
- 239000000203 mixture Substances 0.000 title claims description 8
- 229920000578 graft copolymer Polymers 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229920000642 polymer Polymers 0.000 claims abstract description 16
- 239000000178 monomer Substances 0.000 claims abstract description 15
- 239000002270 dispersing agent Substances 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 10
- 239000002518 antifoaming agent Substances 0.000 claims abstract description 8
- 125000003368 amide group Chemical group 0.000 claims abstract description 7
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 6
- 150000001412 amines Chemical class 0.000 claims abstract description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 14
- 150000003839 salts Chemical class 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 230000008961 swelling Effects 0.000 claims description 3
- QENRKQYUEGJNNZ-UHFFFAOYSA-N 2-methyl-1-(prop-2-enoylamino)propane-1-sulfonic acid Chemical compound CC(C)C(S(O)(=O)=O)NC(=O)C=C QENRKQYUEGJNNZ-UHFFFAOYSA-N 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- 238000010526 radical polymerization reaction Methods 0.000 claims 2
- -1 oxyisopropylene Chemical group 0.000 abstract description 18
- 238000013329 compounding Methods 0.000 abstract description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 abstract description 2
- 239000003513 alkali Substances 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 abstract 1
- 125000006353 oxyethylene group Chemical group 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 56
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 19
- 229940048053 acrylate Drugs 0.000 description 19
- 229920001577 copolymer Polymers 0.000 description 16
- 239000002202 Polyethylene glycol Substances 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 15
- 229920001223 polyethylene glycol Polymers 0.000 description 15
- 238000002156 mixing Methods 0.000 description 12
- 238000010559 graft polymerization reaction Methods 0.000 description 10
- 238000004898 kneading Methods 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000004576 sand Substances 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 150000003254 radicals Chemical class 0.000 description 7
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 238000005336 cracking Methods 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 238000007334 copolymerization reaction Methods 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- SZHIIIPPJJXYRY-UHFFFAOYSA-M sodium;2-methylprop-2-ene-1-sulfonate Chemical compound [Na+].CC(=C)CS([O-])(=O)=O SZHIIIPPJJXYRY-UHFFFAOYSA-M 0.000 description 5
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- XMPZTFVPEKAKFH-UHFFFAOYSA-P ceric ammonium nitrate Chemical compound [NH4+].[NH4+].[Ce+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O XMPZTFVPEKAKFH-UHFFFAOYSA-P 0.000 description 4
- 239000004205 dimethyl polysiloxane Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 4
- 159000000000 sodium salts Chemical class 0.000 description 4
- SONHXMAHPHADTF-UHFFFAOYSA-M sodium;2-methylprop-2-enoate Chemical compound [Na+].CC(=C)C([O-])=O SONHXMAHPHADTF-UHFFFAOYSA-M 0.000 description 4
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical compound CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 2
- 239000004373 Pullulan Substances 0.000 description 2
- 229920001218 Pullulan Polymers 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical class OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- 150000003926 acrylamides Chemical class 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 239000011400 blast furnace cement Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 159000000007 calcium salts Chemical class 0.000 description 2
- 229920003086 cellulose ether Polymers 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical class OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 229910003002 lithium salt Inorganic materials 0.000 description 2
- 159000000002 lithium salts Chemical class 0.000 description 2
- 159000000003 magnesium salts Chemical class 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 description 2
- ZQXSMRAEXCEDJD-UHFFFAOYSA-N n-ethenylformamide Chemical compound C=CNC=O ZQXSMRAEXCEDJD-UHFFFAOYSA-N 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 2
- 235000019423 pullulan Nutrition 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- PQUXFUBNSYCQAL-UHFFFAOYSA-N 1-(2,3-difluorophenyl)ethanone Chemical compound CC(=O)C1=CC=CC(F)=C1F PQUXFUBNSYCQAL-UHFFFAOYSA-N 0.000 description 1
- HQGPZXPTJWUDQR-UHFFFAOYSA-N 1-ethenyl-5-methylpyrrolidin-2-one Chemical compound CC1CCC(=O)N1C=C HQGPZXPTJWUDQR-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- PBCKVROHSSNSDY-UHFFFAOYSA-N 2-methylprop-2-enoic acid;sodium Chemical compound [Na].CC(=C)C(O)=O PBCKVROHSSNSDY-UHFFFAOYSA-N 0.000 description 1
- AUZRCMMVHXRSGT-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid;prop-2-enamide Chemical compound NC(=O)C=C.CC(C)CS(O)(=O)=O AUZRCMMVHXRSGT-UHFFFAOYSA-N 0.000 description 1
- KFOXWRRWFMHQRB-UHFFFAOYSA-N 3-ethenyl-1-ethylpyrrolidin-2-one Chemical compound CCN1CCC(C=C)C1=O KFOXWRRWFMHQRB-UHFFFAOYSA-N 0.000 description 1
- FDJCPISNCHBARD-UHFFFAOYSA-N 5-butyl-1-ethenylpyrrolidin-2-one Chemical compound CCCCC1CCC(=O)N1C=C FDJCPISNCHBARD-UHFFFAOYSA-N 0.000 description 1
- OYVDXEVJHXWJAE-UHFFFAOYSA-N 5-ethenylpyrrolidin-2-one Chemical compound C=CC1CCC(=O)N1 OYVDXEVJHXWJAE-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- VPNMZHXSIDMXTM-UHFFFAOYSA-N C(CC)S(=O)(=O)OC.[Na] Chemical compound C(CC)S(=O)(=O)OC.[Na] VPNMZHXSIDMXTM-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920001479 Hydroxyethyl methyl cellulose Polymers 0.000 description 1
- 239000002211 L-ascorbic acid Substances 0.000 description 1
- 235000000069 L-ascorbic acid Nutrition 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 235000017284 Pometia pinnata Nutrition 0.000 description 1
- 240000007653 Pometia tomentosa Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical class NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 235000013847 iso-butane Nutrition 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- BFOQBMCQGCJJTA-UHFFFAOYSA-N methanesulfonic acid;prop-2-enamide Chemical compound CS(O)(=O)=O.NC(=O)C=C BFOQBMCQGCJJTA-UHFFFAOYSA-N 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000045 pyrolysis gas chromatography Methods 0.000 description 1
- 239000012966 redox initiator Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N sec-butylidene Natural products CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229940047670 sodium acrylate Drugs 0.000 description 1
- FWFUWXVFYKCSQA-UHFFFAOYSA-M sodium;2-methyl-2-(prop-2-enoylamino)propane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(C)(C)NC(=O)C=C FWFUWXVFYKCSQA-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2688—Copolymers containing at least three different monomers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/40—Surface-active agents, dispersants
- C04B2103/408—Dispersants
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
- C04B2111/62—Self-levelling compositions
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Graft Or Block Polymers (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はセルフレベリング性セメ
ント水性組成物(以下、単にSL材という)に関する。
重力の作用を利用し、流し延べによって平滑で水平な床
面を形成する目的で、SL材が広く利用されている。本
発明はかかるSL材の改良に関するものである。TECHNICAL FIELD The present invention relates to a self-leveling cement aqueous composition (hereinafter, simply referred to as SL material).
The SL material is widely used for the purpose of forming a smooth and horizontal floor surface by casting by utilizing the effect of gravity. The present invention relates to improvement of such SL material.
【0002】[0002]
【従来の技術】従来、SL材は粉体状で供給され、打設
現場にて打設直前に水を混合して使用されていた。しか
しながら、SL材は混練水量を多くすると軟らかくな
り、流動性が増大するが、反面強度の低下を来たし、ま
た浮き水量が増大して作業性を損なうという性質がある
ため、粉体状のSL材を使用する場合には打設現場にて
水量を微調整する必要があり、かかる水量の微調整が実
際のところ誠に困難であった。そこで近年では、SL材
専用プラントを設け、粉体材料及び水を一貫して管理
し、予めスラリー状のSL材を製造しておき、これを打
設現場に運搬してそのまま使用する方法が採用されるよ
うになった。この場合、SL材専用プラントから打設現
場にて使用されるまで、SL材が高い流動性を保持しな
ければならず、少なくとも5〜6時間安定した流動性を
保持できる可使時間の確保が必要であり、また作業工程
上SL材を打設した翌日には、床面での軽作業が行なえ
ることが望ましく、そのため凝結時間は終結時間におい
て遅くとも20時間以内、望ましくは15時間以内であ
ることが必要である。2. Description of the Related Art Conventionally, SL materials have been supplied in powder form and used by mixing water immediately before pouring at a pouring site. However, the SL material becomes soft when the amount of kneading water is increased and the fluidity is increased, but on the other hand, the strength is deteriorated and the floating water amount is increased to impair the workability. In case of using, it is necessary to finely adjust the amount of water at the construction site, and it is really difficult to finely adjust the amount of water. Therefore, in recent years, a method has been adopted in which a plant dedicated to SL materials is installed, powder materials and water are consistently managed, SL materials in slurry form are manufactured in advance, and the SL materials are transported to the setting site and used as they are. Came to be. In this case, the SL material must have high fluidity until it is used from the SL material dedicated plant to the casting site, and it is necessary to secure a working time that can maintain stable fluidity for at least 5 to 6 hours. It is necessary, and it is desirable that light work can be performed on the floor the day after the SL material is placed in the working process. Therefore, the setting time is within 20 hours at the end of the setting time, and preferably within 15 hours. It is necessary.
【0003】高い流動性及び該流動性の保持能を有する
SL材として、特公昭64−1425、特公平1−53
226等の提案がある。ところが、前者の従来提案に
は、流動性及びその保持能は優れてはいるが、凝結遅延
性が大きいという欠点があり、後者の従来提案には、凝
結遅延性は小さいが、流動性及びその保持能が不充分と
いう欠点がある。またこれらの従来提案には、SL材を
打設してからの凝結硬化時において、材料表面に亀裂を
生ずるいわゆる初期ひび割れが多く発生するという欠点
もある。As SL materials having high fluidity and ability to retain the fluidity, Japanese Patent Publication No. Sho 64-1425 and Japanese Examined Patent Publication No. 1-53.
There are proposals such as 226. However, the former conventional proposal has a drawback in that the fluidity and its retention ability are excellent, but the setting delay is large, and the latter conventional proposal has a small setting delay, but the fluidity and its It has the drawback of insufficient retention. In addition, these conventional proposals also have a drawback that many so-called initial cracks that cause cracks occur on the surface of the material during setting and hardening after the SL material is cast.
【0004】[0004]
【発明が解決しようとする課題】本発明が解決しようと
する課題は、従来のSL材では、高い流動性及び該流動
性の優れた保持能と小さい凝結遅延性との双方を両立さ
せることができず、また初期ひび割れが多く発生する点
である。The problem to be solved by the present invention is that, in the conventional SL material, both high fluidity and excellent retaining ability of the fluidity and small setting retardation property can be achieved. It is not possible and many initial cracks occur.
【0005】[0005]
【課題を解決するための手段】しかして本発明者らは、
上記の課題を解決して、高い流動性及びその優れた保持
能を有し、したがって実情を考慮すると5〜6時間程度
の長い可使時間を有しており、同時に小さい凝結遅延性
を有し、したがって実情を考慮すると10〜15時間程
度の早い凝結硬化時間を有していて、しかも初期ひび割
れの極めて少ないSL材を得るべく鋭意研究した結果、
セメント分散剤として、分子中にアミド基を有するα,
β−不飽和単量体をラジカル重合して得られる重合体ブ
ロックをグラフト化した特定のグラフト共重合体を用
い、これと他の材料を適切な割合で併用したものが正し
く好適であることを見出した。However, the present inventors have
By solving the above problems, it has a high fluidity and its excellent holding ability, and therefore has a long pot life of about 5 to 6 hours in consideration of the actual situation, and at the same time has a small setting delay property. Therefore, in consideration of the actual situation, as a result of earnest research to obtain an SL material having a fast setting hardening time of about 10 to 15 hours and having very few initial cracks,
As a cement dispersant, α having an amide group in the molecule,
Using a specific graft copolymer obtained by grafting a polymer block obtained by radically polymerizing a β-unsaturated monomer, and using this in combination with other materials in an appropriate ratio is correct and suitable. I found it.
【0006】すなわち本発明は、セメント100重量部
に対し、膨張剤が1〜20重量部、保水剤が7重量部以
下、消泡剤が2重量部以下、骨材が30〜300重量
部、水が25〜100重量部及び分散剤が0.05〜
2.0重量部の割合で配合されたSL材であって、該分
散剤が下記の式1で示される構成単位、下記の式2で示
される構成単位、下記の式3で示される構成単位及び下
記の式4で示される構成単位で構成されたグラフト共重
合体であることを特徴とするSL材に係わる。That is, the present invention is based on 100 parts by weight of cement, 1 to 20 parts by weight of a swelling agent, 7 parts by weight or less of a water retention agent, 2 parts by weight or less of a defoaming agent, and 30 to 300 parts by weight of an aggregate. Water is 25-100 parts by weight and dispersant is 0.05-
An SL material compounded at a ratio of 2.0 parts by weight, in which the dispersant is a structural unit represented by the following formula 1, a structural unit represented by the following formula 2, and a structural unit represented by the following formula 3. And a SL material which is a graft copolymer composed of structural units represented by the following formula 4.
【0007】[0007]
【式1】 [Formula 1]
【0008】[0008]
【式2】 [Formula 2]
【0009】[0009]
【式3】 [Formula 3]
【0010】[0010]
【式4】 [Formula 4]
【0011】[式1〜式4において、 R1〜R4:同時に同一又は異なる、H又はCH3 R5:炭素数1〜5のアルキル基 M1,M2:アルカリ金属、アルカリ土類金属又は有機ア
ミン X:CH2CH2O、CH2CH(CH3)O又はCH2 Y:分子中にアミド基を有するα,β−不飽和単量体を
ラジカル重合して得られる重合体ブロック m:0〜10の整数 n:0〜30の整数][In the formulas 1 to 4, R 1 to R 4 are the same or different at the same time, H or CH 3 R 5 is an alkyl group having 1 to 5 carbon atoms, M 1 and M 2 are alkali metals and alkaline earth metals. Or organic amine X: CH 2 CH 2 O, CH 2 CH (CH 3 ) O or CH 2 Y: a polymer block obtained by radically polymerizing an α, β-unsaturated monomer having an amide group in the molecule m: integer of 0 to 10 n: integer of 0 to 30]
【0012】本発明のSL材に用いるグラフト共重合体
の各構成単位はそれぞれを形成することとなるモノマー
の単位を示すものである。式1で示される構成単位(以
下、構成単位Aという)を形成することとなるモノマー
としては、1)(メタ)アクリル酸のリチウム塩、ナト
リウム塩、カリウム塩等のアルカリ金属塩、2)(メ
タ)アクリル酸のカルシウム塩、マグネシウム塩等のア
ルカリ土類金属塩、3)(メタ)アクリル酸のジエタノ
ールアミン塩、トリエタノールアミン塩等の有機アミン
塩が挙げられる。Each constituent unit of the graft copolymer used for the SL material of the present invention represents a unit of a monomer which forms each of them. Examples of the monomer that forms the structural unit represented by Formula 1 (hereinafter referred to as structural unit A) are 1) alkali metal salts such as lithium salt, sodium salt, and potassium salt of (meth) acrylic acid, 2) ( Examples thereof include alkaline earth metal salts such as calcium salts and magnesium salts of (meth) acrylic acid, and 3) organic amine salts such as diethanolamine salts and triethanolamine salts of (meth) acrylic acid.
【0013】式2で示される構成単位(以下、構成単位
Bという)を形成することとなるモノマーには、それぞ
れ重合体ブロックYを有する、アルカンジオールモノ
(メタ)アクリレート及びポリアルキレングリコールモ
ノ(メタ)アクリレートが包含される。かかるアルカン
ジオールモノ(メタ)アクリレートとしては、2−ヒド
ロキシエチル(メタ)アクリレート、2−ヒドロキシプ
ロピル(メタ)アクリレート、1,4−ブタンジオール
モノ(メタ)アクリレート、1,6−ヘキサンジオール
モノ(メタ)アクリレート等が挙げられ、またポリアル
キレングリコールモノ(メタ)アクリレートとしては、
ポリエチレングリコールモノ(メタ)アクリレート、ポ
リプロピレングリコールモノ(メタ)アクリレート、ポ
リ(エチレン/プロピレン)グリコールモノ(メタ)ア
クリレート等が挙げられるが、なかでも、2−ヒドロキ
シエチルメタクリレート、ポリエチレングリコール(エ
チレンオキサイド付加モル数n=2〜10)モノメタク
リレートが好ましい。Monomers that form the structural unit represented by Formula 2 (hereinafter referred to as structural unit B) include alkanediol mono (meth) acrylate and polyalkylene glycol mono (meth), each having a polymer block Y. ) Acrylate is included. Examples of the alkanediol mono (meth) acrylate include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 1,4-butanediol mono (meth) acrylate, and 1,6-hexanediol mono (meth) acrylate. ) Acrylate and the like, and as the polyalkylene glycol mono (meth) acrylate,
Examples thereof include polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, and poly (ethylene / propylene) glycol mono (meth) acrylate. Among them, 2-hydroxyethyl methacrylate, polyethylene glycol (ethylene oxide addition moles). Number n = 2 to 10) Monomethacrylate is preferred.
【0014】構成単位Bの重合体ブロックYを形成する
ために必要な分子中にアミド基を有するα,β−不飽和
単量体としては、1)(メタ)アクリルアミド、2)N
−メチル(メタ)アクリルアミド、N,N−ジメチル
(メタ)アクリルアミド、N−t−ブチル(メタ)アク
リルアミド等のN−アルキル置換(メタ)アクリルアミ
ド、3)N−メトキシメチル(メタ)アクリルアミド、
N−エトキシエチル(メタ)アクリルアミド、N−ブト
キシメチル(メタ)アクリルアミド、N−ヒドロキシエ
チル(メタ)アクリルアミド、N−メチロール(メタ)
アクリルアミド等のN−置換(メタ)アクリルアミド、
4)(メタ)アクリルアミドメタンスルホン酸又はその
塩、(メタ)アクリルアミドエタンスルホン酸又はその
塩、2−(メタ)アクリルアミド−2−メチルプロパン
スルホン酸又はその塩等の(メタ)アクリルアミドスル
ホネート、5)N−ビニルホルムアミド、N−メチル,
N−ビニルホルムアミド、N−ビニルアセトアミド、N
−メチル,N−ビニルアセトアミド等のN−ビニルアミ
ド、6)N−ビニル−2−ピロリドン、N−ビニル−5
−メチルピロリドン、N−ビニル−5−ブチルピロリド
ン、N−エチル−3−ビニルピロリドン、N−エチル−
5−ビニルピロリドン等のビニル置換ラクタム等が挙げ
られるが、なかでも、(メタ)アクリルアミド、2−
(メタ)アクリルアミド−2−メチルプロパンスルホン
酸又はその塩が好ましい。The α, β-unsaturated monomer having an amide group in the molecule necessary for forming the polymer block Y of the structural unit B is 1) (meth) acrylamide, 2) N.
-N-alkyl-substituted (meth) acrylamides such as -methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, Nt-butyl (meth) acrylamide, 3) N-methoxymethyl (meth) acrylamide,
N-ethoxyethyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-methylol (meth)
N-substituted (meth) acrylamides such as acrylamide,
4) (meth) acrylamide sulfonate such as (meth) acrylamide methanesulfonic acid or a salt thereof, (meth) acrylamideethanesulfonic acid or a salt thereof, 2- (meth) acrylamide-2-methylpropanesulfonic acid or a salt thereof, 5) N-vinylformamide, N-methyl,
N-vinylformamide, N-vinylacetamide, N
N-vinyl amides such as -methyl, N-vinyl acetamide, 6) N-vinyl-2-pyrrolidone, N-vinyl-5
-Methylpyrrolidone, N-vinyl-5-butylpyrrolidone, N-ethyl-3-vinylpyrrolidone, N-ethyl-
Examples thereof include vinyl-substituted lactams such as 5-vinylpyrrolidone. Among them, (meth) acrylamide, 2-
(Meth) acrylamido-2-methylpropanesulfonic acid or a salt thereof is preferable.
【0015】式3で示される構成単位(以下、構成単位
Cという)を形成することとなるモノマーとしては、
1)メタアリルスルホン酸のリチウム塩、ナトリウム
塩、カリウム塩等のアルカリ金属塩、2)メタアリルス
ルホン酸のカルシウム塩、マグネシウム塩等のアルカリ
土類金属塩、3)メタアリルスルホン酸のジエタノール
アミン塩、トリエタノールアミン塩等の有機アミン塩が
挙げられる。The monomer that forms the constitutional unit represented by the formula 3 (hereinafter referred to as constitutional unit C) is
1) Alkali metal salts such as lithium salt, sodium salt and potassium salt of methallyl sulfonic acid, 2) Alkaline earth metal salts such as calcium salt and magnesium salt of methallyl sulfonic acid, 3) Diethanolamine salt of methallyl sulfonic acid And organic amine salts such as triethanolamine salt.
【0016】式4で示される構成単位(以下、構成単位
Dという)を形成することとなるモノマーには、炭素数
1〜5のアルコキシ基を有するアルコキシポリエチレン
グリコール(メタ)アクリレート及び炭素数1〜5のア
ルキル基を有するアルキル(メタ)アクリレートが包含
される。かかるアルコキシポリエチレングリコール(メ
タ)アクリレートとしては、メトキシポリエチレングリ
コール、エトキシポリエチレングリコール、(イソ)プ
ロポキシポリエチレングリコール、ブトキシポリエチレ
ングリコール等のアルコキシポリエチレングリコールと
(メタ)アクリル酸とのエステルが挙げられ、またアル
キル(メタ)アクリレートとしては、メチル(メタ)ア
クリレート、エチル(メタ)アクリレート、(イソ)プ
ロピル(メタ)アクリレート、ブチル(メタ)アクリレ
ート等が挙げられるが、なかでも、メトキシポリエチレ
ングリコールメタアクリレート、メチルアクリレートが
好ましい。The monomer that will form the structural unit represented by Formula 4 (hereinafter referred to as structural unit D) includes an alkoxypolyethylene glycol (meth) acrylate having an alkoxy group having 1 to 5 carbon atoms and 1 to 1 carbon atom. Alkyl (meth) acrylates having 5 alkyl groups are included. Examples of such alkoxy polyethylene glycol (meth) acrylate include esters of alkoxy polyethylene glycol such as methoxy polyethylene glycol, ethoxy polyethylene glycol, (iso) propoxy polyethylene glycol, butoxy polyethylene glycol and (meth) acrylic acid, and alkyl ( Examples of the (meth) acrylate include methyl (meth) acrylate, ethyl (meth) acrylate, (iso) propyl (meth) acrylate, and butyl (meth) acrylate. Among them, methoxypolyethylene glycol methacrylate and methyl acrylate are preferable. preferable.
【0017】本発明におけるグラフト共重合体は以上説
明したような構成単位A〜Dで構成されたものである
が、該グラフト共重合体中に占める構成単位A〜Dの各
割合は構成単位A/構成単位B/構成単位C/構成単位
D=40〜80/1〜30/1〜20/5〜30(モル
%)となるようにするのが好ましく、50〜75/3〜
25/3〜20/5〜30(モル%)となるようにする
のが更に好ましい。構成単位A〜Dのなかでも、特に構
成単位Bが重要である。グラフト共重合体中に、重合体
ブロックYを有する構成単位Bを導入することによっ
て、本発明の所望する効果が発現されるからであり、効
果の発現の点で、重合体ブロックY/グラフト重合前の
共重合体=1/100〜100/100(重量比)とな
るようにするのが好ましい。The graft copolymer in the present invention is composed of the structural units A to D as described above, and the respective proportions of the structural units A to D in the graft copolymer are the structural units A to D. / Structural unit B / Structural unit C / Structural unit D = 40 to 80/1 to 30/1 to 20/5 to 30 (mol%), and preferably 50 to 75/3 to
It is more preferable to set it to 25/3 to 20/5 to 30 (mol%). Among the structural units A to D, the structural unit B is particularly important. This is because by introducing the structural unit B having the polymer block Y into the graft copolymer, the desired effect of the present invention is exhibited, and in view of the effect, the polymer block Y / graft polymerization is performed. It is preferable that the former copolymer = 1/100 to 100/100 (weight ratio).
【0018】次に、本発明におけるグラフト共重合体の
製造方法について説明する。該グラフト共重合体は、構
成単位A〜Dを形成することとなる前記したようなモノ
マーを用いて公知の共重合反応により得られ、特にその
方法を限定するものではないが、先に重合体ブロックY
を除く各モノマーを共重合して共重合体を得ておき、し
かる後に重合体ブロックYを形成するための分子中にア
ミド基を有するα,β−不飽和単量体を該共重合体への
グラフト重合反応により得る方法が好ましい。また重合
方法としては、水又は水と水溶性の有機溶媒との混合溶
媒を用いた水系溶液重合によるのが好ましい。Next, the method for producing the graft copolymer in the present invention will be described. The graft copolymer can be obtained by a known copolymerization reaction using the above-mentioned monomers that will form the structural units A to D, and the method is not particularly limited, but the polymer is previously described. Block Y
To obtain a copolymer, and then add an α, β-unsaturated monomer having an amide group in the molecule to form the polymer block Y to the copolymer. The method obtained by the graft polymerization reaction of is preferable. The polymerization method is preferably aqueous solution polymerization using water or a mixed solvent of water and a water-soluble organic solvent.
【0019】共重合反応及び共重合体へのグラフト重合
反応に用いるラジカル開始剤としては、共重合反応及び
グラフト重合反応温度下で分解してラジカルを発生する
ものであれば、その種類を制限するものではないが、水
溶性のラジカル開始剤を用いるのが好ましい。かかる水
溶性のラジカル開始剤としては、過硫酸カリウム、過硫
酸アンモニウム等の過硫酸塩、過酸化水素、2,2−ア
ゾビス(2−アミジノプロパン)二塩酸塩等が挙げられ
る。これらは、亜硫酸塩やL−アスコルビン酸の如き還
元性物質更にはアミン等と組み合わせ、レドックス開始
剤として用いることもできる。また硝酸第二セリウムア
ンモニウム、硫酸第二セリウムアンモニウム等の強酸化
剤としての第二セリウム塩触媒を用いることができる
が、特に重合体ブロックYを共重合体に結合させるグラ
フト重合反応においては、強酸化剤としての第二セリウ
ム塩触媒を使用することがグラフト重合反応の高収率を
得る点で有利である。As the radical initiator used in the copolymerization reaction and the graft polymerization reaction to the copolymer, the type of radical initiator is limited as long as it decomposes at the temperature of the copolymerization reaction and the graft polymerization reaction to generate a radical. Although it is not a thing, it is preferable to use a water-soluble radical initiator. Examples of such water-soluble radical initiators include persulfates such as potassium persulfate and ammonium persulfate, hydrogen peroxide, and 2,2-azobis (2-amidinopropane) dihydrochloride. These can also be used as a redox initiator in combination with a reducing substance such as sulfite or L-ascorbic acid, as well as an amine. In addition, a ceric ammonium salt such as ceric ammonium nitrate or ceric ammonium sulfate can be used as a strong oxidant, but particularly in a graft polymerization reaction in which the polymer block Y is bonded to the copolymer, It is advantageous to use a ceric salt catalyst as the oxidizing agent in order to obtain a high yield of the graft polymerization reaction.
【0020】本発明におけるグラフト共重合体の具体的
な製造方法の一例を以下に示す。先ず、重合体ブロック
Yを除く各モノマーを水に溶解し、該モノマーを合計量
として10〜45重量%含む水溶液を調整する。これに
ラジカル開始剤を加え、窒素ガス雰囲気下に50〜70
℃で4〜6時間共重合反応させて共重合体を得る。次
に、得られた共重合体及び分子内にアミド基を有する
α,β−不飽和単量体を水に溶解した水溶液を調整し、
反応液を窒素置換した後、ラジカル開始剤を加え、40
〜70℃で3〜6時間グラフト重合反応を行ないグラフ
ト共重合体を得る。グラフト共重合体の前駆体に相当す
る、重合体ブロックYを除く共重合体の分子量は数平均
分子量で2000〜20000(GPC法、プルラン換
算)の範囲のものが好ましい。またこれにグラフト重合
反応によって重合体ブロックYを結合したグラフト共重
合体は、1規定食塩水を溶媒とする1%濃度における還
元粘度(20℃)で、0.05〜1.0の範囲のものが
好ましく、0.10〜0.8の範囲のものが更に好まし
い。An example of a specific method for producing the graft copolymer in the present invention is shown below. First, each monomer except the polymer block Y is dissolved in water to prepare an aqueous solution containing the monomer in a total amount of 10 to 45% by weight. Add a radical initiator to this and add 50 to 70 in a nitrogen gas atmosphere.
Copolymerization reaction is performed at 4 ° C. for 4 to 6 hours to obtain a copolymer. Next, an aqueous solution prepared by dissolving the obtained copolymer and an α, β-unsaturated monomer having an amide group in the molecule in water is prepared,
After replacing the reaction solution with nitrogen, add a radical initiator to
The graft copolymerization reaction is carried out at ˜70 ° C. for 3 to 6 hours to obtain a graft copolymer. The number average molecular weight of the copolymer, excluding the polymer block Y, corresponding to the precursor of the graft copolymer is preferably in the range of 2000 to 20000 (GPC method, pullulan conversion). Further, the graft copolymer in which the polymer block Y is bound by the graft polymerization reaction has a reduced viscosity (20 ° C.) at a concentration of 1% using 1N saline as a solvent and is within a range of 0.05 to 1.0. Those having a range of 0.10 to 0.8 are more preferable.
【0021】本発明のSL材に用いる上記のようなグラ
フト共重合体から成る分散剤は、セメント100重量部
に対し、0.05〜2.0重量部の割合で配合し、好ま
しくは0.2〜1.5重量部の割合で配合する。配合割
合が上記よりも少ないと、流動性及びその保持能が低下
し、また初期ひび割れの低減効果も低下する。逆に配合
割合が上記よりも多いと、凝結遅延性が大きくなって硬
化不良を引き起こし、また材料分離を引き起こして均質
な硬化体を得難くなる。The dispersant composed of the above-mentioned graft copolymer used in the SL material of the present invention is blended at a ratio of 0.05 to 2.0 parts by weight to 100 parts by weight of cement, preferably 0. It is compounded in a ratio of 2 to 1.5 parts by weight. If the blending ratio is less than the above, the fluidity and its retaining ability will be reduced, and the effect of reducing initial cracking will also be reduced. On the other hand, if the blending ratio is higher than the above range, the retardation of setting becomes large, causing curing failure, and material separation, which makes it difficult to obtain a homogeneous cured product.
【0022】初期ひび割れの低減効果は上記のようなグ
ラフト共重合体から成る分散剤と共に更にポリオルガノ
シロキサンを併用することによってより一層効率的に得
ることができる。かかるポリオルガノシロキサンとして
は分子量1000〜10000のポリジメチルシロキサ
ンが挙げられるが、なかでも該ポリジメチルシロキサン
の水分散エマルジョンが有利に使用できる。ポリジメチ
ルシロキサンは、セメント100重量部に対し、1重量
部以下の割合で配合する。The effect of reducing initial cracks can be obtained more efficiently by using a polyorganosiloxane together with a dispersant composed of the above graft copolymer. Examples of such polyorganosiloxane include polydimethylsiloxane having a molecular weight of 1,000 to 10,000, and among them, an aqueous dispersion emulsion of the polydimethylsiloxane can be advantageously used. Polydimethylsiloxane is added in an amount of 1 part by weight or less based on 100 parts by weight of cement.
【0023】本発明のSL材に用いるセメントとして
は、ポルトランドセメントとして普通セメント、早強セ
メント、超早強セメント、中庸熱セメント、耐硫酸塩セ
メント等、また混合セメントとして高炉セメント、フラ
イアッシュセメント、シリカセメント等が使用できる。As the cement used in the SL material of the present invention, as Portland cement, ordinary cement, early-strength cement, ultra-early-strength cement, moderate heat cement, sulfate resistant cement, etc., and mixed cement with blast furnace cement, fly ash cement, Silica cement or the like can be used.
【0024】本発明のSL材に用いる膨張材は、凝結硬
化後のセメントの硬化乾燥に際して発生する収縮による
ひび割れを防止するためのものである。かかる膨張材と
しては、石灰を主成分とするもの、カルシュウムスルホ
アルミネートを主成分とするもの等が挙げられる。具体
的に市販の膨張材としては、石灰を主成分とする小野田
エクスパン(小野田セメント社製)等があり、またカル
シュウムスルホアルミネートを主成分とするデンカCS
A(電気化学工業社製)等がある。膨張材は、セメント
100重量部に対し、1〜20重量部の割合で配合し、
好ましくは4〜12重量部の割合で配合する。配合割合
が上記よりも少ないと、床材表面に乾燥収縮によるひび
割れを生じ、逆に上記よりも多いと、膨張による床面の
ふくれや破壊等を生じる。The expansive material used for the SL material of the present invention is to prevent cracking due to shrinkage that occurs during hardening and drying of the cement after setting and hardening. Examples of the expansive material include one containing lime as a main component and one containing calcium sulfoaluminate as a main component. Specific commercially available expansive materials include Onoda Expan (made by Onoda Cement Co., Ltd.) containing lime as a main component, and Denka CS containing calcium sulfoaluminate as a main component.
A (manufactured by Denki Kagaku Kogyo Co., Ltd.) and the like. The expansive material is blended at a ratio of 1 to 20 parts by weight with respect to 100 parts by weight of cement,
It is preferably blended in a proportion of 4 to 12 parts by weight. If the blending ratio is less than the above, cracking occurs on the surface of the flooring material due to drying shrinkage. On the contrary, if the blending ratio is more than the above, the floor surface swells or breaks due to expansion.
【0025】本発明のSL材に用いる保水剤は、特に高
温、乾燥条件下において乾燥によって床表面がボロボロ
になるような現象を防止するためのものである。かかる
保水剤としては、一般に公知の保水剤を使用することが
でき、例えばセルロースエーテル、ポリビニルアルコー
ル、ポリエーテル等の水溶性高分子やラテックスゴム等
が挙げられるが、なかでもメチルセルロース、ヒドロキ
シエチルセルロース、ヒドロキシプロピルメチルセルロ
ース等のセルロースエーテルが有利に使用できる。保水
剤はセメント100重量部に対し、7重量部以下の割合
で配合し、好ましくは0.06〜3重量部の割合で配合
する。配合割合が上記よりも多いと、流動性を得るため
の必要な水量が著しく増え、結果として強度の低下を招
く等の問題を生じる。The water retention agent used in the SL material of the present invention is for preventing the phenomenon that the floor surface becomes fragile due to drying especially under high temperature and drying conditions. As such a water retention agent, a generally known water retention agent can be used, and examples thereof include water-soluble polymers such as cellulose ether, polyvinyl alcohol, and polyether, and latex rubber, but among them, methyl cellulose, hydroxyethyl cellulose, and hydroxy. Cellulose ethers such as propylmethyl cellulose can be used advantageously. The water retention agent is mixed in a ratio of 7 parts by weight or less, preferably 0.06 to 3 parts by weight, relative to 100 parts by weight of cement. If the blending ratio is higher than the above, the amount of water required to obtain fluidity increases remarkably, resulting in a problem such as a decrease in strength.
【0026】本発明のSL材に用いる消泡剤は、気泡に
よる床面のふくれ、ヘコミ等を防止するためのものであ
る。かかる消泡剤としては、一般に使用されているシリ
コーン系又は非イオン系界面活性剤等の消泡剤を使用で
きる。消泡剤は、セメント100重量部に対し、2重量
部以下の割合で配合し、好ましくは0.1〜0.5重量
部の割合で配合する。配合割合が上記より多くても消泡
効果はそれ以上変わらない。The antifoaming agent used in the SL material of the present invention is for preventing the floor surface from swelling and denting due to air bubbles. As such an antifoaming agent, a generally used antifoaming agent such as a silicone-based or nonionic surfactant can be used. The defoaming agent is blended in a ratio of 2 parts by weight or less, preferably 0.1 to 0.5 parts by weight, based on 100 parts by weight of cement. The defoaming effect does not change even if the blending ratio is higher than the above.
【0027】本発明のSL材に用いる骨材としては、川
砂、海砂、陸砂、砕砂、珪砂等が使用できる。これらの
砂は乾燥砂が好ましいが、湿砂でも支障はない。軽量化
を目的としてパーライト、フライアッシュ等を単独で又
は上記の砂等と併用することもできる。骨材は、セメン
ト100重量部に対し、30〜300重量部の割合で配
合し、好ましくは60〜150重量部の割合で配合す
る。配合割合が上記よりも少ないと、流動性が長時間保
持されず、逆に上記よりも多いと、強度が低く、流動性
も悪くなる。As the aggregate used for the SL material of the present invention, river sand, sea sand, land sand, crushed sand, silica sand and the like can be used. Dry sand is preferable as these sands, but wet sand does not cause any problem. For the purpose of reducing the weight, perlite, fly ash and the like may be used alone or in combination with the above sand and the like. The aggregate is mixed in an amount of 30 to 300 parts by weight, preferably 60 to 150 parts by weight, based on 100 parts by weight of cement. When the blending ratio is less than the above, the fluidity is not maintained for a long time, and when it is more than the above, the strength is low and the fluidity is poor.
【0028】本発明のSL材に用いる水としては、水道
水、工業用水等が使用できる。水は、セメント100重
量部に対し、25〜100重量部の割合で配合する。配
合割合が上記よりも少ないと、高い流動性が得られず、
逆に上記よりも多いと、白華や、ブリージング水を生じ
やすく、強度も低下する。As the water used for the SL material of the present invention, tap water, industrial water, etc. can be used. Water is mixed in a ratio of 25 to 100 parts by weight with respect to 100 parts by weight of cement. If the blending ratio is less than the above, high fluidity cannot be obtained,
On the other hand, when the amount is larger than the above, white sinter and breathing water are liable to be generated, and the strength is lowered.
【0029】本発明のSL材には、所期の物性に悪影響
を及ぼすものでない限り、例えば増量材として、炭酸カ
ルシュウム、石膏、シリカ質微粉末、フライアッシュ等
を使用できる。以下、本発明の構成及び効果をより具体
的にするため、実施例を挙げるが、本発明が該実施例に
限定されるというものではない。For the SL material of the present invention, calcium carbonate, gypsum, siliceous fine powder, fly ash and the like can be used as an extender, for example, as long as they do not adversely affect the desired physical properties. Examples are given below in order to make the constitution and effects of the present invention more specific, but the present invention is not limited to these examples.
【0030】[0030]
試験区分1(グラフト共重合体の製造) 下記のようにグラフト共重合体(G−1〜G−7)を製
造した。その内容を表1及び表2にまとめて示した。 ・グラフト共重合体(G−1)の製造 メタクリル酸66部(重量部、以下同じ)、2−ヒドロ
キシエチルメタクリレート28.5部、メタリルスルホ
ン酸ナトリウム31部、メトキシポリエチレングリコー
ル(エチレンオキサイド付加モル数n=23)モノメタ
クリレート273部及び水500部を反応容器に仕込
み、水酸化ナトリウムの48%(重量%、以下同じ)水
溶液64部を投入して中和し、均一に溶解した後、雰囲
気を窒素置換した。反応系の温度を温水浴にて60℃に
保ち、過硫酸アンモニウムの15%水溶液75部を投入
して重合を開始し、5時間、重合反応を継続して、共重
合体(数平均分子量5000、GPC法、プルラン換
算、以下同じ)を得た。Test Category 1 (Production of Graft Copolymer) Graft copolymers (G-1 to G-7) were produced as follows. The contents are summarized in Tables 1 and 2. -Production of graft copolymer (G-1) 66 parts of methacrylic acid (parts by weight, the same applies hereinafter), 28.5 parts of 2-hydroxyethyl methacrylate, 31 parts of sodium methallyl sulfonate, methoxy polyethylene glycol (moles of ethylene oxide added) (N = 23) 273 parts of monomethacrylate and 500 parts of water are charged into a reaction vessel, and 64 parts of a 48% (wt%, hereinafter the same) aqueous solution of sodium hydroxide is added to neutralize and uniformly dissolve, and then the atmosphere Was replaced with nitrogen. The temperature of the reaction system was kept at 60 ° C. in a warm water bath, and 75 parts of a 15% aqueous solution of ammonium persulfate was added to initiate polymerization, and the polymerization reaction was continued for 5 hours to give a copolymer (number average molecular weight of 5000, GPC method, pullulan conversion, the same hereinafter) was obtained.
【0031】上記で得た共重合体370部、水260
部、アクリルアミド24部及び2−アクリルアミド−2
−メチルプロパンスルホン酸ナトリウム12部を別の反
応容器に仕込み、均一に溶解した後、雰囲気を窒素置換
した。反応系の温度を温水浴にて55℃に保ち、硝酸第
二セリウムアンモニウム溶液12部(1規定硝酸におい
て1/10モルのセリウムイオン)を投入して、グラフ
ト重合反応を行なった。生成物をエバポレータで濃縮し
た後、アセトン/酢酸エチルの混合溶媒中に沈澱精製し
て乾燥し、グラフト共重合体(G−1)を得た。370 parts of the copolymer obtained above, 260 water
Part, acrylamide 24 parts and 2-acrylamide-2
12 parts of sodium methyl propane sulfonate was charged into another reaction vessel and dissolved uniformly, and then the atmosphere was replaced with nitrogen. The temperature of the reaction system was maintained at 55 ° C. in a warm water bath, and 12 parts of a ceric ammonium nitrate solution (1/10 mol of cerium ion in 1N nitric acid) was added to carry out a graft polymerization reaction. The product was concentrated with an evaporator, precipitated and purified in a mixed solvent of acetone / ethyl acetate, and dried to obtain a graft copolymer (G-1).
【0032】グラフト共重合体(G−1)を分析したと
ころ、カルボキシル価85、窒素含有量2.9%、イオ
ウ含有量1.7%、還元粘度(1%濃度、20℃、1N
のNaCl水溶液中)は0.27であり、また熱分解ガ
スクロマトグラフ、NMRの測定結果より、グラフト共
重合体(G−1)は、メタクリル酸ナトリウム/2−ヒ
ドロキシエチルメタクリレート/メタリルスルホン酸ナ
トリウム/メトキシポリエチレングリコール(n=2
3)メタクリレート=53/15/14/18(モル
比)で構成されたグラフト重合前の共重合体に、重合体
ブロックとして、ポリアクリルアミド/2−アクリルア
ミド−2−メチルプロパンスルホン酸ナトリウム=92
/8(モル比)で構成された共重合体がグラフト重合し
たもので、グラフト重合した重合体ブロック/グラフト
重合前の共重合体=21/100(重量比)の比率から
なるものであった。同様にして、グラフト共重合体(G
−2〜G−7)を得た。Analysis of the graft copolymer (G-1) revealed that the carboxyl value was 85, the nitrogen content was 2.9%, the sulfur content was 1.7%, and the reduced viscosity (1% concentration, 20 ° C., 1N).
(In NaCl aqueous solution) was 0.27, and the graft copolymer (G-1) was found to be sodium methacrylate / 2-hydroxyethyl methacrylate / sodium methallyl sulfonate according to the measurement results of pyrolysis gas chromatography and NMR. / Methoxy polyethylene glycol (n = 2
3) Methacrylate = 53/15/14/18 (molar ratio) Before the graft polymerization, the copolymer was used as a polymer block, and polyacrylamide / 2-acrylamido-2-methylpropanesulfonic acid sodium salt = 92
The copolymer composed of / 8 (molar ratio) was graft-polymerized, and had a ratio of graft polymer block / copolymer before graft = 21/100 (weight ratio). .. Similarly, the graft copolymer (G
-2-G-7) were obtained.
【0033】[0033]
【表1】 [Table 1]
【0034】[0034]
【表2】 [Table 2]
【0035】表1及び表2において、 構成単位B相当:前記の式2においてYが水素の場合に
相当 比率:グラフト重合した重合体ブロックY/グラフト重
合前の共重合体(重量比) *1:1Nの食塩水を溶媒とする1%濃度におけるグラ
フト共重合体の還元粘度(20℃) a:メタクリル酸ナトリウム b:アクリル酸ナトリウム c:2−ヒドロキシエチルメタクリレート d:ポリエチレングリコール(n=9)モノメタクリレ
ート e:メタリルスルホン酸ナトリウム f:メトキシポリエチレングリコール(n=23)メタ
クリレート g:メトキシポリエチレングリコール(n=9)メタク
リレート h:アクリル酸メチル p:アクリルアミド q:メタクリルアミド r:2−アクリルアミド−2−メチルプロパンスルホン
酸ナトリウムIn Tables 1 and 2, equivalent to constitutional unit B: equivalent to the case where Y is hydrogen in the above-mentioned formula 2 Ratio: graft polymer block Y / copolymer before graft polymerization (weight ratio) * 1 Reduced viscosity (20 ° C.) of a graft copolymer at a concentration of 1% using 1N saline as a solvent a: sodium methacrylate b: sodium acrylate c: 2-hydroxyethyl methacrylate d: polyethylene glycol (n = 9) Monomethacrylate e: sodium methallyl sulfonate f: methoxypolyethylene glycol (n = 23) methacrylate g: methoxypolyethylene glycol (n = 9) methacrylate h: methyl acrylate p: acrylamide q: methacrylamide r: 2-acrylamide-2 -Sodium methyl propane sulfonate
【0036】試験区分2(SL材の製造とSL材の物性
比較) 表3及び表4に記載の配合割合でSL材を調製した。分
散剤は、各例いずれも、練り上がり時の目標フロー値が
220〜230mmの範囲となるように、セメントに対し
固形分換算で1.0%以下の割合で配合した。そして調
製した各SL材について、下記の測定方法でフロー値、
Jロート値、凝結時間、圧縮強度、表面強度、長さ変化
率を測定した。その結果を表5及び表6にまとめて示し
た。Test Category 2 (Production of SL Material and Comparison of Physical Properties of SL Material) SL materials were prepared at the compounding ratios shown in Tables 3 and 4. In each of the examples, the dispersant was blended at a ratio of 1.0% or less in terms of solid content with respect to the cement so that the target flow value when kneading was in the range of 220 to 230 mm. Then, for each SL material prepared, a flow value by the following measurement method,
The J funnel value, setting time, compressive strength, surface strength, and rate of change in length were measured. The results are summarized in Tables 5 and 6.
【0037】・測定方法 全材料を表3及び表4に記載の配合割合でホバートミキ
サーを用いて2分間混練りし、均一状態としてSL材を
調製した。そして該SL材をそれぞれの測定に供した。-Measurement method All materials were kneaded in a mixing ratio shown in Tables 3 and 4 using a Hobart mixer for 2 minutes to prepare a SL material in a uniform state. Then, the SL material was subjected to each measurement.
【0038】・・フロー値 SL材を内径51mm、高さ50mmのフローコーンに詰
め、コーンを引き上げて、SL材の広がりが静止した時
点での広がり幅の直径を直角二方向で測定し、その平均
値を求めた。.. Flow value The SL material is packed in a flow cone having an inner diameter of 51 mm and a height of 50 mm, the cone is pulled up, and the diameter of the spread width when the spread of the SL material is at rest is measured in two directions at right angles. The average value was calculated.
【0039】・・フロー値の経時変化 調製したSL材を静止の状態で保持し、3時間後及び6
時間後に、練りさじにて約1分間練り混ぜた後、上記フ
ロー値の測定に準じて平均値を求めた。..Change in flow value with time Hold the prepared SL material in a stationary state, and after 3 hours and 6
After the lapse of time, after kneading with a kneading spoon for about 1 minute, an average value was obtained according to the above measurement of the flow value.
【0040】・・Jロート値 土木学会「工業材料規格便覧(日本材料学会編)」コン
システンシー試験方法(案)17に準じて測定した。J
ロートは落ち口の内径が10mmのものを使用した。.. J-Rot value The J-Rot value was measured in accordance with the "Construction Material Standard Handbook (edited by the Japan Society for Materials)" consistency test method (draft) 17. J
The funnel used had an inner diameter of the outlet of 10 mm.
【0041】・・Jロート値の経時変化 調製したSL材を静止の状態で保持し、3時間後及び6
時間後に、練りさじにて約1分間練り混ぜた後、上記J
ロート値の測定に準じて測定した。.. Change in J funnel value with time Hold the prepared SL material in a stationary state, and after 3 hours and 6
After the time, knead with a kneading spoon for about 1 minute, and then mix with the above J
It was measured according to the measurement of the funnel value.
【0042】・・凝結時間、圧縮強度及び長さ変化率 いずれもJIS−R−5201に準じて測定した。.. All of the setting time, compressive strength and length change rate were measured according to JIS-R-5201.
【0043】・・表面強度 40mm×40mmの鋼製平板を材令28日のSL材硬化体
の表面にエポキシ系接着剤にて張り付け、油圧ジャッキ
にて平板が剥がれるまで引っ張り、その時の最大引っ張
り力を測定した。..A steel flat plate having a surface strength of 40 mm × 40 mm is attached to the surface of the cured SL material on the 28th day with an epoxy adhesive and pulled by a hydraulic jack until the flat plate is peeled off, and the maximum pulling force at that time Was measured.
【0044】[0044]
【表3】 [Table 3]
【0045】表3において、 *1:分散剤の種類及び配合量は表4にまとめて示した *2:ポリジメチルシロキサン(数平均分子量200
0)の水分散液 セメント:小野田セメント社製の普通ポルトランドセメ
ント 骨材:山形産珪砂、F.M=2.3 膨張材:小野田セメント社製の小野田エクスパン 保水剤:信越化学社製のメトローズ、分子量8000 消泡剤:サンノプコ社製のSN−デフォーマー 水:蒲郡市水In Table 3, * 1: The types and blending amounts of the dispersants are summarized in Table 4. * 2: Polydimethylsiloxane (number average molecular weight 200
Aqueous dispersion of 0) Cement: Ordinary Portland cement manufactured by Onoda Cement Co., Ltd. Aggregate: Yamagata silica sand, F.I. M = 2.3 Expansion material: Onoda Expan made by Onoda Cement Co., Ltd. Water retention agent: Metroses made by Shin-Etsu Chemical Co., Ltd., molecular weight 8000 Defoaming agent: SN-deformer made by San Nopco Water: Gamagori-shi water
【0046】[0046]
【表4】 [Table 4]
【0047】表4において、 M−1〜M−4:表3に記載した配合条件 G−1〜G−7:試験区分1で製造したグラフト共重合
体 R−1:メタクリル酸ナトリウム/2−ヒドロキシエチ
ルメタクリレート/メタリルスルホン酸ナトリウム/メ
トキシポリエチレングリコール(n=23)メタクリレ
ート=53/15/14/18(モル比)で構成された
共重合体(数平均分子量5000) R−2:メタクリル酸ナトリウム/ポリエチレングリコ
ール(n=9)モノメタクリレート/メタリルスルホン
酸ナトリウム/メトキシポリエチレングリコール(n=
9)メタクリレート=60/5/10/25(モル比)
で構成された共重合体(数平均分子量8500) R−3:メタクリル酸ナトリウム/メトキシポリエチレ
ングリコール(n=10)メタクリレート=64/36
(モル比)で構成された共重合体(特公昭64−142
5号公報に記載のもの) R−4:ナフタレンスルホン酸のホルマリン縮合物のナ
トリウム塩 R−5:メラミンスルホン酸のホルマリン縮合物のナト
リウム塩 分散剤の配合量:セメント100重量部に対する配合重
量部In Table 4, M-1 to M-4: Compounding conditions described in Table 3 G-1 to G-7: Graft copolymer produced in Test Category 1 R-1: Sodium methacrylate / 2- Copolymer (number average molecular weight 5000) composed of hydroxyethyl methacrylate / sodium methallyl sulfonate / methoxy polyethylene glycol (n = 23) methacrylate = 53/15/14/18 (molar ratio) R-2: methacrylic acid Sodium / polyethylene glycol (n = 9) monomethacrylate / sodium methallyl sulfonate / methoxy polyethylene glycol (n =
9) Methacrylate = 60/5/10/25 (molar ratio)
(Number average molecular weight 8500) R-3: sodium methacrylate / methoxy polyethylene glycol (n = 10) methacrylate = 64/36
Copolymer composed of (molar ratio) (Japanese Patent Publication No. 64-142)
No. 5) R-4: sodium salt of formalin condensate of naphthalene sulfonic acid R-5: sodium salt of formalin condensate of melamine sulfonic acid Dispersant content: 100 parts by weight of cement
【0048】[0048]
【表5】 [Table 5]
【0049】[0049]
【表6】 [Table 6]
【0050】試験区分3(SL材の製造とSL材の物
性) ・実施例12 1m3容量のモルタルミキサーに表7に記載した配合量
で各材料を計量し、回転数300r.p.m.で10分間混練
りして、約0.5m3のSL材を製造した。練り上がり
時のフロー値は230mm、Jロート値は32秒であっ
た。得られたSL材をドラムの回転数0.7r.p.m.のア
ジテータ車に投入し、混練り終了時から約5.5時間経
過後に、アクリル系プライマーを十分に塗布して下地処
理をしたモルタル造の床に打設した。打設時のSL材の
フロー値は226mm、Jロート値は35秒であり、経過
時間による流動性の低下は極めて少ないものであった。
また練り上がり時よりほぼ15時間以内で凝結が終了し
た。硬化するまでの表面の状態を観察したが、亀裂等の
発生による初期ひび割れは発生しなかった。また硬化後
も収縮によるひび割れを生じることなく平滑で水平な床
面を形成することができた。尚、混練り直後のスラリー
を採取して物性を測定したところ、圧縮強度は材令28
日で350Kgf/cm2、表面強度は材令14日で13.8K
gf/cm2であり、良好な強度が得られた。Test Category 3 (Production of SL Material and Physical Properties of SL Material) Example 12 Each material was weighed in a blending amount shown in Table 7 in a mortar mixer having a volume of 1 m 3 and rotating at 300 rpm for 10 minutes. Kneading was performed to produce about 0.5 m 3 of SL material. The flow value at the time of kneading was 230 mm, and the J funnel value was 32 seconds. The obtained SL material was put into an agitator car having a drum rotation speed of 0.7 rpm, and after about 5.5 hours from the end of kneading, an acrylic primer was sufficiently applied to prepare a mortar structure. Was placed on the floor. The flow rate of the SL material at the time of casting was 226 mm and the J funnel value was 35 seconds, and the decrease in fluidity due to the elapsed time was extremely small.
The setting was completed within about 15 hours after kneading. The surface condition until hardening was observed, but initial cracking due to cracking did not occur. Further, even after curing, a smooth and horizontal floor surface could be formed without cracking due to shrinkage. In addition, when the slurry just after kneading was sampled and the physical properties were measured, the compressive strength was 28
350Kgf / cm 2 per day, surface strength is 13.8K after 14 days
It was gf / cm 2 , and good strength was obtained.
【0051】[0051]
【表7】 [Table 7]
【0052】表7において、 *3:高炉セメント *4:試験区分1で製造したグラフト共重合体G−1 *5:試験区分2で使用した材料In Table 7, * 3: Blast furnace cement * 4: Graft copolymer G-1 produced in test category 1 * 5: Material used in test category 2
【0053】[0053]
【発明の効果】既に明らかなように、以上説明した本発
明には、高い流動性及びその優れた保持能を有し、した
がって実情に即し長い可使時間を有しており、同時に小
さい凝結遅延性を有し、したがって実情に即し早い凝結
硬化時間を有していて、しかも初期ひび割れの極めて少
ない高品質の硬化体を得ることができるという効果があ
る。As is apparent from the above, the present invention described above has a high fluidity and an excellent holding ability, and therefore has a long pot life in accordance with the actual situation, and at the same time has a small setting. There is an effect that it is possible to obtain a high-quality cured product which has a delay property and therefore has a fast setting and hardening time in accordance with the actual situation, and has very few initial cracks.
フロントページの続き (72)発明者 亀岡 篤雄 東京都江戸川区南葛西2丁目13番14号 小 野田セメント葛西寮 (72)発明者 木之下 光男 愛知県豊川市為当町椎木308番地 (72)発明者 三浦 義雅 愛知県西尾市鵜ケ池町中屋敷55番地 (72)発明者 山本 常夫 愛知県豊橋市町畑町字町畑1番地の76Continuation of the front page (72) Inventor Atsue Kameoka 2-13-14 Minamikasai, Edogawa-ku, Tokyo Onoda Cement Kasai Dormitory (72) Inventor Mitsuo Kinoshita 308 Shiiki, Tomegawa-cho, Toyokawa-shi, Aichi (72) Inventor Miura Yoshimasa 55, Nakayashiki, Ugaike-cho, Nishio-shi, Aichi (72) Inventor Tsuneo Yamamoto 76, 1-cho, Machibata, Toyohashi-shi, Aichi
Claims (4)
1〜20重量部、保水剤が7重量部以下、消泡剤が2重
量部以下、骨材が30〜300重量部、水が25〜10
0重量部及び分散剤が0.05〜2.0重量部の割合で
配合されたセルフレベリング性セメント水性組成物であ
って、該分散剤が下記の式1で示される構成単位、下記
の式2で示される構成単位、下記の式3で示される構成
単位及び下記の式4で示される構成単位で構成されたグ
ラフト共重合体であることを特徴とするセルフレベリン
グ性セメント水性組成物。 【式1】 【式2】 【式3】 【式4】 [式1〜式4において、 R1〜R4:同時に同一又は異なる、H又はCH3 R5:炭素数1〜5のアルキル基 M1,M2:アルカリ金属、アルカリ土類金属又は有機ア
ミン X:CH2CH2O、CH2CH(CH3)O又はCH2 Y:分子中にアミド基を有するα,β−不飽和単量体を
ラジカル重合して得られる重合体ブロック m:0〜10の整数 n:0〜30の整数]1. A swelling agent is 1 to 20 parts by weight, a water retention agent is 7 parts by weight or less, an antifoaming agent is 2 parts by weight or less, an aggregate is 30 to 300 parts by weight, and water is 25 parts by weight with respect to 100 parts by weight of cement. -10
A self-leveling cement aqueous composition in which 0 part by weight and a dispersant are blended in a ratio of 0.05 to 2.0 parts by weight, wherein the dispersant is a constitutional unit represented by the following formula 1 and the following formula: A self-leveling cement aqueous composition, which is a graft copolymer composed of a constitutional unit represented by 2 and a constitutional unit represented by the following formula 3 and a constitutional unit represented by the following formula 4. [Formula 1] [Formula 2] [Formula 3] [Formula 4] [In Formulas 1 to 4, R 1 to R 4 are the same or different at the same time, H or CH 3 R 5 is an alkyl group having 1 to 5 carbon atoms M 1 and M 2 : alkali metal, alkaline earth metal or organic amine X: CH 2 CH 2 O, CH 2 CH (CH 3 ) O or CH 2 Y: a polymer block obtained by radical polymerization of an α, β-unsaturated monomer having an amide group in the molecule m: 0 10 to integer n: 0 to 30 integer]
−(メタ)アクリルアミド−2−メチルプロパンスルホ
ン酸及びその塩の中から選ばれる1種又は2種以上をラ
ジカル重合して得られる重合体ブロックである請求項1
記載のセルフレベリング性セメント水性組成物。2. Y in formula 2 is (meth) acrylamide, 2
A polymer block obtained by radical polymerization of one or more selected from-(meth) acrylamido-2-methylpropanesulfonic acid and salts thereof.
The self-leveling cement aqueous composition described.
成単位が40〜80モル%、式2で示される構成単位が
1〜30モル%、式3で示される構成単位が1〜20モ
ル%及び式4で示される構成単位が5〜30モル%の割
合で構成されたものである請求項1又は2記載のセルフ
レベリング性セメント水性組成物。3. The graft copolymer has a structural unit represented by formula 1 of 40 to 80 mol%, a structural unit of formula 2 is 1 to 30 mol%, and a structural unit of formula 3 is 1 to 20. The self-leveling cement aqueous composition according to claim 1 or 2, wherein the constitutional units represented by mol% and the formula 4 are constituted in a proportion of 5 to 30 mol%.
オルガノシロキサンが1重量部以下の割合で配合された
請求項1、2又は3記載のセルフレベリング性セメント
水性組成物。4. The self-leveling cement aqueous composition according to claim 1, wherein the polyorganosiloxane is further mixed in a ratio of 1 part by weight or less with respect to 100 parts by weight of the cement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4171611A JP2628480B2 (en) | 1992-06-05 | 1992-06-05 | Self-leveling aqueous cement composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4171611A JP2628480B2 (en) | 1992-06-05 | 1992-06-05 | Self-leveling aqueous cement composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05339041A true JPH05339041A (en) | 1993-12-21 |
JP2628480B2 JP2628480B2 (en) | 1997-07-09 |
Family
ID=15926387
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4171611A Expired - Fee Related JP2628480B2 (en) | 1992-06-05 | 1992-06-05 | Self-leveling aqueous cement composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2628480B2 (en) |
-
1992
- 1992-06-05 JP JP4171611A patent/JP2628480B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP2628480B2 (en) | 1997-07-09 |
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