JPH05239694A - Grain-oriented silicon steel sheet for magnetic shield excellent in coating adhesion - Google Patents
Grain-oriented silicon steel sheet for magnetic shield excellent in coating adhesionInfo
- Publication number
- JPH05239694A JPH05239694A JP4078627A JP7862792A JPH05239694A JP H05239694 A JPH05239694 A JP H05239694A JP 4078627 A JP4078627 A JP 4078627A JP 7862792 A JP7862792 A JP 7862792A JP H05239694 A JPH05239694 A JP H05239694A
- Authority
- JP
- Japan
- Prior art keywords
- coating
- grain
- steel sheet
- silicon steel
- oriented silicon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Chemical Treatment Of Metals (AREA)
- Manufacturing Of Steel Electrode Plates (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Soft Magnetic Materials (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、小型モーターの磁気シ
ールド用に供される塗料を塗装した方向性珪素鋼板に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a grain-oriented silicon steel sheet coated with a paint used for a magnetic shield of a small motor.
【0002】[0002]
【従来の技術】方向性珪素鋼板の製造技術の進歩は目覚
ましく、鋼板の磁気特性は著しく向上した。すなわち、
鋼板の磁気特性を害する不純物の除去を始め、鋼板を構
成する結晶粒の方位及び粒度を改善する技術に長足の進
歩があった。そしてさらに鋼板の表面に関しても、仕上
げ焼鈍の結果生じるフォルステライトの膜の上に、さら
に圧延方向に引張応力を付与するガラス質のコーティン
グを施すことによ り鉄損の改善をもたらされることが
特開昭54−156199号公報に開示されており、近
年の方向性珪素鋼板はほとんどこの技術を用いて製造さ
れているものと考えられる。OA機器、音響機器やVT
R等に用いられる小型モーターでは漏れ磁束を遮蔽する
ため、磁気シールド材をモーターに巻きつけ装着する。
従来、この磁気シールド材には通常の珪素鋼板が用いら
れていた。近年モーターの小型化、軽量化が一段と進む
なかで、磁気シールド材に要求される性能として、磁気
シールド性能の向上と薄板化、さらに外観の美麗さ、耐
食性などが挙げられる。磁気シールド性能を向上させる
ためには、透磁率に優れる方向性珪素鋼板の使用が有効
であるが、さらに外観の美麗さ、耐食性を向上させるた
めに塗料を表面塗装した方向性珪素鋼板を使用すること
が一般的になった。2. Description of the Related Art Advances in the manufacturing technology of grain-oriented silicon steel sheets have been remarkable, and the magnetic properties of the steel sheets have been remarkably improved. That is,
There has been a great deal of progress in technologies for improving the orientation and grain size of the crystal grains that make up a steel sheet, including the removal of impurities that impair the magnetic properties of the steel sheet. Further, regarding the surface of the steel sheet, iron loss can be improved by applying a vitreous coating that imparts tensile stress in the rolling direction on the forsterite film resulting from finish annealing. It has been disclosed in Japanese Laid-Open Patent Publication No. 54-156199, and it is considered that the grain-oriented silicon steel sheets of recent years are mostly manufactured by using this technique. OA equipment, audio equipment and VT
In a small motor used for R etc., a magnetic shield material is wrapped around the motor to shield the leakage flux.
Conventionally, a normal silicon steel plate has been used for this magnetic shield material. As motors have become smaller and lighter in recent years, performance required for magnetic shield materials includes improved magnetic shield performance and thinner plates, as well as beautiful appearance and corrosion resistance. In order to improve the magnetic shielding performance, it is effective to use grain-oriented silicon steel sheet with excellent magnetic permeability, but to improve the appearance and corrosion resistance, use grain-oriented silicon steel sheet coated with paint. Things have become commonplace.
【0003】[0003]
【発明が解決しようとする課題】直径20mm程度の小
型モーターにたいしては従来用いられてきた通常の方向
性珪素鋼板に塗料を塗装したもので、塗装密着性に問題
はなかったが、最近のように一段と小型化が進み、10
〜15mm以下の直径である小型モーターにたいして
は、磁気シールド材をモーターに巻き付ける際に、塗料
が剥離脱落するという問題点が生じた。本発明は、磁気
シールド性を損なうことなしに上記問題点を解決した磁
気シールド用方向性珪素鋼板を提供することを目的とし
た。For a small motor having a diameter of about 20 mm, a conventional grain-oriented silicon steel sheet, which has been used conventionally, is coated with a coating material, and there is no problem in coating adhesion. Further miniaturization has progressed 10
For a small motor having a diameter of -15 mm or less, there is a problem that the paint peels off when the magnetic shield material is wound around the motor. It is an object of the present invention to provide a grain-oriented silicon steel sheet for magnetic shield, which solves the above problems without impairing the magnetic shield property.
【0004】[0004]
【課題を解決するための手段】本発明は、塗料を表面塗
装した方向性珪素鋼板において、塗装の下地を地鉄の上
の厚さ2μm 以下のフォルステライト被膜のみとしたこ
とを特徴とする塗装密着性に優れた磁気シールド用方向
性珪素鋼板である。DISCLOSURE OF THE INVENTION The present invention is characterized in that a grain-oriented silicon steel sheet coated with a paint is characterized in that the base of the paint is only a forsterite coating having a thickness of 2 μm or less on the base metal. It is a grain-oriented silicon steel sheet for magnetic shield with excellent adhesion.
【0005】[0005]
【作用】図1に、塗料を塗装した従来の磁気シールド用
方向性珪素鋼板の断面図を示す。図1に示した従来の磁
気シールド材でも、塗料塗装により塗装密着性が向上す
る場合があり、その理由を調査した。その結果、塗装密
着性の良いものでは、塗料下地のフォルステライト皮膜
は、地鉄よりすでに部分的に粉状に剥離していたが、塗
料被膜により鋼板からの脱落は抑えられていることがわ
かった。他方、フォルステライト被膜の剥離面積が増大
し、あるいは箔状に広く剥離する場合は、剥離したフォ
ルステライト被膜を塗料により鋼板表面に固着させる作
用が低下し、塗料が鋼板から剥離するようになることも
明らかになった。特に、フォルステライト被膜が一体と
なって剥離している場合は、粉状に剥離する場合に比較
して軽度の曲げ加工でも塗料被膜の剥離が起こりやす
い。この知見にもとずき塗料の塗装密着性に及ぼすフォ
ルステライト被膜の厚みとガラス質コーティングの有無
の影響を調査した。図2は、塗料の塗装密着性を判定す
る方法を示す。すなわち、対象とする塗料を塗装済みの
方向性珪素鋼板を図2に示すように10mmΦの丸棒に
巻き付けたのち、再び広げたときの内側の塗料の浮き上
がりの有無を判定する。調査に用いた試料は、通常の製
造方法により得られた板厚0.23mmの最終仕上げ焼
鈍後の方向性珪素鋼板(表面にフォルステライト被膜形
成)とその鋼板にさらに厚み2μm のガラス質コーティ
ングを施した鋼板であり、これらに、ポリエステル系塗
料を厚さ4μm だけ塗装したものである。この供試材の
塗装密着性を図2の方法で判定し、供試材表面に形成さ
れていたフォルステライト被膜厚み、およびガラス質コ
ーティング有無の条件と関係ずけて整理したのが図3で
ある。FIG. 1 is a sectional view of a conventional grain-oriented silicon steel sheet for magnetic shield coated with a paint. Even in the conventional magnetic shield material shown in FIG. 1, the coating adhesion may be improved by coating with paint, and the reason was investigated. As a result, it was found that the forsterite film under the paint had partly exfoliated from the base metal into powder in the case of good paint adhesion, but the paint film prevented the falling from the steel plate. It was On the other hand, if the peeling area of the forsterite coating increases or if it peels widely in the form of a foil, the effect of fixing the peeled forsterite coating to the steel plate surface will decrease, and the paint will peel from the steel plate. Also became clear. In particular, when the forsterite coating is integrally peeled off, peeling of the coating film is more likely to occur even with a slight bending process as compared with the case where the forsterite coating is peeled off. Based on this finding, the influence of the thickness of the forsterite coating and the presence or absence of the vitreous coating on the coating adhesion of Tsuzuki paint was investigated. FIG. 2 shows a method for determining the paint adhesion of paint. That is, as shown in FIG. 2, a target oriented paint is coated with a grain-oriented silicon steel plate, which is wound around a round bar of 10 mmΦ, and then the presence or absence of floating of the paint on the inside is determined when the paint is spread again. The samples used for the investigation were grain-oriented silicon steel sheet (forsterite film formed on the surface) after final finishing annealing with a thickness of 0.23 mm obtained by the ordinary manufacturing method, and a glassy coating with a thickness of 2 μm on the steel sheet. It is a steel sheet that has been applied, and these are coated with a polyester paint to a thickness of 4 μm. The coating adhesion of this test material was judged by the method of FIG. 2, and it was arranged in FIG. 3 regardless of the forsterite coating thickness formed on the surface of the test material and the condition of the presence or absence of glassy coating. is there.
【0006】図3より、ガラス質コーティングを施さな
いフォルステライト被膜のみで被覆された供試材の場合
は、フォルステライト被膜厚みが2μm 以下になると直
径10mmで曲げた場合でも塗料密着性は100%合格
になる。他方、ガラス質コーティングを施した供試材で
は、フォルステライト被膜の厚みが1.0μm であれば
合格率は100%合格に達するが、1.5μm では不合
格が発生するようになり、ガラス質コーティングは塗装
密着性に有害に働くことが明らかである。なお、本発明
の方法により鉄損はやや劣化するが透磁率には問題な
く、むしろ磁気シールド性の要求される低磁場では向上
する。以上より、方向性珪素鋼板に塗料を塗装して小型
モーターの磁気シールド材に使用するさい、本発明によ
ればガラス質コーティングを省略して、かつフォルステ
ライト被膜厚みを2μm 以下と限定することにより、塗
装密着性に優れる磁気シールド用方向性珪素鋼板が得ら
れる。From FIG. 3, in the case of the test material coated only with the forsterite coating without the glassy coating, when the forsterite coating thickness is 2 μm or less, the paint adhesion is 100% even when bent with a diameter of 10 mm. Pass. On the other hand, in the case of the test material coated with vitreous coating, the pass rate reaches 100% when the thickness of the forsterite coating is 1.0 μm, but when the thickness of the forsterite coating is 1.5 μm, failure occurs and the vitreous coating becomes vitreous. It is clear that the coating has a detrimental effect on paint adhesion. Although the iron loss is slightly deteriorated by the method of the present invention, there is no problem in the magnetic permeability, but rather it is improved in the low magnetic field where magnetic shielding properties are required. From the above, when a paint is applied to a grain-oriented silicon steel sheet and used as a magnetic shield material for a small motor, according to the present invention, the vitreous coating is omitted and the forsterite coating thickness is limited to 2 μm or less. A grain-oriented silicon steel sheet for magnetic shielding having excellent coating adhesion can be obtained.
【0007】[0007]
【実施例】 (実施例1)板厚0.23mmの方向性珪素鋼板のガラ
ス質コーティングの塗装を省略し、フォルステライト被
膜の膜厚が1.5μm 、フォルステライト被膜の膜厚が
1.5μm の材料にポリエステル系塗料を膜厚4μm だ
け塗装し、塗装密着性(曲げ直径10mm)を試験した
ところ、100%合格であった。この供試材を用いて磁
気シールド性の確認試験を行った。試験方法を図4に示
す。磁石6とガウス測定機9の間に供試材5を置き、ガ
ウス調整距離7を調整してシールド後の磁気強さを、測
定距離8を変えて測定した。ガウス調整距離を25m
m、18mm、15mmとした時、シールド前の磁気強
さはそれぞれ100、150、200ガウスである。図
5に試験結果を示す。このグラフから磁気シールド性は
従来品と同等であることが分かる。Example 1 The coating of a glassy coating on a grain-oriented silicon steel sheet having a thickness of 0.23 mm was omitted, and the film thickness of the forsterite film was 1.5 μm and the film thickness of the forsterite film was 1.5 μm. When a polyester-based paint was applied to the above material in a film thickness of 4 μm and the paint adhesion (bending diameter 10 mm) was tested, it passed 100%. A magnetic shield confirmation test was performed using this test material. The test method is shown in FIG. The sample material 5 was placed between the magnet 6 and the Gauss measuring machine 9, and the Gauss adjustment distance 7 was adjusted to measure the magnetic strength after shielding while changing the measurement distance 8. Gauss adjustment distance 25m
When m, 18 mm, and 15 mm, the magnetic strength before shielding is 100, 150, and 200 gauss, respectively. The test results are shown in FIG. From this graph, it can be seen that the magnetic shield property is equivalent to that of the conventional product.
【0008】(実施例2)フォルステライト被膜の膜厚
が2μm 、その上層にガラス質コーティングを有する板
厚0.23mmの方向性珪素鋼板の一部からガラス質コ
ーティングを除去して、ガラス質コーティング有りおよ
び無しの材料を作成し、両材料にエポキシ系塗料を5μ
m 塗装した後、塗装密着性(曲げ直径10mm)を試験
したところ、ガラス質コーティング無しの材料は100
%合格であったが、ガラス質コーティングを有する材料
は35%合格にとどまった。Example 2 A vitreous coating was prepared by removing the vitreous coating from a portion of a grain-oriented silicon steel sheet having a forsterite coating film thickness of 2 μm and a vitreous coating layer on the forsterite coating film having a thickness of 0.23 mm. Create materials with and without and use 5μ of epoxy paint on both materials.
After painting, the paint adhesion (bending diameter 10 mm) was tested, and the material without glass coating was 100
% Passed, but the material with the glassy coating only passed 35%.
【0009】[0009]
【発明の効果】本発明は、方向性珪素鋼板のガラス質コ
ーティングをやめ、かつ表面の下地被膜の膜厚を規定以
下に薄くすることによって塗装密着性を著しく向上させ
ることができ、小型化の進むモーターの磁気シールド材
に供することができるようになった。Industrial Applicability According to the present invention, the coating adhesion can be remarkably improved by stopping the vitreous coating of the grain-oriented silicon steel sheet and reducing the thickness of the undercoating film on the surface to below the specified value, thereby reducing the size. It can now be used as a magnetic shield material for advanced motors.
【図1】塗料を塗装した従来の磁気シールド用方向性珪
素鋼板の断面図である。FIG. 1 is a cross-sectional view of a conventional grain-oriented magnetic steel sheet for magnetic shield coated with paint.
【図2】10Φ丸棒 180°曲げ密着試験の要領を示
す図である。FIG. 2 is a view showing a procedure of a 10Φ round bar 180 ° bending adhesion test.
【図3】フォルステライト被膜厚みおよびガラス質コー
ティング有無と塗装密着性との関係を示すグラフであ
る。FIG. 3 is a graph showing the relationship between the coating adhesion and the forsterite coating thickness and the presence / absence of glass coating.
【図4】磁気シールド性の試験方法を示す図である。FIG. 4 is a diagram showing a method of testing magnetic shielding properties.
【図5】実施例と従来例の磁気シールド性を比較した結
果を示すグラフである。FIG. 5 is a graph showing the results of comparing the magnetic shielding properties of the example and the conventional example.
1 地鉄 2 フォルステライト被膜 3 ガラス質コーティング 4 塗料の塗装被膜 5 供試材 6 磁石 7 ガウス調整距離 8 測定距離 9 ガウス測定機 1 Base metal 2 Forsterite coating 3 Vitreous coating 4 Paint coating 5 Sample material 6 Magnet 7 Gauss adjustment distance 8 Measuring distance 9 Gauss measuring machine
Claims (1)
て、塗装の下地を地鉄の上の厚さ2μm 以下のフォルス
テライト被膜のみとしたことを特徴とする塗装密着性に
優れた磁気シールド用方向性珪素鋼板。1. A magnetic shield excellent in coating adhesion, characterized in that in a grain-oriented silicon steel sheet coated with a paint, the base of the coating is only a forsterite coating with a thickness of 2 μm or less on the base metal. Grain-oriented silicon steel sheet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07862792A JP3169676B2 (en) | 1992-02-28 | 1992-02-28 | Oriented silicon steel sheet for magnetic shielding with excellent paint adhesion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07862792A JP3169676B2 (en) | 1992-02-28 | 1992-02-28 | Oriented silicon steel sheet for magnetic shielding with excellent paint adhesion |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05239694A true JPH05239694A (en) | 1993-09-17 |
JP3169676B2 JP3169676B2 (en) | 2001-05-28 |
Family
ID=13667122
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP07862792A Expired - Fee Related JP3169676B2 (en) | 1992-02-28 | 1992-02-28 | Oriented silicon steel sheet for magnetic shielding with excellent paint adhesion |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3169676B2 (en) |
-
1992
- 1992-02-28 JP JP07862792A patent/JP3169676B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP3169676B2 (en) | 2001-05-28 |
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