JPH05253365A - Method and device for automatically stitching center of floor cushion - Google Patents

Method and device for automatically stitching center of floor cushion

Info

Publication number
JPH05253365A
JPH05253365A JP8983792A JP8983792A JPH05253365A JP H05253365 A JPH05253365 A JP H05253365A JP 8983792 A JP8983792 A JP 8983792A JP 8983792 A JP8983792 A JP 8983792A JP H05253365 A JPH05253365 A JP H05253365A
Authority
JP
Japan
Prior art keywords
thread
cushion
cylinder
saddle stitching
bundling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8983792A
Other languages
Japanese (ja)
Other versions
JP2565820B2 (en
Inventor
Ryuji Saito
隆二 斎藤
Keiichiro Saito
啓一郎 斎藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP4089837A priority Critical patent/JP2565820B2/en
Publication of JPH05253365A publication Critical patent/JPH05253365A/en
Application granted granted Critical
Publication of JP2565820B2 publication Critical patent/JP2565820B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To attain the labor saving of the work of stitching the center of a floor cushion, by a method wherein under the condition that the floor cushion is pressed in two-faced direction, a required number of sewing thread-passing through ways are perforated and sewing threads each are passed through these ways arid are bundled at both faces, top and bottom, of the floor cushion, following which the condition that the floor cushion is pressed is released. CONSTITUTION:The subject device 1 has a rotary mechanisms 2 for perforation, in which an upward motor-drill pivotally supporting four perforating bits at regular intervals is mounted on the top end part of the rod of a motor drill cylinder. The rotary mechanism 2 is mounted on a lower frame 5 together with a sewing thread- passing through mechanisms 3 and a lower bundling mechanism 4. A depressing body 6a, in which an upper bundling mechanism 6 is installed, is liftably mounted on an upper frame 7. A pedestal 8 for placing a floor cushion (a) is horizontally provided at the middle position between the lower and upper frames 5, 7. The sewing thread- passing through mechanism 3 is constructed by locating a second cylinder at the side part of the moving body of a liftable cylinder and by providing four threading needles at the top end part of the second cylinder.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、座布団の自動中綴じ装
置に係り、詳しくは作業者が、座布団を所定位置に供給
載置するのみで、座布団の中央部位に中綴じを施すこと
ができ、大量の座布団を連続して効率良く中綴じ縫製す
ることができる自動中綴じ装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic saddle stitching device for a cushion, and more specifically, an operator can saddle-stitch the cushion at the center of the cushion only by supplying and placing the cushion at a predetermined position. The present invention relates to an automatic saddle stitching device capable of continuously and efficiently saddle stitching a large number of cushions.

【0002】[0002]

【従来の技術】一般に綿等を内装した座布団では、充填
した綿等の位置ずれ防止と装飾的効果を付加するため
に、座布団の四隅での和綴じ縫製と中央部位での中綴じ
を施すようにしたものが広く知られている。
2. Description of the Related Art Generally, in cushions containing cotton or the like, in order to prevent misalignment of the filled cotton or the like and to add a decorative effect, Japanese stitching at the four corners of the cushion and saddle stitching at the central portion are performed. What you have done is widely known.

【0003】ところが、和綴じ縫製の段階では和綴じ縫
いミシンにより座布団の四隅に和綴じを施すことができ
るものの、中綴じを施す際には、充填された綿等による
中央部位の膨張を押え付けた状態で縫い針を上下方向に
通す必要から、ミシン等の縫製機器を使用することがで
きず、専ら手縫い作業により中綴じを行っていたため、
中綴じ作業に関わる作業者の負担が増大し、効率良く中
綴じ縫製を行うことができない許りか、中央部位の膨張
を押え付ける圧力が各座布団毎に一定にならず、中綴じ
による座布団中央部位の窪みの形状がまちまちとなっ
て、製品完成後の座布団の質感、装飾的効果等が異なっ
てしまい、製品として一定の品質を確保することができ
ない、という欠点を有するものであった。
However, at the stage of Japanese stitching, Japanese stitching can be performed on the four corners of the cushion by the Japanese stitching sewing machine, but when performing saddle stitching, the expansion of the central portion is suppressed by the filled cotton or the like. Since it is necessary to pass the sewing needle in the vertical direction, sewing machines such as sewing machines cannot be used, and saddle stitching was performed exclusively by hand sewing.
Perhaps because the burden on the operator involved in saddle stitching is increased and efficient saddle stitching cannot be performed, the pressure to suppress the expansion of the central portion does not become constant for each cushion, but the central portion of the cushion by saddle stitching The shape of the dents varies, and the texture and decorative effect of the cushion after the product is completed are different, so that it is not possible to secure a certain quality as a product.

【0004】[0004]

【本発明が解決しようとする課題】本発明は、上記の如
き実状に鑑み、従来の欠点を解消すべく草案されたもの
であって、その目的とするところは、座布団を所定位置
に載置する、という極めて簡単な作業のみで、大量の座
布団に容易に中綴じを施すことができると共に、作業者
の負担を大幅に軽減し得て、労働環境を改善しつつ均一
な品質の座布団を効率良く生産することができる座布団
の自動中綴じ装置を提供しようとするものである。
SUMMARY OF THE INVENTION In view of the above situation, the present invention has been made to eliminate the conventional drawbacks, and the purpose thereof is to place a cushion on a predetermined position. It is possible to perform saddle stitching on a large number of cushions with only a very simple operation, and it is possible to significantly reduce the burden on the operator, improve the working environment, and efficiently obtain a cushion of uniform quality. An object of the present invention is to provide an automatic saddle stitching device for cushions that can be produced well.

【0005】[0005]

【課題を解決するための手段】課題を解決するため、本
発明が採用した技術手段は、和綴じ縫製後の座布団の中
央部位に中綴じを施すにあたり、まず座布団を表裏面方
向に押圧圧縮した後、該座布団の一方の面側から他方の
面側に挿通する縫糸貫通路を、上記圧縮状態の座布団の
中央部位に所要数穿孔し、次いで縫糸貫通路に縫糸をそ
れぞれ挿通せしめ、更に各縫糸を圧縮状態の座布団の上
下端面で結束し、その余長部を所定長さで切断した後、
座布団の押圧圧縮状態を解除するようにしたことを特徴
するものである。
In order to solve the problems, the technical means adopted by the present invention is that, when saddle stitching is applied to the central portion of the cushion after Japanese stitching, the cushion is first pressed and compressed in the front and back directions. , A required number of suture thread passages to be inserted from one surface side of the cushion to the other surface side are punched in the central portion of the cushion in the compressed state, and then the suture threads are respectively inserted through the suture passage paths, and each suture thread is further inserted. After bundling with the upper and lower end surfaces of the compressed cushion, and cutting the extra length to a predetermined length,
It is characterized in that the pressed and compressed state of the cushion is released.

【0006】[0006]

【作用】したがって、本発明によれば、座布団に中綴じ
を施すにあたり、作業者が単に座布団を所定位置に載置
するのみで、その後は自動的に座布団の中央部位が押圧
体により圧縮され、座布団中央部位での穴明け、縫糸の
挿通および座布団の上下面での縫糸の結束、切断が遅滞
なく速やかに行われ、中綴じ作業が円滑に行われる。そ
して、中綴じが終了した時点で座布団の圧縮が自動的に
解除され、押圧体が初期状態に復帰する。したがって、
作業者は、初期状態に復帰した押圧体下方の所定位置に
座布団を順次載置するのみで、大量の座布団であっても
連続して中綴じを効率良く施すことができる。
Therefore, according to the present invention, when saddle stitching is performed on the cushion, the operator simply places the cushion on a predetermined position, and thereafter, the central portion of the cushion is automatically compressed by the pressing body, The saddle stitching work can be smoothly performed by punching holes in the central portion of the cushion, inserting the thread, and binding and cutting the threads on the upper and lower surfaces of the cushion without delay. Then, when the saddle stitching is completed, the compression of the cushion is automatically released, and the pressing body returns to the initial state. Therefore,
Even if a large number of cushions are used, the worker can efficiently perform saddle stitching continuously by merely placing the cushions at predetermined positions below the pressing body that have returned to the initial state.

【0007】[0007]

【実施例】本発明の構成を、図面に示した一実施例につ
いて詳細に説明する。図1および図2において、1は自
動中綴じ装置であって、該自動中綴じ装置1は、後述す
る穴明け回転機構2、縫糸挿通機構3および下部結束機
構4を装備した下部フレーム5と、上部結束機構6を内
装した押圧体6aを昇降自在に装備してなる上部フレー
ム7により構成され、上記下部フレーム5と上部フレー
ム7の中間位置には、座布団aを載置する基台8が水平
状に配設されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The configuration of the present invention will be described in detail with reference to one embodiment shown in the drawings. In FIGS. 1 and 2, reference numeral 1 denotes an automatic saddle stitching device, which includes a lower frame 5 equipped with a punching rotation mechanism 2, a thread inserting mechanism 3 and a lower binding mechanism 4, which will be described later. It is composed of an upper frame 7 which is equipped with a pressing body 6a in which an upper binding mechanism 6 is installed so as to be able to move up and down. At a middle position between the lower frame 5 and the upper frame 7, a base 8 on which a cushion a is placed is horizontal. Are arranged in a shape.

【0008】上記穴明け回転機構2、縫糸挿通機構3お
よび下部結束機構4は、図3ないし図5に示す如く、ベ
ース部9のベースプレート9aにそれぞれ隣接して装着
されており、該ベース部9は、下部フレーム5を構成す
る支柱5a、5aの側部に固設したアングル部材9b、
9b間にガイドバー9c、9cを平行状に跨設し、該ガ
イドバー9c、9cにベースプレート9aを水平移動自
在に装着すると共に、上記ベースプレート9aの裏面側
と一方のアングル部材9bとの間にスライドシリンダ9
dを出没自在に装着して構成されており、図示しない制
御機構からの制御信号により上記各機構2、3および4
を所定位置に移動させるようになっている。
As shown in FIGS. 3 to 5, the perforating rotation mechanism 2, the thread inserting mechanism 3 and the lower binding mechanism 4 are mounted adjacent to the base plate 9a of the base portion 9, respectively. Is an angle member 9b fixed to the side portions of the columns 5a and 5a that form the lower frame 5,
Guide bars 9c and 9c are laid across in parallel between 9b, and a base plate 9a is horizontally movably mounted on the guide bars 9c and 9c, and between the back surface side of the base plate 9a and one angle member 9b. Slide cylinder 9
It is configured such that d can be freely retracted and attached, and each of the mechanisms 2, 3 and 4 is controlled by a control signal from a control mechanism not shown.
Is moved to a predetermined position.

【0009】上記穴明け回転機構2は、出没自在なロッ
ド10aを内装してなるモータドリルシリンダ10をベ
ースプレート9aに垂設し、かつ上記ロッド10aの先
端部に、4本の穴明けビット11、11…を所定間隔を
存して上向きに枢支したモータドリル12を装着して構
成されており、ベースプレート9aが所定位置へ移動し
た際に、モータドリル12を上昇させて座布団aの下面
から上面に貫通して後述する縫糸貫通路cを穿孔するよ
うになっている。また、縫糸挿通機構3は、穴明け回転
機構2と下部結束機構4との中間位置に配設されてお
り、図6(a)および(b)に示す如く、昇降自在に配
設された第1シリンダ13の移動体13aの側部に第2
シリンダ14を上向きに併設してなり、移動体13aの
上動作動に連繋して第2シリンダ14を10mm上昇さ
せ、第2シリンダ14の先端部に垂設した4本の糸通し
針15、15…を上方に突出させるように構成されてい
る。
The drilling rotation mechanism 2 has a motor drill cylinder 10 in which a retractable rod 10a is housed vertically on a base plate 9a, and four drilling bits 11 are provided at the tip of the rod 10a. 11 is configured by mounting a motor drill 12 which is pivotally supported upward at a predetermined interval, and when the base plate 9a moves to a predetermined position, the motor drill 12 is lifted to move from the lower surface to the upper surface of the cushion a. And a suture thread passage c to be described later is punched. Further, the suture thread inserting mechanism 3 is arranged at an intermediate position between the perforation rotating mechanism 2 and the lower binding mechanism 4, and is arranged so as to be vertically movable as shown in FIGS. 6 (a) and 6 (b). The second part is provided on the side of the moving body 13a of the one cylinder 13.
The cylinder 14 is arranged side by side upward, and the second cylinder 14 is raised by 10 mm in association with the upward movement of the moving body 13a, and the four threading needles 15 and 15 vertically provided at the tip of the second cylinder 14 are provided. ... is configured to project upward.

【0010】一方、前記下部結束機構4は、図3および
図7に示す如く、縫糸挿通機構3の糸通し針15、15
…の挿通経路に臨ませて水平方向進退自在な糸クランプ
部16、16…を四方に配設し、その上方一側に糸チャ
ックシリンダ17、糸結束部18および糸ツイストモー
タ19を昇順に配設すると共に、図8に示す如く、前記
縫糸挿通機構3の側方に位置して糸束ね部20を、同じ
く糸通し針15、15…の挿通経路に臨ませて配設して
構成されている。上記糸クランプ部16には、糸を切断
した後に結束される糸を掴持状態に保持するクランプカ
ッター21がそれぞれ先端部に装着され、かつ該クラン
プカッター21を拡開駆動するカットシリンダ22がリ
ンクを介して連動連結され、更に上記各クランプカッタ
ー21およびカットシリンダ22は、スライドユニット
23により上下方向に張設される縫糸b、b…に対して
同時に進退作動するようになっている。
On the other hand, the lower binding mechanism 4 has the threading needles 15 and 15 of the thread inserting mechanism 3 as shown in FIGS. 3 and 7.
... are arranged in four directions so as to be capable of advancing and retracting in the horizontal direction so as to face the insertion path, and the yarn chuck cylinder 17, the yarn binding unit 18, and the yarn twist motor 19 are arranged in ascending order on one side above them. As shown in FIG. 8, the thread bundling portion 20 is located on the side of the sewing thread inserting mechanism 3 so as to face the insertion path of the threading needles 15, 15 ... There is. A clamp cutter 21 for holding the yarn to be bound after cutting the yarn is attached to each of the yarn clamp portions 16 at its tip end, and a cut cylinder 22 for expanding and driving the clamp cutter 21 is linked. The clamp cutters 21 and the cut cylinders 22 are simultaneously connected to each other via a slide unit 23 so as to move forward and backward simultaneously with respect to the sewing threads b, b ...

【0011】また、糸束ね部20は、図3に示す如く、
先端部に糸集束アーム24、25をそれぞれ取着した糸
束ねシリンダ26、27を、上下方向所定間隔を存して
1組づつ平行状に配置して構成されていると共に、上記
2組の糸束ねシリンダ26、27は、スライドユニット
28に一体に固着されており、該スライドユニット28
の横移動に連繋して糸の挿通経路に各糸集束アーム24
を没入させ、かつ糸集束アーム25を突出作動させて縫
糸b、b…を集束するようになっている。前記糸ツイス
トモータ19と糸チャックシリンダ17との上下中間位
置に配設される糸結束部18は、図8および図9に示す
如く、先端部にL字状の糸掛けフック29を折曲形成し
た糸ツイストル−パ30と、該糸ツイストル−パ30内
に摺動自在に嵌挿された糸抜きル−パ31とを本体32
に内装し、該本体32の後部に枢支した回転プーリ33
と糸ツイストモータ19との間で懸回した図示しないベ
ルトの回転駆動により、糸ツイストル−パ30および糸
抜きル−パ31を回動させると共に、上記本体32の下
方に糸抜きシリンダ31aが連結杆31bを介して糸抜
きル−パ31の後部に連結されており、該糸抜きシリン
ダ31aの出没作動で糸抜きル−パ31の先端に枢支し
た糸引きフック31cを糸ツイストル−パ30内で出没
させるようになっている。また、上記糸ツイストモータ
19、糸ツイストル−パ30および糸抜きル−パ31
は、近傍位置に配設されたスライドシリンダ34により
一体に水平移動可能となっており、更に糸ツイストル−
パ30の下方近傍位置には糸寄せアーム35、35を先
端部の上下に取着した糸寄せシリンダ36が配設され
て、糸結束部18が形成されている。
The yarn bundle 20 is, as shown in FIG.
The yarn bundling cylinders 26 and 27, to which the yarn collecting arms 24 and 25 are respectively attached at the tips thereof, are arranged in parallel one by one at a predetermined interval in the vertical direction, and the above two yarn sets are arranged. The bundling cylinders 26 and 27 are integrally fixed to a slide unit 28.
Each of the yarn collecting arms 24 is connected to the lateral movement of
, And the thread collecting arm 25 is caused to project so that the sewing threads b, b ... Are bundled. As shown in FIGS. 8 and 9, the yarn binding portion 18 disposed at an intermediate position between the yarn twist motor 19 and the yarn chuck cylinder 17 has an L-shaped yarn hooking hook 29 formed by bending at the tip thereof. The thread twister 30 and the thread removing looper 31 slidably fitted in the thread twister 30 are provided in the main body 32.
A rotary pulley 33 which is internally mounted on the main body 32 and is pivotally supported on the rear portion of the main body 32.
By rotating the belt (not shown) suspended between the thread twist motor 19 and the thread twist motor 19, the thread twister looper 30 and the thread removal looper 31 are rotated, and the thread removal cylinder 31a is connected below the main body 32. The thread puller 31 is connected to the rear part of the thread removing looper 31 via a rod 31b, and a threading hook 31c pivotally supported at the tip of the thread removing looper 31 by the retracting operation of the thread removing cylinder 31a. It is supposed to appear and disappear inside. Further, the thread twist motor 19, the thread twister 30 and the thread removing looper 31.
Can be horizontally moved integrally by a slide cylinder 34 disposed in the vicinity of the thread twister.
A yarn pulling arm 36 is provided at a position near a lower portion of the par 30 and a yarn pulling cylinder 36 having upper and lower ends of the yarn pulling arms attached thereto is formed, and a yarn binding portion 18 is formed.

【0012】次に、上部結束機構6を内装した押圧体6
aについて詳細に説明する。図1および図10におい
て、上部フレーム7の上面には出没ロッド37aを下方
に向けて内装してなる昇降シリンダ37が垂設され、か
つ上記出没ロッド37aの先端を押圧体6aの上面に固
着すると共に、該押圧体6aの左右側に配設した昇降案
内アーム38、38…を、上部フレーム7を構成する案
内バー39、39…に案内させて押圧体6aを昇降作動
するように構成されている。また、上記押圧体6aに内
装される上部結束機構6は、図11に示す如く、上糸結
束部40、上糸チャックシリンダ41、上糸カッター4
2を一体に装着したベースプレート43と、先端部に上
糸集束アーム44、45を所定間隔を存して出没自在に
並設してなる上糸束ねシリンダ46、47とを対向状に
離間して配設すると共に、上記ベースプレート43と上
糸束ねシリンダ46、47との中間位置に、引上げシリ
ンダ48の昇降作動に伴って上下動する糸絡めロータ部
49を回動自在に枢支して構成されている。
Next, the pressing body 6 in which the upper binding mechanism 6 is incorporated
A will be described in detail. 1 and 10, an elevating cylinder 37 having a retractable rod 37a facing downward is vertically installed on the upper surface of the upper frame 7, and the tip of the retractable rod 37a is fixed to the upper surface of the pressing body 6a. At the same time, the elevating guide arms 38, 38 disposed on the left and right sides of the pressing body 6a are guided by the guide bars 39, 39, which constitute the upper frame 7 to elevate the pressing body 6a. There is. The upper bundling mechanism 6 installed in the pressing body 6a includes an upper thread bundling section 40, an upper thread chuck cylinder 41, and an upper thread cutter 4 as shown in FIG.
The base plate 43 on which the two are integrally mounted and the upper thread bundling cylinders 46 and 47, in which the upper thread collecting arms 44 and 45 are juxtaposed in a row at a predetermined interval so as to be retractable and retractable, are spaced apart from each other in an opposed manner. A yarn entanglement rotor portion 49, which is arranged and is moved up and down as the lifting cylinder 48 moves up and down, is rotatably supported at an intermediate position between the base plate 43 and the upper yarn bundling cylinders 46 and 47. ing.

【0013】上記上糸結束部40は、前記結束部18の
構成と同様に、先端部にL字状の糸掛けフックを折曲形
成した上糸ツイストル−パ50と、該上糸ツイストル−
パ50内に摺動自在に嵌挿された糸抜きル−パ51とを
本体52に内装し、該本体52の後部に枢支した回転プ
ーリ53と上糸ツイストモータ54との間で懸回したベ
ルト55の回転駆動により、上糸ツイストル−パ50お
よび糸抜きル−パ51を回動させると共に、上記本体5
2の下方に糸抜きシリンダ56が連結杆57を介して糸
抜きル−パ51の後部に連結されており、該糸抜きシリ
ンダ56の出没作動で糸抜きル−パ51の先端に枢支し
た糸引きフック(図示せず)を上糸ツイストル−パ50
内で出没させるようになっている。また、上記上糸ツイ
ストモータ54、上糸ツイストル−パ50および糸抜き
ル−パ51は、ベースプレート43の背面に設けたスラ
イドシリンダ58により一体に水平移動可能となってお
り、更に上糸ツイストル−パ50の近傍位置には糸寄せ
アーム59、59を先端部に取着した糸寄せシリンダ6
0が配設されて、糸結束部40が形成されている。
Similar to the construction of the binding portion 18, the upper thread binding portion 40 has an upper thread twister 50 having an L-shaped thread hooking hook formed at its tip end by bending, and the upper thread twister 50.
A thread removing looper 51 slidably fitted in the roller 50 is installed in a main body 52, and is suspended between a rotary pulley 53 pivotally supported at the rear portion of the main body 52 and an upper thread twist motor 54. By rotating the belt 55, the needle thread twister 50 and the thread removing looper 51 are rotated, and the main body 5 is rotated.
2, a thread removing cylinder 56 is connected to the rear portion of the thread removing looper 51 via a connecting rod 57. The thread removing cylinder 56 is pivotally supported at the tip of the thread removing looper 51 when the thread removing cylinder 56 is retracted. Thread the thread pull hook (not shown) into the upper thread twister 50.
It is supposed to appear and disappear inside. The upper thread twist motor 54, the upper thread twister 50 and the thread removing looper 51 can be horizontally moved integrally by a slide cylinder 58 provided on the back surface of the base plate 43. At a position near the par 50, the yarn pulling arms 59, 59 are attached to the tip of the yarn pulling cylinder 6
0 is arranged, and the yarn binding portion 40 is formed.

【0014】上記糸絡めロータ部49は、図12に示す
如く、引上げシリンダ48の移動体61の側部に一体に
突成されており、上部に回転駆動部を内装したホルダ6
2のの下面に回動軸62aを突設し、その先端に鍵形の
フック63a、63aを一体に曲成した絡めロータ6
3、63を十文字状に枢設して構成されており、糸絡め
ロータ部49を下動させた状態で、縫糸挿通機構3の糸
通し針15、15…の先端部に案内される縫糸を、上記
フック63a、63aに絡めて引上げシリンダ48によ
り縫糸を座布団aの上方に引上げるようになっている。
As shown in FIG. 12, the thread entanglement rotor portion 49 is integrally formed on a side portion of the moving body 61 of the pulling cylinder 48, and the holder 6 having a rotation driving portion incorporated therein is provided on the upper portion thereof.
Rotating shaft 62a is projectingly provided on the lower surface of No. 2, and key-shaped hooks 63a, 63a are integrally bent at the tip thereof to form a entwined rotor 6
3, 63 are pivotally arranged in a cross shape, and with the thread entanglement rotor portion 49 moved downward, the sewing thread guided to the tip end of the threading needles 15, 15 ... The suture thread is pulled up by the pulling cylinder 48 while being entwined with the hooks 63a, 63a.

【0015】叙上の如き構成において、基台8上の中央
位置に座布団aを載置し、図示しない制御装置の起動ス
イッチをONすると、下記に示す制御シーケンスによっ
て座布団aの裏面側に中綴じが自動的に施される。すな
わち、
In the above-mentioned construction, when the cushion cushion a is placed at the central position on the base 8 and the start switch of the control device (not shown) is turned on, the saddle stitching is performed on the back side of the cushion cushion a by the control sequence shown below. Is automatically applied. That is,

【0016】(1)まず、押圧体6aに内装された上部
結束機構6の引上げシリンダ48が下降し、押圧体6a
の内側下面位置で糸絡めロータ部49が固定される。 (2)昇降シリンダ37の下動により上記押圧体6aが
下降を開始し、座布団aが基台8との間で25mm程度に
押圧圧縮される。 (3)ベース部9のスライドシリンダ9dが矢印方向に
突出作動して、ベースプレート9aに装着された穴明け
回転機構2の穴明けビット11、11…を、座布団a下
方の中央位置に移動させる。 (4)モータドリルシリンダ10の上昇作動によりモー
タドリル12を上昇させながら、穴明けビット11、1
1…を回転駆動し、圧縮状態の座布団aの下面から上面
に向けて縫糸貫通路cを4箇所穿設する。(図15参
照) (5)穴明け完了後モータドリル12を下降させ、次い
でベースプレート9aをさらに矢印方向に移動し、縫糸
挿通機構3の第2シリンダ14を座布団a下方の中央に
位置させる。
(1) First, the pull-up cylinder 48 of the upper binding mechanism 6 installed in the pressing body 6a is lowered to move the pressing body 6a.
The yarn entanglement rotor portion 49 is fixed at the inner lower surface position of the. (2) The downward movement of the lifting cylinder 37 causes the pressing body 6a to start descending, and the cushion cushion a is pressed and compressed to about 25 mm between itself and the base 8. (3) The slide cylinder 9d of the base portion 9 is actuated to project in the direction of the arrow to move the drilling bits 11, 11 ... Of the drilling rotating mechanism 2 mounted on the base plate 9a to the central position below the cushion a. (4) While raising the motor drill 12 by the raising operation of the motor drill cylinder 10, the drill bits 11, 1
1 are rotatably driven to form four thread passages c from the lower surface to the upper surface of the cushion cushion a in the compressed state. (See FIG. 15) (5) After completion of drilling, the motor drill 12 is lowered, and then the base plate 9a is further moved in the direction of the arrow to position the second cylinder 14 of the suture threading mechanism 3 at the center below the cushion cushion a.

【0017】(6)縫糸挿通機構3の第1シリンダ13
を上昇させて、座布団aに穿設した縫糸挿通路cに第2
シリンダ14の4本の糸通し針15、15…を通し、第
1シリンダ13が上限位置に達した時点で更に第2シリ
ンダ14が10mm上昇作動する。 (7)上記糸通し針15、15…の貫通状態で、10mm
上昇した第2シリンダ14を元の位置に下降させると、
該糸通し針15、15…の先端部に通された縫糸b、b
…が弛んでループ状となる。 (8)糸絡めロータ部49の絡めロータ63を回動させ
て、そのフック63a、63a…にループ状の縫糸b、
b…をそれぞれ引掛ける。 (9)引上げシリンダ48を上動させて、上記ループ状
の縫糸b、b…を引掛けた絡めロータ63をそのまま上
方に引き上げる。 (10)縫糸挿通機構3の第1シリンダ13を下降させ、
第2シリンダ14の4本の糸通し針15、15…を元の
位置に復帰させると、縫糸b、b…は上下方向に張設さ
れた状態となる。 (11)糸束ね部20を装着したスライドユニット28
を、上下方向に張設された縫糸側に突出させた状態で上
下に配設された各糸束ねシリンダ26、27を同時に作
動させる。すなわち、糸束ねシリンダ26、26の先端
部に取着された糸集束アーム24、24が引き作動さ
れ、かつ糸束ねシリンダ27、27の先端部に取着され
た糸集束アーム25、25が突出作動されて、4本の縫
糸b、b…が上下糸束ねシリンダ間で1本の縫糸束Aに
集束される。
(6) The first cylinder 13 of the thread inserting mechanism 3
To raise the second thread into the suture insertion passage c formed in the cushion a.
The four threading needles 15, 15 ... Of the cylinder 14 are passed through, and when the first cylinder 13 reaches the upper limit position, the second cylinder 14 is further moved upward by 10 mm. (7) 10 mm with the threading needles 15, 15 ...
When the raised second cylinder 14 is lowered to the original position,
The thread b, b threaded through the tip of the threading needles 15, 15 ...
… Looses into a loop. (8) The entanglement rotor 63 of the thread entanglement rotor portion 49 is rotated so that the hooks 63a, 63a ...
b. (9) The pull-up cylinder 48 is moved upward, and the entangled rotor 63 hooked with the loop-shaped sewing threads b, b ... Is pulled up as it is. (10) Lower the first cylinder 13 of the thread threading mechanism 3,
When the four threading needles 15, 15 ... Of the second cylinder 14 are returned to their original positions, the sewing threads b, b ... Are stretched in the vertical direction. (11) Slide unit 28 equipped with the yarn bundle 20
Of the thread bundling cylinders 26 and 27 arranged above and below are simultaneously operated in a state where the thread bundling cylinders 26 and 27 are projected to the sewing thread side stretched in the vertical direction. That is, the yarn collecting arms 24, 24 attached to the tip ends of the yarn bundling cylinders 26, 26 are pulled, and the yarn collecting arms 25, 25 attached to the tip ends of the yarn bundling cylinders 27, 27 project. By being operated, the four sewing threads b, b ... Are bundled into one sewing thread bundle A between the upper and lower thread bundling cylinders.

【0018】(12)糸結束部18のスライドシリンダ3
4を突出駆動して、上記縫糸束Aを結束できる位置に糸
結束部18を移動させる。 (13)縫糸束Aの下部を糸チャックシリンダ17により
掴持した後、糸結束部18の四方に配設した糸クランプ
部16、16…のスライドユニット23、23…を縫糸
側に前進させ、各クランプカッター21、21…を縫糸
b、b…の切断位置まで前進させる。 (14)カットシリンダ22、22…により上記4組のク
ランプカッター21、21…を駆動して縫糸b、b…を
それぞれ切断し、そのままクランプカッター21、21
…に縫糸b、b…を掴持させる。(図示しない縫糸供給
ボビンから繰り出された縫糸と分離される) (15)クランプカッター21、21…の掴持を解除し、
各スライドユニット23、23…を後進作動させて糸ク
ランプ部16、16…を元の位置に移動する。 (16)糸チャックシリンダ17に縫糸束Aの下端部を掴
持した状態で、結束動作に移行する。
(12) Slide cylinder 3 of the thread binding portion 18
4 is driven to project, and the thread binding portion 18 is moved to a position where the thread bundle A can be bound. (13) After the lower part of the thread bundle A is gripped by the thread chuck cylinder 17, the slide units 23, 23 ... Of the thread clamp sections 16, 16 ... Arranged on all sides of the thread binding section 18 are advanced to the thread side. The clamp cutters 21, 21 ... Are advanced to the cutting positions of the sewing threads b, b. (14) The above-mentioned four sets of clamp cutters 21, 21 ... Are driven by the cut cylinders 22, 22 ... to cut the sewing threads b, b.
Let the ... grasp the sewing threads b, b. (Separated from the sewing thread fed from the sewing thread supply bobbin (not shown)) (15) Release the grip of the clamp cutters 21, 21 ...
.. are moved backward to move the thread clamp portions 16, 16 ... to their original positions. (16) With the lower end portion of the sewing thread bundle A being held by the thread chuck cylinder 17, the binding operation is started.

【0019】ここで、上記縫糸の結束作動シーケンスに
ついて詳細に説明する。図13(a)ないし(f)にお
いて、 まず、糸ツイストモータ19を180°回転駆動し
て、糸ツイストル−パ30の糸掛けフック29を下方に
臨ませ、糸結束部18全体を前進させて図2(c)の位
置で停止する。 図13(c)の状態から、一旦糸ツイストル−パ30
を90°逆転させ、糸寄せアーム35、35を前進させ
て、図13(e)に示す如く、糸抜きル−パ31の糸引
きフック31cに縫糸束Aを係止させる。 上記図13(e)の状態で、糸ツイストル−パ30を
90°回転させて、糸引きフック31cおよび糸掛けフ
ック29に縫糸束Aを巻き付ける。次に、図14(a)
ないし(f)において、 図13(f)の状態から、ツイストル−パ30を18
0°回転させて図14(b)の状態に縫糸束Aを絡め
る。 更に90°糸ツイストル−パ30を回転させて、縫糸
束Aを糸引きフック31cと糸掛けフック29との間に
位置させる。 糸抜きル−パ31を引き操作すると、糸掛けフック2
9に係止された縫糸束Aに結び目が形成されると共に、
その輪状部が糸ツイストル−パ30内に没入しする。 然る後、糸ツイストル−パ30を90°回転させなが
ら、該糸ツイストル−パ30を引き操作させると、縫糸
束Aが結び目が糸掛けフック29から離脱し、図14
(f)に示す如く、縫糸束Aに結束部Bが形成される。 (17)上記結束部Bが形成された後、スライドシリンダ
34が縮入作動し、糸結束部18は初期状態に復帰し、
座布団aの裏面側における中綴じが終了する。
The sewing thread binding operation sequence will be described in detail. 13 (a) to 13 (f), first, the thread twist motor 19 is driven to rotate by 180 ° so that the thread hook 29 of the thread twister 30 faces downward and the entire thread binding portion 18 is advanced. It stops at the position shown in FIG. From the state of FIG. 13 (c), the thread twister 30
13 by 90 degrees, and the thread pulling arms 35, 35 are advanced to lock the sewing thread bundle A on the thread pulling hook 31c of the thread removing looper 31 as shown in FIG. 13 (e). In the state shown in FIG. 13 (e), the thread twister-per 30 is rotated 90 ° to wind the sewing thread bundle A around the thread pulling hook 31c and the thread hooking hook 29. Next, FIG. 14 (a)
13 (f), the twister 30 is moved from the state of FIG.
The thread bundle A is entangled in the state shown in FIG. 14B by rotating it by 0 °. Further, the thread twister 30 is rotated by 90 ° to position the sewing thread bundle A between the thread pulling hook 31c and the thread hooking hook 29. When pulling the thread removing looper 31, the thread hook 2
A knot is formed in the suture thread bundle A that is locked to 9, and
The ring-shaped portion is immersed in the thread twister 30. After that, when the thread twister-per 30 is rotated by 90 ° and the thread twister-per 30 is pulled, the sewing thread bundle A is detached from the thread hook 29, and the sewing thread bundle A is released.
As shown in (f), a binding portion B is formed on the sewing thread bundle A. (17) After the binding portion B is formed, the slide cylinder 34 retracts and the yarn binding portion 18 returns to the initial state,
Saddle stitching on the back side of the cushion a is completed.

【0020】上記の如く、座布団aの裏面側における中
綴じが終了すると、自動中綴じ装置1は、座布団aの上
面側での中綴じ動作に移行する。以下に座布団aの上面
側での中綴じにおける制御シーケンスを詳細に説明す
る。
As described above, when saddle stitching on the back surface side of the cushion cushion a is completed, the automatic saddle stitching apparatus 1 shifts to saddle stitching operation on the upper surface side of the cushion cushion a. The control sequence for saddle stitching on the upper surface of the cushion a will be described in detail below.

【0021】(18)座布団aを圧縮状態に保持したま
ま、押圧体6a内の引上げシリンダ48により引上げら
れた縫糸b、b…に対し、上糸束ねシリンダ46、47
を突出作動させて、その先端に取着した上糸集束アーム
44、45により4本の縫糸b、b…を1本に集束す
る。 (19)スライドシリンダ58を突出作動させて、縫糸
b、b…を結束できる位置に上糸結束部40を移動させ
る。 (20)上糸チャックシリンダ41を駆動して、座布団a
の上面に挿通した縫糸b、b…の端部を掴み、フリクシ
ョンを与えてツイストし易くする。 (21)上糸束ねシリンダ46、47を突出させ、その先
端部の上糸集束アーム44、45により縫糸b、b…を
上下位置で集束する。 (22)上糸ツイストモータ54、上糸ツイストル−パ5
0、糸抜きル−パ51および糸寄せアーム59等を駆動
して、前記の如く図13および図14に示した座布団a
の裏面側での作動順序と同様のシーケンスにより、座布
団aの上面に縫糸b、b…の結束部が形成される。 (23)上糸カッター42により縫糸b、b…の上端部を
切断する。
(18) With the cushion cushion a held in a compressed state, the upper thread bundling cylinders 46, 47 are attached to the sewing threads b, b ... Pulled up by the lifting cylinder 48 in the pressing body 6a.
Is operated to project, and the four suture threads b, b ... Are converged into one by the upper thread converging arms 44 and 45 attached to the ends thereof. (19) The slide cylinder 58 is operated to project, and the upper thread binding portion 40 is moved to a position where the sewing threads b, b ... Can be bound. (20) Drive the upper thread chuck cylinder 41 to move the cushion a
The end portions of the sewing threads b, b ... Inserted on the upper surface of the sewing machine are grasped and friction is applied to facilitate twisting. (21) The upper thread bundling cylinders 46 and 47 are projected, and the upper thread converging arms 44 and 45 at the tips of the cylinders b, b ... (22) Upper thread twist motor 54, upper thread twister 5
0, the thread removing looper 51, the thread shifting arm 59 and the like are driven to set the cushion a as shown in FIGS. 13 and 14 as described above.
The binding portion of the sewing threads b, b ... Is formed on the upper surface of the cushion cushion a in the same sequence as the operation sequence on the back surface side of the cushion. (23) The upper thread cutter 42 cuts the upper ends of the sewing threads b, b ...

【0022】(24)上記(1)ないし(23)の作動制御
により、座布団aの中央部位に中綴じが施された後、昇
降シリンダ37を作動させて、押圧体6aを上昇させ
る。 (25)座布団aの押圧圧縮状態が解除され、中綴じ位置
を中心として座布団aに中綿の膨張による窪みが形成さ
れる。 (26)下部結束機構4および上部結束機構6の各駆動部
を初期状態に復帰させる。
(24) By the operation control of the above (1) to (23), after the center portion of the cushion a is saddle-stitched, the elevating cylinder 37 is operated to raise the pressing body 6a. (25) The pressed and compressed state of the cushion cushion a is released, and a dent due to the expansion of the batting is formed in the cushion cushion a around the saddle stitch position. (26) Each drive unit of the lower binding mechanism 4 and the upper binding mechanism 6 is returned to the initial state.

【0023】したがって上記の如く自動中綴じ装置1が
作動することにより、作業者は該自動中綴じ装置1が初
期状態に復帰した際に、座布団a、a…を基台8上に順
次載置するのみでよく、座布団aの取扱操作を簡便に行
い得て、大量の座布団でも円滑かつ確実に中綴じを施す
ことができ、作業者の労力軽減と生産性の向上を図るこ
とができる。
Therefore, by operating the automatic saddle stitching apparatus 1 as described above, when the automatic saddle stitching apparatus 1 returns to the initial state, the operator sequentially places the cushions a, a ... On the base 8. The cushion cushion a can be easily handled, and saddle stitching can be performed smoothly and reliably even with a large amount of cushion, and the labor of the worker can be reduced and the productivity can be improved.

【0024】[0024]

【発明の効果】これを要するに、本発明は、和綴じ縫製
後の座布団の中央部位に中綴じを施すにあたり、まず座
布団を表裏面方向に押圧圧縮した後、該座布団の一方の
面側から他方の面側に挿通する縫糸貫通路を、上記圧縮
状態の座布団の中央部位に所要数穿孔し、次いで縫糸貫
通路に縫糸をそれぞれ挿通せしめ、更に各縫糸を圧縮状
態の座布団の上下端面で結束し、その余長部を所定長さ
で切断した後、座布団の押圧圧縮状態を解除するように
したから、充填された綿等による中央部位の膨張を押え
付けた状態で縫い針を上下方向に通す、という従来にお
ける作業者に対する多大な負担を大幅に軽減し、座布団
を所定位置に載置する、という極めて簡単な作業のみ
で、座布団の中央部位に中綴じを施すことができ、労働
環境を改善しつつ大量の座布団を連続して効率良く中綴
じ縫製することができると共に、座布団の中央部位での
膨張を押え付ける圧力を均一になし得て、座布団中央部
位の窪みの形状を一定に保持することが可能となり、製
品完成後の座布団の質感、装飾的効果等の品質を均一に
保持することができ、製品としてのばらつきを可及的に
押えることができる、等という極めて有用な新規的効果
を奏するものである。
In summary, according to the present invention, when saddle stitching is applied to the central portion of the cushion after Japanese-sewn stitching, first, the cushion is pressed and compressed in the front and back directions, and then one side of the cushion is pressed to the other side. Sewing thread passages to be inserted into the surface side, perforated the required number of holes in the central portion of the cushion in the compressed state, then insert the thread through the thread passages, and bind each sewing thread with the upper and lower end surfaces of the cushion in the compressed state, After cutting the extra length portion to a predetermined length, the compression compression state of the cushion is released, so the sewing needle is passed vertically while pressing the expansion of the central part due to the filled cotton etc. This greatly reduces the burden on the worker in the past, and the saddle stitching can be performed on the central part of the cushion by only the extremely simple work of placing the cushion on the predetermined position, improving the working environment. While large It is possible to continuously and efficiently saddle-stitch the cushions, and to make the pressure to suppress the expansion in the central portion of the cushions uniform, and to keep the shape of the depression in the central portion of the cushions constant. Therefore, the quality of the cushion, the decorative effect, etc. after completion of the product can be uniformly maintained, and the variation as the product can be suppressed as much as possible, and a very useful new effect is exhibited. Is.

【図面の簡単な説明】[Brief description of drawings]

【図1】自動中綴じ装置の一部省略全体正面図である。FIG. 1 is an overall front view of an automatic saddle stitching device with some parts omitted.

【図2】同上全体側面図である。FIG. 2 is an overall side view of the same.

【図3】下部フレーム内の下部結束機構を示す要部拡大
正面図である。
FIG. 3 is an enlarged front view of an essential part showing a lower binding mechanism in the lower frame.

【図4】同上側面図である。FIG. 4 is a side view of the same.

【図5】ベース部の拡大正面図である。FIG. 5 is an enlarged front view of a base portion.

【図6】(a)は縫糸挿通機構の拡大側面図である。
(b)は同上正面図である。
FIG. 6A is an enlarged side view of the thread inserting mechanism.
(B) is a front view same as the above.

【図7】図3に示すA−A線矢視図である。FIG. 7 is a view taken along the line AA shown in FIG.

【図8】図3に示すB−B線矢視図である。FIG. 8 is a view taken along the line BB shown in FIG.

【図9】糸結束部の要部拡大図である。FIG. 9 is an enlarged view of a main part of a yarn binding portion.

【図10】押圧体内の上部結束機構を示す要部拡大正面
図である。
FIG. 10 is an enlarged front view of an essential part showing the upper binding mechanism in the pressing body.

【図11】図10に示すC−C線矢視図である。11 is a view taken along the line C-C shown in FIG.

【図12】(a)は引上げシリンダの作動状態を示す作
用説明図である。(b)は糸絡めロータ部の底面図であ
る。
FIG. 12A is an operation explanatory view showing an operating state of the pulling cylinder. (B) is a bottom view of the yarn entanglement rotor part.

【図13】(a)ないし(f)は縫糸束の結束手順を示
す作用説明図である。
13 (a) to 13 (f) are operation explanatory views showing a procedure for binding a sewing thread bundle.

【図14】(a)ないし(f)は図13に続く縫糸束の
結束手順を示す作用説明図である。
14 (a) to 14 (f) are operation explanatory views showing the procedure for binding the sewing thread bundle following FIG.

【図15】(a)はモータドリルの作動状態を示す作用
説明図である。(b)はモータドリルの作動完了状態を
示す作用説明図である。
FIG. 15A is an operation explanatory view showing an operating state of the motor drill. (B) is an operation explanatory view showing an operation completed state of the motor drill.

【符号の説明】[Explanation of symbols]

1 自動中綴じ装置 2 穴明け回転機構 3 縫糸挿通機構 4 下部結束機構 5 下部フレーム 6 上部結束機構 6a 押圧体 7 上部フレーム 8 基台 9 ベース部 9a ベースプレート 9b アングル部材 9c ガイドバー 9d スライドシリンダ 10 モータドリルシリンダ 10aロッド 11 穴明けビット 12 モータドリル 13 第1シリンダ 13a 移動体 14 第2シリンダ 15 糸通し針 16 糸クランプ部 17 糸チャックシリンダ 18 糸結束部 19 糸ツイストモータ 20 糸束ね部 21 クランプカッター 22 カットシリンダ 23 スライドユニット 24 糸集束アーム 25 糸集束アーム 26 糸束ねシリンダ 27 糸束ねシリンダ 28 スライドユニット 29 糸掛けフック 30 糸ツイストル−パ 31 糸抜きル−パ 31a 糸抜きシリンダ 31b 連結杆 31c 糸引きフック 32 本体 33 回転プーリ 34 スライドシリンダ 35 糸寄せアーム 36 糸寄せシリンダ 37 昇降シリンダ 38 昇降案内アーム 39 案内バー 40 上糸結束部 41 上糸チャックシリンダ 42 上糸カッター 43 ベースプレート 44 上糸集束アーム 45 上糸集束アーム 46 上糸束ねシリンダ 47 上糸束ねシリンダ 48 引上げシリンダ 49 糸絡めロータ部 50 上糸ツイストル−パ 51 糸抜きル−パ 52 本体 53 回転プーリ 54 上糸ツイストモータ 55 ベルト 56 糸抜きシリンダ 57 連結杆 58 スライドシリンダ 59 糸寄せアーム 60 糸余生シリンダ 61 移動体 62 ホルダ 62a 回動軸 63a フック 63 糸絡めロータ a 座布団 b 縫糸 c 縫糸貫通路 A 縫糸束 B 結束部 DESCRIPTION OF SYMBOLS 1 Automatic saddle stitching device 2 Hole making rotation mechanism 3 Suture insertion mechanism 4 Lower binding mechanism 5 Lower frame 6 Upper binding mechanism 6a Pressing body 7 Upper frame 8 Base 9 Base portion 9a Base plate 9b Angle member 9c Guide bar 9d Sliding cylinder 10 Motor Drill cylinder 10a Rod 11 Drilling bit 12 Motor drill 13 First cylinder 13a Moving body 14 Second cylinder 15 Threading needle 16 Thread clamp part 17 Thread chuck cylinder 18 Thread binding part 19 Thread twist motor 20 Thread bundling part 21 Clamp cutter 22 Cut cylinder 23 Slide unit 24 Thread collecting arm 25 Thread collecting arm 26 Thread bundling cylinder 27 Thread bundling cylinder 28 Slide unit 29 Thread hook 30 Thread twister-pa 31 Thread pull-upper 31a Thread puller 31b Connection rod 31c Thread pulling hook 32 Main body 33 Rotating pulley 34 Slide cylinder 35 Thread pulling arm 36 Thread pulling cylinder 37 Lifting cylinder 38 Lifting guide arm 39 Guide bar 40 Upper thread binding section 41 Upper thread chuck cylinder 42 Upper thread cutter 43 Base plate 44 Upper thread collecting arm 45 Upper thread collecting arm 46 Upper thread bundling cylinder 47 Upper thread bundling cylinder 48 Pulling cylinder 49 Thread entanglement rotor section 50 Upper thread twister-pa 51 Thread removing looper 52 Main body 53 Rotating pulley 54 Upper thread twist motor 55 belt 56 thread removing cylinder 57 connecting rod 58 slide cylinder 59 thread pulling arm 60 thread surplus cylinder 61 moving body 62 holder 62a rotating shaft 63a hook 63 thread entangled rotor a cushion cushion b thread thread c thread thread passage A thread bundle B binding Bunch

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 和綴じ縫製後の座布団の中央部位に中綴
じを施すにあたり、まず座布団を表裏面方向に押圧圧縮
した後、該座布団の一方の面側から他方の面側に挿通す
る縫糸貫通路を、上記圧縮状態の座布団の中央部位に所
要数穿孔し、次いで縫糸貫通路に縫糸をそれぞれ挿通せ
しめ、更に各縫糸を圧縮状態の座布団の上下端面で結束
し、その余長部を所定長さで切断した後、座布団の押圧
圧縮状態を解除するようにしたことを特徴とする座布団
の自動中綴じ方法。
1. When performing saddle stitching on the central portion of the cushion after Japanese-sewn sewing, first, the cushion is pressed and compressed in the front-back direction, and then the suture passage is inserted from one surface side of the cushion to the other surface side. , A required number of holes are punched in the central portion of the cushion in the compressed state, and then each thread is inserted in the thread passage, and each sewing thread is bound at the upper and lower end surfaces of the cushion in the compressed state, and the surplus length is set to a predetermined length. An automatic saddle stitching method for a cushion, characterized in that the compressed and compressed state of the cushion is released after cutting with.
【請求項2】 和綴じ縫製後の座布団を所定位置に載置
する基台と、座布団の載置位置の上方に配設された昇降
自在な押圧体と、上記座布団の中央部位に縫糸貫通路を
穿孔する転動自在な穴明け回転機構と、縫糸貫通路に縫
糸を挿通する縫糸挿通機構と、挿通した縫糸を座布団の
下面で結束した後、結束縫糸の余長部を所定長さで切断
する下部結束機構と、挿通した縫糸を座布団の上面で結
束した後、結束縫糸の余長部を所定長さで切断する上部
結束機構と、からなることを特徴とする座布団の自動中
綴じ装置。
2. A base for placing a cushion on which a Japanese stitch is sewn at a predetermined position, a vertically movable pressing member disposed above the cushion's placement position, and a thread passage in a central portion of the cushion. Rollable boring rotation mechanism for piercing, suture threading mechanism for threading thread through the thread passage, and after binding threaded thread on the underside of the cushion, cut the excess length of the tied thread to a specified length. An automatic saddle stitching device for a cushion, comprising: a lower binding mechanism; and an upper binding mechanism that binds the inserted sewing thread on the upper surface of the cushion and cuts the excess length of the binding thread by a predetermined length.
【請求項3】 上記穴明け回転機構、縫糸挿通機構およ
び下部結束機構は、基台の下部に配設した水平方向移動
自在なベース部に装備され、かつ上部結束機構は、基台
の上方に配設した昇降自在な押圧体に内装されているこ
とを特徴とする請求項2に記載の座布団の自動中綴じ装
置。
3. The boring rotation mechanism, the thread inserting mechanism, and the lower binding mechanism are mounted on a horizontally movable base portion arranged below the base, and the upper binding mechanism is located above the base. The automatic saddle stitching device for a cushion according to claim 2, wherein the automatic saddle-stitching device is installed inside a vertically arranged pressing body.
【請求項4】 上記穴明け回転機構は、上下出没自在な
ロッドを内装したモータドリルシリンダをベース部に立
姿状に配設すると共に、上記ロッドの上端部に、穴明け
ビットを回転自在に所要数垂設してなるモータドリルを
取着し、ロッドの上方への突出作動に連繋して穴明けビ
ットを回転駆動すべく構成したことを特徴とする請求項
2または請求項3に記載の座布団の自動中綴じ装置。
4. The drilling rotation mechanism comprises a motor drill cylinder having a vertically retractable rod installed in a standing manner in a base portion, and a drilling bit rotatably required at an upper end portion of the rod. The cushion according to claim 2 or 3, wherein a plurality of vertically mounted motor drills are attached, and the drill bit is configured to be rotationally driven in association with the upward projecting operation of the rod. Automatic saddle stitching device.
【請求項5】 上記縫糸挿通機構は、第1シリンダに内
装した昇降自在な移動体の側部に第2シリンダを併設す
ると共に、該第2シリンダに内装した第2ロッドの先端
部に糸通し針を所要数垂設し、上記移動体の昇降作動に
応動して第2ロッドを昇降作動させるべく構成したこと
を特徴とする請求項2または請求項3に記載の座布団の
自動中綴じ装置。
5. The suture thread inserting mechanism has a second cylinder provided side by side with a vertically movable movable body housed in the first cylinder, and threading the tip end of a second rod housed in the second cylinder. 4. The automatic saddle stitching device for a cushion according to claim 2 or 3, wherein a required number of needles are provided vertically and the second rod is moved up and down in response to the up and down movement of the moving body.
【請求項6】 上記下部結束機構および上部結束機構
は、それぞれ上下方向に張設した縫糸の各挿通経路に臨
ませて水平方向進退自在に配設した糸クランプ部と、糸
クランプ部にそれぞれ掴持された糸を、糸ツイストモー
タ機構を介して1本に集束する糸束ね部と、集束された
糸を結束する糸結束部と、からなることを特徴とする請
求項2または請求項3に記載の座布団の自動中綴じ装
置。
6. The lower bundling mechanism and the upper bundling mechanism respectively grasp a thread clamp part which is arranged so as to be capable of advancing and retreating in the horizontal direction so as to face each insertion path of a sewing thread stretched in the vertical direction, and a thread clamp part, respectively. 4. A yarn bundling part for bundling the held yarn into one via a yarn twist motor mechanism, and a yarn bundling part for bundling the bundled yarns. Automatic saddle stitching device for the cushions described.
JP4089837A 1992-03-13 1992-03-13 Cushion automatic saddle stitching method and automatic saddle stitching device Expired - Fee Related JP2565820B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4089837A JP2565820B2 (en) 1992-03-13 1992-03-13 Cushion automatic saddle stitching method and automatic saddle stitching device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4089837A JP2565820B2 (en) 1992-03-13 1992-03-13 Cushion automatic saddle stitching method and automatic saddle stitching device

Publications (2)

Publication Number Publication Date
JPH05253365A true JPH05253365A (en) 1993-10-05
JP2565820B2 JP2565820B2 (en) 1996-12-18

Family

ID=13981882

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4089837A Expired - Fee Related JP2565820B2 (en) 1992-03-13 1992-03-13 Cushion automatic saddle stitching method and automatic saddle stitching device

Country Status (1)

Country Link
JP (1) JP2565820B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007097788A (en) * 2005-10-04 2007-04-19 Kuinraito Denshi Seiko Kk Automatic binding machine
JP2007097789A (en) * 2005-10-04 2007-04-19 Kuinraito Denshi Seiko Kk Automatic suspension loop sewing machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4944456U (en) * 1972-07-27 1974-04-18
JPS5028857A (en) * 1973-05-21 1975-03-24
JPS6118472A (en) * 1984-07-06 1986-01-27 Tateyama Alum Kogyo Kk Surface treating method of aluminium or aluminium alloy

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4944456U (en) * 1972-07-27 1974-04-18
JPS5028857A (en) * 1973-05-21 1975-03-24
JPS6118472A (en) * 1984-07-06 1986-01-27 Tateyama Alum Kogyo Kk Surface treating method of aluminium or aluminium alloy

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007097788A (en) * 2005-10-04 2007-04-19 Kuinraito Denshi Seiko Kk Automatic binding machine
JP2007097789A (en) * 2005-10-04 2007-04-19 Kuinraito Denshi Seiko Kk Automatic suspension loop sewing machine
JP4686322B2 (en) * 2005-10-04 2011-05-25 クインライト電子精工株式会社 Automatic binding machine

Also Published As

Publication number Publication date
JP2565820B2 (en) 1996-12-18

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