JPH05223117A - Counter shaft and manufacture thereof - Google Patents
Counter shaft and manufacture thereofInfo
- Publication number
- JPH05223117A JPH05223117A JP23198591A JP23198591A JPH05223117A JP H05223117 A JPH05223117 A JP H05223117A JP 23198591 A JP23198591 A JP 23198591A JP 23198591 A JP23198591 A JP 23198591A JP H05223117 A JPH05223117 A JP H05223117A
- Authority
- JP
- Japan
- Prior art keywords
- shaft
- hollow
- counter shaft
- shafts
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
- Forging (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は自動車のトランスミッシ
ョン用のカウンタ軸に利用する。特に、カウンタ軸の軽
量化に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention finds use in a counter shaft for an automobile transmission. In particular, it relates to weight reduction of the counter shaft.
【0002】[0002]
【従来の技術】従来、この種のカウンタ軸の素材は、図
3に示すように、“むく”状で横打ち工法により一体構
造に鍛造されていた。2. Description of the Related Art Conventionally, as shown in FIG. 3, a material for a counter shaft of this type has been "forged" into a unitary structure by a horizontal casting method.
【0003】[0003]
【発明が解決しようとする課題】このような従来のカウ
ンタ軸素材は、軸部が“むく”状のために重量がかさ
み、また、素材が大きいために鍛造を横打ち方式で行わ
なければならず、この横打ち方式の場合ギヤ加工される
リブ部に駄肉が付きさらに重量を増加させていた。In such a conventional counter shaft material, since the shaft portion is "pulled", the weight is heavy, and since the material is large, forging must be performed by a horizontal striking method. However, in the case of this horizontal striking method, the rib portion to be gear-processed has extra meat, which further increases the weight.
【0004】本発明はこのような問題を解決するもの
で、軽量化をはかり、かつ製造単価を低減することがで
きるカウンタ軸およびその製造方法を提供することを目
的とする。The present invention has been made to solve the above problems, and an object of the present invention is to provide a counter shaft which can be reduced in weight and can be manufactured at a low cost, and a manufacturing method thereof.
【0005】[0005]
【課題を解決するための手段】本発明は、二つの軸を別
々に鍛造加工により製造し、その二つの軸を軸中心を互
いに一致させて接合することにより一本のカウンタ軸を
製造する方法において、前記二つの軸はその接合端部か
ら軸方向にそれぞれの距離にいたるまで軸内部が中空で
あり、前記二つの軸の接合端部をほぼ同一形状に加工し
ておき、両接合端部を摩擦圧接により接合することを特
徴とする。SUMMARY OF THE INVENTION The present invention is a method for manufacturing a single counter shaft by separately manufacturing two shafts by forging and joining the two shafts with their shaft centers aligned with each other. In the above, the two shafts are hollow inside from their joint ends to respective distances in the axial direction, and the joint ends of the two shafts are machined into substantially the same shape. Are joined by friction welding.
【0006】前記摩擦圧接の後に浸炭焼入れを行うこと
が望ましく、内部が中空であり、その中空部分で二つの
軸が接合されているカウンタ軸に利用することができ、
かつ、二つの軸の金属材料が互いに異なった場合にも利
用することができる。It is desirable to carry out carburizing and quenching after the friction welding, which can be used for a counter shaft in which the inside is hollow and the two shafts are joined in the hollow portion.
Also, it can be used when the metal materials of the two shafts are different from each other.
【0007】[0007]
【作用】軸素材を二つに分割して個別に鍛造を行い、分
割した軸素材それぞれに中空部を設け、二つの軸素材の
接合端部をほぼ同一形状に形成し、その両接合端部を摩
擦圧接により接合して、必要な機械加工をした後浸炭焼
入れ処理を行う。[Function] The shaft material is divided into two parts and individually forged. A hollow part is provided in each of the divided shaft materials, and the joint ends of the two shaft materials are formed into substantially the same shape. Are joined by friction welding and subjected to necessary machining, and then carburized and quenched.
【0008】これにより、カウンタ軸素材の中心部を中
空に形成することができるとともに、鍛造工法を縦打ち
方式に変えることができるために、ギヤ加工されるリブ
部の肉抜きが可能となり顕著な軽量化をはかることがで
きる。As a result, the center portion of the counter shaft material can be formed hollow, and the forging method can be changed to the vertical stamping method, so that the rib portion to be gear processed can be thinned. The weight can be reduced.
【0009】浸炭焼入れにより接合部の組織が均一かつ
連続し、十分な強度が得られる。By carburizing and quenching, the structure of the joint is uniform and continuous, and sufficient strength can be obtained.
【0010】[0010]
【実施例】次に、本発明実施例を図面に基づいて説明す
る。図1は本発明実施例の構成を示す一部断面図、図2
(a)、および(b)は本発明実施例におけるカウンタ
軸素材の分割断面図である。Embodiments of the present invention will now be described with reference to the drawings. 1 is a partial cross-sectional view showing the structure of an embodiment of the present invention, FIG.
(A) And (b) is a division sectional view of a counter shaft material in an example of the present invention.
【0011】本発明実施例におけるカウンタ軸素材は、
軸中心部に中空部1aが設けられ、ギヤが加工されるリ
ブ部2の両側に肉抜き部2aが設けられた第一の軸素材
1と、軸中心部に中空部3aが設けられた第二の軸素材
3とを接合端部1bおよび3bにより結合し構成する。The counter shaft material in the embodiment of the present invention is
A first shaft blank 1 in which a hollow portion 1a is provided in the central portion of the shaft and lightening portions 2a are provided on both sides of a rib portion 2 in which a gear is machined, and The two shaft blanks 3 are joined together by the joining ends 1b and 3b.
【0012】その製造方法は、図2(a)および(b)
に示す第一の軸素材1用の金型と、第二の軸素材3用の
金型とを用いてそれぞれ個別に鍛造を行うことによって
得られた第一の軸素材1の接合端部1bと第二の軸素材
3の接続端部3bとを突き合わせて摩擦圧接により結合
する。The manufacturing method is shown in FIGS. 2 (a) and 2 (b).
The joint end portion 1b of the first shaft blank 1 obtained by individually forging using the mold for the first shaft blank 1 and the mold for the second shaft blank 3 shown in FIG. And the connecting end 3b of the second shaft blank 3 are butted against each other and joined by friction welding.
【0013】その結合は、第一の軸素材1の接合端部1
bと第二の軸素材3の接合端部3bとを図1に示すよう
に突き合わせ、矢印方向に外力を加えて圧接し第一の軸
素材1および第二の軸素材3を相対的に回転させて接触
面に摩擦熱を発生させ、摩擦熱による加熱が所定条件に
達したときに、さらに大きな力を作用させて圧接するこ
とによって行われる。The connection is made by joining end portion 1 of first shaft blank 1.
b and the joint end portion 3b of the second shaft blank 3 are abutted against each other as shown in FIG. 1, and the first shaft blank 1 and the second shaft blank 3 are relatively rotated by press-contacting each other by applying an external force in the arrow direction. Then, frictional heat is generated on the contact surface, and when heating by the frictional heat reaches a predetermined condition, a larger force is applied to perform pressure contact.
【0014】接合工程終了後は、必要とされる機械加工
を実施し、浸炭焼入れ処理を行い、接合部4の機械的強
度を高める。After the joining process is completed, the required mechanical working is carried out, and the carburizing and quenching treatment is carried out to enhance the mechanical strength of the joining portion 4.
【0015】接合工程終了後の熱処理は浸炭焼入れのほ
か高周波加熱によることもできる。The heat treatment after the joining process may be performed by induction heating in addition to carburizing and quenching.
【0016】[0016]
【発明の効果】以上説明したように本発明によれば、カ
ウンタ軸を二つに分割し、個別に鍛造することによって
中空部を設けることが可能となり、また、従来横打ち方
式で行っていた鍛造工法を縦打ち方式に変えられるため
にリブ部の肉抜きが可能となり10〜15%の軽量化を
はかることができる。さらに、分割により金型も小型化
し、汎用の鍛造設備でも製造が可能となるために製造コ
ストを低減することができる効果がある。As described above, according to the present invention, it is possible to provide a hollow portion by dividing the counter shaft into two parts and forging them individually, and the conventional horizontal striking method is used. Since the forging method can be changed to the vertical driving method, the rib portion can be thinned and the weight can be reduced by 10 to 15%. Further, the die is downsized by the division, and the production can be performed by a general-purpose forging facility, so that the production cost can be reduced.
【図1】本発明実施例におけるカウンタ軸の構成を示す
一部断面図。FIG. 1 is a partial cross-sectional view showing the configuration of a counter shaft according to an embodiment of the present invention.
【図2】(a)は本発明実施例における第一の軸素材の
形状を示す断面図、(b)は本発明実施例における第二
の軸素材の形状を示す断面図。FIG. 2A is a sectional view showing a shape of a first shaft blank in the embodiment of the present invention, and FIG. 2B is a sectional view showing a shape of a second shaft blank in the embodiment of the present invention.
【図3】従来例における一体鍛造形軸素材の形状を示す
図。FIG. 3 is a view showing a shape of an integrally forged shaft material in a conventional example.
【符号の説明】 1 第一の軸素材 1a、3a 中空部 1b、3b 接合端部 2 リブ部 2a 肉抜き部 3 第二の軸素材 4 接合部[Explanation of Codes] 1 First shaft material 1a, 3a Hollow part 1b, 3b Joining end part 2 Rib part 2a Lightening part 3 Second shaft material 4 Joining part
Claims (4)
し、その二つの軸を軸中心を互いに一致させて接合する
ことにより一本のカウンタ軸を製造する方法において、 前記二つの軸はその接合端部から軸方向にそれぞれの距
離にいたるまで軸内部が中空であり、前記二つの軸の接
合端部をほぼ同一形状に加工しておき、両接合端部を摩
擦圧接により接合することを特徴とするカウンタ軸の製
造方法。1. A method for manufacturing a single counter shaft by separately manufacturing two shafts by forging, and joining the two shafts with their shaft centers aligned with each other. The inside of the shaft is hollow up to the axial distance from the joint end, and the joint ends of the two shafts are processed into almost the same shape, and both joint ends are joined by friction welding. A method of manufacturing a characteristic counter shaft.
求項1記載のカウンタ軸の製造方法。2. The method of manufacturing a counter shaft according to claim 1, wherein carburizing and quenching is performed after the friction welding.
の軸が接合されているカウンタ軸。3. A counter shaft having a hollow inside, and two shafts joined at the hollow portion.
項3記載のカウンタ軸。4. The counter shaft according to claim 3, wherein the metal materials of the two shafts are different from each other.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23198591A JPH05223117A (en) | 1991-09-11 | 1991-09-11 | Counter shaft and manufacture thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23198591A JPH05223117A (en) | 1991-09-11 | 1991-09-11 | Counter shaft and manufacture thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH05223117A true JPH05223117A (en) | 1993-08-31 |
Family
ID=16932138
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23198591A Pending JPH05223117A (en) | 1991-09-11 | 1991-09-11 | Counter shaft and manufacture thereof |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH05223117A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0849502A3 (en) * | 1996-08-05 | 1998-11-25 | Eaton Corporation | Transmission shaft and method for making same |
DE10144979A1 (en) * | 2001-09-12 | 2003-04-03 | Kochendoerfer & Kiep Metallver | Production of gear elements used as gear mechanisms comprises treating the surface of the elements to form corrosion and wear resistance layers |
KR20030042124A (en) * | 2001-11-21 | 2003-05-28 | 강성보 | Connecting lod and The making method |
WO2011030595A1 (en) * | 2009-09-09 | 2011-03-17 | カヤバ工業株式会社 | Method for manufacturing piston rod |
CN106132624A (en) * | 2014-03-25 | 2016-11-16 | 本田技研工业株式会社 | Jointing metal goods |
CN108006198A (en) * | 2017-12-17 | 2018-05-08 | 江苏威鹰机械有限公司 | New-energy automobile reducer gear axis and its manufacturing process |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5477316A (en) * | 1977-12-02 | 1979-06-20 | Nippon Piston Ring Co Ltd | Manufacturing method of drive shaft for rotary compressor |
JPS5790415A (en) * | 1980-11-26 | 1982-06-05 | Komatsu Ltd | Stepped hollow shaft manufacturing method |
JPS57501969A (en) * | 1980-11-06 | 1982-11-04 | ||
JPS583247A (en) * | 1981-06-30 | 1983-01-10 | Toshiba Corp | Manufacture of semiconductor device |
-
1991
- 1991-09-11 JP JP23198591A patent/JPH05223117A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5477316A (en) * | 1977-12-02 | 1979-06-20 | Nippon Piston Ring Co Ltd | Manufacturing method of drive shaft for rotary compressor |
JPS57501969A (en) * | 1980-11-06 | 1982-11-04 | ||
JPS5790415A (en) * | 1980-11-26 | 1982-06-05 | Komatsu Ltd | Stepped hollow shaft manufacturing method |
JPS583247A (en) * | 1981-06-30 | 1983-01-10 | Toshiba Corp | Manufacture of semiconductor device |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0849502A3 (en) * | 1996-08-05 | 1998-11-25 | Eaton Corporation | Transmission shaft and method for making same |
DE10144979A1 (en) * | 2001-09-12 | 2003-04-03 | Kochendoerfer & Kiep Metallver | Production of gear elements used as gear mechanisms comprises treating the surface of the elements to form corrosion and wear resistance layers |
DE10144979B4 (en) * | 2001-09-12 | 2009-01-15 | Kochendörfer & Kiep Metallverarbeitung GmbH | Gearbox shafts and process for their manufacture |
DE10144979C5 (en) * | 2001-09-12 | 2011-12-15 | Koki Technik Transmission Systems Gmbh | Gearbox shafts and process for their manufacture |
KR20030042124A (en) * | 2001-11-21 | 2003-05-28 | 강성보 | Connecting lod and The making method |
WO2011030595A1 (en) * | 2009-09-09 | 2011-03-17 | カヤバ工業株式会社 | Method for manufacturing piston rod |
CN106132624A (en) * | 2014-03-25 | 2016-11-16 | 本田技研工业株式会社 | Jointing metal goods |
JPWO2015145554A1 (en) * | 2014-03-25 | 2017-04-13 | 本田技研工業株式会社 | Metal bonded product and manufacturing method thereof |
CN108006198A (en) * | 2017-12-17 | 2018-05-08 | 江苏威鹰机械有限公司 | New-energy automobile reducer gear axis and its manufacturing process |
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