JPH05269529A - Folding device for short side edge part of exterior base plate of building panel - Google Patents

Folding device for short side edge part of exterior base plate of building panel

Info

Publication number
JPH05269529A
JPH05269529A JP6599892A JP6599892A JPH05269529A JP H05269529 A JPH05269529 A JP H05269529A JP 6599892 A JP6599892 A JP 6599892A JP 6599892 A JP6599892 A JP 6599892A JP H05269529 A JPH05269529 A JP H05269529A
Authority
JP
Japan
Prior art keywords
short side
panel
bending
base plate
folding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6599892A
Other languages
Japanese (ja)
Other versions
JP3132886B2 (en
Inventor
Hidekazu Omori
英一 大森
Osamu Asano
治 浅野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP04065998A priority Critical patent/JP3132886B2/en
Publication of JPH05269529A publication Critical patent/JPH05269529A/en
Application granted granted Critical
Publication of JP3132886B2 publication Critical patent/JP3132886B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Panels For Use In Building Construction (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

PURPOSE:To provide a folding device for a short side edge part of a exterior base plate for building panel which can correspond quickly and easily to a change of size of the building panel. CONSTITUTION:A building panel A is sent by a panel receiving means 1 into a prescribed position of a folding area 5, both end parts only of short side edge parts D of the exterior base plate B is pushed up and folded by total four folded plates 23 of the short side edge part folding means 2, residual parts made at four corners of the exterior base plate B are folded in by a bending plate 23 and a folding jig 251, this folded piece is folded by the folding jig 251 to a short side M of the panel body F, an edge E of the exterior base plate B projecting from the upper edge on the short side of the panel body F is folded by a short side forming means 4 to the upper surface of the short side.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は建物用パネル外装下地板
短辺側縁部折曲成形装置に関し、例えばプレハブ住宅
等、一般家屋の外壁材に用いられる建物用パネルの製造
過程で利用される。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for bending a short side edge of a building panel exterior base plate, which is used in a process of manufacturing a building panel used as an outer wall material of a general house such as a prefabricated house. ..

【0002】[0002]

【従来の技術】プレハブ住宅の外壁材として、金属フレ
ームと石膏ボード等の断熱板とから構成されるパネル主
体の一外面(通常は、断熱板の外面)及び周面をアルミ
ニウム等の金属薄板からなる外装下地板で被覆し、この
外装下地板の表面に塗料を吹き付けて化粧を施した建物
用パネルが知られている。
2. Description of the Related Art As an outer wall material of a prefabricated house, one outer surface (usually an outer surface of a heat insulating plate) and a peripheral surface of a panel mainly composed of a metal frame and a heat insulating plate such as a gypsum board are made of a thin metal plate such as aluminum. A building panel is known in which the exterior base plate is covered with a coating, and a paint is sprayed on the surface of the exterior base plate to apply makeup.

【0003】ところで、このような建物用パネルの製造
過程において上記パネル主体を外装下地板で被覆するに
際しては、まず外装下地板上にパネル主体を載置すると
ともに両者を貼着し、次いで外装下地板の長辺側縁部を
上方に折曲し、該縁部をパネル主体の長辺側側面に添着
してから、外装下地板の両短辺側縁部を上方に折曲して
パネル主体の短辺側側面に添着するといった方法が行わ
れている。
By the way, in the process of manufacturing such a building panel, when the panel main body is covered with the exterior base plate, first, the panel main body is placed on the exterior base plate and both are adhered, and then the exterior base plate is attached. The long side edge of the main plate is bent upward, the edge is attached to the long side surface of the panel main body, and then both short side edges of the exterior base plate are bent upward to make the panel main body. The method of attaching to the side surface of the short side is performed.

【0004】この方法において、外装下地板の長辺側縁
部の折曲には、先頭に位置するものから順に軸芯が水平
状態から垂直状態に徐々に起こされた複数対のロールを
有する折曲成形機が使用され、外装下地板の長辺側縁部
は、この折曲成形機を通過する間に上記ロール群により
徐々に絞り上げられるようにして折り曲げられる。
In this method, the bending of the long side edges of the exterior base plate has a plurality of pairs of rolls whose axes are gradually raised from the horizontal position to the vertical position in order from the leading end. A bending machine is used, and the long side edges of the exterior base plate are bent so as to be gradually drawn up by the roll group while passing through the bending machine.

【0005】一方、外装下地板の短辺側縁部の折曲に
は、上記長辺側縁部用の折曲成形機から長手方向に送り
出されてくるパネル主体等を所定の作業位置に受け入れ
る受入ローラと、パネル主体等を作業位置に固定するク
ランプと、作業位置の両端部に設けられた一対の折曲板
と、外装下地板の四隅に生じる余剰部分を短辺側に折り
込む折り込み治具と、パネル主体の短辺側上端縁から突
出する外装下地板の端縁をパネル主体の上面(前記フレ
ームの短辺側上面)に折曲するロール群とを備えた折曲
成形機が使用され、外装下地板の短辺側縁部は、その両
方が一挙に折曲板により上方に折曲されてから、その端
縁がさらにロール群によって折曲される。
On the other hand, for bending the short side edges of the exterior base plate, a panel main body or the like sent out in the longitudinal direction from the bending machine for the long side edges is received at a predetermined working position. A receiving roller, a clamp that fixes the panel main body etc. to the working position, a pair of bending plates provided at both ends of the working position, and a folding jig that folds the excess parts generated at the four corners of the exterior base plate to the short sides. And a roll group that bends the edge of the exterior base plate protruding from the upper edge of the short side of the panel main body to the upper surface of the panel main body (upper surface of the frame on the short side side). Both of the short side edges of the exterior base plate are bent upward at once by the bending plate, and then the edges thereof are further bent by the roll group.

【0006】[0006]

【発明が解決しようとする課題】ところで、建物用パネ
ルのサイズは当然のことながらその使用箇所に応じて異
なり、多品種少量生産の傾向が顕著である近年ではサイ
ズの種類は数百種類にも達することから、上記した各折
曲成形機もこれに対応させる必要がある。
By the way, the size of the building panel naturally varies depending on the place where it is used, and in recent years, the tendency of high-mix low-volume production is remarkable. Therefore, each of the above-mentioned bending machines also needs to be adapted to this.

【0007】そこで、上記各折曲成形機のうち、外装下
地板の長辺側縁部を折曲する折曲成形機にあっては、従
来、相対向するロール群の間隔をパネルの短辺の寸法に
応じて狭めたり広げたりすることで対処しており、この
ための機構及び作業は比較的容易である。しかしなか
ら、外装下地板の短辺側縁部を折曲する折曲成形機にあ
っては、その機構上、長辺側縁部用の折曲成形機のよう
にはいかず、上記サイズの変化に迅速且つ容易に対処す
ることができなかった。
Therefore, among the above-mentioned bending forming machines, in the bending forming machine that bends the long side edges of the exterior base plate, conventionally, the interval between the roll groups facing each other is set to the short side of the panel. This is dealt with by narrowing or widening it according to the size of, and the mechanism and work for this are relatively easy. However, the bending machine that bends the short side edges of the exterior base plate does not work like a bending machine for the long side edges because of its mechanism, and it has the above-mentioned size. Changes could not be dealt with quickly and easily.

【0008】すなわち、従来の短辺側縁部用の折曲成形
機は、外装下地板の短辺側縁部の長さと略同じ長さを有
する一対の折曲板を使用しているため、建物用パネルの
短辺の寸法が変わるたびに、その寸法に応じた長さを有
する折曲板に交換しなければならず、しかも折曲板は鉄
製でその重量が非常に大きいため、この交換作業には多
大な労力と時間が必要であるとともに、危険が伴うもの
でもあった。また、折曲板の取付精度の良否が建物用パ
ネルの品質を大きく左右することから、折曲板の交換に
は細心の注意と高い熟練度が要求され、このため交換作
業が非常に煩瑣であった。さらに、折曲板の長さが建物
用パネルの短辺の寸法と略同じであることから、建物用
パネルのサイズの種類に応じた数の折曲板を用意してお
かなければならず、このため設備費が嵩むとともに、折
曲板の保管場所の確保が必要で、省スペース化が望まれ
る工場内においては不都合であった。加えて、建物用パ
ネルの長辺の長さに応じて相対向する折曲板同士の間隔
を調整するが、その場合、間隔を狭くするときはこれら
折曲板の間に位置する前記受入ローラの一部が一方の折
曲板と干渉することになるため、この干渉する受入ロー
ラを取り外す必要があり、また折曲板の間隔を元に戻す
(間隔を広げる)ときは、前に取り外した受入ローラを
再度取り付ける必要があった。このような受入ローラの
脱着作業も、折曲板の交換作業と同様、非常に面倒であ
り、ましてや建物用パネルの長辺と短辺の共に変わる場
合には、折曲板の交換作業と受入ローラの脱着作業の両
方を行わなくてはならず、そのために労力は勿論のこと
非常に多くの時間を費やしていた。したがって、その間
建物用パネルの製造ライン全体も止まることとなり、生
産効率を低下させる大きな原因ともなっていた。
That is, the conventional bending machine for the short side edges uses a pair of folding plates having a length substantially the same as the length of the short side edges of the exterior base plate. Every time the dimension of the short side of the building panel changes, it must be replaced with a bent plate having a length according to that dimension. Moreover, since the bent plate is made of iron and its weight is very large, this replacement is required. The work requires a great deal of labor and time, and is also dangerous. In addition, since the quality of the building panel is greatly affected by the accuracy of the bending plate installation, meticulous attention and high skill are required to replace the bending plate, which makes the replacement work extremely troublesome. there were. Furthermore, since the length of the folding plate is approximately the same as the dimension of the short side of the building panel, it is necessary to prepare the number of folding plates according to the size type of the building panel, Therefore, the facility cost is increased, and it is necessary to secure a storage place for the bent plate, which is inconvenient in a factory where space saving is desired. In addition, the interval between the bent plates facing each other is adjusted according to the length of the long side of the building panel. In that case, when the interval is narrowed, one of the receiving rollers located between these bent plates is adjusted. Since the part will interfere with one of the folding plates, it is necessary to remove the receiving roller that interferes with this. Also, when restoring the spacing of the folding plate (widening the spacing), the receiving roller previously removed. Had to reattach. Detaching the receiving roller like this is very troublesome like replacing the folding plate.Furthermore, when both the long side and the short side of the building panel are changed, the folding plate is replaced and the receiving roller is replaced. Both the work of removing the roller and the work of removing the roller had to be carried out, which required a great deal of time as well as labor. Therefore, during that time, the entire manufacturing line of the panel for buildings was stopped, which was a major cause of lowering production efficiency.

【0009】本発明は、上記従来の問題を解消すべくな
されたものであって、建物用パネルのサイズの変更に迅
速且つ容易に対応することのできる建物用パネル外装下
地板の短辺側縁部折曲成形装置を提供しようとするもの
である。
The present invention has been made to solve the above-mentioned conventional problems, and is capable of quickly and easily responding to a change in size of a building panel, and a short side edge of a building panel exterior base plate. It is intended to provide a partial bending device.

【0010】[0010]

【課題を解決するための手段】本発明に係る建物用パネ
ル外装下地板の短辺側縁部折曲成形装置は、フレーム及
び断熱板等から構成されるパネル主体の一外面及び周面
をこのパネル主体よりも大きい金属薄板からなる外装下
地板で被覆してなる建物用パネルの製造に際し、外装下
地板の各長辺側縁部がそれぞれ折曲されてパネル主体の
各長辺側側面に予め添着された状態の建物用パネルを外
装下地板を下側にして受け入れ、外装下地板の各短辺側
縁部をそれぞれパネル主体の短辺側側面に添着させるべ
く上方に折曲するとともに、外装下地板の四隅に生じる
余剰部分を折り畳み、該各畳み片を、折曲された外装下
地板の短辺側縁部の外面側にそれぞれ折り込み、しかる
後パネル主体の短辺側上端縁から突出している外装下地
板の端縁をパネル主体の短辺側上面に折り曲げる装置で
あって、前記短辺側縁部の折曲と畳み片の折り込みとが
行われる折曲作業領域の下面側に配設された複数の搬送
機構から構成され、前記建物用パネルを折曲作業領域内
の所定位置まで送るパネル受入手段と、折曲作業領域の
両端部に、パネル主体の長辺の寸法に応じて移動可能に
対設され、外装下地板の両短辺側端部の折曲と前記畳み
片の折り込みとを行う一対の短辺側縁部折曲手段と、折
曲作業領域内に出没可能に設けられ、両短辺側縁部の折
曲と前記畳み片の折曲とが完了したパネルをその短辺に
沿う方向に送り出すパネル送出手段と、パネル主体の長
辺の寸法に応じて移動可能となされ、パネル送出手段に
より送り出されたパネルのパネル主体の短辺側上端縁か
ら突出している外装下地板の端縁をパネル主体の短辺側
上面に折曲して該短辺を成形する短辺成形手段とを備え
てなるものである。
SUMMARY OF THE INVENTION A short side edge bending apparatus for a building panel exterior base plate according to the present invention has a panel main outer surface and a peripheral surface composed of a frame and a heat insulating plate. When manufacturing a building panel that is covered with an exterior base plate made of a metal thin plate that is larger than the panel main body, each long side edge of the exterior base plate is bent in advance and is attached to each side of the long side of the panel main body in advance. The building panel in the attached state is received with the exterior base plate on the lower side, and the edges of each short side of the exterior base plate are bent upward so as to be attached to the short side surfaces of the panel main body, and the exterior Fold the surplus portions generated at the four corners of the base plate, fold each of the folded pieces on the outer surface side of the short side edge of the folded exterior base plate, and then project from the upper edge of the short side of the panel main body. Panel of the edge of the exterior base plate A device for bending to the upper surface of the short side of the body, comprising a plurality of transport mechanisms arranged on the lower surface side of a bending work area where the bending of the short side edge and the folding of the folding piece are performed. A panel receiving means for sending the building panel to a predetermined position in the bending work area, and a pair of end portions of the bending work area movably opposite to each other in accordance with the dimension of the long side of the panel, and an exterior base plate. A pair of short side edge bending means for bending both short side edges and folding the folding piece, and a pair of short side edge parts provided so as to be retractable in the folding work area. The panel sending means for sending out the panel in which the folding and the folding of the folding piece have been completed in the direction along the short side thereof, and the panel sending means are movable according to the dimension of the long side of the panel main body, and sent by the panel sending means. The edge of the exterior base plate protruding from the upper edge of the short side of the panel It is made and a short side forming means for forming the short-side by bending the short side upper surface of the panel main body.

【0011】また、前記短辺側縁部折曲手段は、パネル
主体の短辺側縁部を下方から支持する支持台と、パネル
主体の四隅に対応する位置に向かって移動可能に設けら
れ、パネル主体の四隅近傍を上方から押圧固定する押圧
固定手段と、外装下地板の短辺側縁部の両端部に対応す
る位置に向かって移動可能に設けられ、外装下地板の各
短辺側縁部の両端部を同時に押し上げて該各短辺側縁部
全体を上方に折曲する一対の折曲板と、パネル主体の四
隅に対応する位置に向かって移動可能に、且つ、パネル
主体の四隅を中心としてパネル主体の長辺側と短辺側と
の間を往復回動可能に設けられ、前記折曲板による折曲
が行われているとき、パネル主体の長辺側側面の両端部
を押圧するとともに前記折曲板と協働して前記余剰部分
を折り畳み、折曲板による折曲が完了したのちはパネル
主体の短辺側に回動して前記各畳み片を外装下地板の短
辺側縁部の外面側にそれぞれ折り込む畳み片折り込み手
段とを具備するものであってもよい。
The short side edge bending means is provided so as to be movable toward a position corresponding to the support base for supporting the short side edge of the panel main body from below and the four corners of the panel main body. Pressing and fixing means for pressing and fixing the vicinity of the four corners of the panel main body from above, and movably provided to positions corresponding to both ends of the short side edges of the exterior base plate, and the short side edges of the exterior base plate. A pair of bending plates that push up both ends of the portion at the same time to bend the entire short side edge portions upward, and are movable toward positions corresponding to the four corners of the panel main body and the four corners of the panel main body. Is provided so as to be reciprocally rotatable between the long side and the short side of the panel main body, and when the bending plate is bent, both ends of the side surface on the long side of the panel main body are Fold and press the excess part in cooperation with the bending plate After the completion of the bending by means of the above, it is provided with a folding piece folding means for pivoting to the short side of the panel main body and folding each of the folding pieces to the outer surface side of the short side edge of the exterior base plate. May be.

【0012】[0012]

【作用】外装下地板の各短辺側縁部は、それぞれ一対の
折曲板によりその両端部だけが押圧されることになる
が、それだけでも該各縁部は全体的に折曲される。これ
は、該一対の折曲板が、前記従来の折曲板、すなわち短
辺側縁部と略同じ長さを有する一枚物の折曲板と同等の
機能を発揮することによるものであり、このことは実機
で確認されている。そしてこれら一対の折曲板は短辺側
縁部の両端部に対応する位置に向かって移動可能、つま
りパネル主体の短辺に沿う方向に移動可能になされてい
るとともに、パネル主体の長辺に沿う方向にも移動可能
となされているから、建物用パネルの長辺及び短辺の両
方が変更になっても折曲板を単に所定の方向に移動させ
ることで簡単に対処できる。
The edges of the short sides of the exterior base plate are pressed only by the pair of bending plates, but the edges are entirely bent by this alone. This is because the pair of folding plates exhibit the same function as the conventional folding plates, that is, the single folding plate having substantially the same length as the short side edge portion. , This has been confirmed in the actual machine. The pair of bent plates are movable toward positions corresponding to both ends of the short side edge portion, that is, movable in the direction along the short side of the panel main body and at the same time as the long side of the panel main body. Since it is also movable along the direction, even if both the long side and the short side of the building panel are changed, it can be easily dealt with by simply moving the bending plate in the predetermined direction.

【0013】しかも、一対の折曲板は外装下地板の短辺
側縁部の両端部だけを押圧するものであるから、個々の
折曲板はそのサイズを一定のものとすることができ、そ
れ以外のサイズの折曲板を用意しておく必要がない。
Moreover, since the pair of bending plates press only both ends of the short side edges of the exterior base plate, each bending plate can have a constant size. There is no need to prepare folding plates of other sizes.

【0014】また、折曲作業領域にパネルを受け入れる
パネル受入手段は複数の搬送機構から構成され、これら
各搬送機構は折曲作業領域の下面(パネル搬送面)から
下方に退没可能となされているから、建物用パネルのサ
イズの変更に伴い、パネルを挟んで対向する両一対の折
曲板同士の間隔を狭める際には、折曲板と干渉する搬送
機構のみを下方に退没させるだけでよい。
Further, the panel receiving means for receiving the panel in the folding work area is composed of a plurality of carrying mechanisms, and each of these carrying mechanisms can be retracted downward from the lower surface (panel carrying surface) of the folding work area. Therefore, when the size of the building panel is changed and the gap between the pair of folding plates facing each other across the panel is narrowed, only the transport mechanism that interferes with the folding plates is retracted downward. Good.

【0015】[0015]

【実施例】以下、本発明の一実施例を、図面を参照して
説明する。図1は本発明に係る建物用パネル外装下地板
の短辺側縁部折曲成形装置の全体構成を示す概略平面
図、図2は短辺側縁部折曲手段2の一部を構成する折曲
板23を示す斜視図、図3乃至図8は短辺側縁部折曲手
段2の一連の動作を示す動作説明図、図9乃至図12は
短辺側縁部折曲手段2による短辺側縁部Dの折曲工程を
示す工程図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a schematic plan view showing an overall configuration of a short side edge bending device for a building panel exterior base plate according to the present invention, and FIG. 2 constitutes a part of the short side edge bending means 2. 3 to 8 are operation explanatory views showing a series of operations of the short side edge bending means 2, and FIGS. 9 to 12 are views showing the short side edge bending means 2. FIG. 8 is a process drawing showing a bending process of the short side edge portion D.

【0016】本装置は、図9乃至図12図に示すよう
に、外装下地板Bの各長辺側縁部Cがそれぞれ折曲され
てパネル主体Fの各長辺側側面Gに予め添着された状態
の建物用パネルAを外装下地板Bを下側にして受け入
れ、外装下地板Bの各短辺側縁部Dをそれぞれパネル主
体Fの短辺側側面Mに添着させるべく上方に折曲すると
ともに、外装下地板Bの四隅に生じる余剰部分を折り畳
み、該各畳み片Kを、折曲された外装下地板Bの短辺側
縁部Dの外面側にそれぞれ折り込み、しかる後パネル主
体Fの短辺側上端縁から突出している外装下地板Bの端
縁Eをパネル主体Fの短辺側上面Hに折り曲げるもので
ある。
In this apparatus, as shown in FIGS. 9 to 12, each long side edge C of the exterior base plate B is bent and attached to each side G of the panel main body F in advance. The building panel A in the closed state is received with the exterior base plate B on the lower side, and the short side edges D of the exterior base plate B are bent upward so as to be attached to the short side surfaces M of the panel main body F, respectively. At the same time, the surplus portions generated at the four corners of the exterior base plate B are folded, and each of the folding pieces K is folded into the outer surface side of the short side edge D of the exterior base plate B that has been bent. The edge E of the exterior base plate B protruding from the upper edge of the short side is bent to the upper surface H of the panel main body F on the short side.

【0017】上記の折曲成形加工を行う本装置は、図1
に示すように、外装下地板Bの長辺側縁部Cを折曲成形
する装置9の後端側に隣接して設置され、次の各手段を
構成要素に含むものである。
The present apparatus for performing the above-mentioned bending process is shown in FIG.
As shown in FIG. 5, the external base plate B is installed adjacently to the rear end side of the device 9 for bending the long side edge C, and includes the following means as constituent elements.

【0018】すなわち、本装置は、複数の搬送機構11
から構成されたパネル受入手段1と、折曲作業領域5の
両端部に対設された一対の短辺側縁部折曲手段2と、折
曲作業領域5内に出没可能に設けられたパネル送出手段
3と、折曲作業領域5の一側に設けられた短辺成形手段
4とを備えている。
That is, the present apparatus has a plurality of transport mechanisms 11
And a pair of short side edge folding means 2 provided at opposite ends of the bending work area 5 and a panel provided in the folding work area 5 so as to be retractable. The feeding means 3 and the short side forming means 4 provided on one side of the folding work area 5 are provided.

【0019】なおここで、上記した長辺側縁部Cを折曲
成形する装置9は、従来公知のものであり、複数対の成
形ロール91を備え、これら各成形ロール91はその先
頭に位置するものから順に水平状態から垂直状態に各軸
芯が起こされたものである。したがって、外装下地板の
長辺側縁部Cは、この装置9を通過する間に上記成形ロ
ール91により徐々に絞り上げられるようにして折り曲
げられる。また、相対向する成形ロール群は、その一方
が固定側92、他方が可動側93とされており、可動側
93を移動させて固定側92との距離を拡縮させること
により建物用パネルのサイズ変更(短辺の長さの変更)
に対応できるようになされている。
The device 9 for bending and forming the long side edge portion C is a conventionally known device, and is provided with a plurality of pairs of forming rolls 91, each forming roll 91 being positioned at the head thereof. The shaft cores are raised from the horizontal state to the vertical state in order from the one to be turned. Therefore, the long side edge portion C of the exterior base plate is bent so as to be gradually drawn up by the forming roll 91 while passing through the device 9. Further, the forming roll groups facing each other have one side as a fixed side 92 and the other side as a movable side 93, and by moving the movable side 93 to expand or contract the distance from the fixed side 92, the size of the building panel is increased. Change (change of short side length)
It is designed to be compatible with.

【0020】以下、本装置の上記各手段1〜4について
順次詳述する。パネル受入手段1は、外装下地板Bの長
辺側縁部Cを折曲成形する前記装置9から送り出されて
きた建物用パネルを受け入れるとともにこのパネルをそ
の長手方向に沿って折曲作業領域5内を所定位置、つま
り短辺側縁部Dの折曲が行われる位置まで送るものであ
る。このパネル受入手段1は、前述したように複数の搬
送機構11から構成されている。
The respective means 1 to 4 of the present apparatus will be described in detail below. The panel receiving means 1 receives the building panel sent from the device 9 for bending the long side edge portion C of the exterior base plate B, and bends the panel along the longitudinal direction thereof. The inside is fed to a predetermined position, that is, a position where the short side edge portion D is bent. The panel receiving means 1 is composed of the plurality of transport mechanisms 11 as described above.

【0021】上記搬送機構11は、折曲作業領域5の下
面側に配設されている。各搬送機構11は、それぞれ2
本乃至3本の搬送ローラ112を1組としたローラユニ
ットで構成され、各ローラユニット111はそれぞれ全
体が折曲作業領域5から下方に退没可能となされてい
る。また、各ローラユニット111の搬送ローラ112
は、図示しない電動モータ等の駆動源により回転駆動さ
れるとともに、上記退没動作及び復帰動作は、図示しな
い例えば油圧シリンダやエアシリンダ等の駆動源により
行われる。なお、この搬送機構11は、上記した構成に
限るものではなく、例えば複数のベルトコンベアで構成
されていてもよい。
The transport mechanism 11 is arranged on the lower surface side of the bending work area 5. Each transport mechanism 11 has two
The roller unit 111 is composed of a set of three to three transport rollers 112, and each roller unit 111 is entirely retractable from the bending work area 5. In addition, the transport roller 112 of each roller unit 111
Is rotationally driven by a drive source such as an electric motor (not shown), and the retracting and returning operations are performed by a drive source (not shown) such as a hydraulic cylinder or an air cylinder. The transport mechanism 11 is not limited to the above-described configuration, and may be configured with a plurality of belt conveyors, for example.

【0022】パネル送出手段3は、外装下地板Bの両短
辺側縁部Dの折曲と四隅の畳み片Kの折曲とが完了した
パネルをその短辺に沿う方向に送り出すものである。こ
のパネル送出手段3は、折曲作業領域5の下方に、この
領域5内に出没可能に設けられた複数(図示例では2
つ)の送出ローラ31と、この領域5の上方に、該領域
5内に出没可能に設けられた一対の送出爪とから構成さ
れている。なお、送出爪は、これを吊下案内する案内レ
ール32の下面に隠れているため、図には現れていな
い。上記送出ローラ31は、搬送機構11上に指示され
たパネルを上方に押し上げるためのものである。この送
出ローラ31は、前記したパネル受入手段1の搬送機構
11内に組み込まれており、搬送機構11とは個別に油
圧シリンダやエアシリンダ等の駆動源により昇降動され
るようになされている。一方、送出爪は、送出ローラ3
1によって搬送機構11上から押し上げられたパネルの
一側縁と係合し、該パネルをその短辺に沿う方向に送り
出すものである。この送出爪は、折曲作業領域5上から
その側方にかけて架設された案内レール32に吊設され
ており、案内レール32内に設けられ、電動モータによ
って回転駆動される無端チェーン又は無端ベルト等で駆
動される。
The panel feeding means 3 feeds the panel in which the bending of the edges D on both short sides of the exterior base plate B and the bending of the folding pieces K at the four corners are completed in the direction along the short sides. .. A plurality of panel sending means 3 are provided below the folding work area 5 so as to be retractable in the area 5 (in the illustrated example, 2).
(1) a delivery roller 31 and a pair of delivery claws provided above the area 5 so as to be retractable in the area 5. The delivery claw is hidden in the lower surface of the guide rail 32 that guides the suspension claw so that it is not shown in the figure. The delivery roller 31 is for pushing up a panel designated on the transport mechanism 11 upward. The delivery roller 31 is incorporated in the transport mechanism 11 of the panel receiving means 1 and is moved up and down separately from the transport mechanism 11 by a drive source such as a hydraulic cylinder or an air cylinder. On the other hand, the feeding claw is the feeding roller 3
It engages with one side edge of the panel pushed up from above the transport mechanism 11 by 1 and sends out the panel in the direction along the short side thereof. The delivery claw is suspended on a guide rail 32 that is installed from above the bending work area 5 to the side thereof, is provided in the guide rail 32, and is an endless chain or an endless belt that is rotationally driven by an electric motor. Driven by.

【0023】一対の短辺側縁部折曲手段2は、外装下地
板Bの両短辺側端部Dの折曲とパネル四隅の畳み片Kの
折り込みとを行うものである。これら短辺側縁部折曲手
段2は、折曲作業領域5の両端部に設けられており、そ
のうち、長辺側縁部折曲成形用装置9側に位置する方は
固定されており、その反対側に位置する方は、後述する
短辺成形手段4の一方の成形ロール群412とともに、
位置調整機構7によりパネルの短辺の長さに応じて該固
定側に接近または固定側から離隔可能となされている。
ここで、位置調整機構7は、電動モータ71と、一対の
スクリューシャフト72と、これらスクリューシャフト
72に電動モータ71の駆動力を伝達する伝達機構73
及びシャフト74とから構成されている。なお、この短
辺側縁部折曲手段2の詳細については後述する。
The pair of short side edge bending means 2 is for bending both short side edges D of the exterior base plate B and folding the folding pieces K at the four corners of the panel. These short side edge bending means 2 are provided at both ends of the bending work area 5, of which the one located on the long side edge bending device 9 side is fixed. The one located on the opposite side, together with one forming roll group 412 of the short side forming means 4 described later,
The position adjusting mechanism 7 can approach or separate from the fixed side according to the length of the short side of the panel.
Here, the position adjustment mechanism 7 includes an electric motor 71, a pair of screw shafts 72, and a transmission mechanism 73 that transmits the driving force of the electric motor 71 to the screw shafts 72.
And a shaft 74. The details of the short side edge bending means 2 will be described later.

【0024】短辺成形手段4は、パネル送出手段3によ
り送り出されたパネルのパネル主体Fの短辺側上端縁か
ら突出している外装下地板Bの端縁Eをパネル主体Fの
短辺側上面Hに折曲して該短辺を成形するものである。
この短辺成形手段4は、複数対の成形ロール41から構
成されている。これら各成形ロール41は、折曲作業領
域5側に位置するものから順に垂直状態から水平状態に
各軸芯が漸次寝かされていっており、この成形ロール4
1の下側を上記パネルの短辺が通過することにより、上
記端縁Eが徐々に該短辺上面に押さえ付けられるように
なっている。また、これら成形ロール41のうち、長辺
側側縁部折曲成形用装置9に近い側に位置する成形ロー
ル群411はその位置に固定されており、これとは反対
側に位置する成形ロール群412は、前記した位置調整
機構7により上記固定側に接近、離隔可能となされてい
る。
In the short side forming means 4, the end edge E of the exterior base plate B protruding from the short side upper end edge of the panel main body F of the panel sent out by the panel sending means 3 is placed on the short side upper surface of the panel main body F. It is bent into H to form the short side.
The short side forming means 4 is composed of a plurality of pairs of forming rolls 41. Each of the forming rolls 41 has its axis gradually laid down from the vertical position to the horizontal position in order from the one located on the side of the bending work area 5.
As the short side of the panel passes under the first side, the edge E is gradually pressed against the upper surface of the short side. Further, among the forming rolls 41, the forming roll group 411 located on the side closer to the long-side side edge bending device 9 is fixed at that position, and the forming rolls located on the opposite side to this. The group 412 can be moved toward and away from the fixed side by the position adjusting mechanism 7 described above.

【0025】次に、前記一対の短辺側縁部折曲手段2の
詳細について説明する。なお、ここではこれら短辺側縁
部折曲手段は互いにその向きが反対であるだけで、構成
が同一であるため、その一方についてのみ説明する。
Next, details of the pair of short side edge bending means 2 will be described. Note that, here, since the short side edge bending means have the same configuration except that the directions thereof are opposite to each other, only one of them will be described.

【0026】この短辺側縁部折曲手段2は、支持台21
と、押圧固定手段22と、一対の折曲板23と、畳み片
折り込み手段とから構成されている。支持台21は、パ
ネル主体Fの短辺側縁部を下方から支持するものであ
る。この支持台21には上面が平滑面となされた一枚物
の金属プレートが用いられている。この支持台21の長
さは、サイズの最も大きい建物用パネルの短辺よりも充
分に長くなされている。
The short side edge bending means 2 is provided with a support base 21.
The pressure fixing means 22, the pair of bending plates 23, and the folding piece folding means. The support base 21 supports the short side edge portion of the panel main body F from below. A single metal plate having a smooth upper surface is used for the support base 21. The length of the support base 21 is sufficiently longer than the short side of the building panel having the largest size.

【0027】押圧固定手段22は、パネル主体Fの四隅
近傍を上方から押圧固定するものである。この押圧固定
手段22は、油圧シリンダ又はエアシリンダ等により昇
降動する略L字状のクランプで構成されている。各クラ
ンプ221は、支軸222を介して図示しない支持盤に
吊設されており、これらクランプ221は、外装下地板
Bの短辺側縁部Dの両端部に向かって移動可能に設けら
れている。
The pressing and fixing means 22 presses and fixes the vicinity of the four corners of the panel main body F from above. The pressing and fixing means 22 is composed of a substantially L-shaped clamp that moves up and down by a hydraulic cylinder, an air cylinder, or the like. Each clamp 221 is suspended from a support plate (not shown) via a support shaft 222, and these clamps 221 are provided so as to be movable toward both ends of the short side edge D of the exterior base plate B. There is.

【0028】折曲板23は、外装下地板Bの短辺側縁部
Dの両端部を同時に押し上げて該短辺側縁部D全体を上
方に折曲するものである。これら各折曲板23は、図2
に示すように、略への字状に屈曲形成された比較的短寸
の金属プレートであって、短辺側縁部Dを押圧する押圧
面231とそれに連なる傾斜面232とは135度の角
度をなしている。このようにしてなる一対の折曲板23
は、互いにその各傾斜面232を外側にして、これらを
所定角度起伏させる回動ユニット24に装着されてい
る。回動ユニット24は、前面に長手方向に沿う切欠2
41が形成された角筒状の架台240と、この架台24
0の両端に固着された一対のプレート242と、架台2
40内に収納されるとともに両端が上記プレート242
によって支承されたスクリューシャフト243と、この
スクリューシャフト243に螺合されて架台240の前
面上を摺動する折曲板装着ブロック245と、プレート
242の外面に取着された支承軸246と、架台240
の背面に先端部が枢着される一方図示しない油圧シリン
ダ等の駆動源に基端部が接続された駆動シャフト249
と、スクリューシャフト243に歯車244を介して接
続された図示しない電動モータとから構成されており、
折曲板23は上記折曲板装着ブロック245に図示しな
いボルト等により装着される。このようにしてなる回動
ユニット24は、折曲板23の前記押圧面231と支持
台21の上面とが略面一となるような高さ位置であっ
て、且つ、折曲板23と支持台21との間に所定のクリ
アランスが確保される位置に設けられる。さらに、この
回動ユニット24の上記支承軸246は、その軸芯が、
支持台21と折曲板23との間に確保されるクリアラン
スの真ん中を通るように設定されている。これによっ
て、回動ユニット24が回動した際、折曲板23は上記
クリアランスの真ん中を支点として起伏することとな
り、折曲時に外装下地板Bの短辺側縁部Dに皺が発生し
たり、あるいは外装下地板Bがパネル主体Fの短辺縁部
で膨らんだりすることがない。また、上記図示しない電
動モータによりスクリューシャフト243が正逆回転す
ることで、各折曲板23が外装下地板Bの短辺側縁部D
の両端に向かって移動するようになされている。なお、
図中の符号247は、短辺成形手段4側に位置する方の
上記支承軸246を支承する軸受を示し、この軸受24
7には、パネルが折曲作業領域5から送出される際、パ
ネルと干渉しないよう一部に切欠248が形成されてい
る。
The bending plate 23 pushes up both ends of the short side edge D of the exterior base plate B at the same time and bends the entire short side edge D upward. Each of these folding plates 23 is shown in FIG.
As shown in FIG. 4, the pressing surface 231 that presses the short side edge D and the inclined surface 232 that is a relatively short metal plate that is bent and formed in a substantially V-shape form an angle of 135 degrees. Is playing. A pair of folding plates 23 thus formed
Are mounted on a rotary unit 24 which undulates the inclined surfaces 232 of each other by a predetermined angle. The rotation unit 24 has a notch 2 along the longitudinal direction on the front surface.
41 is a rectangular tubular mount 240, and this mount 24
A pair of plates 242 fixed to both ends of 0 and the pedestal 2
The plate 242 is housed within
By the screw shaft 243, the bending plate mounting block 245 that is screwed onto the screw shaft 243 and slides on the front surface of the pedestal 240, the bearing shaft 246 attached to the outer surface of the plate 242, and the pedestal. 240
A drive shaft 249 having a tip end pivotally attached to the rear surface of the front end and a base end end connected to a drive source such as a hydraulic cylinder (not shown)
And an electric motor (not shown) connected to the screw shaft 243 via a gear 244,
The bent plate 23 is mounted on the bent plate mounting block 245 with a bolt or the like (not shown). The rotation unit 24 thus configured is at a height position such that the pressing surface 231 of the bending plate 23 and the upper surface of the support base 21 are substantially flush with each other, and is supported by the bending plate 23. It is provided at a position where a predetermined clearance is secured between it and the table 21. Further, the bearing shaft 246 of the rotation unit 24 has
It is set so as to pass through the center of the clearance secured between the support base 21 and the bending plate 23. As a result, when the rotating unit 24 rotates, the bending plate 23 undulates around the center of the clearance as a fulcrum, and wrinkles occur on the short side edge D of the exterior base plate B during bending. Alternatively, the exterior base plate B does not bulge at the short side edges of the panel main body F. Further, since the screw shaft 243 is rotated in the forward and reverse directions by the electric motor (not shown), each bending plate 23 causes the short side edge portion D of the exterior base plate B.
It is designed to move toward both ends. In addition,
Reference numeral 247 in the figure denotes a bearing that supports the bearing shaft 246 located on the short side forming means 4 side.
7 has a notch 248 formed in a part thereof so as not to interfere with the panel when the panel is delivered from the folding work area 5.

【0029】畳み片折り込み手段25は、上記折曲板2
3による折曲が行われているとき、パネル主体Fの長辺
側側面Gの両端部を押圧するとともに折曲板23と協働
して外装下地板Bの四隅における余剰部分を折り畳み、
また折曲が完了したのちはパネル主体Fの短辺側に回動
して各畳み片Kを外装下地板Bの短辺側縁部Dの外面側
にそれぞれ折り込むものである。この畳み片折り込み手
段25は、頂角が135度の二等辺三角形を横断面にも
ち、高さがパネル主体Fの厚みよりも大きい三角柱状の
折り込み治具251から構成されている。この折り込み
治具251は、前記押圧固定手段22を構成するクラン
プ221を吊下している図示しない支持盤に支軸252
を介して、下面が前記支持台21の上面よりもわずかに
上方に位置するよう吊設されるとともに、クランプ22
1共々外装下地板Bの短辺側縁部Dの両端部に向かって
移動可能となされている。また、この折り込み治具25
1は、パネル主体Fの角部を中心としてパネル主体Fの
長辺側と短辺側との間を往復回動可能になされている。
The folding piece folding means 25 is the folding plate 2 described above.
3 is being bent, both ends of the long side surface G of the panel main body F are pressed and the surplus portions at the four corners of the exterior base plate B are folded in cooperation with the bending plate 23.
After the bending is completed, the folding pieces K are turned to the short side of the panel main body F to fold each folding piece K to the outer surface side of the short side edge portion D of the exterior base plate B. The folding piece folding means 25 is composed of a triangular pillar-shaped folding jig 251 having an isosceles triangle whose apex angle is 135 degrees in a cross section and whose height is larger than the thickness of the panel main body F. The folding jig 251 is provided with a support shaft 252 on a support plate (not shown) that suspends the clamp 221 constituting the pressing and fixing means 22.
Is suspended so that the lower surface is located slightly above the upper surface of the support base 21, and the clamp 22
Both of them are movable toward both ends of the short side edge portion D of the exterior base plate B. In addition, this folding jig 25
1 is reciprocally rotatable about the corner of the panel main body F between the long side and the short side of the panel main body F.

【0030】なお、図1における符号8は位置決めスト
ッパを示し、この位置決めストッパ8は、搬送機構11
により送られてくるパネルの先端と当接し、パネルを所
定の位置に停止させるものである。
Reference numeral 8 in FIG. 1 indicates a positioning stopper, which is a transport mechanism 11.
It comes into contact with the tip of the panel sent by and stops the panel at a predetermined position.

【0031】次に、上記構成の本装置の動作について説
明する。なお、ここで参照する図面のうち、図3乃至図
8には、本装置のうち短辺側縁部折曲手段2のクランプ
221、折曲板23 折り込み治具251の動作及びこ
れら221,23,251と建物用パネルAとの位置関
係だけを表し、また図9乃至図12には外装下地板Bの
折曲加工工程だけを表して、特に短辺側縁部折曲手段2
の動作を簡潔に示すように図っている。
Next, the operation of the present apparatus having the above configuration will be described. 3 to 8 of the drawings referred to here, the operation of the clamp 221 of the short side edge bending means 2, the folding plate 23 and the folding jig 251 of the present device, and these 221 and 23. , 251 and the building panel A, and FIGS. 9 to 12 show only the bending process of the exterior base plate B, particularly the short side edge bending means 2
The operation of is designed to be briefly shown.

【0032】外装下地板Bの短辺側縁部Dの折曲成形を
開始するのに先立って装置の初期設定が行われ、これか
ら折曲成形加工を行う建物用パネルのサイズに応じた位
置に各手段1〜4が配置される。つまり、長辺の寸法が
短い建物用パネルが送られてくる場合は、搬送機構11
のうち、不要となる搬送機構11が折曲作業領域5から
退没し、短辺側縁部折曲手段2及び短辺成形手段4の各
可動側が、長辺縁部折曲成形装置9側に移動する。ま
た、短辺の寸法が短い建物用パネルが送られてくる場合
は、短辺側縁部折曲手段2の、短辺成形手段4から遠い
方に位置する折曲板23、クランプ221、折り込み治
具251が短辺成形手段4側に移動する。さらに、長辺
及び短辺の両方の寸法が短い建物用パネルが送られてく
る場合は、上記した2つの場合の動作の両方が行われ
る。
The initial setting of the apparatus is performed prior to the start of the bending of the short side edge D of the exterior base plate B, and the initial setting of the apparatus is performed at a position corresponding to the size of the building panel to be bent. Each means 1 to 4 is arranged. That is, when a building panel with a short long side is sent, the transport mechanism 11
Of the above, the unnecessary transport mechanism 11 retracts from the folding work area 5, and the movable sides of the short side edge bending means 2 and the short side forming means 4 are the long side edge bending forming device 9 side. Move to. Further, when a building panel with a short side having a short dimension is sent, the bending plate 23, the clamp 221, and the folding plate 23, which is located farther from the short side forming means 4, of the short side edge bending means 2. The jig 251 moves to the short side forming means 4 side. Furthermore, when a building panel with short dimensions on both the long side and the short side is sent, both of the above two operations are performed.

【0033】以上の初期設定が完了すると、本装置は待
機状態をとり、長辺側縁部折曲成形装置9から送り出さ
れてくるパネルを待ち受ける。すなわち、図3に示すよ
うに、短辺側縁部折曲手段2の折曲板23は水平状態
で、クランプ221は上死点位置で、折り込み治具25
1は折曲作業領域5の両側で、それぞれパネルを待ち受
ける。
When the above initial setting is completed, the present apparatus stands by and waits for the panel sent out from the long side edge bending device 9. That is, as shown in FIG. 3, the folding plate 23 of the short side edge bending means 2 is horizontal, the clamp 221 is at the top dead center position, and the folding jig 25 is provided.
1 is on both sides of the bending work area 5, and waits for a panel respectively.

【0034】次に、長辺側縁部折曲成形装置9において
図9に示すように外装下地板Bの長辺側縁部Cが折曲さ
れたパネルが該装置9から送り出されてくると、搬送機
構11がそのパネルを受け取り、折曲作業領域5内を所
定位置にまで送る(図4参照)。パネルが所定位置に到
達したら、つまりパネルの先頭が位置決めストッパ8に
当接したら搬送機構11は停止する。このとき、パネル
主体Fの短辺側の縁と支持台21の縁とがぴったりと揃
う。
Next, in the long side edge bending device 9, a panel in which the long side edge C of the exterior base plate B is bent is sent out from the device 9 as shown in FIG. The transport mechanism 11 receives the panel and sends it to a predetermined position in the bending work area 5 (see FIG. 4). When the panel reaches a predetermined position, that is, when the head of the panel comes into contact with the positioning stopper 8, the transport mechanism 11 stops. At this time, the edge of the panel main body F on the short side and the edge of the support base 21 are exactly aligned.

【0035】パネルが所定位置で停止すると、図5に示
すように、パネルの四隅の上方に位置するクランプ22
1が下降し、パネル主体Fの上面四隅を押圧する。これ
と同時に、折曲作業領域5の両側でやや開きぎみに待機
していた折り込み治具251が互いに閉じる方向に動
き、パネル主体Fの長辺側側面の両端部を押圧する。こ
れにより、パネルは所定位置でしっかりと固定される。
When the panel stops at a predetermined position, as shown in FIG. 5, the clamps 22 located above the four corners of the panel are placed.
1 moves down and presses the four corners of the upper surface of the panel main body F. At the same time, the folding jigs 251 that are slightly open on both sides of the folding work area 5 move in the direction to close each other, and press both ends of the long side surface of the panel main body F. This secures the panel in place.

【0036】パネルの固定が完了すると、回動ユニット
24の回動によって図6に示すように折曲板23が起立
し、外装下地板Bの短辺側縁部Dの両端部を押し上げ
る。このとき、パネル主体Fの長辺側側面の両端部を押
圧している折り込み治具251と折曲板23とが互いの
斜面を介して合わさるかたちとなり、これら両斜面によ
り外装下地板Bの四隅における余剰部分が図10に示す
ように折り畳まれることとなる。
When the fixing of the panel is completed, the bending unit 23 is erected by the rotation of the rotating unit 24 as shown in FIG. 6, and the both ends of the short side edge D of the exterior base plate B are pushed up. At this time, the folding jig 251 pressing both ends of the side surface on the long side of the panel main body F and the bending plate 23 are joined to each other through their respective inclined surfaces, and the four corners of the exterior base plate B are formed by these inclined surfaces. The surplus portion of the sheet will be folded as shown in FIG.

【0037】上記のようにして短辺側縁部Dの折曲と余
剰部分の折り畳みとが完了したならば、回動ユニット2
4が元の位置に復帰し、図7に示すように折曲板23が
再び水平状態に戻る。
When the bending of the short side edge portion D and the folding of the surplus portion are completed as described above, the rotating unit 2
4 returns to the original position, and the folding plate 23 returns to the horizontal state again as shown in FIG.

【0038】折曲板23が水平状態に戻ったならば、折
り込み治具251が、図8に示すようにパネル主体Fの
長辺側側面Gから短辺側側面に135度回動し、前工程
で形成された畳み片Kを、図11に示すように外装下地
板Bの短辺側縁部Dの外面側に折り込む。
When the folding plate 23 is returned to the horizontal state, the folding jig 251 is rotated 135 degrees from the long side surface G of the panel main body F to the short side surface of the panel main body F as shown in FIG. The folding piece K formed in the step is folded into the outer surface side of the short side edge portion D of the exterior base plate B as shown in FIG. 11.

【0039】パネルの四隅における畳み片Kの折り込み
が完了したならば、パネル主体Fの上面四隅を押圧して
いたクランプ221が上昇し、パネル主体Fを開放す
る。続いて、パネル送出手段3の送出ローラ31が上昇
し、パネルを搬送機構11から持ち上げるとともに、送
出爪が下降してパネルと係合し、パネルを短辺成形手段
4側に向かって送り出す。
When the folding pieces K at the four corners of the panel are completely folded, the clamps 221 pressing the four corners of the upper surface of the panel main body F are lifted to open the panel main body F. Then, the delivery roller 31 of the panel delivery means 3 is raised to lift the panel from the transport mechanism 11, and the delivery claw is lowered to engage with the panel to deliver the panel toward the short side forming means 4 side.

【0040】このようにして折曲作業領域5から送り出
されたパネルは、短辺成形手段4を通過し、この手段5
の成形ロール41によって、パネル主体Fの短辺側上端
縁から突出している外装下地板Bの端縁Eが、図12に
示すようにパネル主体Fの短辺側上面に折曲される。ま
た、パネルが折曲作業領域5を出ると、パネル主体Fの
短辺側に回動していた折り込み治具251が待機位置に
復帰し(図3参照)、次のパネルを待ち受ける。
The panel thus sent out from the folding work area 5 passes through the short side forming means 4, and this means 5
By the forming roll 41, the edge E of the exterior base plate B protruding from the upper edge of the short side of the panel main body F is bent to the upper surface of the short side of the panel main body F as shown in FIG. When the panel exits the bending work area 5, the folding jig 251 that has been rotated to the short side of the panel main body F returns to the standby position (see FIG. 3) and waits for the next panel.

【0041】以上の動作が順次繰り返されることによ
り、建物用パネルの外装下地板の短辺側縁部が次々と折
曲成形されていく。
By repeating the above operation in sequence, the short side edges of the exterior base plate of the building panel are bent and formed one after another.

【0042】[0042]

【発明の効果】以上説明したように、本発明に係る装置
は、従来のように一枚物の折曲板により外装下地板の各
短辺側縁部の全面を押圧して折曲するものではなく、一
対の折曲板により各短辺側縁部の両端部のみを押圧する
ものであり、しかも一対の折曲板は、短辺側縁部の両端
部に対応する位置に向かって移動可能、つまりパネル主
体の短辺に沿う方向に移動可能になされているととも
に、パネル主体の長辺に沿う方向にも移動可能となされ
ているから、建物用パネルの長辺及び短辺の両方が変更
になっても折曲板を単に所定の方向に移動させるだけで
よく、また、従来とは違って多種類のサイズの折曲板を
用意しておく必要がない。したがって、従来の装置で必
要であった建物用パネルのサイズ変更に伴う折曲板の交
換作業を完全になくすことができ、その結果、生産性及
び作業安全性を飛躍的に向上させることができる。
As described above, the apparatus according to the present invention bends by pressing the entire surface of each short side edge portion of the exterior base plate with a single bent plate as in the prior art. Instead, the pair of folding plates presses only both ends of each short side edge, and the pair of folding plates move toward the positions corresponding to both ends of the short side edge. It is possible, that is, it is movable in the direction along the short side of the panel main body, and it is also movable in the direction along the long side of the panel main body, so both the long side and the short side of the building panel are Even if it is changed, it is only necessary to move the bending plate in a predetermined direction, and unlike the conventional case, it is not necessary to prepare bending plates of various kinds of sizes. Therefore, it is possible to completely eliminate the work of exchanging the bent plate due to the size change of the building panel, which is required in the conventional device, and as a result, it is possible to dramatically improve the productivity and the work safety. ..

【0043】また、折曲作業領域にパネルを受け入れる
パネル受入手段は複数の搬送機構から構成され、これら
各搬送機構は折曲作業領域の下面(パネル搬送面)から
下方に退没可能となされているから、建物用パネルのサ
イズの変更に伴い、パネルを挟んで対向する両一対の折
曲板同士の間隔を狭める際には、折曲板と干渉する搬送
機構のみを下方に退没させるだけでよい。したがって、
従来の装置で必要であった搬送ローラの脱着作業を完全
になくすことができ、このこともまた生産性及び作業安
全性の向上に寄与するものである。
Further, the panel receiving means for receiving the panel in the folding work area is composed of a plurality of carrying mechanisms, and each of these carrying mechanisms can be retracted downward from the lower surface (panel carrying surface) of the folding work area. Therefore, when the size of the building panel is changed and the gap between the pair of folding plates facing each other across the panel is narrowed, only the transport mechanism that interferes with the folding plates is retracted downward. Good. Therefore,
It is possible to completely eliminate the work of attaching and detaching the transport roller, which was necessary in the conventional device, and this also contributes to the improvement of productivity and work safety.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る建物用パネル外装下地板の短辺側
縁部折曲成形装置の全体構成を示す概略平面図である。
FIG. 1 is a schematic plan view showing an overall configuration of a short side edge bending device for a building panel exterior base plate according to the present invention.

【図2】本発明装置の短辺側縁部折曲手段の一部を構成
する折曲板を示す斜視図である。
FIG. 2 is a perspective view showing a bending plate which constitutes a part of the short side edge bending means of the device of the present invention.

【図3】本発明装置の短辺側縁部折曲手段の動作を説明
する動作説明図である。
FIG. 3 is an operation explanatory view for explaining the operation of the short side edge bending means of the device of the present invention.

【図4】本発明装置の短辺側縁部折曲手段の動作を説明
する動作説明図である。
FIG. 4 is an operation explanatory view for explaining the operation of the short side edge bending means of the device of the present invention.

【図5】本発明装置の短辺側縁部折曲手段の動作を説明
する動作説明図である。
FIG. 5 is an operation explanatory view for explaining the operation of the short side edge bending means of the device of the present invention.

【図6】本発明装置の短辺側縁部折曲手段の動作を説明
する動作説明図である。
FIG. 6 is an operation explanatory view for explaining the operation of the short side edge bending means of the device of the present invention.

【図7】本発明装置の短辺側縁部折曲手段の動作を説明
する動作説明図である。
FIG. 7 is an operation explanatory view for explaining the operation of the short side edge bending means of the device of the present invention.

【図8】本発明装置の短辺側縁部折曲手段の動作を説明
する動作説明図である。
FIG. 8 is an operation explanatory view for explaining the operation of the short side edge bending means of the device of the present invention.

【図9】建物用パネルの短辺側縁部の折曲工程を示す工
程図である。
FIG. 9 is a process drawing showing a bending process of a short side edge portion of a building panel.

【図10】建物用パネルの短辺側縁部の折曲工程を示す
工程図である。
FIG. 10 is a process diagram showing a bending process of a short side edge portion of a building panel.

【図11】建物用パネルの短辺側縁部の折曲工程を示す
工程図である。
FIG. 11 is a process drawing showing the bending process of the short side edge of the building panel.

【図12】建物用パネルの短辺側縁部の折曲工程を示す
工程図である。
FIG. 12 is a process drawing showing a bending process of a short side edge portion of a building panel.

【符号の説明】[Explanation of symbols]

1 パネル受入手段 11 搬送機構 2 短辺側縁部折曲手段 21 支持台 22 押圧固定手段 23 折曲板 25 畳み片折り込み手段 3 パネル送出手段 4 短辺成形手段 5 折曲作業領域 A 建物用パネル B 外装下地板 C 長辺側縁部 D 短辺側縁部 E 端縁 F パネル主体 G 長辺側側面 H 短辺側上面 K 畳み片 M 短辺側側面 1 Panel Receiving Means 11 Conveying Mechanism 2 Short Side Edge Bending Means 21 Support Base 22 Press Fixing Means 23 Bending Plates 25 Folding Piece Folding Means 3 Panel Sending Means 4 Short Side Forming Means 5 Folding Working Area A Building Panel B Exterior Base Plate C Long Side Edge D Short Side Edge E Edge F Panel Main Body G Long Side Side H Short Side Top K Folding Piece M Short Side Side

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 フレーム及び断熱板等から構成されるパ
ネル主体の一外面及び周面をこのパネル主体よりも大き
い金属薄板からなる外装下地板で被覆してなる建物用パ
ネルの製造に際し、外装下地板の各長辺側縁部がそれぞ
れ折曲されてパネル主体の各長辺側側面に予め添着され
た状態の建物用パネルを外装下地板を下側にして受け入
れ、外装下地板の各短辺側縁部をそれぞれパネル主体の
短辺側側面に添着させるべく上方に折曲するとともに、
外装下地板の四隅に生じる余剰部分を折り畳み、該各畳
み片を、折曲された外装下地板の短辺側縁部の外面側に
それぞれ折り込み、しかる後パネル主体の短辺側上端縁
から突出している外装下地板の端縁をパネル主体の短辺
側上面に折り曲げる装置であって、 前記短辺側縁部の折曲と畳み片の折り込みとが行われる
折曲作業領域の下面側に配設された複数の搬送機構から
構成され、前記建物用パネルを折曲作業領域内の所定位
置まで送るパネル受入手段と、 折曲作業領域の両端部に、パネル主体の長辺の寸法に応
じて移動可能に対設され、外装下地板の両短辺側端部の
折曲と前記畳み片の折り込みとを行う一対の短辺側縁部
折曲手段と、 折曲作業領域内に出没可能に設けられ、両短辺側縁部の
折曲と前記畳み片の折曲とが完了したパネルをその短辺
に沿う方向に送り出すパネル送出手段と、 パネル主体の長辺の寸法に応じて移動可能となされ、パ
ネル送出手段により送り出されたパネルのパネル主体の
短辺側上端縁から突出している外装下地板の端縁をパネ
ル主体の短辺側上面に折曲して該短辺を成形する短辺成
形手段とを備えてなる建物用パネル外装下地板の短辺側
縁部折曲成形装置。
1. When manufacturing a building panel in which one outer surface and a peripheral surface of a panel main body composed of a frame, a heat insulating plate and the like are covered with an outer base plate made of a metal thin plate larger than the panel main body, a lower exterior cover is produced. Each of the short sides of the exterior base plate receives a building panel with the long side edges of the main plate bent and attached in advance to the long side surfaces of the panel, with the exterior base plate facing down. Bend upward to attach the side edges to the short side surfaces of the panel,
Fold the surplus parts generated at the four corners of the exterior base plate, fold each of the folded pieces to the outer surface side of the short side edge of the bent exterior base plate, and then project from the upper edge of the short side of the panel main body. A device for bending the edge of the exterior base plate on the upper side of the short side mainly of the panel, which is arranged on the lower surface side of the folding work area where the short side edge and the folding piece are folded. A panel receiving means that is composed of a plurality of transfer mechanisms installed and that sends the building panel to a predetermined position in the bending work area, and at both ends of the bending work area according to the dimension of the long side of the panel main body. A pair of movable side opposite side edge part bending means for bending both ends of the outer side base plate on both sides of the short side and folding of the folding pieces, and capable of appearing and retracting in the bending work area. A panel that is provided and has completed bending of both short side edges and bending of the folding piece Panel sending means for sending out in a direction along the short side of the panel, and an exterior that is movable according to the dimension of the long side of the panel main body and projects from the upper end edge of the panel main side of the panel sent out by the panel sending means. A short side edge bending device for a building panel exterior base plate, comprising: a short side forming means for forming the short side by bending an edge of the base plate to an upper surface of the panel on the short side side.
【請求項2】 前記短辺側縁部折曲手段は、 パネル主体の短辺側縁部を下方から支持する支持台と、 パネル主体の四隅に対応する位置に向かって移動可能に
設けられ、パネル主体の四隅近傍を上方から押圧固定す
る押圧固定手段と、 外装下地板の短辺側縁部の両端部に対応する位置に向か
って移動可能に設けられ、外装下地板の各短辺側縁部の
両端部を同時に押し上げて該各短辺側縁部全体を上方に
折曲する一対の折曲板と、 パネル主体の四隅に対応する位置に向かって移動可能
に、且つ、パネル主体の四隅を中心としてパネル主体の
長辺側と短辺側との間を往復回動可能に設けられ、前記
折曲板による折曲が行われているとき、パネル主体の長
辺側側面の両端部を押圧するとともに前記折曲板と協働
して前記余剰部分を折り畳み、折曲板による折曲が完了
したのちはパネル主体の短辺側に回動して前記各畳み片
を外装下地板の短辺側縁部の外面側にそれぞれ折り込む
畳み片折り込み手段とを具備することを特徴とする請求
項1記載の建物用パネル外装下地板の短辺側縁部折曲成
形装置。
2. The short side edge bending means is provided so as to be movable toward a position corresponding to a support base for supporting the short side edge of the panel main body from below, and four corners of the panel main body. The pressing fixing means for pressing and fixing the vicinity of the four corners of the panel main body from above, and the movable base are provided so as to be movable toward the positions corresponding to both ends of the short side edges of the exterior base plate. A pair of bending plates that push up both ends of the part at the same time to bend the entire short side edge parts upward, and are movable toward positions corresponding to the four corners of the panel main body and the four corners of the panel main body. Is provided so as to be reciprocally rotatable between the long side and the short side of the panel main body, and when the bending plate is bent, both ends of the side surface on the long side of the panel main body are The folding plate is pressed and folds the surplus portion in cooperation with the folding plate. After the completion of the bending, the folding piece folding means is provided to pivot to the short side of the panel and fold each of the folding pieces to the outer surface side of the short side edge of the exterior base plate. The apparatus for bending a short side edge of a building panel exterior base plate according to claim 1.
JP04065998A 1992-03-24 1992-03-24 Bending equipment for short side edges of exterior panels for building panels Expired - Lifetime JP3132886B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04065998A JP3132886B2 (en) 1992-03-24 1992-03-24 Bending equipment for short side edges of exterior panels for building panels

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04065998A JP3132886B2 (en) 1992-03-24 1992-03-24 Bending equipment for short side edges of exterior panels for building panels

Publications (2)

Publication Number Publication Date
JPH05269529A true JPH05269529A (en) 1993-10-19
JP3132886B2 JP3132886B2 (en) 2001-02-05

Family

ID=13303188

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04065998A Expired - Lifetime JP3132886B2 (en) 1992-03-24 1992-03-24 Bending equipment for short side edges of exterior panels for building panels

Country Status (1)

Country Link
JP (1) JP3132886B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102568171B1 (en) * 2021-05-21 2023-08-17 김영순 Sensitivity-variable live line alarm
KR102590035B1 (en) * 2023-08-31 2023-10-17 (주)재원산업기계 Banding machine for plate edge and banding method using thereof

Also Published As

Publication number Publication date
JP3132886B2 (en) 2001-02-05

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