JPH05301260A - Low-pressure injection molding method and low-pressure injection molder - Google Patents

Low-pressure injection molding method and low-pressure injection molder

Info

Publication number
JPH05301260A
JPH05301260A JP13183092A JP13183092A JPH05301260A JP H05301260 A JPH05301260 A JP H05301260A JP 13183092 A JP13183092 A JP 13183092A JP 13183092 A JP13183092 A JP 13183092A JP H05301260 A JPH05301260 A JP H05301260A
Authority
JP
Japan
Prior art keywords
lower mold
molding
mold
injection
flow path
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13183092A
Other languages
Japanese (ja)
Other versions
JPH0741650B2 (en
Inventor
Atsushi Saito
篤 斉藤
Yutaro Ishikuri
勇太郎 石栗
Noriyuki Kanie
典之 蟹江
Harumi Yamaji
晴美 山地
Hiroshi Miura
浩 三浦
Yasuhiro Sato
安弘 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Satoh Machinery Works Co Ltd
Sumitomo Chemical Co Ltd
Original Assignee
Satoh Machinery Works Co Ltd
Sumitomo Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Satoh Machinery Works Co Ltd, Sumitomo Chemical Co Ltd filed Critical Satoh Machinery Works Co Ltd
Priority to JP4131830A priority Critical patent/JPH0741650B2/en
Publication of JPH05301260A publication Critical patent/JPH05301260A/en
Publication of JPH0741650B2 publication Critical patent/JPH0741650B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To mold a molded article by casting molten resin, which is fed from an injection unit through a flow path connecting device to a molding equipment, onto the molding surface of a lower mold by low pressure injection instead of high pressure parting injection and, at the same time, make the movement of the lower mold possible in order to unload a molded product. CONSTITUTION:During the lowering course of the upper mold 51 of a molding equipment B toward its lower mold 55, the molding material feeding section 42 of an injection unit A is moved forward to molding equipment B side. After that, the internal flow path 5 of a first joint nozzle 1 fitted to the molding material feeding section 42 and the internal flow path of a second joint nozzle 2 fitted to the lower mold 55 are connected in series with each other. By feeding molten resin from the delivery flow path of the molding material feeding section 42 through both the internal flow paths into the pouting flow path of the lower mold 55, the molten resin is injected on the molding surface 55a of the lower mold 55. A molded article is molded between the upper mold 51 and the lower mold 55 by lowering the upper mold 51 to the lowering end. Then, by moving the lower mold 55 together with the molded article, the article is released from below the upper mold 51.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は溶融した合成樹脂の成
形材料を低圧で射出して各種の成形製品を成形する低圧
射出成形法および低圧射出成形機に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a low pressure injection molding method and a low pressure injection molding machine for injecting a molten synthetic resin molding material at a low pressure to mold various molded products.

【0002】[0002]

【従来の技術】従来の射出成形機では例えば図8に示す
ように、上型bが取付けられた可動盤aが下降して上型
bのパーティング面b1が固定盤cに取付けられた下型
dのパーティング面d1に密接した状態で、成形材料供
給部eを前進させて射出部e1の先端を上下型b,dの
両パーティング面b1,d1の位置に配設された注入口
に接続してから、溶融した成形材料を射出部e1から上
下型b,dの両成形面間へ高圧で射出し、成形後成形材
料供給部eを後退させかつ可動盤aを上昇させた状態で
下型d上の成形品を取り出していた。
2. Description of the Related Art In a conventional injection molding machine, for example, as shown in FIG. 8, a movable plate a to which an upper mold b is attached is lowered and a parting surface b1 of the upper mold b is attached to a fixed plate c. An injection port in which the molding material supply section e is moved forward so that the tip of the injection section e1 is located at the position of both parting surfaces b1 and d1 of the upper and lower molds b and d while being in close contact with the parting surface d1 of the mold d. State in which the molten molding material is injected from the injection portion e1 at a high pressure between the molding surfaces of the upper and lower molds b and d, and the molding material supply portion e is retracted after the molding and the movable plate a is raised. Then, the molded product on the lower mold d was taken out.

【0003】[0003]

【発明が解決しようとする課題】上記した従来の射出成
形機では成形された成形品を上型bと下型dとの間隙か
ら取りだす必要があるため、取り出し作業の安全化が妨
げられる問題点や、成形品の取り出し作業を自動化する
場合に取り出し装置が複雑で大型化する問題点や、表皮
一体貼合わせ成形やインサート成形に際し、取り出しア
ームを上下型b,d間へ進入させて取り出しアームによ
って成形品を掴持してから、取り出しアームを後退さ
せ、次に、表皮やインサート部品を下型dにセットして
再び取り出しアームを上下型b,d間へ進入させてか
ら、取り出しアームを後退させる必要があるので、ハン
ドリング回数が増加したり、1回の成形サイクル時間が
長くなって生産性が低下する問題点がある。本発明は射
出装置から流路接続装置を経て成形装置へ送り込まれた
溶融樹脂を、高圧でパーティング射出せずに低圧射出に
よって下型の成形面上へ流し込み、成形品を成形すると
ともに、下型の移動を可能にして成形製品の取り出し作
業を簡易化および能率化することを課題とするものであ
る。
In the conventional injection molding machine described above, it is necessary to take out the molded product from the gap between the upper mold b and the lower mold d, which hinders the safety of the taking-out work. In addition, the problem is that the take-out device becomes complicated and large when automating the take-out operation of the molded product, and when taking out the skin-integrated laminating molding and insert molding, the take-out arm is moved between the upper and lower molds b and d and After grasping the molded product, retract the take-out arm, then set the skin and insert parts in the lower mold d and again move the take-out arm between the upper and lower molds b and d, and then retract the take-out arm. Therefore, there is a problem that the number of times of handling increases and the molding cycle time for one time becomes long, which lowers productivity. According to the present invention, the molten resin fed from the injection device to the molding device through the flow path connecting device is poured onto the molding surface of the lower mold by low pressure injection without performing parting injection at high pressure to form a molded product. An object of the present invention is to make it possible to move a mold to simplify and streamline a work for taking out a molded product.

【0004】[0004]

【課題を解決するための手段】本発明は横供給方式の射
出装置の成形材料供給部を前記成形装置側へ進動させて
前記成形材料供給部に取付けられた第1ジョイントノズ
ルの内部流路と、前記下型に取付けられた第2ジョイン
トノズルの内部流路とを直列に接続してから、前記上型
が下降端へ下降する以前に溶融樹脂を前記成形材料供給
部の吐出流路から前記両内部流路を経由して前記下型の
注入流路へ給送して前記下型の成形面上への溶融樹脂の
射出を開始し、溶融樹脂を射出しながらまたは溶融樹脂
の射出完了後前記上型を下降端へ下降させて前記上型と
前記下型との間で成形品を成形してから、前記下型を成
形品とともに移動させて前記上型の直下から脱出させる
ようにコントロールする低圧射出成形法、および、溶融
樹脂を横方向へ圧送する射出装置の先方には低圧で射出
された溶融樹脂が流し込まれる成形面を有する下型と、
下降時に前記下型との間で成形品を成形する上型と、前
記下型を成形された成形品とともに前記上型の直下から
脱出させる下型移動機構とを有する成形装置を設置し、
前記射出装置と前記成形装置との間には前記射出装置の
成形材料供給部に取付けられた第1ジョイントノズル
と、前記下型に取付けられた第2ジョイントノズルとが
突合わせ状で切離し可能に結合された流路接続装置を設
置した低圧射出成形機を要旨とするものである。
According to the present invention, an internal flow path of a first joint nozzle attached to the molding material supply section by advancing the molding material supply section of a lateral supply type injection apparatus to the molding apparatus side. And the internal flow path of the second joint nozzle attached to the lower mold in series, and before the upper mold descends to the descending end, the molten resin is discharged from the discharge flow path of the molding material supply unit. Feeding to the injection channel of the lower mold via both internal flow channels to start injection of the molten resin onto the molding surface of the lower mold, while injecting the molten resin or completion of injection of the molten resin After that, the upper die is lowered to the lower end to form a molded article between the upper die and the lower die, and then the lower die is moved together with the molded article so as to escape from immediately below the upper die. Controlled low-pressure injection molding method and lateral pressing of molten resin The other party of the injection device for the lower mold having a molding surface which is molten resin injected at a low pressure is poured,
An upper mold for molding a molded product between the lower mold when descending, and a lower mold moving mechanism for escaping the lower mold from directly below the upper mold together with the molded product are installed,
Between the injection device and the molding device, a first joint nozzle attached to a molding material supply part of the injection device and a second joint nozzle attached to the lower mold can be separated in a butt shape. The gist of the invention is a low-pressure injection molding machine provided with a connected flow path connecting device.

【0005】[0005]

【作用】射出装置の成形材料供給部の吐出流路に接続さ
れた内部流路を有する第1ジョイントノズルと、成形装
置の下型の注入流路に接続された内部流路を有する第2
ジョイントノズルとを合体して射出装置の吐出流路と下
型の注入流路とを前記両内部流路を介して直列に接続
し、前記注入流路へ給送されて下型の成形面上へ射出さ
れた溶融樹脂を上型と下型との間で挟圧して成形品を成
形し、成形品の成形後下型を成形品とともに前記上型の
下方から脱出させて成形品を取り出し易い位置へ移載す
る。
A first joint nozzle having an internal flow path connected to the discharge flow path of the molding material supply section of the injection device, and a second joint flow path having an internal flow path connected to the injection flow path of the lower die of the molding device.
On the molding surface of the lower mold, a joint nozzle is combined to connect the discharge flow path of the injection device and the injection flow path of the lower mold in series through the both internal flow paths and are fed to the injection flow path. The molded resin is molded by pinching the molten resin injected into the mold between the upper and lower molds, and after molding the molded product, it is easy to take out the molded product by ejecting the lower mold together with the molded product from below the upper mold. Transfer to the position.

【0006】[0006]

【発明の効果】本発明によれば各回の成形終了後、下型
が成形品とともに上型の直下から上方および両側方が開
放された取り出しステーションへ脱出して成形品を取り
出し易い位置へ移動し、取り出し装置のためのスペース
を確保することができるので、取り出し装置による成形
品の取り出し動作や自動搬送装置への受け渡し動作を簡
易化して取り出し装置を簡略化することができ、成形ラ
インの全自動化が容易となるとともに、取り出し装置を
成形装置に取り付けることができるので、取り出し装置
の設置スペースを節減することができる。また、成形品
の取り出しに必要なハンドリング回数を減少させかつ成
形品の取り出し動作や受け渡し動作を迅速化することが
できるので、成形品の取り出し作業および自動搬送装置
への受け渡し作業を能率化して成形サイクルタイムを短
縮することができる。さらに、下型を上型の下方から脱
出させることができるので、下型交換作業を簡便化およ
び能率化することができる。
According to the present invention, after the completion of each molding, the lower mold together with the molded product escapes from the position directly below the upper mold to the take-out station in which the upper and both sides are opened and moves to the position where the molded product can be easily taken out. Since the space for the take-out device can be secured, the take-out device can be simplified by simplifying the take-out operation of the molded product by the take-out device and the passing operation to the automatic transfer device, and the automation of the molding line is fully automated. Moreover, since the take-out device can be attached to the molding device, the installation space of the take-out device can be reduced. In addition, the number of times of handling required for taking out molded products can be reduced and the take-out and delivery operations of molded products can be speeded up, so that the taking-out work of molded products and the delivery work to the automatic transfer device are streamlined. The cycle time can be shortened. Further, since the lower mold can be escaped from the lower part of the upper mold, the lower mold replacement work can be simplified and streamlined.

【0007】[0007]

【実施例】次に、本発明の1実施例を図1〜図7を参照
して説明する。始めに、低圧射出成形機について説明す
る。低圧射出成形機は合成樹脂材の成形材料を溶融した
溶融樹脂を横方向へ圧送する横供給方式の射出装置A
と、この射出装置Aの先方に隣設されて成形製品をプレ
ス成形するたて型締め方式の成形装置Bと、射出装置A
の吐出流路と成形装置Bの注入流路とを分離可能に接続
する流路接続装置Cとを備えている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, one embodiment of the present invention will be described with reference to FIGS. First, the low-pressure injection molding machine will be described. The low-pressure injection molding machine is a horizontal-feed type injection device A for laterally pressure-sending a molten resin obtained by melting a synthetic resin molding material.
And a molding device B of a vertical mold clamping system, which is provided next to the injection device A and press-molds a molded product, and an injection device A.
And a flow channel connecting device C that separably connects the discharge flow channel and the injection flow channel of the molding apparatus B.

【0008】射出装置Aにおいて、ベース41上には溶
融樹脂の吐出が可能な成形材料供給部42が成形装置B
側およびその反対側への進退動可能に設置され、この成
形材料供給部42の先端の吐出ノズル43には吐出流路
44が形成されている。
In the injection device A, a molding material supply section 42 capable of discharging molten resin is provided on the base 41.
A discharge flow passage 44 is formed in the discharge nozzle 43 at the tip of the molding material supply unit 42.

【0009】成形装置Bにおいて、下固定盤46上に並
立された前後2対のタイバー47の上端には型締めシリ
ンダ48が取付けられた上固定盤49が設置されるとと
もに、上下固定盤49,46間には型締めシリンダ48
によって駆動されてタイバー47によって案内される可
動盤50が昇降動可能に設置され、可動盤50の下面に
は上型51が取付けられている。
In the molding apparatus B, an upper fixing plate 49 having a mold clamping cylinder 48 attached thereto is installed on the upper ends of two pairs of front and rear tie bars 47 arranged side by side on the lower fixing plate 46, and an upper and lower fixing plate 49, Clamping cylinder 48 between 46
A movable platen 50 driven by the tie bar 47 is installed so as to be movable up and down, and an upper die 51 is attached to the lower surface of the movable platen 50.

【0010】下固定盤46の先方には基端部が下固定盤
46に固定されて反射出装置A側へ水平状に延出され、
支柱53によって支持された取り出しフレーム52が左
右並行状に設置され、下固定盤46の上面および取り出
しフレーム52の上面には下固定盤46の長さの約2倍
の長さを有する左右1対のガイドレール54が並行状に
敷設されている。
A base end of the lower fixing plate 46 is fixed to the lower fixing plate 46 and extends horizontally toward the reflecting device A side.
A pair of left and right take-out frames 52 supported by the support columns 53 are installed in parallel with each other on the upper surface of the lower fixed plate 46 and an upper surface of the take-out frame 52 having a length about twice the length of the lower fixed plate 46. Guide rails 54 are laid in parallel.

【0011】下固定盤46上には上面に下型55が固定
されたスライドフレーム56が設置され、このスライド
フレーム56の下面には両ガイドレール54上を転動す
る左右2対の車輪56aが回転可能に軸支されている。
下型55は両ガイドレール54によって案内されてスラ
イドフレーム56とともに下固定盤46の上方位置およ
び両取り出しフレーム52の上方位置へ移動する。
A slide frame 56 having a lower die 55 fixed to the upper surface thereof is installed on the lower fixed platen 46, and two pairs of left and right wheels 56a rolling on both guide rails 54 are provided on the lower surface of the slide frame 56. It is rotatably supported.
The lower die 55 is guided by both guide rails 54 and moves together with the slide frame 56 to a position above the lower fixed platen 46 and a position above both take-out frames 52.

【0012】下固定盤46上の左右端部付近にはスライ
ドフレーム56を反射出装置側および射出装置側へ進退
動させる左右1対のスライドシリンダ57がガイドレー
ル54と並行状に設置され、この両スライドシリンダ5
7のピストンロッド57aの先端はそれぞれスライドフ
レーム56の反射出装置側端部に連結されている。
A pair of left and right slide cylinders 57 for moving the slide frame 56 forward and backward toward the reflecting device side and the ejecting device side are installed in parallel with the guide rails 54 near the left and right ends of the lower fixed plate 46. Both slide cylinders 5
The tip of the piston rod 57a of No. 7 is connected to the end of the slide frame 56 on the side of the reflecting device.

【0013】両スライドシリンダ57のピストンロッド
57aが退動端へ後退したときにはスライドフレーム5
6および下型55が下固定盤46の上方位置に設置され
て下型55が上型51の直下に配置され、両スライドシ
リンダ57のピストンロッド57aが進退端へ進動した
ときにはスライドフレーム56および下型55が下固定
盤46上から退避して取り出しフレーム52上へ移載さ
れ、下型55が上型51の直下からその外方へ脱出す
る。
When the piston rods 57a of both slide cylinders 57 retreat to the retracted ends, the slide frame 5
6 and the lower die 55 are installed above the lower fixed platen 46, and the lower die 55 is arranged directly below the upper die 51. When the piston rods 57a of both slide cylinders 57 move to the forward / backward ends, the slide frame 56 and The lower die 55 is retracted from the lower fixed platen 46 and transferred onto the take-out frame 52, and the lower die 55 escapes from directly below the upper die 51 to the outside thereof.

【0014】下型55の注入管55bには射出装置Aか
ら圧送された溶融樹脂が導入される注入流路58が形成
され、注入流路58へ送り込まれた溶融樹脂は下型55
の成形面55aの中央部付近に開口された射出口60を
通じて低圧で射出されて下型55の成形面55a上へ流
し込まれる。
The injection pipe 55b of the lower die 55 is provided with an injection passage 58 into which the molten resin pressure-fed from the injection device A is introduced, and the molten resin fed into the injection passage 58 has a lower die 55.
It is injected at a low pressure through an injection port 60 opened near the central portion of the molding surface 55a and is poured onto the molding surface 55a of the lower mold 55.

【0015】流路接続装置Cは射出装置Aの成形材料供
給部42の吐出ノズル43に突合わせ状に取付けられた
第1ジョイントノズル1と、成形装置Bの下型55の注
入管55bに突合わせ状に取付けられて第1ジョイント
ノズルに切り離し可能で突合わせ状に合体する第2ジョ
イントノズル2と、合体状態の両ジョイントノズル2を
クランプおよびアンクランプするクランプ機構29とを
備えている。
The flow path connecting device C projects from the first joint nozzle 1 mounted in abutting relation to the discharge nozzle 43 of the molding material supply section 42 of the injection device A and the injection pipe 55b of the lower mold 55 of the molding device B. It is provided with a second joint nozzle 2 that is attached in a combined shape and is separable from the first joint nozzle and that is joined together in a butt shape, and a clamp mechanism 29 that clamps and unclamps both joint nozzles 2 in the combined state.

【0016】第1ジョイントノズル1は中心部に貫通孔
が縦貫状に形成された外筒3と、この外筒3内に全長に
わたってほぼ等しい間隙を隔てて回転および前後移動不
能に設置された内筒4とを備えている。外筒3および内
筒4はそれぞれ2部材を結合して形成されている。
The first joint nozzle 1 has an outer cylinder 3 having a through hole formed in the center thereof in a longitudinal shape, and an inner cylinder 3 which is installed in the outer cylinder 3 with a substantially equal gap over the entire length so as to be immovable so as not to rotate and move back and forth. And a cylinder 4. The outer cylinder 3 and the inner cylinder 4 are each formed by joining two members.

【0017】第1ジョイントノズル1の中心部には外筒
3の後端の中心部に形成された入口6と、外筒3と内筒
4との間隙と、外筒3の前端の中心部に形成された出口
7とが連通された第1内部流路5が縦貫状に形成され、
吐出流路44から吐出された溶融樹脂は第1内部流路5
内を貫流して第2ジョイントノズル2内へ送り込まれ
る。
At the center of the first joint nozzle 1, there is an inlet 6 formed at the center of the rear end of the outer cylinder 3, the gap between the outer cylinder 3 and the inner cylinder 4, and the center of the front end of the outer cylinder 3. The first internal flow path 5 communicating with the outlet 7 formed in
The molten resin discharged from the discharge channel 44 is the first internal channel 5
It flows through the inside and is fed into the second joint nozzle 2.

【0018】外筒3の後端部には吐出ノズル43に螺嵌
された接続部3aが形成され、外筒3の前端部の外周面
には後側にテーパ面を有するフランジ部3bが環状に突
設され、外筒3の前端面の中央部には前方へ若干突出さ
れた凸曲面状の後シール面3cが形成されている。外筒
3の前端の中心部で出口7の回りには前方に向かって直
径が漸増する円錐面状の第1弁座8が形成されている。
A connection portion 3a screwed into the discharge nozzle 43 is formed at the rear end portion of the outer cylinder 3, and a flange portion 3b having a tapered surface on the rear side is annularly formed on the outer peripheral surface of the front end portion of the outer cylinder 3. At the center of the front end surface of the outer cylinder 3, a rear sealing surface 3c having a convex curved surface slightly protruding forward is formed. A first valve seat 8 in the shape of a conical surface is formed around the outlet 7 at the center of the front end of the outer cylinder 3 so that the diameter gradually increases toward the front.

【0019】内筒4の中心部には第1弁棒9が前後方向
への進退動動作可能に装入されている。第1弁棒9の前
部には摺動部9aと、この摺動部9aの前端に連接され
て外径が摺動部9aの外径d1より若干縮小された小径
部9bとが形成されるとともに、第1弁棒9の前端には
小径部9bの前端に連接されて前方に向かって直径が漸
増する円錐面状の外周面形状を有し、第1弁棒9が進動
したときに第1内部流路5内の流体圧を受ける受圧部9
cが形成されている。
A first valve rod 9 is inserted in the center of the inner cylinder 4 so as to be able to move forward and backward. A sliding portion 9a and a small diameter portion 9b connected to the front end of the sliding portion 9a and having an outer diameter slightly reduced from the outer diameter d1 of the sliding portion 9a are formed at the front portion of the first valve rod 9. In addition, the front end of the first valve rod 9 has a conical outer peripheral surface shape that is connected to the front end of the small diameter portion 9b and gradually increases in diameter toward the front. To the pressure receiving portion 9 which receives the fluid pressure in the first internal flow path 5.
c is formed.

【0020】第1弁棒9の受圧部9cの外周面には直径
が前方に向かって漸増する円錐面状の受圧面10が形成
され、この受圧面10の前部には第1弁座8に密接可能
で第1弁座8と等しい円錐面形状を有し、第1弁座8に
接離して出口7を閉塞および開放する当たり面11が形
成されている。
On the outer peripheral surface of the pressure receiving portion 9c of the first valve rod 9, a pressure receiving surface 10 having a conical surface whose diameter gradually increases toward the front is formed, and at the front portion of this pressure receiving surface 10, the first valve seat 8 is formed. Has a conical surface shape that is close to that of the first valve seat 8 and has a contact surface 11 that contacts and separates from the first valve seat 8 to close and open the outlet 7.

【0021】当たり面11の後端縁の直径d2は第1弁
座8の後端縁の直径と等長で、当たり面11の前端縁の
直径d3は第1弁座8の前端縁の直径と等長に設定され
ている。
The diameter d2 of the rear edge of the contact surface 11 is equal to the diameter of the rear edge of the first valve seat 8, and the diameter d3 of the front edge of the contact surface 11 is the diameter of the front edge of the first valve seat 8. And is set to the same length.

【0022】第1弁棒9の後端付近にはばね受板22が
嵌着され、第1弁棒9はばね受板22に弾接された第1
ばね20によって戻し方向となる吐出ノズル43側へ押
圧され、第1弁座9の当たり面11は第1ばね20の押
圧力によって第1弁座8に押しつけられる。
A spring bearing plate 22 is fitted in the vicinity of the rear end of the first valve rod 9, and the first valve rod 9 is elastically contacted with the spring bearing plate 22.
The spring 20 pushes the discharge nozzle 43 toward the return direction, and the contact surface 11 of the first valve seat 9 is pressed against the first valve seat 8 by the pressing force of the first spring 20.

【0023】第2ジョイントノズル2は第1ジョイント
ノズル1の外筒3を逆向きに反転した形状とほぼ等しい
形状を有する外筒14と、この外筒14内に全長にわた
ってほぼ等しい間隙を隔てて回転および前後移動不能に
設置されて第1ジョイントノズル1の内筒4を逆向きに
反転した形状とほぼ等しい形状を有する内筒15とを備
えている。外筒14および内筒15はそれぞれ2部材を
結合して形成されている。
The second joint nozzle 2 has an outer cylinder 14 having a shape that is substantially the same as the outer cylinder 3 of the first joint nozzle 1 reversed in the opposite direction. An inner cylinder 15 that is installed so as not to rotate and move back and forth and has a shape that is substantially the same as the shape in which the inner cylinder 4 of the first joint nozzle 1 is reversed in the opposite direction is provided. The outer cylinder 14 and the inner cylinder 15 are each formed by joining two members.

【0024】第2ジョイントノズル2の中心部には外筒
14の後端の中心部に開口された入口17と、外筒14
と内筒15との間隙と、外筒14の前端の中心部に開口
された出口18とが連通された第2内部流路16が縦貫
状に形成され、第1内部流路5から送り出された流体は
第2内部流路16内を貫流して注入流路58内へ送り込
まれる。
At the center of the second joint nozzle 2, an inlet 17 opened at the center of the rear end of the outer cylinder 14 and an outer cylinder 14 are provided.
A second internal flow passage 16 is formed in a vertically extending shape, in which a gap between the inner pipe 15 and the inner pipe 15 and an outlet 18 opened at the center of the front end of the outer pipe 14 communicate with each other, and is sent out from the first internal flow passage 5. The fluid flows through the second internal flow path 16 and is sent into the injection flow path 58.

【0025】外筒14の前端に形成されたねじ部14a
には下型55の注入管55aに締結されたフランジ38
が螺嵌され、外筒14の後端の外周面には前側面にテー
パ面を有するフランジ部14bが環状に突設され、外筒
14の後面の中央部には両ジョイントノズル1,2が合
体したときに第1ジョイントノズル1の後シール面3c
が密接状態で嵌め込まれる凹曲面状の前シール面14c
が凹設されている。
A screw portion 14a formed on the front end of the outer cylinder 14
Is the flange 38 fastened to the injection pipe 55a of the lower mold 55.
A flange portion 14b having a tapered surface on the front side is annularly projectingly provided on the outer peripheral surface of the rear end of the outer cylinder 14, and both joint nozzles 1 and 2 are provided at the center of the rear surface of the outer cylinder 14. The rear sealing surface 3c of the first joint nozzle 1 when combined
Front sealing surface 14c with a concave curved surface that fits closely
Is recessed.

【0026】外筒14の入口17の回りの前部には第1
弁座8の最大直径すなわち当たり面11の前端縁の直径
d3と等しい最小直径を有し、直径が前方に向かって漸
増する円錐面状の第2弁座19が形成されている。
A first portion is provided on the front portion of the outer cylinder 14 around the inlet 17.
A conical surface-shaped second valve seat 19 having a maximum diameter of the valve seat 8, that is, a minimum diameter equal to the diameter d3 of the front edge of the contact surface 11 and gradually increasing in diameter toward the front is formed.

【0027】内筒15の中心部には後部の大径部23a
と、この大径部23aの前方に延出された小径部23b
とを有し、両ジョイントノズル1,2の合体時に第1弁
棒9に同心状で突合わせ状に対接される第2弁棒23が
前後方向への進退動作可能に装入されている。
A large-diameter portion 23a at the rear is provided at the center of the inner cylinder 15.
And a small diameter portion 23b extending in front of the large diameter portion 23a.
And a second valve rod 23 that is concentrically and butt-contacted to the first valve rod 9 when the joint nozzles 1 and 2 are united, is inserted so as to be able to move forward and backward. ..

【0028】第2弁棒23の後端付近の外周面には第2
弁座19に密接可能で第2弁座19と等しい形状を有
し、第2弁座19に接離して入口17を閉塞および開放
し、第2弁座19から離れたときに第1内部流路5内の
流体圧を受ける当たり面24が形成され、この当たり面
24は第1弁棒9の当たり面11の最大直径d4を有す
る円錐面状に形成されている。
The outer peripheral surface near the rear end of the second valve rod 23 has a second
It has a shape that can be in close contact with the valve seat 19 and has the same shape as the second valve seat 19, closes and opens the inlet 17 by contacting with and separating from the second valve seat 19, and the first internal flow when separated from the second valve seat 19. A contact surface 24 for receiving the fluid pressure in the passage 5 is formed, and the contact surface 24 is formed as a conical surface having the maximum diameter d4 of the contact surface 11 of the first valve rod 9.

【0029】両弁棒9,23の各部の直径d1,d2,
d3,d4は本例ではd1<d2<d3<d4となるよ
うに設定されている。
The diameters d1, d2 of the respective parts of the two valve rods 9, 23
In this example, d3 and d4 are set so that d1 <d2 <d3 <d4.

【0030】第2弁棒23の小径部23bの後端にはば
ね受板26が嵌着され、第2弁棒23はばね受板26に
弾接された第2ばね27によって戻し方向となる第1ジ
ョイントノズル1側へ押圧され、第2弁棒23の当たり
面24が第2ばね27の押圧力によって第2弁座19に
押しつけられる。
A spring receiving plate 26 is fitted to the rear end of the small diameter portion 23b of the second valve rod 23, and the second valve rod 23 is returned by a second spring 27 elastically contacted with the spring receiving plate 26. The contact surface 24 of the second valve rod 23 is pressed against the first joint nozzle 1 side and pressed against the second valve seat 19 by the pressing force of the second spring 27.

【0031】第2ばね27が第2弁棒23を押し戻す押
圧力は第1ばね20が第1弁棒9を押し戻す押圧力以上
に設定され、第1ばね20が退動端位置の第1弁棒9を
押し戻す押圧力をP1とし、第2ばね27が退動端位置
の第2弁棒23を押し戻す押圧力をP2としたときにP
1<P2となるように設定されている。
The pressing force with which the second spring 27 pushes back the second valve rod 23 is set to be equal to or greater than the pressing force with which the first spring 20 pushes back the first valve rod 9, and the first spring 20 moves the first valve at the retracted end position. When the pressing force for pushing back the rod 9 is P1 and the pressing force for pushing back the second valve rod 23 at the retracted end position by the second spring 27 is P2, P
It is set such that 1 <P2.

【0032】また、予め設定された距離に配置された第
2弁棒23の前端面と前スライド孔15cの端面とが当
接することによって第1弁棒9が一定距離進動して第1
ばね20が圧縮したときに第1ばね20が第1弁棒9押
し戻す押圧力をP3とし、第2弁棒23が第1弁棒9と
等距離進動して第2ばね27が圧縮したときに第2ばね
27が第2弁棒23を押し戻す押圧力をP4とすると、
P4>P3となるように設定されている。
Further, the front end face of the second valve rod 23 arranged at a preset distance and the end face of the front slide hole 15c are brought into contact with each other, so that the first valve rod 9 is advanced by a predetermined distance and the first valve rod 9 is moved.
When the pressing force with which the first spring 20 pushes back the first valve rod 9 when the spring 20 is compressed is P3, and the second valve rod 23 is moved equidistantly with the first valve rod 9 and the second spring 27 is compressed. When the pressing force for the second spring 27 to push back the second valve rod 23 is P4,
It is set so that P4> P3.

【0033】第1弁棒9の当たり面11が第1弁座8に
押しつけられ、第2弁棒23の当たり面24が第2弁座
19に押しつけられた状態で両ジョイントノズル1,2
が合体すると、両内部流路5,16が遮断されたまま両
弁棒9,23が突合わせ状に対接し、第1弁棒9の前端
面と第2弁棒23の後端面とが密接する。この状態で両
弁棒9,23が共に進動すると両内部流路5,16が開
通される。
With the contact surface 11 of the first valve rod 9 pressed against the first valve seat 8 and the contact surface 24 of the second valve rod 23 pressed against the second valve seat 19, both joint nozzles 1, 2
, The valve rods 9 and 23 are butted against each other while the internal flow passages 5 and 16 are blocked, and the front end face of the first valve rod 9 and the rear end face of the second valve rod 23 are in close contact with each other. To do. When both valve rods 9 and 23 move together in this state, both internal flow paths 5 and 16 are opened.

【0034】両ジョイントノズル1,2を合体状態でロ
ックおよびアンロックするクランプ機構29において、
第1ジョイントノズル1の外筒3の後端付近にはクラン
プ取付けブラケット30が締結され、このクランプ取付
けブラケット30の一端には第1ジョイントノズルの前
端部の側方へ第1ジョイントノズル1に沿って延出され
たガイドフレーム31の後端部が固定され、ガイドフレ
ーム31の前端の左右端部には1対のガイド孔31aが
貫設されている。
In the clamp mechanism 29 which locks and unlocks both joint nozzles 1 and 2 in a combined state,
A clamp mounting bracket 30 is fastened near the rear end of the outer cylinder 3 of the first joint nozzle 1, and one end of the clamp mounting bracket 30 extends along the first joint nozzle 1 to the side of the front end portion of the first joint nozzle. The rear end portion of the guide frame 31 that has been extended is fixed, and a pair of guide holes 31a are formed through the left and right end portions of the front end of the guide frame 31.

【0035】ガイドフレーム31の前端部の一側方に設
置された取付けプレート32の中央部には油圧で上下方
向へ駆動されるピストンロッド33bを有するクランプ
シリンダ33のシリンダ本体33aが垂直状に取付けら
れるとともに、取付けプレート32の上下端部には上下
平行状に横架されて両ガイドフレーム31の両ガイド孔
31a内にスライド可能に貫挿された1対のタイバー3
4,34の基端部が締結されている。
A cylinder body 33a of a clamp cylinder 33 having a piston rod 33b which is vertically driven by hydraulic pressure is vertically mounted on the central portion of a mounting plate 32 installed on one side of the front end portion of the guide frame 31. And a pair of tie bars 3 slidably mounted on the upper and lower ends of the mounting plate 32 in a vertically parallel manner and slidably inserted into both guide holes 31a of both guide frames 31.
The base end portions of 4, 34 are fastened.

【0036】両タイバー34の先端には両ジョイントノ
ズル1,2の外筒3,14の両フランジ部3b,14b
の一端付近を挟み込んで接近方向へ押圧する第1クラン
プ部材35の上下端部が締結され、この第1クランプ部
材35の内端の中央部には両フランジ部3b,14bの
一部が嵌め込められる噛合溝35aが凹設されている。
At the tips of both tie bars 34, both flange portions 3b and 14b of the outer cylinders 3 and 14 of both joint nozzles 1 and 2, respectively.
The upper and lower ends of the first clamp member 35 that sandwiches one end of the first clamp member 35 and presses it in the approaching direction are fastened, and the flange portions 3b and 14b are partially fitted in the center of the inner end of the first clamp member 35. The engaging groove 35a is provided as a recess.

【0037】クランプシリンダ33のピストンロッド3
3bの先端にはピストンロッド33bが進動したときに
両外筒3,14の両フランジ部3b,14bの他端付近
を挟み込んで接近方向へ押圧しかつ第1クランプ部材3
5との間で両フランジ部3b,14bを挟止する第2ク
ランプ部材36の基端中央部が連結され、この第2クラ
ンプ部材36の内端中央部には両外筒3,14の両フラ
ンジ部3b,14bの一部が嵌め込まれる噛合溝36a
が凹設されている。
Piston rod 3 of clamp cylinder 33
When the piston rod 33b advances, the tip of 3b sandwiches the other end of both flange portions 3b, 14b of both outer cylinders 3, 14 to press in the approaching direction and the first clamp member 3
5, the central portion of the base end of the second clamp member 36 that clamps both flange portions 3b and 14b is connected, and the central portion of the inner end of the second clamp member 36 connects both outer cylinders 3 and 14. Engagement groove 36a into which a part of the flange portions 3b and 14b is fitted
Is recessed.

【0038】両ジョイントノズル1,2が合体した状態
でクランプシリンダ33のピストンロッド33bが進動
すると、第1クランプ部材35がシリンダ本体33aと
ともに両フランジ部3b,14b側へ移動しかつ第2ク
ランプ部材36がピストンロッド33bとともに両フラ
ンジ部3b,14b側へ移動し、両外筒3,14の両フ
ランジ部3b,14bが両クランプ部材35,36によ
って挟止されて接近方向へ押圧され、両外筒3,14の
前後シール面3c,14cが密着した状態で両ジョイン
トノズル1,2がクランプされる。
When the piston rod 33b of the clamp cylinder 33 advances with the joint nozzles 1 and 2 combined, the first clamp member 35 moves together with the cylinder body 33a toward both flange portions 3b and 14b, and the second clamp portion The member 36 moves to the both flange portions 3b and 14b side together with the piston rod 33b, and the both flange portions 3b and 14b of the both outer cylinders 3 and 14 are clamped by both clamp members 35 and 36 and pressed in the approaching direction. Both joint nozzles 1 and 2 are clamped with the front and rear sealing surfaces 3c and 14c of the outer cylinders 3 and 14 in close contact with each other.

【0039】この状態でクランプシリンダ33のピスト
ンロッド33bが退動すると、第1クランプ部材35お
よび第2クランプ部材36が両フランジ部3b,14b
から離れてクランプ状態の両ジョイントノズル1,2が
アンクランプされる。
When the piston rod 33b of the clamp cylinder 33 retracts in this state, the first clamp member 35 and the second clamp member 36 are moved to both flange portions 3b and 14b.
The joint nozzles 1 and 2 in the clamped state are unclamped apart from the position.

【0040】可塑化が終わって溶融樹脂が第1内部流路
5内へ吐出され、第1内部流路5内の流体圧が徐々に上
昇して第1,第2ばね20,27が両弁棒9,23を押
し戻す戻し力(P1+P2)を越えた時点で両弁棒9,
23が進動を開始し、さらに流体圧が上昇を続けて両弁
棒9,23が進動端へ進動して出口7および入口16が
全開される。両弁棒9,23の進動に際し、P2>P
1,P4>P3で、第1弁棒9を押戻す力より第2弁棒
23を押戻す力が大きいため、両弁棒9,23は常に対
接状態を保持して進動し、第1弁棒9の前端面と第2弁
棒23の後端面との間への流体の侵入が阻止される。
After the plasticization is completed, the molten resin is discharged into the first internal flow path 5, the fluid pressure in the first internal flow path 5 is gradually increased, and the first and second springs 20 and 27 are both valves. When the return force (P1 + P2) for pushing back the rods 9, 23 is exceeded, both valve rods 9,
23 starts to move, the fluid pressure continues to rise, and both valve rods 9 and 23 move to the moving end, so that the outlet 7 and the inlet 16 are fully opened. When moving both valve rods 9 and 23, P2> P
1, P4> P3, the force of pushing back the second valve rod 23 is larger than the force of pushing back the first valve rod 9, so that both valve rods 9 and 23 always move in a contacting state, The fluid is prevented from entering between the front end surface of the first valve rod 9 and the rear end surface of the second valve rod 23.

【0041】この状態で必要な流体圧にまで昇圧した溶
融樹脂が両内部流路5,16内を通って出口18から注
入流路58内へ送り込まれて射出口60から下型55の
成形面55a上へ低圧で射出される。
In this state, the molten resin whose pressure has been increased to the required fluid pressure is sent from the outlet 18 into the injection passage 58 through both internal passages 5 and 16, and the injection surface 60 to the molding surface of the lower die 55. It is injected at low pressure onto 55a.

【0042】両内部流路5,16内の流体圧が徐々に減
少してOになる途中で流体圧が(P3+P4)以下にな
ると、両弁棒9,23が共に退動を開始し、更に流体圧
の減少に伴って両弁棒9,23に加えられる戻し力がP
3→P1,P4→P2と減少して両弁棒9,23が共に
退動し、両当たり面11,24が両弁座8,19にそれ
ぞれ密接して出口7および入口17が全開される。この
とき、P4>P3,P2>P1であるため、両弁棒9,
23は常に対接状態を保持して退動し、両弁棒9,23
間への溶融樹脂の侵入が阻止される。
When the fluid pressure in both internal flow paths 5 and 16 gradually decreases and becomes O while the fluid pressure becomes (P3 + P4) or less, both valve rods 9 and 23 start to retreat, and As the fluid pressure decreases, the restoring force applied to both valve rods 9 and 23 is P
3 → P1, P4 → P2 and both valve rods 9 and 23 recede, both contact surfaces 11 and 24 are in close contact with both valve seats 8 and 19, respectively, and the outlet 7 and the inlet 17 are fully opened. .. At this time, since P4> P3 and P2> P1, both valve rods 9,
23 always keeps the contact state and retreats, and both valve rods 9, 23
The molten resin is prevented from entering the gap.

【0043】この状態で、クランプ状態の両ジョイント
ノズル1,2をアンクランプして成形材料供給部42を
第1ジョイントノズル1とともに後退させ、両ジョイン
トノズル1,2を切り離しても、第1ジョイントノズル
1の出口7および第2ジョイントノズル2の入口18が
それぞれ両弁棒9,23で密閉されているため、出口7
および入口17からの溶融樹脂の洩出が両弁棒9,23
によって阻止される。
In this state, even if the joint nozzles 1 and 2 in the clamped state are unclamped and the molding material supply section 42 is retracted together with the first joint nozzle 1 and both joint nozzles 1 and 2 are separated, the first joint Since the outlet 7 of the nozzle 1 and the inlet 18 of the second joint nozzle 2 are sealed by both valve rods 9 and 23, respectively, the outlet 7
And leakage of the molten resin from the inlet 17 is caused by both valve rods 9, 23.
Blocked by.

【0044】次に、上記した低圧射出成形機を使用して
成形品を成形する方法について説明する。成形装置Bの
可動盤50が下方へ進動して上型51が下型55に向か
って下降する途中で(下降中若しくは下降中に一時的に
停止した時点)、成形材料供給部42が成形装置B側へ
進動し、第1ジョイントノズル1と第2ジョイントノズ
ル2とが突合わせ状に合体してクランプ機構29によっ
て結合状態でクランプされる。
Next, a method of molding a molded product using the above-mentioned low-pressure injection molding machine will be described. While the movable platen 50 of the molding apparatus B moves downward and the upper mold 51 descends toward the lower mold 55 (during the descent or at the time of temporary stop during the descent), the molding material supply unit 42 molds. The first joint nozzle 1 and the second joint nozzle 2 are joined together in a butt shape as they move toward the device B side, and clamped in a coupled state by the clamp mechanism 29.

【0045】この状態で、成形材料供給部42内で可塑
化した溶融樹脂が成形材料供給部42の吐出流路44か
ら第1ジョイントノズル1の第1内部流路5内へ送り込
まれる。
In this state, the molten resin plasticized in the molding material supply section 42 is sent from the discharge flow path 44 of the molding material supply section 42 into the first internal flow path 5 of the first joint nozzle 1.

【0046】両内部流路5,16が開通されて溶融樹脂
が下型55の注入流路58内へ送り込まれ、下型55の
成形面55a上へ所定量の溶融樹脂が射出されると、成
形材料供給部42から第1内部流路5内への溶融樹脂の
供給が停止し、上型51が下降端へ下降する。第1内部
流路5内への溶融樹脂の供給を停止すると、両内部流路
5,16内の流体圧が低下してその出口7,入口17が
両弁棒9,23によって密閉される。
When both the internal flow paths 5 and 16 are opened and the molten resin is sent into the injection flow path 58 of the lower mold 55, and a predetermined amount of the molten resin is injected onto the molding surface 55a of the lower mold 55, The supply of the molten resin from the molding material supply unit 42 into the first internal flow path 5 is stopped, and the upper mold 51 descends to the descending end. When the supply of the molten resin into the first internal flow passage 5 is stopped, the fluid pressure in both internal flow passages 5 and 16 is reduced, and the outlet 7 and the inlet 17 thereof are sealed by the two valve rods 9 and 23.

【0047】上型51が下降端へ下降すると、下型55
の成形面55a上の溶融樹脂が上型51の成形面51a
と下型55の成形面55aとの間でプレスされて所定形
状の成形品が成形される。
When the upper die 51 descends to the lower end, the lower die 55
The molten resin on the molding surface 55a of the
And a molding surface 55a of the lower mold 55 are pressed to mold a molded product having a predetermined shape.

【0048】成形終了後、成形終了信号によって可動盤
50が上方へ退動して上型51が上昇するとともに、ク
ランプシリンダ33のピストンロッド33aが退動して
両ジョイントノズル1,2のクランプ状態が解除され、
成形材料供給部42が第1ジョイントノズル1とともに
後退して両ジョイントノズル1,2が切り離される。
After the molding is completed, the movable platen 50 retreats upward by the molding completion signal and the upper die 51 rises, and the piston rod 33a of the clamp cylinder 33 retreats to clamp the joint nozzles 1 and 2. Is released,
The molding material supply unit 42 retracts together with the first joint nozzle 1, and the joint nozzles 1 and 2 are separated.

【0049】成形材料供給部42の後退と同時に前記成
形終了信号によってスライドシリンダ57のピストンロ
ッド57aが進動してスライドフレーム56,下型5
5,第2ジョイントノズル2が取り出しフレーム52上
の取り出しステーションへ移動し、下型55およびこの
下型55上の成形品が上型51の直下から脱出して取り
出しフレーム52上に移載される。
Simultaneously with the retreat of the molding material supply unit 42, the piston rod 57a of the slide cylinder 57 is moved by the molding completion signal to move the slide frame 56 and the lower mold 5.
5. The second joint nozzle 2 moves to the take-out station on the take-out frame 52, and the lower die 55 and the molded product on the lower die 55 are ejected from directly under the upper die 51 and transferred onto the take-out frame 52. ..

【0050】この状態で、成形品が取り出しロボットに
よって取り出されて次工程へ搬出されるか、若しくは、
表皮やインサート部品等の複合材が複合材供給装置によ
って下型55上へ供給セットされ、スライドシリンダ5
7のピストンロッド57aが退動してスライドフレーム
56が下型55とともに上型51の直下へ復帰移動し、
この状態で成形品および複合材が上下型51,55によ
って一体成形若しくはインサート成形されてから、上型
51が上昇しかつスライドシリンダ57のピストンロッ
ド57aが再び進動し、スライドフレーム56,下型5
5および成形品が上型51の直下から脱出して取り出し
フレーム52上へ移載され、この状態で成形品が取り出
しロボットによって取り出されて次工程へ搬出される。
In this state, the molded product is taken out by the take-out robot and carried out to the next step, or
The composite material such as the skin and the insert parts is supplied and set on the lower mold 55 by the composite material supply device, and the slide cylinder 5
The piston rod 57a of 7 retreats and the slide frame 56 returns to the position directly below the upper mold 51 together with the lower mold 55.
In this state, the molded product and the composite material are integrally molded or insert-molded by the upper and lower molds 51 and 55, and then the upper mold 51 is raised and the piston rod 57a of the slide cylinder 57 is advanced again to move the slide frame 56 and the lower mold. 5
5 and the molded product escape from right under the upper die 51 and are transferred onto the take-out frame 52. In this state, the molded product is taken out by the take-out robot and carried out to the next step.

【0051】成形品の取り出し終了後、スライドシリン
ダ57のピストンロッド57aが射出装置A側へ退動し
て下型55およびスライドフレーム56が下固定盤46
上へ復帰移動し、1成形サイクルが終了する。
After the completion of taking out the molded product, the piston rod 57a of the slide cylinder 57 retracts to the injection device A side, and the lower die 55 and the slide frame 56 move to the lower fixing plate 46.
It returns to the upper position to complete one molding cycle.

【0052】続いて、上記した構成をもつ実施例の作用
と効果を説明する。本例では成形装置Bの上型51が下
型55に向かって下降する途中で射出装置Aの成形材料
供給部42を成形装置B側へ進動させて成形材料供給部
42に取付けられた第1ジョイントノズル1の内部流路
5と、下型55に取付けられた第2ジョイントノズル2
の内部流路16とを直列に接続してから、溶融樹脂を成
形材料供給部42の吐出流路44から両内部流路5,1
6を経由して下型55の注入流路58へ給送して下型5
5の成形面55a上へ射出し、次に、上型51を下降端
へ下降させて上型51と前記下型55との間で成形品を
成形してから、下型55を成形品とともに移動させて上
型51の直下から脱出させるように構成してある。
Next, the operation and effect of the embodiment having the above-mentioned structure will be described. In this example, while the upper mold 51 of the molding apparatus B is descending toward the lower mold 55, the molding material supply section 42 of the injection apparatus A is moved to the molding apparatus B side and attached to the molding material supply section 42. Internal flow path 5 of 1 joint nozzle 1 and 2nd joint nozzle 2 attached to lower mold 55
Of the molten resin from the discharge flow channel 44 of the molding material supply unit 42 to the both internal flow channels 5, 1
The lower mold 5 is fed to the injection channel 58 of the lower mold 55 via 6
5, the upper die 51 is lowered to the descending end to form a molded article between the upper die 51 and the lower die 55, and then the lower die 55 together with the molded article. It is configured to be moved to escape from directly under the upper mold 51.

【0053】従って、各回の成形終了後、下型55が成
形品とともに上型51の直下から上方および両側方が開
放された取り出しステーションへ脱出して成形品を取り
出し易い位置へ移動し、取り出し装置のためのスペース
を確保することができるので、取り出し装置による成形
品の取り出し動作や自動搬送装置への受け渡し動作を簡
易化して取り出し装置を簡略化することができ、成形ラ
インの全自動化が容易となるとともに、取り出し装置を
成形装置Bに取り付けることができるので、取り出し装
置の設置スペースを節減することができる。
Therefore, after each molding process, the lower die 55 moves out from directly below the upper die 51 to the take-out station where the upper side and the both sides are opened and moves to a position where the molded article can be taken out easily. Space can be secured, so that it is possible to simplify the take-out device by simplifying the take-out operation of the molded product by the take-out device and the transfer operation to the automatic transfer device, making it easy to fully automate the molding line. In addition, since the take-out device can be attached to the molding apparatus B, the installation space of the take-out device can be saved.

【0054】また、成形品の取り出しに必要なハンドリ
ング回数を減少させかつ成形品の取り出し動作や受け渡
し動作を迅速化することができるので、成形品の取り出
し作業および自動搬送装置への受け渡し作業を能率化し
て成形サイクルタイムを短縮することができる。
Further, since the number of times of handling required for taking out the molded product can be reduced and the operation for taking out and delivering the molded product can be speeded up, the work for taking out the molded product and the delivery work to the automatic transfer device can be efficiently carried out. The molding cycle time can be shortened.

【0055】また、下型55を上型51の下方から脱出
させることができるので、下型55の交換作業を簡便化
および能率化することができる。
Further, since the lower die 55 can be removed from the lower side of the upper die 51, the replacement work of the lower die 55 can be simplified and streamlined.

【0056】さらに、本例では流路接続装置cによって
射出装置Aと成形装置Bとを切り離しおよび接続するに
際し、両弁棒9,23が常に接触状態で進動および退動
して両内部流路5,16を開通および遮断するので、溶
融樹脂の圧送開始時から圧送終了時にわたって両弁棒
9,23間への流体の閉じ込みを的確に阻止することが
できる。
Further, in this example, when the injection device A and the molding device B are separated and connected by the flow path connecting device c, both valve rods 9 and 23 are always advanced and retracted in a contacting state so that both internal flows. Since the passages 5 and 16 are opened and closed, it is possible to accurately prevent the fluid from being trapped between the valve rods 9 and 23 from the start of the pressure feed of the molten resin to the end of the pressure feed.

【0057】従って、流体洩れおよび流体の閉じ込みに
よるコールドスラグの発生を無くし、コールドスラグに
起因する成形不良や接続不良を無くすことができるとと
もに、洩出した流体の除去、清掃作業を排除することが
できる。
Therefore, the generation of cold slag due to fluid leakage and fluid confinement can be eliminated, molding defects and connection defects due to cold slag can be eliminated, and the removal and cleaning work of leaked fluid can be eliminated. You can

【0058】とくに、1成形品毎に流路の接続および切
り離しを行ういわゆる型スライド成形時には切り離しお
よび接続の都度発生する上記トラブルを解消することが
できるので、作業能率を向上させて成形品の品質を安定
化させることができる。
In particular, when the so-called mold slide molding, in which the flow path is connected and disconnected for each molded product, the above-mentioned troubles that occur every time the connection and disconnection are made can be solved, so that the work efficiency is improved and the quality of the molded product is improved. Can be stabilized.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の低圧射出成形機の1実施例を示す側面
図である。
FIG. 1 is a side view showing an embodiment of a low-pressure injection molding machine of the present invention.

【図2】同じく、成形装置の下型移動機構の側面図であ
る。
FIG. 2 is a side view of a lower mold moving mechanism of the molding apparatus.

【図3】同じく、流路接続装置の断面図である。FIG. 3 is likewise a cross-sectional view of a flow path connection device.

【図4】両ジョイントノズルが切り離された状態を示す
流路接続装置の断面図である。
FIG. 4 is a cross-sectional view of the flow path connection device showing a state in which both joint nozzles are separated.

【図5】両ジョイントノズルの両内部流路が開通された
状態を示す流路接続装置の断面図である。
FIG. 5 is a cross-sectional view of the flow channel connection device showing a state in which both internal flow channels of both joint nozzles are opened.

【図6】流路接続装置のクランプ機構の正面図である。FIG. 6 is a front view of a clamp mechanism of the flow path connection device.

【図7】流路接続装置の要部の拡大断面図である。FIG. 7 is an enlarged cross-sectional view of a main part of the flow path connection device.

【図8】従来の高圧縦型射出成形機の略体側面図であ
る。
FIG. 8 is a schematic side view of a conventional high-pressure vertical injection molding machine.

【符号の説明】[Explanation of symbols]

A 射出装置 B 成形装置 C 流路接続装置 1 第1ジョイントノズル 2 第2ジョイントノズル 43 吐出流路 51 上型 55 下型 58 注入流路 A injection device B molding device C flow path connection device 1 first joint nozzle 2 second joint nozzle 43 discharge flow path 51 upper mold 55 lower mold 58 injection flow path

───────────────────────────────────────────────────── フロントページの続き (72)発明者 蟹江 典之 愛知県名古屋市港区九番町3丁目42番地 株式会社佐藤鉄工所内 (72)発明者 山地 晴美 愛知県名古屋市港区九番町3丁目42番地 株式会社佐藤鉄工所内 (72)発明者 三浦 浩 愛知県名古屋市港区九番町3丁目42番地 株式会社佐藤鉄工所内 (72)発明者 佐藤 安弘 愛知県名古屋市港区九番町3丁目42番地 株式会社佐藤鉄工所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Noriyuki Kanie 3-42, 9-chome, Minato-ku, Nagoya, Aichi Prefecture Sato Iron Works Co., Ltd. (72) Harumi Yamami 3-chome, 9-chome, Minato-ku, Nagoya, Aichi 42 Sato Iron Works Co., Ltd. (72) Inventor Hiroshi Miura 3-chome 9 Minato-ku, Nagoya City, Aichi Prefecture 42 Address Sato Iron Works Co., Ltd. (72) Inventor Yasuhiro Sato 3-chome 9, Minato-ku, Aichi Prefecture 42 Sato Iron Works Co., Ltd.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 横供給方式の射出装置の成形材料供給部
を下型と上型とを有するたて型締め方式の成形装置側へ
進動させて前記成形材料供給部に取付けられた第1ジョ
イントノズルの内部流路と、前記下型に取付けられた第
2ジョイントノズルの内部流路とを直列に接続してか
ら、前記上型が下降端へ下降する以前に溶融樹脂を前記
成形材料供給部の吐出流路から前記両内部流路を経由し
て前記下型の注入流路へ給送して前記下型の成形面上へ
の溶融樹脂の射出を開始し、溶融樹脂を射出しながらま
たは溶融樹脂の射出完了後前記上型を下降端へ下降させ
て前記上型と前記下型との間で成形品を成形してから、
前記下型を成形品とともに移動させて前記上型の直下か
ら脱出させるようにコントロールすること特徴とする低
圧射出成形法。
1. A first device mounted on the molding material supply unit by advancing a molding material supply unit of a lateral supply type injection device to the side of a vertical mold clamping system molding device having a lower mold and an upper mold. The molten resin is supplied to the molding material after the internal flow path of the joint nozzle and the internal flow path of the second joint nozzle attached to the lower mold are connected in series and before the upper mold descends to the descending end. From the discharge flow path of the lower part to the injection flow path of the lower mold via the both internal flow paths to start the injection of the molten resin onto the molding surface of the lower mold, while injecting the molten resin. Alternatively, after the injection of the molten resin is completed, the upper mold is lowered to the lower end to form a molded product between the upper mold and the lower mold,
A low-pressure injection molding method, characterized in that the lower mold is moved together with a molded article so as to be escaped from directly under the upper mold.
【請求項2】 溶融樹脂を横方向へ圧送する射出装置の
先方には低圧で射出された溶融樹脂が流し込まれる成形
面を有する下型と、下降時に前記下型との間で成形品を
成形する上型と、前記下型を成形された成形品とともに
前記上型の直下から脱出させる下型移動機構とを有する
成形装置を設置し、前記射出装置と前記成形装置との間
には前記射出装置の成形材料供給部に取付けられた第1
ジョイントノズルと、前記下型に取付けられた第2ジョ
イントノズルとが突合わせ状で切離し可能に結合された
流路接続装置を設置したことを特徴とする低圧射出成形
機。
2. A molded product is molded between a lower mold having a molding surface into which the molten resin injected at a low pressure is poured in front of an injection device for laterally pumping the molten resin, and the lower mold when descending. A molding device having an upper mold and a lower mold moving mechanism that causes the lower mold to be molded together with a molded product to escape from directly below the upper mold is installed, and the injection device is provided between the injection device and the molding device. First attached to the molding material supply part of the device
A low-pressure injection molding machine comprising a flow path connection device in which a joint nozzle and a second joint nozzle attached to the lower mold are coupled in a butt shape so as to be separable from each other.
JP4131830A 1992-04-23 1992-04-23 Low-pressure injection molding method and low-pressure injection molding machine Expired - Fee Related JPH0741650B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4131830A JPH0741650B2 (en) 1992-04-23 1992-04-23 Low-pressure injection molding method and low-pressure injection molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4131830A JPH0741650B2 (en) 1992-04-23 1992-04-23 Low-pressure injection molding method and low-pressure injection molding machine

Publications (2)

Publication Number Publication Date
JPH05301260A true JPH05301260A (en) 1993-11-16
JPH0741650B2 JPH0741650B2 (en) 1995-05-10

Family

ID=15067099

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4131830A Expired - Fee Related JPH0741650B2 (en) 1992-04-23 1992-04-23 Low-pressure injection molding method and low-pressure injection molding machine

Country Status (1)

Country Link
JP (1) JPH0741650B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010017980A (en) * 2008-07-11 2010-01-28 Sato Tekkosho:Kk Molten resin supply device
JP2018199237A (en) * 2017-05-26 2018-12-20 日産自動車株式会社 Injection molding device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55142632A (en) * 1979-03-31 1980-11-07 Toyota Motor Corp Low-pressure injecting method using screw inlying injection molding machine
JPS5732924A (en) * 1980-08-08 1982-02-22 Sumitomo Heavy Ind Ltd Mold sliding apparatus with built-in hydraulic cylinder mechanism
JPS5817119U (en) * 1981-07-24 1983-02-02 株式会社神戸製鋼所 Injection molding machine
JPS5839425A (en) * 1981-09-04 1983-03-08 Hashimoto Forming Co Ltd Low pressure injection molding method
JPS62162017U (en) * 1986-04-04 1987-10-15
JPS649712A (en) * 1987-07-02 1989-01-13 Rohm Co Ltd Resin molding device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55142632A (en) * 1979-03-31 1980-11-07 Toyota Motor Corp Low-pressure injecting method using screw inlying injection molding machine
JPS5732924A (en) * 1980-08-08 1982-02-22 Sumitomo Heavy Ind Ltd Mold sliding apparatus with built-in hydraulic cylinder mechanism
JPS5817119U (en) * 1981-07-24 1983-02-02 株式会社神戸製鋼所 Injection molding machine
JPS5839425A (en) * 1981-09-04 1983-03-08 Hashimoto Forming Co Ltd Low pressure injection molding method
JPS62162017U (en) * 1986-04-04 1987-10-15
JPS649712A (en) * 1987-07-02 1989-01-13 Rohm Co Ltd Resin molding device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010017980A (en) * 2008-07-11 2010-01-28 Sato Tekkosho:Kk Molten resin supply device
JP2018199237A (en) * 2017-05-26 2018-12-20 日産自動車株式会社 Injection molding device

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