JPH05213139A - Lightweight and compact air bag - Google Patents

Lightweight and compact air bag

Info

Publication number
JPH05213139A
JPH05213139A JP4056160A JP5616092A JPH05213139A JP H05213139 A JPH05213139 A JP H05213139A JP 4056160 A JP4056160 A JP 4056160A JP 5616092 A JP5616092 A JP 5616092A JP H05213139 A JPH05213139 A JP H05213139A
Authority
JP
Japan
Prior art keywords
fiber
less
lightweight
heat
short
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP4056160A
Other languages
Japanese (ja)
Inventor
Mitsuo Matsumoto
三男 松本
Yukihiro Shigemura
幸弘 重村
Nobuo Takahashi
信男 高橋
Kunio Nishimura
邦夫 西村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Teijin Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Ltd filed Critical Teijin Ltd
Priority to JP4056160A priority Critical patent/JPH05213139A/en
Publication of JPH05213139A publication Critical patent/JPH05213139A/en
Withdrawn legal-status Critical Current

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  • Air Bags (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

PURPOSE:To provide a compact air bag which is composed of lightweight cloth not covered with elastomer, and can bear hot blast and flame at the time of a collision. CONSTITUTION:A continuous long fiber bundle A composed of thermoplastic fiber such as polyester fiber of 5de or less in single yarn fineness, 6g/de or more in strength, and 1,300kg/mm<2> or less in Young's modulus is positioned at the core part, around which a short fiber bundle B composed of heat resistant fiber which can bear thermal decomposition temperature of 300 deg.C or more such as para-aromatic polyamido fiber of 2de or less in single yarn fineness is wound and held. The long and short composite yarn whose nonuniforming degree coefficient in the lengthwise direction of the thread is 1.3 or less used as warp and weft to be woven so that ventilation degree may be 0.3cc/sec.cm<2> or less, and to sew the finished cloth into a bag.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、軽量コンパクトなエア
バッグに関する。更に詳しくは、耐接炎性を有し、軽量
薄地でありながら通気性がどの部分も一様に均一で、し
かも低通気性である高充填密度の織物を袋体に縫製して
なる軽量コンパクトなエアバッグに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lightweight and compact airbag. More specifically, it is a lightweight compact that is sewn into a bag body with a high packing density that has flame resistance, is lightweight and thin, and has uniform breathability in every part, and has low breathability. Regarding airbags.

【0002】[0002]

【従来の技術】従来のエアバッグは、ナイロン6、ナイ
ロン66、ポリエステル等の熱可塑性合成繊維からなる
総繊度400〜1,000デニールの高強力フィラメン
ト糸を平織またはリップストップ組織の織物に織成し、
該織物にクロロプレンまたはシリコーン系のエラストマ
ーをコーティングまたは含浸して、図1に示すような袋
体に縫製したものが使用されており、図2に示すような
装置としても実用化されている(特公昭48−3029
3号公報、実開昭48−81543号公報、実開昭51
−17936号公報等)。すなわち、これらのエアバッ
グ用布帛は、いずれも耐熱性、耐接炎性を有するもので
あり、航空機や自動車が衝突事故を起こしたとき、イン
フレーターFの電源コードHに電流が流れ、インフレー
ター内の火薬が燃焼してエアバッグAが球状に膨張する
際、燃焼ガス噴射孔Gから噴出される高温の爆風と火炎
とに耐えることが出来るように設計されている。
2. Description of the Related Art Conventional airbags are produced by weaving high-strength filament yarns having a total fineness of 400 to 1,000 denier made of thermoplastic synthetic fibers such as nylon 6, nylon 66, and polyester into plain weave fabrics or ripstop fabrics.
The woven fabric is coated or impregnated with a chloroprene or silicone elastomer and sewn into a bag body as shown in FIG. 1 is used, which is also put to practical use as a device as shown in FIG. Kosho 48-3029
No. 3, gazette 48-81543 gazette, gazette 51 gazette.
-17936 publication). That is, all of these airbag fabrics have heat resistance and flame resistance, and when a collision accident occurs in an aircraft or an automobile, a current flows through the power cord H of the inflator F, and When the explosive burns and the airbag A expands into a spherical shape, it is designed to withstand the high temperature blast and flame ejected from the combustion gas injection holes G.

【0003】すなわち、エアバッグに関する安全基準を
クリアーするために、エラストマーがかなり高い目付で
被覆されており、エアバッグを高重量で粗剛なものに
し、縫製時の取扱性を著しく低下せしめている他、折り
たたんだときの容積を大きくし、車輌に取付ける際の障
害になっている。すなわち、エアバッグを内蔵したエア
バッグ装置はその性格上、運転者の前部に配置する必要
があり、一方前部にはハンドルや各種計器及び窓がある
などスペース的に余裕がなく、少しでもコンパクトなエ
アバッグ装置が望まれている。また、ハンドルなどに装
着された場合などは、その操作性上、少しでも軽量なエ
アバッグが望ましい。
That is, in order to meet the safety standard for airbags, the elastomer is coated with a considerably high basis weight, which makes the airbag heavy and coarse and stiff, and significantly reduces the handleability during sewing. In addition, the volume when folded is large, which is an obstacle when mounting on a vehicle. In other words, due to the nature of the airbag device with the built-in airbag, it is necessary to place it in the front part of the driver.On the other hand, there is no space in the front part such as the steering wheel, various instruments and windows, and even a little. A compact airbag device is desired. In addition, when attached to a steering wheel or the like, an airbag that is as light as possible is desirable in terms of operability.

【0004】[0004]

【発明が解決しようとする課題】本発明は、従来技術に
おけるかかる課題を解決するためになされたものであ
り、軽量コンパクトなエアバッグ、すなわちクロロプレ
ンやシリコーン等のエラストマーで被覆されていない布
帛であって、かつ衝突の際、インフレーターから噴出さ
れる高温の爆風と火炎とに耐えることのできる織物を袋
体に縫製したエアバッグの提供を目的としている。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems in the prior art, and is a lightweight and compact airbag, that is, a cloth which is not covered with an elastomer such as chloroprene or silicone. In addition, it is an object of the present invention to provide an airbag in which a woven fabric is sewn into a bag body that can withstand a high temperature blast and a flame ejected from an inflator in the event of a collision.

【0005】[0005]

【課題を解決するための手段】本発明によれば、単糸繊
度5de以下、強度6g/de以上、ヤング率1,30
0kg/mm2 以下の熱可塑性合成繊維からなる連続長
繊維束イが芯部に位置し、その周囲に熱分解温度300
℃以上、単糸繊度2de以下、の耐熱性繊維からなる短
繊維束ロが重量比イ/ロ=90/10〜50/50の比
率で、芯部の繊維の周囲に捲回、抱合しており、かつ該
糸条の長さ方向の太さ斑が不均斉度係数で1.3以下で
ある長短複合糸を経糸及び緯糸に用いて、織物の通気度
が0.3cc/sec・cm2 以下になるよう製織・仕
上げした布帛を袋状に縫製してなることを特徴とする軽
量コンパクトなエアバッグが提供される。
According to the present invention, the single yarn fineness is 5 de or less, the strength is 6 g / de or more, and the Young's modulus is 1,30.
A continuous long fiber bundle a made of a thermoplastic synthetic fiber of 0 kg / mm 2 or less is located in the core part, and a pyrolysis temperature of 300 is provided around the core part.
A short fiber bundle b consisting of heat-resistant fibers having a single yarn fineness of 2 de or less at a temperature of ℃ or more is wound around the fibers of the core portion and bound at a weight ratio a / b = 90/10 to 50/50. And a long-short composite yarn having a nonuniformity coefficient of 1.3 or less in the longitudinal direction of the yarn is used for the warp and the weft, and the fabric has an air permeability of 0.3 cc / sec · cm 2. Provided is a lightweight and compact airbag characterized in that a woven and finished fabric is sewn into a bag shape as described below.

【0006】本発明において、熱可塑性合成繊維とは、
熱収縮性を有する通常の熱可塑性合成樹脂からなる繊維
であり、具体的にはナイロン繊維、アクリル繊維、ポリ
プロピレン繊維、ポリエチレン繊維などを挙げることが
できる。
In the present invention, the thermoplastic synthetic fiber means
It is a fiber made of a normal thermoplastic synthetic resin having heat shrinkability, and specific examples thereof include nylon fiber, acrylic fiber, polypropylene fiber, polyethylene fiber and the like.

【0007】これらの熱可塑性合成繊維は、その単糸繊
度が5de以下、好ましくは2.5de以下にする必要
がある。単糸繊度が5deを超えると、本来エアバッグ
は小さく折りたたむ必要性から柔軟であることが極めて
重要であるのに、得られるエアバッグは極めて粗硬なも
のとなり、エラストマーを被覆したものとなんら変わら
なくなってしまう。また、糸条を構成する構成本数が少
なくなり、耐熱性繊維の均一な交絡は得られにくい。ま
た、織物の通気性が大きくなりすぎるなどの問題が生じ
るので好ましくない。
These thermoplastic synthetic fibers must have a single yarn fineness of 5 de or less, preferably 2.5 de or less. When the single yarn fineness exceeds 5 de, it is essential that the airbag is flexible because it is originally necessary to fold it into a small size, but the obtained airbag becomes extremely coarse and hard, which is no different from the one coated with an elastomer. It will be gone. In addition, the number of constituent yarns is reduced, and it is difficult to obtain uniform entanglement of the heat resistant fibers. Further, there is a problem that the breathability of the woven fabric becomes too large, which is not preferable.

【0008】また、熱可塑性合成繊維の強度は、6g/
de以上にする必要がある。従来のエアバッグに使用さ
れている高強力フィラメントがやはり6g/de以上あ
り、これより低いとその分、糸を太くしなければなら
ず、本発明の目的である軽量コンパクトなエアバッグを
得るのが難しくなる。
The strength of the thermoplastic synthetic fiber is 6 g /
It is necessary to be more than de. The high-strength filaments used in conventional airbags are still 6g / de or more, and if the filaments are lower than this, the yarn must be thicker accordingly, and the lightweight and compact airbag which is the object of the present invention can be obtained. Becomes difficult.

【0009】また、熱可塑性合成繊維のヤング率は、
1,300kg/mm2 以下にする必要がある。ヤング
率が1,300kg/mm2 を超えると、他成分である
耐熱性繊維は高ヤング率のものが多いため、混繊した後
の糸条のヤング率が高くなり、織成後の布帛が粗硬なも
のになるので好ましくない。
The Young's modulus of the thermoplastic synthetic fiber is
It should be 1300 kg / mm 2 or less. If the Young's modulus exceeds 1,300 kg / mm 2 , since many other components, such as heat resistant fibers, have a high Young's modulus, the Young's modulus of the yarn after mixing is high, and the fabric after weaving is It becomes coarse and hard, which is not preferable.

【0010】さらに、熱可塑性合成繊維は、その沸水収
縮率が5%以上、特に8%以上であることが好ましい。
インクレーター作動時の急激な膨張による衝撃エネルギ
ーを吸収するためには、布帛が約15%以上の伸度を有
することが好ましく、特にパラ系芳香族ポリアミドのよ
うな低伸度の耐熱性繊維を含む場合は布帛を熱収縮させ
て伸度を出すのが効果的であり、このためには熱可塑性
合成繊維の沸水収縮率が5%以上が好ましいのである。
Further, the thermoplastic synthetic fiber preferably has a boiling water shrinkage of 5% or more, particularly 8% or more.
In order to absorb the impact energy due to the rapid expansion during the operation of the inflator, it is preferable that the fabric has an elongation of about 15% or more. In particular, a low elongation heat-resistant fiber such as para aromatic polyamide is used. When it is contained, it is effective to shrink the cloth by heat so as to obtain the elongation, and for this purpose, the boiling water shrinkage of the thermoplastic synthetic fiber is preferably 5% or more.

【0011】更に、熱可塑性合成繊維の繊維形態は、連
続長繊維束である必要がある。短繊維束では、その繊維
のもつ十分な強力が利用出来ないばかりか、長さの方向
の太さ斑が大きく、織物にした際に糸間に微小なすき間
が生じて通気斑が大になり、通気度を均一に0.3cc
/sec・cm2 以に下げるのが難しくなる。通気度が
スポット的に大きい一箇所があると、そこに高温高圧の
ガスが集中的に大量に流れ、かつ火薬の燃えカスなども
集中し易く、溶融破損が起り易くなる問題があり好まし
くない。
Further, the fiber form of the thermoplastic synthetic fiber needs to be a continuous long fiber bundle. In short fiber bundles, not only the sufficient strength of the fibers cannot be utilized, but also the thickness unevenness in the length direction is large, and when forming a woven fabric, minute gaps occur between the yarns, resulting in large ventilation unevenness. , Evenly air permeability 0.3cc
/ Sec · cm 2 It becomes difficult to lower it. If there is a spot where the air permeability is large in spots, a large amount of high-temperature and high-pressure gas flows intensively there, and burnt powder of explosives and the like are also likely to concentrate, which is a problem that melt damage easily occurs, which is not preferable.

【0012】一方、耐熱性繊維とは、熱分解温度が30
0℃以上の繊維であり、たとえばメタ系あるいはパラ系
の全芳香族ポリアミド繊維、具体的には、ポリメタフェ
ニレンテレフタルアミド、ポリパラフェニレンテレフタ
ルアミド、パラ系芳香族ポリアミドとメタ系芳香族ポリ
アミドとの共重合体、例えば3,4′−ジアミノジフェ
ニールエーテルを共重合したパラ系芳香族ポリアミドが
挙げられ、他にはポリパラフェニレンスルフォン、ポリ
パラフェニレンスルフィド、ポリエーテルエーテルケト
ンなどからなる繊維を挙げることができる。なかでも、
パラ系芳香族ポリアミドが好ましく、得られるエアバッ
グの強度、耐衝撃性などの観点から、強度が20g/d
e以上のパラ系芳香族ポリアミドが特に好ましい。
On the other hand, heat resistant fibers have a thermal decomposition temperature of 30.
A fiber having a temperature of 0 ° C. or higher, for example, a meta-type or para-type wholly aromatic polyamide fiber, specifically, polymetaphenylene terephthalamide, polyparaphenylene terephthalamide, a para-type aromatic polyamide and a meta-type aromatic polyamide. A para-aromatic polyamide obtained by copolymerizing 3,4′-diaminodiphenyl ether, for example, a fiber made of polyparaphenylene sulfone, polyparaphenylene sulfide, polyether ether ketone, etc. Can be mentioned. Above all,
Para-aromatic polyamide is preferable, and the strength is 20 g / d from the viewpoint of strength and impact resistance of the obtained airbag.
Para-aromatic polyamides of e or higher are particularly preferable.

【0013】かかる耐熱性繊維の単糸繊度は、2de以
下とすることが必要である。単糸繊度が2deを超える
と織物の風合いが粗硬になるので好ましくない。また、
耐熱性繊維の混率が一定の場合は、端子繊度が細く、構
成繊維本数が多い方が耐接炎性があり、糸斑も少なく、
かつ織物の通気性も低くでき、この点からも耐熱性繊維
の単糸繊度は2de以下が好ましい。
It is necessary that the single yarn fineness of the heat resistant fiber is 2 de or less. If the single yarn fineness exceeds 2 de, the texture of the woven fabric becomes coarse and hard, which is not preferable. Also,
When the mixing ratio of heat-resistant fibers is constant, the finer the terminal fineness, the larger the number of constituent fibers, the better the flame resistance and the less yarn unevenness,
In addition, the breathability of the woven fabric can be lowered, and also from this point, the single yarn fineness of the heat resistant fiber is preferably 2 de or less.

【0014】本発明において、布帛は、前記熱可塑製合
成繊維の連続長繊維束イを、この様な耐熱性繊維からな
る短繊維束ロで、長さ方向に均一に捲回被覆して得ら
れ、かつ得られる糸条の長さ方向の太さ斑を表す不均斉
度係数が1.3以下である長短複合糸を経糸および緯糸
に用いて、その通気度が0.3cc/sec・cm2
下になるように製織、仕上げした織物からなる。
In the present invention, the cloth is obtained by coating the continuous long fiber bundle a of the thermoplastic synthetic fiber with a short fiber bundle b made of such heat-resistant fibers uniformly in the length direction. And a long-short composite yarn having a non-uniformity coefficient of 1.3 or less, which represents the thickness unevenness in the length direction of the obtained yarn, is used as the warp and the weft, and the air permeability thereof is 0.3 cc / sec.cm. It consists of woven and finished woven fabrics with a weight of 2 or less.

【0015】この布帛は、エラストマー等で被覆しなく
ても、インフレーターから噴出される500〜800℃
以上の高温高圧の爆風や火炎に対して溶融破損したり燃
え上がったりしない。
Even if the cloth is not covered with an elastomer or the like, it is jetted from the inflator at 500 to 800 ° C.
It does not melt, break or burn up against the above high temperature and high pressure blast and flame.

【0016】前記長短複合糸を構成する短繊維束ロは、
牽切方式による平均繊維長100〜800mmの耐熱性
繊維であることが好ましい。牽切方式によれば、繊維長
を長くすることができ好ましい。すなわち、平均繊維長
が短いと、強力利用率がダウンするほか、毛羽が多くな
り高密度製織が困難になる。一方繊維長が長いと、フィ
ラメント様になり供給ニップが低下する。
The short fiber bundle B constituting the long / short composite yarn is
It is preferable that the heat-resistant fiber has an average fiber length of 100 to 800 mm according to the draft method. The stretch-cutting method is preferable because the fiber length can be increased. That is, when the average fiber length is short, the tenacity factor is reduced, and more fluff is produced, which makes it difficult to perform high-density weaving. On the other hand, if the fiber length is long, it becomes filamentous and the supply nip is reduced.

【0017】また、該長短複合糸は、熱可塑製合成繊維
イと耐熱性繊維ロとの適正混率(重量比)イ/ロは90
/10〜50/50、好ましくは80/20〜60/4
0の範囲である。イ/ロが90/10を超えると、耐熱
性、耐接炎性が不充分となる。一方、イ/ロが50/5
0未満では、耐熱性繊維からなる短繊維の量が多くなる
ため糸が硬くなり、かつ長さ方向の太さ斑が大きくなっ
て、不均斉度係数が1.3 を超え易くなり、織物の通気斑
が増加し通気度を低くするのが難かしくなる。また、長
短複合糸の熱収縮力が小さくなり、織物の熱収縮が制限
され通気性の低い緻密な織物が得にくい。更には、耐熱
性繊維は一般に高価なものが多く、混率が多くなる程コ
ストがアップする。
Further, the long / short composite yarn has an appropriate mixing ratio (weight ratio) of thermoplastic synthetic fiber B and heat resistant fiber B / B of 90.
/ 10 to 50/50, preferably 80/20 to 60/4
The range is 0. If a / b exceeds 90/10, heat resistance and flame contact resistance will be insufficient. On the other hand, I / R is 50/5
If it is less than 0, the amount of short fibers composed of heat-resistant fibers increases, so that the yarn becomes hard and the thickness unevenness in the length direction becomes large, and the asymmetry coefficient easily exceeds 1.3, and the ventilation unevenness of the fabric is increased. Increases and it becomes difficult to lower the air permeability. Further, the heat shrinkage force of the long-short composite yarn becomes small, the heat shrinkage of the woven fabric is limited, and it is difficult to obtain a dense woven fabric having low air permeability. Furthermore, most heat resistant fibers are generally expensive, and the cost increases as the mixing ratio increases.

【0018】さらに、該長短複合糸は、糸条の長さ方向
の太さ斑を表す不均斉度係数が1.3以下であることが
必要である。不均斉度係数が1.3を超えると、糸条の
長さ方向の太さ斑が大きくなり、得られる織物の通気斑
が大きくなり、エアバッグの破損が起こりやすくなり好
ましくない。本発明において、不均斉度係数(I)は下
記式(1)による。 不均斉度係数(I)=実測されたu%×√(N/80)・・・・(1) 〔式中、u%は日本計測器工業(株)製、イブネステス
ターで糸速50m/分、ノーマル下に測定したときのu
%を、Nは糸の一定断面内の長繊維と短繊維の総本数を
表す。〕
Further, the long-short composite yarn needs to have an asymmetry coefficient of 1.3 or less, which represents a thickness unevenness in the length direction of the yarn. When the asymmetry coefficient exceeds 1.3, the thickness unevenness of the yarn in the length direction becomes large, the ventilation unevenness of the obtained woven fabric becomes large, and the airbag is apt to be damaged, which is not preferable. In the present invention, the asymmetry factor (I) is given by the following equation (1). Asymmetry coefficient (I) = measured u% × √ (N / 80) ... (1) [where u% is the yarn speed of 50 m on an Evenestaster manufactured by Nippon Keisokuki Kogyo Co., Ltd.] / Min, u when measured under normal conditions
%, N represents the total number of long fibers and short fibers in a constant cross section of the yarn. ]

【0019】なお、本発明で用いる耐熱性繊維は、いず
れも普通の合成繊維に比べて紡績が難かしく、普通の紡
績プロセスでは不均斉度係数(I)を1.3以下に均一
にすることは至難の技である。すなわち、本発明の方法
のように、長短複合糸にすることで初めて達成出来るも
のである。
The heat-resistant fibers used in the present invention are more difficult to spin than ordinary synthetic fibers, and the asymmetry coefficient (I) should be made uniform to 1.3 or less in the ordinary spinning process. Is a difficult technique. That is, it can be achieved only by forming a long-short composite yarn as in the method of the present invention.

【0020】本発明において、かかる長短複合糸として
は、単糸繊度5de以下、強度6g/de以上、ヤング
率1,300kg/mm2 以下の熱可塑性合成繊維から
なる緊張あるいは定長状態の連続長繊維束に、熱分解温
度300℃以上、単糸繊度2de以下の耐熱性繊維から
なる連続長繊維束を供給ローラーと牽切ローラーとの間
でシューターを使って繊維の乱れを防ぎながら平均繊維
長100mm以上に引き千切りながら、あるいは引き千
切った後、連続長繊維束に対して50:50〜90:1
0の重量比率で該短繊維束を引揃え、空気ノズルで抱合
することによって得られた糸条が好ましい。
In the present invention, such a long / short composite yarn is a continuous length in a tension or constant length state made of thermoplastic synthetic fiber having a single yarn fineness of 5 de or less, a strength of 6 g / de or more and a Young's modulus of 1,300 kg / mm 2 or less. A continuous long fiber bundle composed of heat-resistant fibers having a thermal decomposition temperature of 300 ° C. or more and a single yarn fineness of 2 de or less is used as a fiber bundle by using a shooter between a supply roller and a cut-off roller to prevent disorder of the fibers and an average fiber length. 50:50 to 90: 1 for continuous long fiber bundles while tearing to 100 mm or more or after tearing
A yarn obtained by aligning the short fiber bundles at a weight ratio of 0 and tying them up with an air nozzle is preferable.

【0021】前記長短複合糸を経糸および緯糸に用いた
織物は、その通気度(JIS L−1096フラジール
法)が0.3cc/sec・cm2 以下となるように製
織、仕上げされることが必要である。得られる布帛の通
気度が0.3cc/sec・cm2 を超えるとインフレ
ーションに際し、火薬の燃えカスなどがエアバッグを透
過して車内の空気を汚す欠点も生じ易くなる。
The woven fabric using the long-short composite yarn as the warp and the weft needs to be woven and finished so that its air permeability (JIS L-1096 Frazier method) is 0.3 cc / sec · cm 2 or less. Is. When the obtained fabric has an air permeability of more than 0.3 cc / sec · cm 2 , a defect such as a burnt powder of explosive that penetrates the airbag and pollutes the air inside the vehicle is likely to occur during inflation.

【0022】また、該布帛は、耐接炎性が5秒以上であ
ることが望ましい。耐接炎性が5秒未満では実用性ある
エアバッグが得られない。本発明において、耐接炎性
は、枠に取りつけた布帛を水平にして下から780℃の
炎を当て、燃焼して穴が開くまでの時間をいう。
Further, it is desirable that the cloth has flame contact resistance of 5 seconds or more. If the flame resistance is less than 5 seconds, a practical airbag cannot be obtained. In the present invention, the flame resistance refers to the time until the fabric attached to the frame is horizontal and a flame of 780 ° C. is applied from the bottom to burn to open holes.

【0023】本発明のエアバッグは、前記のような布帛
を袋状に縫製してなる、軽量コンパクトなものである。
The airbag of the present invention is a lightweight and compact one made by sewing the above-mentioned cloth into a bag shape.

【0024】次に、熱可塑性合成繊維からなる連続長繊
維束イと耐熱性繊維からなる短繊維束ロとが均一に捲回
抱合した長短複合糸の製造方法の1例を図面と共に説明
する。
Next, one example of a method for producing a long / short composite yarn in which continuous long fiber bundles (a) made of thermoplastic synthetic fibers and short fiber bundles (b) made of heat resistant fibers are uniformly wound and bound will be described with reference to the drawings.

【0025】図3は、長短複合装置を示す。図中、イは
連続した熱可塑性合成繊維束、ロは連続した耐熱性繊維
束、11は供給ニップローラー、12はシューター、1
3は牽切ニップローラー、14は吸引性空気ノズル、1
5は旋回流による抱合ノズル、16はデリバリーローラ
ー、17は長短複合糸である。
FIG. 3 shows a long-short compound device. In the figure, a is a continuous thermoplastic synthetic fiber bundle, b is a continuous heat resistant fiber bundle, 11 is a supply nip roller, 12 is a shooter, 1
3 is a drafting nip roller, 14 is a suction air nozzle, 1
5 is a tying nozzle by a swirling flow, 16 is a delivery roller, and 17 is a long / short composite yarn.

【0026】連続耐熱性繊維束ロは、張力および開織調
整ガイド18および供給ニップローラー11を通過した
後、供給ローラーと牽切ニップローラー13との間でシ
ューター12の助けを得て、繊維の乱れを極力防止しな
がら均一に引き千切られ、牽切ニップローラー13から
張力負荷ガイド19を経て供給される連続熱可塑性繊維
束イと引揃えられ、ついで吸引性空気ノズル14と旋回
流性抱合ノズル15によって交絡、捲回され、抱合性を
付与されたのち、デリバリーローラー16により取り出
され、連続長繊維の周囲に短繊維が均一に交絡捲回した
長短複合糸17となる。
The continuous heat-resistant fiber bundle (b) passes through the tension and weaving adjusting guide 18 and the feed nip roller 11 and then, with the help of the shooter 12 between the feed roller and the drafting nip roller 13, It is uniformly torn while preventing turbulence as much as possible, aligned with the continuous thermoplastic fiber bundle a supplied from the drafting nip roller 13 via the tension load guide 19, and then the suction air nozzle 14 and the swirling flow tie nozzle. After being entangled and wound by 15 and imparted with tying property, it is taken out by a delivery roller 16 and becomes a long-short composite yarn 17 in which short fibers are uniformly entangled and wound around a continuous long fiber.

【0027】得られた長短複合糸は、糸形態上、特に毛
羽などを有する関係で、連続フィラメントやそれらの混
繊糸に比し、織物組織間の摩擦が大きく、縫い目スリッ
プが生じ難い。また、従来の紡績糸に比し、連続長繊維
と複合されているため、長さ方向の太さ斑が極めて少
く、かつ短繊維部も繊維の配列度が高く、かつ牽切で極
限延伸されるうえ、繊維長がより長いので、高強力の糸
条となり、エアバッグ用として極めて好適である。
The obtained long-short composite yarn has a large friction between woven fabrics and is less likely to cause seam slip, as compared with continuous filaments and mixed yarns thereof, because of the relation of yarn form, especially fluff. Further, as compared with conventional spun yarn, since it is combined with continuous long fibers, the thickness unevenness in the length direction is extremely small, and the short fiber portion also has a high degree of fiber arrangement, and is stretched to the limit. In addition, since the fiber length is longer, it becomes a high-strength yarn, which is extremely suitable for airbags.

【0028】得られた長短複合糸を、経糸と緯糸とに用
い、カバーファクターが2,000以上になるような高
織密度で、平織に織成し、精練、熱セット、リラック
ス、カレンダー加工を施したのち、図1に示すような袋
体に縫製してエアバッグAとする。尚、図中のBはイン
フレーター挿入孔、Cはインフレーター燃焼ガスの排気
孔を示す。ここで、カバーファクターとは、下記式
(2)により算出される値をいう。 カバーファクター =経糸密度(本/inch)×√(経糸de) +緯糸密度(本/inch)×√(緯糸de)・・・(2)
The obtained long-short composite yarn was used as a warp and a weft, and was woven into a plain weave with a high weave density such that the cover factor was 2,000 or more, and subjected to scouring, heat setting, relaxing and calendering. After that, a bag as shown in FIG. 1 is sewn into an airbag A. In the figure, B indicates an inflator insertion hole and C indicates an inflator combustion gas exhaust hole. Here, the cover factor is a value calculated by the following equation (2). Cover factor = warp density (pieces / inch) x √ (warp de) + weft density (pieces / inch) x √ (weft de) (2)

【0029】[0029]

【実施例】以下に実施例を挙げて本発明をさらに詳細に
説明する。なお、実施例中、各評価項目は下記の方法に
従って評価した。インフレーター燃焼テスト イ/ロ混繊糸条を用いて製織した織物を図1に示すよう
なエアバッグに縫製し、これを図2に示すようなエアバ
ッグ装置に取付けインフレーターを燃焼させ、その際の
エアバッグの破損の有無で評価した。 ○:破損箇所なし。 △:微小破損あり(織物に1〜2mm径の微小穴が数個
生じる程度)。 ×:大破損あり(上記△より穴径、穴数が大きい、ある
いは織物が裂けてしまうような大きい破損)。
EXAMPLES The present invention will be described in more detail with reference to the following examples. In the examples, each evaluation item was evaluated according to the following methods. The fabric was woven with inflator combustion test X / Y combined filament yarn sewn into the air bag as shown in FIG. 1, which is burned to mounting the inflator to the airbag apparatus shown in FIG. 2, when the Evaluation was made based on whether or not the airbag was damaged. ○: There is no damaged part. Δ: Micro-damaged (to the extent that several micro holes having a diameter of 1 to 2 mm are formed in the woven fabric). X: Large breakage (larger hole diameter, larger number of holes than the above Δ, or large breakage that tears the woven fabric).

【0030】接炎テスト;枠に取り付けた織物試料を水
平にして、下から約780℃の炎を当て、燃焼して穴が
開くまでの時間を測定した。通気度 ;JIS L−1096フラジール法で測定し
た。
Flame contact test : The fabric sample attached to the frame was leveled, a flame of about 780 ° C. was applied from the bottom, and the time until burning and opening of holes was measured. Air permeability ; measured by JIS L-1096 Frazier method.

【0031】収納性;エアバッグを図4(イ)、(ロ)
に示す点線Dに沿って折りたたんで(ハ)に示す形状に
し、これに図5に示すように5kgの荷重Eを負荷して
厚さtを測定した。風合; 織物表面の感触と柔軟性とについて、衝突事故の
際、エアバッグに顔面が強く当たることを想定して官能
評価した。 ○:ソフトタッチで柔軟性があり、衣料としても使用で
きる水準の風合い。 △:上記水準よりやや粗硬な風合い。 ×:剛直粗硬でテント地や帆布地水準の風合い。引張強力、伸度 JIS L−1096 ストリップ法で測定した。
The storability; Figure 4 an air bag (a), (b)
5 was folded along the dotted line D shown in FIG. 3 to form the shape shown in FIG. 5C, and a load E of 5 kg was applied to the shape as shown in FIG. Feeling : Regarding the feel and flexibility of the surface of the fabric, a sensory evaluation was performed on the assumption that the airbag hits the face strongly in the event of a collision. ◯: Soft touch, flexibility, and texture that can be used as clothing. Δ: A slightly rougher texture than the above level. ×: Rigid and rough, with a texture equivalent to tents and canvas. Tensile strength and elongation Measured by JIS L-1096 strip method.

【0032】実施例1 図3に示す装置を用いて、ガイド19で0.3g/de
の張力を負荷した単糸繊度1.4de、強度8g/d
e、沸水収縮率8%、全繊度200deのポリエステル
繊維イを、単糸繊度0.75de、強度28g/de、
全繊度1,500deのパラ系芳香族ポリアミド繊維
〔テクノーラ(登録商標)、帝人(株)製〕をローラー
間距離が150cmの供給ニップローラー11と牽切ニ
ップローラー13の間で先端部が5mm巾のシューター
12で繊維の乱れを防止しながら、15倍の牽切倍率で
引き千切った全繊度100deの繊維束ロと牽切ローラ
ーで引揃え、続けて吸引性能と旋回性能を併せ持った吸
引ノズル14とこれと逆旋回方向の強い旋回性能をもっ
た抱合ノズル15とに、牽切ニップローラー13とデリ
バリーローラー16との速度比100:97で通して、
連続ポリエステル繊維イの周囲にパラ系芳香族ポリアミ
ド繊維の短織繊維束ロを交絡捲回して300deの長短
複合糸17を得た。
Example 1 Using the apparatus shown in FIG. 3, 0.3 g / de was measured by the guide 19.
Single yarn fineness under tension of 1.4de, strength 8g / d
e, boiling water shrinkage 8%, total fineness 200 de polyester fiber a, single yarn fineness 0.75 de, strength 28 g / de,
A para-aromatic polyamide fiber having a total fineness of 1,500 de [Technora (registered trademark), manufactured by Teijin Ltd.] is 5 mm wide at the tip between the supply nip roller 11 and the cut-off nip roller 13 with a roller distance of 150 cm. While preventing the fibers from being disturbed by the shooter 12 of No. 1, the fiber bundle (B) having a total fineness of 100 de, which is cut at a draft ratio of 15 times, is aligned with a draft roller, and then a suction nozzle having both suction performance and swirling performance. 14 and a tying nozzle 15 having a strong swivel performance in the opposite swirling direction, at a speed ratio of 100: 97 between the drafting nip roller 13 and the delivery roller 16,
A short woven fiber bundle (b) of para-aromatic polyamide fiber was entangled and wound around the continuous polyester fiber (a) to obtain a long / short composite yarn 17 of 300 de.

【0033】得られた長短複合糸のポリエステル繊維イ
とパラ系芳香族ポリアミド繊維ロとの重量比率は67:
33で、u%は5.4%、I係数は1.15、短繊維の
平均繊維長は49cm、強度は9.3g/de(400
T/M撚糸後測定)、沸水収縮率は7%であった。次い
で、本糸条に400T/M撚を施して、経67本/in
ch、緯64本/inch(カバーファクター2,26
9)の密度で平織に製織し、精練、熱セット、カレンダ
ー加工を施した後、縫製して図1に示すようなエアバッ
グ用袋体とした。得られた袋体の評価結果を表1に示
す。
The weight ratio of the polyester fiber (a) and the para aromatic polyamide fiber (b) of the obtained long / short composite yarn was 67:
33, u% is 5.4%, I coefficient is 1.15, average fiber length of short fibers is 49 cm, and strength is 9.3 g / de (400
T / M twisted yarn measurement), the boiling water shrinkage was 7%. Next, apply 400T / M twist to this yarn, and warp 67 yarns / in
ch, 64 lines / inch (cover factor 2,26
A plain weave having a density of 9) was woven, subjected to scouring, heat setting, calendering, and then sewn into an airbag bag body as shown in FIG. Table 1 shows the evaluation results of the obtained bag.

【0034】比較例1 図6に示す装置を用いて、単糸繊度1.4de、強度
8.0g/de、沸水収縮率8%、全繊度200deの
ポリエステル繊維イと、単糸繊度0.75de、強度2
8g/de、全繊度108deのパラ系芳香族ポリアミ
ド繊維ロとを張力が同一になるよう調整して引揃え、供
給ローラー62とデリベリーローラー64との間で混繊
空気ノズル63を通してポリエステル繊維とパラ系芳香
族ポリアミド繊維とを均一に混繊し、310deの糸条
65を得た。得られた糸条のポリエステル繊維とパラ系
芳香族ポリアミド繊維との重量比率は65:35で、強
度は9.5g/de(400T/M撚糸後測定)、沸水
収縮率は7%であった。
Comparative Example 1 Using the apparatus shown in FIG. 6, a polyester fiber a having a single yarn fineness of 1.4 de, a strength of 8.0 g / de, a boiling water shrinkage of 8% and a total fineness of 200 de, and a single yarn fineness of 0.75 de , Strength 2
The para-aromatic polyamide fiber (b) having a total fineness of 108 de and 8 g / de was adjusted and aligned so that the tension was the same, and the polyester fiber and the polyester fiber were passed between the supply roller 62 and the delivery roller 64 through the mixed fiber air nozzle 63. A para-aromatic polyamide fiber was uniformly mixed to obtain a yarn 65 of 310 de. The polyester fiber and the para-aromatic polyamide fiber in the obtained yarn had a weight ratio of 65:35, a strength of 9.5 g / de (measured after twisting 400 T / M), and a boiling water shrinkage ratio of 7%. ..

【0035】次いで、本糸条に400T/Mの撚を施し
て、経67本/inch、横64本/inch(カバー
ファクター2,269)の織密度で平織に織成し、精
練、熱セット、カレンダー加工を施した後、縫製して図
1に示すようなエアバッグ用袋体とした。得られた袋体
の性能を表1に示す。
Next, this yarn is twisted at 400 T / M and woven into a plain weave with a weaving density of 67 warps / inch and 64 wefts / inch (cover factor 2,269), scouring, heat setting, and calendering. After processing, the bag was sewn into an airbag bag as shown in FIG. The performance of the obtained bag is shown in Table 1.

【0036】比較例2 図7に示すトウ紡績装置を用い、単糸繊度1.5デニー
ル、全繊度7.2万deのポリエステル繊維束をトータ
ルドラフト7倍で牽切して作った平均繊維長60mm、
トータルデニール1.0万deのスライバーと、単糸繊
度0.7de、全繊度3.6万deのパラ系芳香族ポリ
アミド繊維束をトータルドラフト7倍で牽切して得た平
均繊維長50mm、トータルデニール0.5万、モジュ
ラス7,100kg/mm2 のスライバーとを、組合せ
てギル工程に通し、次いで粗紡、粗紡の各工程を通して
ポリエステル繊維とパラ系芳香族ポリアミド繊維との重
量比率が67:33の17.7番手(300de)紡績
糸を得た。u%は7.9、I係数は1.6、強度5g/
de、沸水収縮率は6%であった。
COMPARATIVE EXAMPLE 2 Using the tow spinning device shown in FIG. 7, an average fiber length produced by drafting a polyester fiber bundle having a single yarn fineness of 1.5 denier and a total fineness of 72,000 de by a total draft of 7 times. 60 mm,
A sliver with a total denier of 10 000 de and an average fiber length of 50 mm obtained by drafting a bundle of para-aromatic polyamide fibers with a single yarn fineness of 0.7 de and a total fineness of 36,000 de at a total draft of 7 times, A sliver having a total denier of 55,000 and a modulus of 7,100 kg / mm 2 was combined and passed through a Gil process, followed by a roving process and a roving process to obtain a weight ratio of polyester fiber to para aromatic polyamide fiber of 67: 33, 17.7 count (300 de) spun yarn was obtained. u% is 7.9, I coefficient is 1.6, and strength is 5 g /
de, the boiling water shrinkage was 6%.

【0037】次いで、本紡績糸を用いて、経糸密度67
本/inch、緯糸密度64本/inch(カバーファ
クター2,269)、目付215g/m2 の平織組織の
織物に織成し、精練、熱セット、カレンダー加工を施し
た後、縫製して図1に示すようなエアバッグ用袋体とし
た。得られた袋体の性能を表1に示す。
Then, using this spun yarn, the warp density 67
1 / inch, weft density 64 threads / inch (cover factor 2,269), and basis weave into a woven fabric having a basis weight of 215 g / m 2 , scouring, heat setting, calendering, and sewing, as shown in FIG. Such a bag body for an airbag is used. The performance of the obtained bag is shown in Table 1.

【0038】比較例3 単糸繊度6.0de、全繊度840deのナイロン66
繊維を経糸、緯糸に用い経、緯25.4本/inchで
平織りにして厚さ0.380mmの織物を得た。この織
物にクロロプレンゴムをドイツAUMA社製のRoll
er−Head,Continuous vulcan
izing machine にて上記織物の片面にカ
レンダー加工して、厚さ0.430mmのエアバッグ用
基布を得た(加硫条件:180℃、1.5分間)。得ら
れた基布を図1に示すようなエアバッグに縫製し、性能
を評価した。結果を表1に示す。
Comparative Example 3 Nylon 66 having a single yarn fineness of 6.0 de and a total fineness of 840 de
Using the fibers as warps and wefts, plain weaving was performed at 25.4 wefts / inch to obtain a woven fabric having a thickness of 0.380 mm. To this fabric, chloroprene rubber was rolled by AUMA in Germany
er-Head, Continuous vulcan
One side of the woven fabric was calendered with an izing machine to obtain a 0.430 mm-thick base fabric for airbags (vulcanization condition: 180 ° C., 1.5 minutes). The obtained base fabric was sewn into an airbag as shown in FIG. 1 and its performance was evaluated. The results are shown in Table 1.

【0039】比較例4 単糸繊度2.5de、強度8.5g/de、全繊度50
0deのポリエステルフィラメントに200T/Mの撚
を施して経50本/inch、緯49本/inch(カ
バーファクター2,214)の織密度で平織に織成し、
精練、熱セット、カレンダー加工を施した後、縫製して
図1に示すようなエアバッグ用袋体とした。得られた袋
体の性能を表1に示す。
Comparative Example 4 Single yarn fineness 2.5 de, strength 8.5 g / de, total fineness 50
A polyester filament of 0 de is twisted at 200 T / M and woven into a plain weave at a weave density of 50 warps / inch, weft 49 threads / inch (cover factor 2,214),
After scouring, heat setting and calendering, the bag was sewn into an airbag bag as shown in FIG. The performance of the obtained bag is shown in Table 1.

【0040】[0040]

【表1】 [Table 1]

【0041】実施例2〜4、比較例5〜7 熱可塑性合成繊維イとして、単糸繊度2.1de、強度
7.8g/de、全繊度75deのポリエステル繊維
を、耐熱性繊維ロとして、単糸繊度0.75deのパラ
系芳香族ポリアミド繊維〔テクノーラ(登録商標)、帝
人(株)製〕を使用し、その混率を熱可塑性合成繊維イ
の合糸本数と牽切倍率を変更することにより、表2のご
とく変更した以外は実施例1と同様に実施してカバーフ
ァクター2,300の織物を得、実施例1と同様にして
エアバッグを得、各種評価を行った。結果を表2に示
す。
Examples 2 to 4 and Comparative Examples 5 to 7 As the thermoplastic synthetic fiber a, polyester fiber having a single yarn fineness of 2.1 de, a strength of 7.8 g / de, and a total fineness of 75 de was used as a heat-resistant fiber b. By using para-aromatic polyamide fiber [Technora (registered trademark), manufactured by Teijin Ltd.] having a yarn fineness of 0.75 de, the mixing ratio is changed by changing the number of yarns and the drafting ratio of the thermoplastic synthetic fiber a. A woven fabric with a cover factor of 2,300 was obtained in the same manner as in Example 1 except that the changes were made as shown in Table 2, and an airbag was obtained in the same manner as in Example 1, and various evaluations were performed. The results are shown in Table 2.

【0042】[0042]

【表2】 [Table 2]

【0043】[0043]

【発明の効果】本発明のエアバッグは、従来品と比較し
下記効果を有する。 (1)十分な耐熱性と強度があり、かつ低通気性にする
ことができるためエラストマーをコーティングしなくて
も済み、織物を柔軟で薄くすることができる。 (2)織物が折りたたみ易く、かつ折りたたんだ時の容
積を小さく出来る。 (3)重さを軽く出来る。 (4)縫製が容易で、かつ縫目スリップが起り難く、縫
製部による強度低下が少なくて済む。 (5)金属片やガラス片などで損傷され難い。 (6)長期間経ても、エアバッグ布帛の性能変化が少な
い。
The airbag of the present invention has the following effects as compared with the conventional product. (1) Since it has sufficient heat resistance and strength and can be made to have low air permeability, it is not necessary to coat with an elastomer, and the woven fabric can be made flexible and thin. (2) The woven fabric can be easily folded, and the volume when folded can be reduced. (3) The weight can be reduced. (4) Easy sewing, less slippage of seams, and less reduction in strength due to the sewn portion. (5) It is hard to be damaged by metal pieces or glass pieces. (6) There is little change in the performance of the airbag fabric even after a long period of time.

【図面の簡単な説明】[Brief description of drawings]

【図1】エアバッグの概略図である。(イ)は正面図、
(ロ)は断面図である。
FIG. 1 is a schematic view of an airbag. (A) is a front view,
(B) is a cross-sectional view.

【図2】エアバッグ装置の概略図である。FIG. 2 is a schematic view of an airbag device.

【図3】長短複合糸の製造に用いる長短複合装置の側面
図である。
FIG. 3 is a side view of a long-short composite device used for producing a long-short composite yarn.

【図4】エアバッグの収納性を評価する際のエアバッグ
の折り畳み方を説明する概略図である。(イ)、(ロ)
は点線Dに沿って折り畳むことを示す。(ハ)は折り畳
んだエアバッグを示す。
FIG. 4 is a schematic diagram illustrating how to fold the airbag when evaluating the storability of the airbag. (A), (b)
Indicates folding along the dotted line D. (C) shows a folded airbag.

【図5】図4に示すようにして折り畳んだエアバッグの
厚さを測定する方法を説明する概略図である。
FIG. 5 is a schematic diagram illustrating a method for measuring the thickness of the airbag folded as shown in FIG.

【図6】比較例1で用いたフィラメント混繊装置の側面
図である。
FIG. 6 is a side view of the filament mixing apparatus used in Comparative Example 1.

【図7】比較例2で用いたトウ紡績装置の側面図であ
る。
7 is a side view of the tow spinning device used in Comparative Example 2. FIG.

【符号の説明】[Explanation of symbols]

イ 熱可塑性合成繊維 ロ 耐熱性繊維 A エアバッグ B インフレーター挿入孔 C インフレーターの燃焼ガスの排気孔 D 折り畳み線 E 負荷重 F インフレーター G 燃焼ガス噴射孔 H 電源コード I ケース J エアバッグをケースとインフレーターとに装着する
ための締めつけ具 A′ エアバッグAが膨張したときの形状 11 供給ニップローラー 12 シューター 13 牽切ニップローラー 14 吸引性空気ノズル 15 旋回性抱合ノズル 16 デリベリーローラー 17 混繊糸条 18 張力開繊調整ガイド 19 張力負荷ガイド 61 水付着ローラー 62 ニップローラー 63 混繊空気ノズル 64 ニップローラー 65 混繊糸条 71 供給トウ 72 セットヒーター 73 ニップローラー 74 クリンパー 75 スライバー 76 収納缶 t 折り畳んだエアバッグの厚さ
A Thermoplastic synthetic fiber b Heat resistant fiber A Airbag B Inflator insertion hole C Inflator combustion gas exhaust hole D Folding line E Load weight F Inflator G Combustion gas injection hole H Power cord I Case J Airbag as case and inflator Tightening tool for mounting on A'Shape when air bag A is inflated 11 Supply nip roller 12 Shooter 13 Check-off nip roller 14 Aspirating air nozzle 15 Swirling tie nozzle 16 Delivery roller 17 Mixed fiber yarn 18 Tension Fiber opening adjustment guide 19 Tension load guide 61 Water adhesion roller 62 Nip roller 63 Mixed fiber air nozzle 64 Nip roller 65 Mixed fiber yarn 71 Supply tow 72 Set heater 73 Nip roller 74 Crimper 75 Sliver 76 Storage can t Fold Airbag thickness

───────────────────────────────────────────────────── フロントページの続き (72)発明者 西村 邦夫 大阪府茨木市耳原3丁目4番1号 帝人株 式会社大阪研究センター内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kunio Nishimura 3-4-1 Mihara, Ibaraki City, Osaka Prefecture Teijin Limited Osaka Research Center

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 単糸繊度5de以下、強度6g/de以
上、ヤング率1,300kg/mm2 以下の熱可塑性合
成繊維からなる連続長繊維束イが芯部に位置し、その周
囲に、熱分解温度300℃以上、単糸繊度2de以下、
の耐熱性繊維からなる短繊維束ロが重量比イ/ロ=90
/10〜50/50の比率で捲回、抱合しており、かつ
該糸条の長さ方向の太さ斑が不均斉度係数で1.3以下
である長短複合糸を経糸および緯糸に用いて、織物の通
気度が0.3cc/sec・cm2 以下になるように製
織仕上げした布帛を袋状に縫製してなることを特徴とす
る軽量コンパクトなエアバッグ。
1. A continuous continuous fiber bundle a made of thermoplastic synthetic fiber having a single yarn fineness of 5 de or less, a strength of 6 g / de or more, and a Young's modulus of 1,300 kg / mm 2 or less is located in the core part, and a heat is provided around it. Decomposition temperature 300 ° C or higher, single yarn fineness 2 de or less,
The short fiber bundle b consisting of the heat-resistant fiber is a weight ratio a / b = 90
A long-short composite yarn, which is wound and bound at a ratio of / 10 to 50/50, and has a thickness unevenness in the length direction of the yarn with an asymmetry coefficient of 1.3 or less is used as a warp and a weft. A lightweight and compact airbag characterized in that a woven fabric is sewn into a bag shape so that the air permeability of the woven fabric is 0.3 cc / sec · cm 2 or less.
【請求項2】 熱可塑性合成繊維の沸水収縮率が5%以
上である請求項1に記載の軽量コンパクトなエアバッ
グ。
2. The lightweight and compact airbag according to claim 1, wherein the shrinkage rate of boiling water of the thermoplastic synthetic fiber is 5% or more.
【請求項3】 耐熱性繊維が強度20g/de以上のパ
ラ系芳香族ポリアミドである請求項1または2に記載の
軽量コンパクトなエアバッグ
3. The lightweight and compact airbag according to claim 1, wherein the heat-resistant fiber is a para aromatic polyamide having a strength of 20 g / de or more.
【請求項4】 短繊維束ロが牽切方式による平均繊維長
100〜800mmの耐熱性繊維である請求項1〜3の
いずれか1項に記載の軽量コンパクトなエアバッグ。
4. The lightweight and compact airbag according to any one of claims 1 to 3, wherein the short fiber bundle (b) is a heat-resistant fiber having an average fiber length of 100 to 800 mm according to a draft method.
【請求項5】 布帛の耐接炎性が5秒以上である請求項
1〜4のいずれか1項に記載の軽量コンパクトなエアバ
ッグ。
5. The lightweight and compact airbag according to claim 1, wherein the fabric has a flame resistance of 5 seconds or more.
【請求項6】 長短複合糸が、単糸繊度5de以下、強
度6g/de以上、ヤング率1,300kg/mm2
下の熱可塑性合成繊維からなる緊張あるいは定長状態の
連続長繊維束に、熱分解温度300℃以上、単糸繊度2
de以下の耐熱性繊維からなる連続長繊維束を供給ロー
ラーと牽切ローラーとの間でシューターを使って繊維の
乱れを防ぎながら平均繊維長100mm以上に引き千切
りながら、あるいは引き千切った後、連続長繊維束に対
して50:50〜90:10の重量比率で該短繊維束を
引揃え、空気ノズルで抱合することによって得た糸条で
ある請求項1〜5のいずれか1項に記載の軽量コンパク
トなエアバッグ。
6. A continuous or continuous filament bundle in a tension or constant length state, wherein the long-short composite yarn is made of a thermoplastic synthetic fiber having a single yarn fineness of 5 de or less, a strength of 6 g / de or more and a Young's modulus of 1,300 kg / mm 2 or less, Pyrolysis temperature 300 ℃ or more, single yarn fineness 2
A continuous long fiber bundle consisting of heat-resistant fibers of de or less is cut between the feeding roller and the drafting roller using a shooter to prevent the fibers from being disturbed, or while being shredded to an average fiber length of 100 mm or more, or after shredded. The yarn obtained by aligning the short fiber bundles at a weight ratio of 50:50 to 90:10 with respect to the continuous long fiber bundles and tying them together with an air nozzle. Lightweight and compact airbag described.
JP4056160A 1992-02-07 1992-02-07 Lightweight and compact air bag Withdrawn JPH05213139A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4056160A JPH05213139A (en) 1992-02-07 1992-02-07 Lightweight and compact air bag

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4056160A JPH05213139A (en) 1992-02-07 1992-02-07 Lightweight and compact air bag

Publications (1)

Publication Number Publication Date
JPH05213139A true JPH05213139A (en) 1993-08-24

Family

ID=13019347

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4056160A Withdrawn JPH05213139A (en) 1992-02-07 1992-02-07 Lightweight and compact air bag

Country Status (1)

Country Link
JP (1) JPH05213139A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1994021494A1 (en) * 1993-03-17 1994-09-29 Rhone-Poulenc Viscosuisse Sa Filter fabric for airbags
JPH07186859A (en) * 1993-12-28 1995-07-25 Toray Ind Inc Manufacture of base cloth for air bag
US5547218A (en) * 1992-12-01 1996-08-20 Takata Corporation Air bag and air bag device
US5768875A (en) * 1993-03-17 1998-06-23 Rhone-Poulenc Viscosuisse S.A. Filter fabric with core sheating thread, and a bag produced therefrom
JP2003042385A (en) * 2001-07-31 2003-02-13 Tokyo Gas Co Ltd Pipe line blocking tool
CN109164546A (en) * 2018-09-27 2019-01-08 国网山东省电力公司经济技术研究院 A kind of console mode intelligent temperature control fiber cable cross connection box

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5547218A (en) * 1992-12-01 1996-08-20 Takata Corporation Air bag and air bag device
WO1994021494A1 (en) * 1993-03-17 1994-09-29 Rhone-Poulenc Viscosuisse Sa Filter fabric for airbags
US5768875A (en) * 1993-03-17 1998-06-23 Rhone-Poulenc Viscosuisse S.A. Filter fabric with core sheating thread, and a bag produced therefrom
JPH07186859A (en) * 1993-12-28 1995-07-25 Toray Ind Inc Manufacture of base cloth for air bag
JP2003042385A (en) * 2001-07-31 2003-02-13 Tokyo Gas Co Ltd Pipe line blocking tool
CN109164546A (en) * 2018-09-27 2019-01-08 国网山东省电力公司经济技术研究院 A kind of console mode intelligent temperature control fiber cable cross connection box
CN109164546B (en) * 2018-09-27 2020-06-09 国网山东省电力公司经济技术研究院 Floor type intelligent temperature control optical cable cross-connecting box

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