JPH05299887A - Component mounter - Google Patents
Component mounterInfo
- Publication number
- JPH05299887A JPH05299887A JP4104144A JP10414492A JPH05299887A JP H05299887 A JPH05299887 A JP H05299887A JP 4104144 A JP4104144 A JP 4104144A JP 10414492 A JP10414492 A JP 10414492A JP H05299887 A JPH05299887 A JP H05299887A
- Authority
- JP
- Japan
- Prior art keywords
- component
- mounting
- main body
- mounting base
- supply unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Automatic Assembly (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、電子部品をプリント回
路基板のような電子回路基板に搭載する部品実装装置に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a component mounting apparatus for mounting electronic components on an electronic circuit board such as a printed circuit board.
【０００２】[0002]
【従来の技術】従来の部品実装装置は、電子回路基板を
搬送する搬送ラインの途中に実装ステーションを設けて
いる。この実装ステーションの側部において、装置本体
に複数個の部品供給部をその搬送ラインに沿って配列し
て固定している。実装ステーションに一時停止している
電子回路基板に対し、部品供給部に保持されている種々
の部品をヘッドにより吸着し、電子回路基板に実装して
いる。なお、１つの部品供給部は同一種類の電子部品多
数保有し、この電子部品を連続的に自動供給するユニッ
トである。この部品実装装置で小品種の実装基板を多量
に生産する場合には、個々の部品供給部の保有している
電子部品がなくならなければ部品供給部を取替える必要
はない。2. Description of the Related Art A conventional component mounting apparatus has a mounting station in the middle of a transfer line for transferring electronic circuit boards. At the side of the mounting station, a plurality of component supply units are arranged and fixed to the apparatus main body along the transportation line. Various components held in the component supply unit are adsorbed by the head onto the electronic circuit board that is temporarily stopped at the mounting station and mounted on the electronic circuit board. It should be noted that one component supply unit has a large number of electronic components of the same type and is a unit that automatically supplies the electronic components continuously. When a large number of small-sized mounting boards are produced by this component mounting apparatus, it is not necessary to replace the component supply unit unless the electronic components owned by the individual component supply units are exhausted.
【０００３】[0003]
【発明が解決しようとする課題】しかし、多品種少量生
産の場合には、実装する電子部品の種類を変更するため
に、部品供給部を着脱して他の種類の電子部品を供給す
ることのできる部品供給部に取替える必要がある。その
ため、変更する電子部品の数だけ部品供給部の着脱を行
ない交換するので、時には電子部品の実装時間に対し部
品供給部の着脱時間の方が長くなることもあり、極めて
非能率的であるという問題点がある。However, in the case of high-mix low-volume production, in order to change the type of electronic components to be mounted, it is necessary to attach / detach the component supply unit to supply other types of electronic components. It is necessary to replace with a parts supply unit that can. Therefore, since the component supply unit is attached and detached and replaced by the number of electronic components to be changed, the attachment and detachment time of the component supply unit sometimes becomes longer than the mounting time of the electronic component, which is extremely inefficient. There is a problem.
【０００４】この問題を解消するために複数の部品供給
部を一括して交換することが考えられる。しかし、部品
供給部１つ当りの重量がかなりあるため、数十本を一括
して交換することを作業員が人力で行なうことは困難で
あり、作業性及び安全性の問題点が新たに生じる。そこ
で、本発明の目的は部品の取替え時間を短縮し、多品種
少量生産に対応できる部品実装装置を提供することであ
る。In order to solve this problem, it is conceivable to collectively replace a plurality of component supply units. However, it is difficult for a worker to replace dozens of them all at once because the weight of each component supply section is so large that workability and safety problems newly arise. .. SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a component mounting apparatus that can shorten the time for replacing components and can accommodate high-mix low-volume production.
【０００５】[0005]
【課題を解決するための手段】以上の目的を達成するた
めに本発明においては、部品を基板に実装する部品実装
装置において、複数の部品供給部が組付けられた取付け
ベースが着脱可能な部品実装装置本体に設けられた取付
けベースの取付け部と、部品実装装置本体と別体に構成
されている部品供給部取替え装置本体と、この部品供給
部取換え装置本体に立設している支柱と、この支柱に対
して上下方向または水平方向に移動自在に支持配置さ
れ、複数の部品供給部が組付けられた取付けベースを各
アームに搭載可能である複数のアームと、この複数のア
ームをそれぞれ支柱に対して上下方向または水平方向に
移動調節するアーム移動調節手段とを有し、部品実装装
置本体に取付けられた取付けベースを部品供給部取換え
装置のアームに搭載する取り付けベースに交換可能であ
ることを特徴とするものである。In order to achieve the above object, according to the present invention, in a component mounting apparatus for mounting components on a board, a component having a plurality of component supply parts assembled therein and having a mounting base detachable The mounting portion of the mounting base provided in the mounting apparatus main body, the component supply unit replacement apparatus main body that is configured separately from the component mounting apparatus main body, and the column that is erected on the component supply unit replacement apparatus main body. , A plurality of arms, each of which has a mounting base movably supported in a vertical direction or a horizontal direction with respect to the column, and a mounting base on which a plurality of component supply parts are assembled can be mounted on each arm, and the plurality of arms. It has an arm movement adjusting means that moves and adjusts vertically or horizontally with respect to the column, and mounts the mounting base attached to the component mounting device main body on the arm of the component supply part replacement device. It is characterized in that it is interchangeable on the mounting base that.
【０００６】[0006]
【作用】アーム移動調節手段により、部品実装装置本体
に設けられた取付けベースの取り付け部に取付けられて
いる実装作業の終了した取付けベースのアーム受け面に
アームを当てて、取付けベースを持ち上げるか又は引抜
くことで取付けベースを部品実装装置本体から取外し、
アームに取付けベースを移載する。そして、取外した取
付けベースを搭載したアームをアーム移動調節手段によ
り上下方向または水平方向に移動させる。With the arm movement adjusting means, the arm is brought into contact with the arm receiving surface of the mounting base which has been mounted on the mounting portion of the mounting base provided in the component mounting apparatus main body, and the mounting base is lifted or Remove the mounting base from the component mounting device body by pulling it out,
Transfer the mounting base to the arm. Then, the arm on which the detached mounting base is mounted is moved vertically or horizontally by the arm movement adjusting means.
【０００７】次に取替用の取付ベースを搭載したアーム
をアーム移動調節手段により部品実装装置の取付ベース
の取り付け部へ移動し、部品実装装置本体に取付ベース
を取付ける。Next, the arm on which the replacement mounting base is mounted is moved to the mounting portion of the mounting base of the component mounting apparatus by the arm movement adjusting means, and the mounting base is mounted on the component mounting apparatus main body.
【０００８】[0008]
【実施例】本発明の実施例を図面によって説明する。Embodiments of the present invention will be described with reference to the drawings.
【０００９】図１において、１は部品実装装置本体であ
り、搬送ライン２を有している。この搬送ライン２は、
電子回路基板３を搬送するための通路である。搬送ライ
ン２の途中に実装ステーションが設けられている。この
実装ステーションにおいては搬送ライン２によって搬送
される電子回路基板３に電子部品が実装される。実装ス
テーションの側部に部品供給部取付ベース４が搬送ライ
ン２に近接して、かつ搬送ライン２の両側に沿うように
配設されている。In FIG. 1, reference numeral 1 is a component mounting apparatus main body having a carrying line 2. This transport line 2
It is a passage for carrying the electronic circuit board 3. A mounting station is provided in the middle of the transfer line 2. At this mounting station, electronic components are mounted on the electronic circuit board 3 which is transported by the transport line 2. A component supply unit mounting base 4 is disposed on the side of the mounting station so as to be close to the transport line 2 and along both sides of the transport line 2.
【００１０】部品供給部取替え装置５は、部品実装装置
本体１と別体に構成されている。部品供給部取替え装置
５には、上下に位置する２組のアーム６1 ，６2 が設け
られている。この各組のアーム６1 ，６2 には取付けベ
ース４を載せることができる。The component supply unit replacement device 5 is constructed separately from the component mounting device main body 1. The component supply unit replacement device 5 is provided with two pairs of arms 6 1 and 6 2 located vertically. The mounting base 4 can be placed on the arms 6 1 and 6 2 of each set.
【００１１】そして、取付けベース４には、複数の部品
供給部７を組付けすることができる。本実施例におい
て、この部分供給部７として帯状体の電子部品収納テー
プをカートリッジ化したテープカセットを用いている。
そしてこの電子部品収納テープは電子回路基板３に実装
する電子部品の種類と数に応じて選択され、取付けベー
ス４に対して選択された複数の部品供給部７は、嵌合等
により組付けられる。部品供給部取替え装置５は、部品
実装装置本体１の取付けベース４の取付け部の高さに応
じて手動ハンドル１０によりシリンダー９でアーム
６1 ，６2 を同時に上下に移動させることができる。A plurality of component supply parts 7 can be assembled to the mounting base 4. In this embodiment, a tape cassette in which a band-shaped tape for storing electronic components is made into a cartridge is used as the partial supply section 7.
The electronic component storage tape is selected according to the type and number of electronic components mounted on the electronic circuit board 3, and the plurality of component supply units 7 selected with respect to the mounting base 4 are assembled by fitting or the like. .. In the component supply unit replacement device 5, the arms 6 1 and 6 2 can be simultaneously moved up and down by the cylinder 9 by the manual handle 10 according to the height of the mounting portion of the mounting base 4 of the component mounting device main body 1.
【００１２】次に段取り替えの手順を説明する。下段の
アーム６2 に予め組付けられた複数の部品供給部７を取
付けベース４2 に載せている部品供給部取替え装置５を
部品実装装置本体１まで運ぶ。取付けベース４が載せら
れていないアーム６1 の高さを部品実装装置本体１の取
付ベース４1 の下面の高さに手動ハンドル１０で調整
し、この状態で、図２，図３に示すようにアーム６1 を
水平方向に伸ばし、部品供給部７が組付けられた取付ベ
ース４1 をアーム６1 に載せる。次にアーム６1を縮め
ることにより、部品実装装置本体１から部品供給部７が
取付けられている取付けベース４1 を取外す。Next, the procedure for setup change will be described. The component supply part replacement device 5 having a plurality of component supply parts 7 pre-assembled on the lower arm 6 2 mounted on the mounting base 4 2 is carried to the component mounting device body 1. The height of the arm 6 1 on which the mounting base 4 is not placed is adjusted to the height of the lower surface of the mounting base 4 1 of the component mounting apparatus main body 1 by the manual handle 10, and in this state, as shown in FIGS. Then, the arm 6 1 is extended in the horizontal direction, and the mounting base 4 1 on which the component supply unit 7 is assembled is placed on the arm 6 1 . Next, the arm base 6 1 is removed from the component mounting apparatus main body 1 by retracting the arm 6 1 .
【００１３】次に図４，図５に示すように予め部品供給
部７が組付けられた取付ベース４2を載せたアーム６2
を部品実装装置本体１の取付けベース４の取付け部の高
さに合わせて手動ハンドル１０によりシリンダ９を用い
て上下方向に移動させる。また、同時に取外した取付ベ
ース４1 を搭載するアーム６1 は上方に移動する。Next, as shown in FIGS. 4 and 5, the arm 6 2 on which the mounting base 4 2 on which the component supply unit 7 is assembled is placed.
Is moved vertically using the cylinder 9 by the manual handle 10 in accordance with the height of the mounting portion of the mounting base 4 of the component mounting apparatus main body 1. At the same time, the arm 6 1 carrying the mounting base 4 1 removed simultaneously moves upward.
【００１４】そして、この状態でアーム６2 を水平方向
に伸ばし、アーム６2 に載せている部品供給部７を取付
けた取付けベース４2 を取付ベース４の取付け部位置ま
で移動させて、取付けベース４2 を部品実装装置本体１
に取付ける。その後、アーム６2 のみを縮めることによ
り取付けベース４の段取替えは完了となる。Then, in this state, the arm 6 2 is extended in the horizontal direction, and the mounting base 4 2 on which the component supply section 7 mounted on the arm 6 2 is mounted is moved to the mounting section position of the mounting base 4, and the mounting base 4 is mounted. 4 2 is the component mounting apparatus main body 1
To install. After that, the setup change of the mounting base 4 is completed by retracting only the arm 6 2 .
【００１５】つまり、一台の部品供給部取替え装置で部
品供給部の取付けベースの取外し、取付けができるの
で、複数の部品供給部を一括して容易に短時間での段取
り替えが可能となる。That is, since the mounting base of the component supply unit can be removed and mounted by one component supply unit exchanging device, a plurality of component supply units can be collectively and easily changed in a short time.
【００１６】本実施例によれば、部品実装装置本体１と
別体に構成した部品供給部取替え装置５に、複数の電子
部品をテープ上に保有する複数個の部品供給部７を取付
けベース４上に予め組付けることができる。また、その
部品供給部取替え装置５を移動自在とし、かつこの部品
供給部取替え装置５を介して部品供給部７が組付けられ
た取付けベース４を部品実装装置本体１に取付けるよう
にしているので、部品供給部７を部品実装装置本体１に
対し個々に着脱する必要がなく、数十本の部品供給部７
を一括して、とくに作業員が人力で持ち上げることな
く、交換できる。また部品供給部７の交換は部品実装装
置本体１の移動終了後速かに行なうことができ、さらに
は部品実装装置本体１の停止時間を最少にすることがで
きる。従って多品種少量生産に適している部品実装装置
を提供することができる。According to this embodiment, a plurality of component supply units 7 for holding a plurality of electronic components on a tape are attached to a component supply unit exchanging device 5 which is constructed separately from the component mounting apparatus main body 1. Can be pre-assembled on top. Further, since the component supply unit replacement device 5 is movable, and the mounting base 4 to which the component supply unit 7 is assembled is attached to the component mounting apparatus main body 1 via the component supply unit replacement device 5. It is not necessary to individually attach / detach the component supply unit 7 to / from the component mounting apparatus main body 1, and dozens of component supply units 7
Can be replaced in a lump, without the need for the operator to manually lift it. Further, the replacement of the component supply unit 7 can be performed immediately after the movement of the component mounting apparatus main body 1 is completed, and further, the stop time of the component mounting apparatus main body 1 can be minimized. Therefore, it is possible to provide a component mounting apparatus suitable for high-mix low-volume production.
【００１７】[0017]
【発明の効果】本発明によれば、部品実装装置本体に取
付けられた実装作業の終了した複数の部品供給部が組付
けられた取付けベースを取外してアームに搭載し、予め
部品供給部が組付けられている取付けベースを搭載して
いるアームを移動し、この取付ベースを部品実装装置本
体に取付けることができる。According to the present invention, the mounting base on which the plurality of component mounting parts, which have been mounted on the component mounting device main body, have been assembled is removed and mounted on the arm, and the component supplying parts are assembled in advance. By moving the arm carrying the attached mounting base, this mounting base can be attached to the component mounting apparatus main body.
【００１８】そのため、予め部品供給部を取付けベース
に組付けることがでる。また、この取付ベースを部品実
装装置本体へ装着することで、従来のように１つ１つの
部品供給部を取替えるのに比較し取替え時間を短縮する
ことができる。このように、多品種少量生産に適した部
品実装装置を提供することができる。Therefore, the component supply unit can be assembled in advance to the mounting base. Also, by mounting this mounting base on the component mounting apparatus main body, the replacement time can be shortened as compared with the conventional case where each component supply unit is replaced. In this way, it is possible to provide a component mounting apparatus suitable for high-mix low-volume production.
【図１】本発明による実施例である部品実装装置の斜視
図である。FIG. 1 is a perspective view of a component mounting apparatus that is an embodiment according to the present invention.
【図２】本発明による実施例である部品実装装置の部品
供給部の交換手順を示す説明図である。FIG. 2 is an explanatory diagram showing a replacement procedure of a component supply unit of a component mounting apparatus that is an embodiment according to the present invention.
【図３】本発明による実施例である部品実装装置の部品
供給部の交換手順を示す説明図である。FIG. 3 is an explanatory diagram showing a replacement procedure of a component supply unit of a component mounting apparatus that is an embodiment according to the present invention.
【図４】本発明による実施例である部品実装装置の部品
供給部の交換手順を示す説明図である。FIG. 4 is an explanatory diagram showing a replacement procedure of the component supply unit of the component mounting apparatus according to the embodiment of the present invention.
【図５】本発明による実施例である部品実装装置の部品
供給部の交換手順を示す説明図である。FIG. 5 is an explanatory diagram showing a replacement procedure of the component supply unit of the component mounting apparatus according to the embodiment of the present invention.
１…部品実装装置本体、２…搬送ライン、 ３
…電子回路基板、４…取付ベース、 ５…部品供給
部取替え装置、６…アーム、７…部品供給部、 ８
…ヘッド、 ９…シリンダ、１０…手動ハ
ンドル、１１…キャスター。1 ... Component mounting apparatus main body, 2 ... Transport line, 3
... electronic circuit board, 4 ... mounting base, 5 ... component supply unit replacement device, 6 ... arm, 7 ... component supply unit, 8
... head, 9 ... cylinder, 10 ... manual handle, 11 ... caster.
Claims (1)
いて、複数の部品供給部が組付けられた取付けベースが
着脱可能な部品実装装置本体に設けられた取付けベース
の取付け部と、 部品実装装置本体と別体に構成されている部品供給部取
替え装置本体と、 この部品供給部取換え装置本体に立設している支柱と、 この支柱に対して上下方向または水平方向に移動自在に
支持配置され、複数の部品供給部が組付けられた取付け
ベースを各アームに搭載可能である複数のアームと、 この複数のアームをそれぞれ支柱に対して上下方向また
は水平方向に移動調節するアーム移動調節手段とを有
し、部品実装装置本体に取付けられた取付けベースを部
品供給部取換え装置のアームに搭載する取り付けベース
に交換可能である部品実装装置。1. A component mounting apparatus for mounting a component on a board, wherein a mounting base having a plurality of component supply sections assembled therein is detachably attached to a main body of the component mounting apparatus, and a component mounting apparatus. Parts supply unit replacement device main body that is configured separately from the main body, a pillar that is erected on the parts supply unit replacement device main body, and a support arrangement that is movable vertically or horizontally with respect to the pillar And a plurality of arms capable of mounting a mounting base on which a plurality of component supply parts are assembled to each arm, and an arm movement adjusting means for moving and adjusting the plurality of arms with respect to a column in a vertical direction or a horizontal direction. And a component mounting apparatus in which the mounting base mounted on the component mounting apparatus main body can be replaced with a mounting base mounted on an arm of the component supply unit exchanging device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4104144A JPH05299887A (en) | 1992-04-23 | 1992-04-23 | Component mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4104144A JPH05299887A (en) | 1992-04-23 | 1992-04-23 | Component mounter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05299887A true JPH05299887A (en) | 1993-11-12 |
Family
ID=14372901
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4104144A Pending JPH05299887A (en) | 1992-04-23 | 1992-04-23 | Component mounter |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05299887A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001043522A1 (en) * | 1999-12-07 | 2001-06-14 | Matsushita Electric Industrial Co., Ltd. | Component feeder exchange cart, and mechanism and method for positioning component feeder |
| US11129317B2 (en) | 2018-08-24 | 2021-09-21 | Fanuc Corporation | Reel holder, tape supply device, robot hand, robot, and part mounting system |
-
1992
- 1992-04-23 JP JP4104144A patent/JPH05299887A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001043522A1 (en) * | 1999-12-07 | 2001-06-14 | Matsushita Electric Industrial Co., Ltd. | Component feeder exchange cart, and mechanism and method for positioning component feeder |
| US7066704B2 (en) | 1999-12-07 | 2006-06-27 | Matsushita Electric Industrial Co., Ltd. | Component feeder exchange cart, and mechanism and method for positioning component feeder |
| US11129317B2 (en) | 2018-08-24 | 2021-09-21 | Fanuc Corporation | Reel holder, tape supply device, robot hand, robot, and part mounting system |
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