JPH05212491A - Adhesive for expendable pattern for casting - Google Patents

Adhesive for expendable pattern for casting

Info

Publication number
JPH05212491A
JPH05212491A JP3360034A JP36003491A JPH05212491A JP H05212491 A JPH05212491 A JP H05212491A JP 3360034 A JP3360034 A JP 3360034A JP 36003491 A JP36003491 A JP 36003491A JP H05212491 A JPH05212491 A JP H05212491A
Authority
JP
Japan
Prior art keywords
adhesive
model
casting
sand
additive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3360034A
Other languages
Japanese (ja)
Other versions
JP3034112B2 (en
Inventor
Masahiko Shibahara
雅彦 芝原
Yasushi Asai
裕史 浅井
Motofumi Omori
元文 大森
Yasuo Uosaki
靖夫 魚崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mazda Motor Corp
Original Assignee
Mazda Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mazda Motor Corp filed Critical Mazda Motor Corp
Priority to JP3360034A priority Critical patent/JP3034112B2/en
Publication of JPH05212491A publication Critical patent/JPH05212491A/en
Application granted granted Critical
Publication of JP3034112B2 publication Critical patent/JP3034112B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

PURPOSE:To gasify the unburned carbon generated from an adhesive by an oxidizing source at the time of pouring and to prevent the carburization into a casting by incorporating an additive having an oxidizing source into an adhesive. CONSTITUTION:The oxidizing source is incorporated into the adhesive for joining the mating parts of plural expendable patterns which are dividedly formed. The powder of org. matter having oxygen atoms, such as acetal resin, is used as the oxidizing source. The unburned carbon generated from the adhesive is gasified like CO or CO2 by the oxygen atoms in the additive at the time of pouring to prevent the carburization that the carbon infiltrates the casting of a cast steel. If ethylene vinyl acetate is used as the essential component of the adhesive, the adhesion at a low temp. is facilitated by its low m. p.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、分割形成された複数
の消失性模型の合せ部を接合するために用いるような鋳
造用消失性模型の接着剤に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an adhesive for a casting fugitive model, which is used for joining a plurality of divided fusible models which are joined together.

【0002】[0002]

【従来の技術】一般に、溶湯により消失分解される合成
樹脂製の鋳造用消失性模型を形成する場合、例えばその
構造が複雑な模型や中空部を有する模型においては単一
の模型にて形成することが困難であるため、複数に分割
形成されたそれぞれの消失性模型の合せ部を接着剤で接
合する。
2. Description of the Related Art Generally, when forming a disappearing model for casting, which is made of synthetic resin and is decomposed and decomposed by a molten metal, for example, a model having a complicated structure or a model having a hollow portion is formed by a single model. Therefore, it is difficult to join the joints of the dissipative models divided into a plurality of pieces with an adhesive.

【0003】このようにして形成された鋳造用消失性模
型を用いて鋳物を鋳造する場合、製品の耐熱性向上およ
び剛性向上を考慮して鋳鋼の溶湯を用いて注湯すると、
発泡ポリスチレン製の鋳造用消失性模型の場合には注湯
時に模型が分解して発生する未燃カーボンが鋳鋼組織中
に浸入(浸炭)し、強度の低下および加工性の悪化を招
く問題点がある。
When casting a casting by using the extinguishing model for casting formed in this way, if molten metal of cast steel is poured in consideration of the improvement of heat resistance and rigidity of the product,
In the case of an extinguishing model made of expanded polystyrene for casting, unburned carbon generated when the model decomposes during pouring penetrates (carburizes) into the structure of the cast steel, leading to a decrease in strength and deterioration of workability. is there.

【0004】このため、従来から上述の発泡ポリスチレ
ン(発泡PS)製の鋳造用消失性模型に代えて発泡PS
とは熱分解挙動を異にする発泡ポリメチルメタクリレー
ト(発泡PMMA)製の鋳造用消失性模型を用いること
で、模型材それ自体による浸炭の防止を図る手段があ
る。
Therefore, in place of the above-mentioned extinguishing model for casting made of expanded polystyrene (expanded PS), expanded PS is conventionally used.
There is a means for preventing carburization by the model material itself by using a disappearing model for casting made of foamed polymethylmethacrylate (foamed PMMA) having a different thermal decomposition behavior.

【0005】しかし、上述の模型材それ自体による浸炭
を防止することができるものの、複数の消失性模型の合
せ部を例えばEVA(ethylen-vinylacetate-copolyme
r)系のホットメルト接着剤により接合した場合には、
注湯時にホットメルト接着剤が消失して、H(水素)と
C(炭素)とが発生し、この未燃カーボンが上述同様に
鋳鋼組織中に浸炭する問題点があった。
However, although it is possible to prevent carburization by the above-mentioned model material itself, a joint portion of a plurality of fugitive models is formed by, for example, EVA (ethylen-vinylacetate-copolyme).
r) When using a hot melt adhesive,
There was a problem that the hot melt adhesive disappeared during pouring, H (hydrogen) and C (carbon) were generated, and this unburned carbon carburized in the cast steel structure in the same manner as described above.

【0006】ところで、特開平3−128145号公報
には消失性模型の外表面にFe2 O3 (酸化鉄)などの
酸化源を有する添加物が加えられた塗型剤をコーティン
グする技術思想が開示されているが、この技術思想を仮
に接着剤に適用しても、Fe2 O3 が鋳物の中に入り込
んで鋳物の金属組成が変化したり、或はFe2 O3 と接
着剤の主成分とが均一に混ざらない問題点があった。
By the way, Japanese Unexamined Patent Publication No. 3-128145 discloses a technical concept of coating a coating agent on the outer surface of a vanishing model with an additive having an oxidation source such as Fe2 O3 (iron oxide) added thereto. However, even if this technical idea is applied to an adhesive, Fe2 O3 may enter the casting to change the metal composition of the casting, or Fe2 O3 and the main component of the adhesive may be mixed uniformly. There was no problem.

【0007】[0007]

【発明が解決しようとする課題】この発明の請求項1記
載の発明は、接着剤の消失によって生ずる鋳鋼鋳物への
浸炭現象を防止することができる鋳造用消失性模型の接
着剤の提供を目的とする。
SUMMARY OF THE INVENTION The invention according to claim 1 of the present invention provides an adhesive for a fusible model for casting which can prevent a carburizing phenomenon in a cast steel casting caused by the disappearance of the adhesive. And

【0008】この発明の請求項2記載の発明は、上記請
求項1記載の発明の目的と併せて、添加物の接着剤への
分散を均一にすることができる鋳造用消失性模型の接着
剤の提供を目的とする。
The invention according to claim 2 of the present invention, in addition to the object of the invention according to claim 1, is an adhesive for a fusible model for casting in which an additive can be uniformly dispersed in the adhesive. For the purpose of providing.

【0009】この発明の請求項3記載の発明は、上記請
求項1または請求項2記載の発明の目的と併せて、低温
度下での接着が容易で、模型生産性の向上を図ることが
できる鋳造用消失性模型の接着剤の提供を目的とする。
According to the invention described in claim 3 of the present invention, in addition to the object of the invention described in claim 1 or 2, adhesion at low temperature is easy and it is possible to improve model productivity. It is an object of the present invention to provide an adhesive for a disappearable model for casting that can be used.

【0010】[0010]

【課題を解決するための手段】この発明の請求項1記載
の発明は、分割形成された複数の消失性模型の合せ部を
接合する鋳造用消失性模型の接着剤であって、上記接着
剤に酸化源を有する添加物が含有された鋳造用消失性模
型の接着剤であることを特徴とする。
According to a first aspect of the present invention, there is provided an adhesive for a disappearing model for casting, which joins together the joining portions of a plurality of the disappearing models which are formed separately. It is characterized by being a fusible model adhesive for casting containing an additive having an oxidation source.

【0011】この発明の請求項2記載の発明は、上記請
求項1記載の発明の構成と併せて、上記添加物は酸素原
子を有する有機物である鋳造用消失性模型の接着剤であ
ることを特徴とする。
According to a second aspect of the present invention, in addition to the structure of the first aspect of the invention, the additive is an extinguishing model adhesive for casting, which is an organic substance having an oxygen atom. Characterize.

【0012】この発明の請求項3記載の発明は、上記請
求項1または請求項2記載の発明の構成と併せて、上記
接着剤の主成分はエチレンビニルアセテートである鋳造
用消失性模型の接着剤であることを特徴とする。
The invention according to claim 3 of the present invention is, in addition to the constitution of the invention according to claim 1 or claim 2, that the main component of the adhesive is ethylene vinyl acetate. It is characterized by being an agent.

【0013】[0013]

【発明の効果】この発明の請求項1記載の発明によれ
ば、上記接着剤に酸化源を有する添加物が含有されてい
るので、注湯時に接着剤が消失する場合、この接着剤か
ら発生する未燃カーボンを添加物中の酸化源によりガス
化させ、炭素が鋳鋼鋳物に浸入する浸炭現象を防止する
ことができる効果がある。
According to the invention described in claim 1 of the present invention, since the adhesive contains an additive having an oxidation source, when the adhesive disappears during pouring, the adhesive is generated from the adhesive. The unburned carbon that is used is gasified by the oxidation source in the additive, and there is an effect that the carburization phenomenon in which carbon enters the cast steel casting can be prevented.

【0014】この発明の請求項2記載の発明によれば、
上記請求項1記載の発明の効果と併せて、上記添加物
を、酸素原子を有する有機物としたので、この添加物を
接着剤主成分に対して均一に分散させることができる効
果がある。
According to the invention of claim 2 of the present invention,
In addition to the effect of the invention described in claim 1, since the additive is an organic substance having an oxygen atom, there is an effect that the additive can be uniformly dispersed in the adhesive main component.

【0015】この発明の請求項3記載の発明によれば、
上記請求項1または請求項2記載の発明の効果と併せ
て、上記接着剤の主成分を、エチレンビニルアセテート
としたので、このエチレンビニルアセテートの低融点に
より、低温度下での接着が容易となり、模型生産性の向
上を図ることができる効果がある。
According to the invention of claim 3 of the present invention,
In addition to the effect of the invention according to claim 1 or claim 2, since the main component of the adhesive is ethylene vinyl acetate, the low melting point of ethylene vinyl acetate facilitates adhesion at low temperature. There is an effect that the model productivity can be improved.

【0016】[0016]

【実施例】この発明の一実施例を以下に詳述する。本実
施例の鋳造用消失性模型の接着剤は、EVAベースポリ
マと、パラフィンワックスと、粘着付与剤と、その他と
で構成されるEVA系ホットメルト接着剤を攪拌容器内
にて約120℃で溶融させ、このEVA系ホットメルト
接着剤に対して図1に分子構造を示す100メッシュ以
下のアセタール樹脂粉末(酸化源を有する有機物)を重
量比で2:1以下の割合にて添加し、接着剤の主成分と
しての上述のEVA(ethylen vinyl acetate copol
ymer、エチレン・酢酸ビニル共重合体)系ホットメルト
接着剤中にアセタール樹脂粉末が均一に混ざるように攪
拌したものである。
An embodiment of the present invention will be described in detail below. The adhesive of the extinguishing model for casting of this example is an EVA hot melt adhesive composed of EVA base polymer, paraffin wax, tackifier, and others at about 120 ° C. in a stirring container. Melt and add to this EVA hot melt adhesive, acetal resin powder of 100 mesh or less whose molecular structure is shown in FIG. 1 (organic substance having an oxidation source) at a weight ratio of 2: 1 or less, and bond. The above-mentioned EVA (ethylen vinyl acetate copol) as the main component of the agent
ymer, ethylene-vinyl acetate copolymer) -based hot-melt adhesive is stirred so that the acetal resin powder is uniformly mixed.

【0017】すなわち鋳造用消失性模型の接着剤の成分
を列記すると次の通りである。 (イ)EVAベースポリマ (ロ)パラフィンワックス (ハ)粘着付与剤 (ニ)その他 (ホ)アセタール樹脂粉末(但し100メッシュ以下) 上述のEVA系ホットメルト接着剤に対するアセタール
樹脂粉末の望ましい配合の重量比は10〜30数パーセ
ントである。つまり10wt%以下では良好な浸炭防止
効果が得られず、30数パーセントを超過した場合には
アセタール樹脂粉末が相互に凝結して、消失性模型の寸
法精度が悪化する。ここで、上述のアセタール樹脂は他
の有機系の樹脂と比較して、酸素の結合量が多い有機物
である。
That is, the components of the adhesive of the disappearing model for casting are listed below. (A) EVA base polymer (B) Paraffin wax (C) Tackifier (D) Others (D) Others (E) Acetal resin powder (however 100 mesh or less) Desired blending weight of acetal resin powder to the EVA hot melt adhesive described above The ratio is 10 to a few percent. That is, if it is 10 wt% or less, a good carburizing prevention effect cannot be obtained, and if it exceeds 30 percent, the acetal resin powders are coagulated with each other to deteriorate the dimensional accuracy of the fugitive model. Here, the above-mentioned acetal resin is an organic substance having a larger amount of oxygen bonded than other organic resins.

【0018】上述の鋳造用消失性模型の接着剤を用い
て、分割形成された複数の消失性模型の合せ部を接合す
ると、注湯時に接着剤が消失する場合、この接着剤から
発生する未燃カーボンを添加物(アセタール樹脂粉末)
中の酸素原子によりCOまたはCO2 のようにガス化さ
せ、炭素が鋳鋼鋳物に浸入する浸炭現象を防止すること
ができる効果がある。
If the joining portions of a plurality of dissipative models which have been divided and formed are joined by using the adhesive of the above-mentioned dissipative model for casting, when the adhesive disappears during pouring, the adhesive generated from this adhesive is not generated. Addition of fuel carbon (acetal resin powder)
There is an effect that gasification can be carried out like CO or CO2 by the oxygen atoms in the carbon and the carburizing phenomenon in which carbon enters the cast steel casting can be prevented.

【0019】また上述のアセタール樹脂粉末を添加物と
して用いると、有機系の接着剤主成分に対して同じく有
機系の添加物を混ぜることになるので、この添加物をE
VA系ホットメルト接着剤に均一に分散させることがで
きる効果がある。
When the above-mentioned acetal resin powder is used as an additive, the same organic additive is mixed with the main component of the organic adhesive.
There is an effect that it can be uniformly dispersed in a VA-based hot melt adhesive.

【0020】加えて、上述の接着剤の主成分を、エチレ
ンビニルアセテートつまりEVA系ホットメルトとした
ので、このエチレンビニルアセテートの低融点により、
低温度下での接着が容易となり、模型生産性の向上を図
ることができる効果がある。
In addition, since the main component of the above-mentioned adhesive is ethylene vinyl acetate, that is, EVA hot melt, due to the low melting point of this ethylene vinyl acetate,
Adhesion at low temperature is facilitated, and there is an effect that model productivity can be improved.

【0021】次に図2、図3、図4を参照して消失性模
型に対する接着剤の接着方法について述べる。
Next, a method of adhering the adhesive to the vanishing model will be described with reference to FIGS.

【0022】接着剤タンク1内に約120〜140℃の
上述の接着剤2を貯溜すると共に、この接着剤2中に浸
漬したアルミ合金製の塗布型3を設け、この塗布型3を
複数の流体シリンダ4,4のピストンロッド5,5によ
り接着剤タンク1上方の模型把持治具としての模型ホル
ダ6の方向に上昇および下降すべく構成している。
The above-mentioned adhesive 2 at about 120 to 140 ° C. is stored in the adhesive tank 1, and an aluminum alloy coating die 3 immersed in the adhesive 2 is provided. The piston rods 5 and 5 of the fluid cylinders 4 and 4 are configured to ascend and descend in the direction of a model holder 6 as a model holding jig above the adhesive agent tank 1.

【0023】また上述の模型ホルダ6には消失性模型7
の形状に対応した凹部6aを形成し、この凹部6aに対
して消失性模型7を吸引保持させると共に、この消失性
模型7の合せ部7aを塗布型3と対向させている。
The vanishing model 7 is attached to the model holder 6 described above.
The recessed portion 6a corresponding to the shape is formed, and the disappearing model 7 is suction-held in the recessed portion 6a, and the mating portion 7a of the disappearing model 7 faces the coating mold 3.

【0024】そして、上述の消失性模型7に対する接着
剤2の接着に際しては、上述のアルミ合金製の塗布型3
を接着剤2中に浸漬し、この塗布型3の温度を約120
〜140℃の接着剤2の温度と同温にする。
When the adhesive 2 is adhered to the disappearing model 7, the aluminum alloy coating mold 3 is used.
Is dipped in the adhesive 2 and the temperature of the coating mold 3 is adjusted to about 120
The temperature is the same as the temperature of the adhesive 2 of 140 ° C.

【0025】上述の塗布型3が接着剤2の温度と同温に
なった時点で、流体シリンダ4,4を駆動し、図3に示
す如く塗布型3を上昇させて、消失性模型7の合せ部7
aに約1.5秒間、接着剤2を塗布し、この後に塗布型
3を下降させる。
At the time when the coating mold 3 reaches the same temperature as the adhesive 2, the fluid cylinders 4 and 4 are driven to raise the coating mold 3 as shown in FIG. Mating part 7
The adhesive 2 is applied to a for about 1.5 seconds, and then the application mold 3 is lowered.

【0026】次に、塗布完了後の消失性模型7を吸引保
持した上述の模型ホルダ6と、同様の方法により塗布が
完了された接合用の消失性模型7を吸引保持した模型ホ
ルダ6とを図4に示す如く対向させて、上下の消失性模
型7,7の各合せ部7a,7aを接合し、約30秒間加
圧接着する。
Next, the above-mentioned model holder 6 that suction-holds the disappearing model 7 after application and the model holder 6 that suction-holds the disappearing model 7 for bonding that has been applied by the same method. As shown in FIG. 4, the mating portions 7a, 7a of the upper and lower vanishable models 7, 7 are joined to each other and pressure-bonded for about 30 seconds.

【0027】このような方法で複数の消失性模型7,7
を接合すると、接着剤2のはみ出し量(はみ出し高さ)
が0.3〜1.2mmの接着強度の充分な消失性模型が得
られる。
In this way, a plurality of vanishing models 7, 7 are
When joining, the amount of protrusion of adhesive 2 (protrusion height)
A sufficiently disappearable model having an adhesive strength of 0.3 to 1.2 mm can be obtained.

【0028】上述の方法を自動車用排気系部品としての
排気マニホルドに適用して、この排気マニホルド用の消
失性模型を形成し、さらにこの消失性模型に対して塗
型、乾燥処理を施した後に、同処理完了済みの消失性模
型を鋳枠中に配置して、砂充填および振動付勢を行なっ
て造型し、さらに鋳枠中を減圧しながら鋳込温度約16
00℃でC(炭素)を0.15wt%含有する鋳鋼の溶
湯を注湯し、消失性模型を溶湯と置換させて排気マニホ
ルドを鋳造した。
The above method is applied to an exhaust manifold as an automobile exhaust system component to form a vanishing model for the exhaust manifold, and after the vanishing model is subjected to coating and drying treatment. , The extinguishing model whose treatment has been completed is placed in a casting mold, sand filling and vibration energization are performed for molding, and the casting temperature is about 16 while depressurizing the inside of the casting mold.
An exhaust manifold was cast by pouring a molten metal of cast steel containing 0.15 wt% of C (carbon) at 00 ° C. to replace the fugitive model with the molten metal.

【0029】上述の接着剤2を用いて接着乃至鋳造した
本実施例の排気マニホルドの模型接着部の鋳造金属組織
と、従来のEVA系ホットメルト接着剤を用いて接着乃
至鋳造した比較例の排気マニホルドの模型接着部の鋳造
金属組織とを何れも倍率100倍にて光学顕微鏡で撮影
した結果を図5、図6に示す。
Exhaust of the comparative example in which the cast metallographic structure of the model-bonded portion of the exhaust manifold of the present embodiment bonded or cast using the above-mentioned adhesive 2 and the conventional EVA hot-melt adhesive bonded or cast 5 and 6 show the results of photographing the cast metal structure of the model bonded portion of the manifold with an optical microscope at a magnification of 100 times.

【0030】図5に示す本実施例のものは上述の接着剤
2を用いた結果、浸炭の発生が防止されているが、図6
に示す比較品のものは注湯時に発生する未燃カーボンが
鋳鋼組織中に浸入する浸炭が発生している。
In the present embodiment shown in FIG. 5, as a result of using the above-mentioned adhesive 2, the occurrence of carburization is prevented, but FIG.
In the case of the comparative product shown in (1), carburization occurs in which unburned carbon generated during pouring penetrates into the cast steel structure.

【0031】また上述の模型接着部の硬度を測定した結
果、図5に示す本実施例のものはビッカース硬さ(Vick
ers Hardness )で166〜171であったのに対し
て、図6に示す比較品のものは浸炭層のビッカース硬さ
が329〜214で、浸炭層より内部のビッカース硬さ
が214〜172であり、脆く、加工性が悪い。
Further, as a result of measuring the hardness of the above-mentioned model adhesion part, the one of this embodiment shown in FIG.
ers Hardness) of 166 to 171, whereas the comparative product shown in FIG. 6 has a Vickers hardness of 329 to 214 in the carburized layer and a Vickers hardness of 214 to 172 inside the carburized layer. , Brittle, poor workability.

【0032】図7、図8、図9は消失性模型に対する接
着剤の接着方法の他の実施例を示し、図8、図9に示す
ように互いに接合される消失性模型11,12の合せ部
11a,12aの略中央に断面が半円形状の凹部11
b、12bを形成し、これら凹部11b,12bを図9
に示すように対応させて図7に示す上下の把持型13,
14に配設する。
FIG. 7, FIG. 8 and FIG. 9 show another embodiment of the method of adhering the adhesive to the disappearing model, and as shown in FIG. 8 and FIG. A recessed portion 11 having a semicircular cross section is formed substantially in the center of the portions 11a and 12a.
b, 12b are formed, and these recesses 11b, 12b are formed as shown in FIG.
The upper and lower grip dies 13 shown in FIG.
14 is provided.

【0033】上述の各把持型13,14は図7に示す如
く減圧箱15内に配置され、この減圧箱15の減圧ポー
ト16には減圧ライン17を介して真空ポンプ18を接
続している。
As shown in FIG. 7, each of the gripping molds 13 and 14 described above is arranged in a decompression box 15, and a decompression port 16 of the decompression box 15 is connected to a vacuum pump 18 via a decompression line 17.

【0034】また上述の各把持型13,14のうちの上
側の把持型13には加圧ロッド19を接続する一方、下
側の把持型14はベース20上に取付けられている。
A pressing rod 19 is connected to the upper gripping mold 13 of the above-mentioned gripping molds 13 and 14, while the lower gripping mold 14 is mounted on a base 20.

【0035】さらに上述の減圧箱15のトップデッキに
はブラケット21,21を介して接着剤タンク22を搭
載し、この接着剤タンク22内には上述の接着剤2を貯
溜すると共に、この接着剤タンク22の底部に連通接続
したホース23の先端にノズル24を取付けて、このノ
ズル24を上述の凹部11b,12bの合せ部に差込ん
でいる。
Further, an adhesive tank 22 is mounted on the top deck of the decompression box 15 via brackets 21 and 21, and the adhesive tank 22 stores the adhesive 2 and the adhesive. A nozzle 24 is attached to the tip of a hose 23 that is connected to the bottom of the tank 22, and the nozzle 24 is inserted into the mating portion of the recesses 11b and 12b.

【0036】そして、上述の消失性模型11,12に対
する接着剤2の接着に際しては、まず加圧ロッド19に
より上下の把持型13,14を約0.01kgf /cm2
圧力で締付ける。次に上述の接着剤タンク22の液面に
圧力をかけて、接着剤2をホース23およびノズル24
を介して消失性模型11,12の凹部11b,12bに
約1〜2秒間注入する。
When the adhesive 2 is adhered to the disappearing models 11 and 12, the upper and lower gripping dies 13 and 14 are first tightened by the pressure rod 19 at a pressure of about 0.01 kgf / cm 2 . Next, pressure is applied to the liquid surface of the adhesive tank 22 to apply the adhesive 2 to the hose 23 and the nozzle 24.
It is injected for about 1 to 2 seconds into the recesses 11b and 12b of the disappearing models 11 and 12 via.

【0037】接着剤2の注入後、把持型13,14に付
加する圧力を0.005kgf /cm2に減少させると同時
に、真空ポンプ18を駆動して、減圧室25に減圧度マ
イナス700mmHgの減圧を約2秒間付勢し、予め凹部1
1b,12b間に注入した接着剤2を上下の消失性模型
11,12の合せ部11a,12aの全体に浸透分布さ
せる。
After the adhesive 2 is injected, the pressure applied to the gripping molds 13 and 14 is reduced to 0.005 kgf / cm 2 , and at the same time, the vacuum pump 18 is driven to reduce the pressure in the pressure reducing chamber 25 to a level of minus 700 mmHg. For about 2 seconds to advance the recess 1
The adhesive 2 injected between 1b and 12b is permeated and distributed over the entire joint portions 11a and 12a of the upper and lower vanishable models 11 and 12.

【0038】次に上述の真空ポンプ18による減圧を解
除した後に、再び加圧ロッド19を介して上下の把持型
13,14に約0.01kgf /cm2 の圧力を約30秒間
付加し、接着剤2を凝固させて、接着を完了する。
Next, after releasing the reduced pressure by the above-mentioned vacuum pump 18, a pressure of about 0.01 kgf / cm 2 is applied to the upper and lower gripping molds 13 and 14 again for about 30 seconds via the pressure rod 19 to bond them. Allow Agent 2 to solidify and complete the bond.

【0039】上述の接着方法によると、3次元方向に変
化する消失性模型の接着に際しても、接着剤2のはみ出
しがない状態で良好な接着を行なうことができる効果が
ある。
According to the above-mentioned bonding method, there is an effect that good bonding can be carried out even when bonding the disappearing model which changes in the three-dimensional direction without the adhesive 2 protruding.

【0040】次に図10を参照して消失性模型を用いた
鋳造方法全体の工程について説明する。第1工程S1
で、予備発泡機を用いて発泡PS(ポリスチレン)また
は発泡PMMA(ポリメチルメタクリレート)を予備発
泡する。
Next, the steps of the entire casting method using the vanishing model will be described with reference to FIG. First step S1
Then, the pre-foaming machine is used to pre-foam expanded PS (polystyrene) or expanded PMMA (polymethylmethacrylate).

【0041】次に第2工程S2で、予備発泡完了後の発
泡PSまたは発泡PMMAを用いて、模型成形機によ
り、複数の模型部と、鋳造方案部とを成形する。
Next, in a second step S2, a plurality of model parts and a casting pattern part are molded by a model molding machine using the foamed PS or the foamed PMMA after the pre-foaming is completed.

【0042】次に第3工程S3で、上述の複数の模型部
相互と、接着された模型部と鋳造方案部とを上述の接着
剤2を用い、かつプリント加圧式接着法により接着し
て、消失性模型を組立て、例えばツリー状の消失性模型
と成す。
Next, in a third step S3, the plurality of model parts described above, the model parts and the casting plan part, which are bonded to each other, are bonded by using the above-mentioned adhesive 2 and the print pressure bonding method. The vanishing model is assembled to form, for example, a tree-shaped vanishing model.

【0043】次に第4工程S4で、上述の消失性模型を
SiO2 系塗型材の中に浸漬して、ディッピング塗型法
により消失性模型の全表面に塗型材を塗布する。
Next, in the fourth step S4, the above disappearing model is dipped in a SiO2 type coating material, and a coating material is applied to the entire surface of the disappearing model by a dipping coating method.

【0044】次に第5工程S5で、塗型完了後の消失性
模型を乾燥室内に搬送し、例えば50℃前後の低温で約
4時間乾燥処理を施す。
Next, in a fifth step S5, the disappearing model after completion of the coating process is conveyed into a drying chamber and subjected to a drying treatment at a low temperature of, for example, about 50 ° C. for about 4 hours.

【0045】次に第6工程S6で、上述の乾燥処理完了
後の消失性模型を鋳枠内のベッド砂上に載置し、サンド
ホッパから乾燥ケイ砂を順次充填して、上述の消失性模
型を乾燥ケイ砂内に埋設する。
Next, in the sixth step S6, the fusible model after the completion of the above-mentioned drying process is placed on the bed sand in the flask, and the dry silica sand is sequentially filled from the sand hopper to obtain the fusible model. Buried in dry silica sand.

【0046】次に第7工程S7で鋳枠をバイブレータ等
の加振装置により上下方向、左右方向、前後方向の3軸
方向に加振して、乾燥ケイ砂を固化する。
Next, in a seventh step S7, the flask is vibrated in the three axial directions of the vertical direction, the horizontal direction and the front-back direction by a vibration device such as a vibrator to solidify the dried silica sand.

【0047】次に第8工程S8で、溶湯を注湯し、消失
性模型を溶湯と置換させる。この際、鋳込み時にガスが
発生して鋳枠内の圧力が高くなるので、減圧用のカプラ
に減圧用の真空ポンプを接続し、鋳枠下部の減圧室に減
圧を作用させて、鋳枠内の圧力を適正に保持する。
Next, in the eighth step S8, the molten metal is poured to replace the fugitive model with the molten metal. At this time, since gas is generated during casting and the pressure in the flask becomes high, connect a vacuum pump for decompression to the coupler for decompression and apply decompression to the decompression chamber at the bottom of the casting frame, Hold the pressure properly.

【0048】次に第9工程S9で、鋳造後の鋳物を取出
し及び冷却する。
Next, in a ninth step S9, the cast product after casting is taken out and cooled.

【0049】次に第10工程S10で、鋳物を製品部と
その他の部分とにばらして、消失性模型の模型部に対応
した形状の製品を得る。
Next, in a tenth step S10, the casting is separated into a product part and other parts to obtain a product having a shape corresponding to the model part of the fugitive model.

【0050】ここで、フェライト系耐熱鋳鋼部材を上述
の方法により鋳造する場合には、溶湯の組成として、重
量比率でC 0.05〜0.25%、Si 0.3〜
2.0%、Mn 0.2〜1.0%、P 0.05%以
下、S 0.05%以下、Cr16〜20%、Nb
0.5〜1.5%、B 0.02〜0.15%、残部F
eから成り、微細なNb炭化物が分散したフェライト系
耐熱鋳鋼の溶湯を用い、かつ発泡ポリメチルメタクリレ
ート製の消失性模型を用いることが望ましい。
Here, when the ferritic heat-resistant cast steel member is cast by the above-mentioned method, the composition of the molten metal is such that the weight ratio of C is 0.05 to 0.25% and Si is 0.3 to.
2.0%, Mn 0.2-1.0%, P 0.05% or less, S 0.05% or less, Cr 16-20%, Nb
0.5-1.5%, B 0.02-0.15%, balance F
It is preferable to use a melt of ferritic heat-resistant cast steel composed of e, in which fine Nb carbides are dispersed, and to use a vanishing model made of expanded polymethylmethacrylate.

【0051】上述の組成のように0.5〜1.5wt%
のNb(ニオブ)を添加すると、このNbがC(炭素)
と結合してNb炭化物を生成し、粗大なCr炭化物の生
成を抑制し、耐熱性を向上させ、また0.02〜0.1
5wt%のB(硼素)を添加すると、このBが結晶粒を
微細化して、熱疲労に有害な粗大なCr炭化物の析出を
抑制するので、疲労強度および耐熱性に優れたフェライ
ト系耐熱鋳鋼部材を得ることができ、また発泡PMMA
製の消失性模型を用いると、この発泡PMMA製の消失
性模型は、分解熱量が高く、溶湯の冷却速度が速いの
で、溶湯の適度の冷却が達成され、炭化物の微細化が促
進されると共に、浸炭性がないので、耐熱疲労性および
被削性に優れるフェライト系耐熱鋳造部材を製造するこ
とができる。
0.5 to 1.5 wt% as in the above composition
When Nb (niobium) is added, this Nb becomes C (carbon)
To form Nb carbides, suppress the formation of coarse Cr carbides, improve heat resistance, and 0.02-0.1
When 5 wt% of B (boron) is added, this B refines the crystal grains and suppresses the precipitation of coarse Cr carbide that is harmful to thermal fatigue. Therefore, a ferritic heat-resistant cast steel member excellent in fatigue strength and heat resistance. Can be obtained, and also foamed PMMA
When the extinguishing model made of foam is used, the extinguishing model made of foamed PMMA has a high amount of decomposition heat and a high cooling rate of the molten metal, so that an appropriate cooling of the molten metal is achieved and the miniaturization of the carbide is promoted. Since it has no carburizing property, it is possible to manufacture a ferritic heat-resistant cast member that is excellent in heat fatigue resistance and machinability.

【0052】次に図10における第6工程S6で乾燥ケ
イ砂を充填させる場合の中空部を有する消失性模型の傾
斜角度と、砂充填率との関係について説明する。
Next, the relationship between the sand filling rate and the inclination angle of the fugitive model having a hollow portion when the dry silica sand is filled in the sixth step S6 in FIG. 10 will be described.

【0053】図11は鋳枠31内に自動車用排気系部品
としての排気マニホルドに相当する消失性模型32を所
定角度θ傾斜させた状態を示し、図12は上述の所定角
度をθ=0°、θ=10°、θ=20°にそれぞれ変更
して、鋳枠振動時間と中空部への砂33の充填率とを実
測した結果を示す。
FIG. 11 shows a state in which a fusible model 32 corresponding to an exhaust manifold as an automobile exhaust system component is tilted by a predetermined angle θ in a casting frame 31, and FIG. 12 shows the above-mentioned predetermined angle θ = 0 °. , Θ = 10 °, and θ = 20 ° were changed, and the results of actual measurement of the flask vibration time and the filling rate of the sand 33 into the hollow portion are shown.

【0054】図12から明らかなように、中空部を有す
る消失性模型32をθ=20°に傾斜させた場合には3
0秒弱で100%の砂充填率が得れ、造型時間の大幅な
短縮を図ることができると共に、中空部の内壁上側にも
砂の締り不良による余肉の発生がない。
As is apparent from FIG. 12, when the vanishing model 32 having a hollow portion is tilted at θ = 20 °, it is 3
A sand filling rate of 100% can be obtained in a little less than 0 seconds, the molding time can be significantly shortened, and no excess thickness is generated on the upper side of the inner wall of the hollow portion due to improper sand tightening.

【0055】逆にθ=0°の水平状の場合には100%
の砂充填率を得るのに約80秒を要し、中空部の内壁上
側には砂の締り不良による余肉が発生した。
On the contrary, in the case of a horizontal condition of θ = 0 °, 100%
It took about 80 seconds to obtain the sand filling rate, and excess thickness was generated on the upper side of the inner wall of the hollow portion due to poor sand tightening.

【0056】この結果、中空部を有する消失性模型の砂
充填時の傾斜角度をθ=20°以上に設定すると、造型
時間が大幅に短縮でき、かつ鋳造品質の良好な鋳造物が
得られる。
As a result, when the inclination angle at the time of sand filling of the fugitive model having a hollow portion is set to θ = 20 ° or more, the molding time can be greatly shortened and a casting having good casting quality can be obtained.

【0057】次に図10における第6工程S6で乾燥ケ
イ砂33を充填させる場合の充填方法と消失性模型の変
形との関係について説明する。
Next, the relationship between the filling method and the deformation of the vanishing model when the dry silica sand 33 is filled in the sixth step S6 in FIG. 10 will be described.

【0058】図13は鋳枠31内に長さL1 =200m
m、高さL2 =100mm、肉厚t=5mmの消失性模型
(テストピース)34を配設した状態を示し、図14は
テストピース34の上側2cmまで一旦砂を充填して振動
を付勢する1回目充填時の鋳枠振動加速度をそれぞれの
数値に変更し、さらに、砂を鋳枠上端まで充填して振動
を付勢する2回目充填時の鋳枠振動加速度をそれぞれの
数値に変更した際の上述のテストピース34の変形量を
示す。
FIG. 13 shows that the length L1 of the casting frame 31 is 200 m.
FIG. 14 shows a state in which a disappearing model (test piece) 34 having a height m of L2 = 100 mm and a wall thickness t = 5 mm is arranged. The vibration acceleration of the flask during the first filling was changed to each value, and the vibration acceleration of the flask during the second filling where sand was filled to the upper end of the flask to vibrate the vibration was changed to each value. The amount of deformation of the test piece 34 at the time is shown.

【0059】この結果、1回目充填時の鋳枠振動加速度
が小さい程、テストピース34の変形量が小さく、かつ
砂の充填を1度に鋳枠上端まで充填する方法と比較し
て、2段階に分けて砂を充填する方法はテストピース3
4に対する変形量が小さくなることが明らかとなった。
As a result, the smaller the vibration acceleration of the casting mold during the first filling, the smaller the amount of deformation of the test piece 34, and two stages compared with the method of filling the sand to the upper end of the casting flask at one time. Test piece 3
It was revealed that the amount of deformation with respect to No. 4 was small.

【0060】図15は鋳枠内に後述する排気マニホルド
に相当する消失性模型を配設し、製品突出部としての排
気フランジ部の上側まで乾燥ケイ砂を1回目充填する場
合に、鋳枠に対して水平方向(左右方向および前後方
向)の振動加速度を付勢し、この振動加速度の数値をそ
れぞれの値に変更した時の鋳枠振動時間と中空部への砂
充填率との関係を示す。
FIG. 15 shows a case where a fusible model corresponding to an exhaust manifold, which will be described later, is arranged in the casting frame, and when the dry silica sand is filled up to the upper side of the exhaust flange portion as the product protruding portion for the first time, In contrast, the relationship between the casting frame vibration time and the sand filling rate in the hollow part when the vibration acceleration in the horizontal direction (horizontal direction and front-back direction) is applied and the numerical value of this vibration acceleration is changed to each value is shown. ..

【0061】図15から明らかなように、1回目の振動
加速度は小さい方が中空部に対して短時間で高充填率を
得ることができる。ここで、1回目の振動加速度は1.
25g とし、振動時間を約60秒(中空穴充填率90
%)とし、加振方向は水平(左右方向、前後方向)2軸
方向とすることが望ましい。
As is apparent from FIG. 15, the smaller the vibration acceleration at the first time is, the higher the filling rate can be obtained in the hollow portion in a short time. Here, the first vibration acceleration is 1.
The vibration time is about 60 seconds (hollow hole filling rate 90%).
%), And the vibration direction is preferably horizontal (horizontal direction, front-back direction) biaxial direction.

【0062】このように1回目の充填で排気マニホルド
に相当する消失性模型の排気フランジ部を変形させず
に、中空ポートへの砂充填性の高い上述の1.25g の
弱振動で、乾燥ケイ砂を固化しておくと、2回目の振動
はその加速度が大きい程、中空ポート部への砂の充填が
速く、充填密度および型強度も大となる。この結果を図
16に示す。
As described above, the first filling was performed without deforming the exhaust flange portion of the fugitive model corresponding to the exhaust manifold, and the above-mentioned weak vibration of 1.25 g, which has a high sand filling property into the hollow port, allowed the dry carbonization to proceed. When the sand is solidified, the larger the acceleration of the second vibration is, the faster the sand is filled into the hollow port portion, and the larger the packing density and the mold strength are. The result is shown in FIG.

【0063】つまり、図16は振動前の砂見掛け密度
1.49g/cm3 の乾燥ケイ砂に対して、1.25g の
2軸振動(1回目振動)を約60秒付勢した後に、乾燥
ケイ砂を鋳枠上端まで充填し、1.5g の3軸振動(上
下方向、左右方向、前後方向の振動)(2回目振動)を
約40秒付勢し、トータルで100秒の振動を付勢した
実測データで、この場合、中空部への砂充填率は100
%で、砂見掛け密度は1.69g /cm3 となった。な
お、2回目振動を1.25g とした場合には砂見掛け密
度は1.65g /cm3 となり、砂見掛け密度が低下する
ので、2回目の3軸振動加速度は1.6g 以上が望まし
い。
That is, in FIG. 16, 1.25 g of biaxial vibration (first vibration) was applied to dry silica sand having an apparent density of 1.49 g / cm 3 before vibration for about 60 seconds, and then dried. Fill silica sand up to the top of the flask and apply 1.5g of triaxial vibration (up / down, left / right, front / rear) (second vibration) for about 40 seconds, giving a total of 100 seconds of vibration. In this case, the filling rate of sand in the hollow part is 100.
%, The apparent density of sand was 1.69 g / cm 3 . When the second vibration is 1.25 g, the apparent density of sand is 1.65 g / cm 3 , and the apparent density of sand decreases. Therefore, it is desirable that the second triaxial vibration acceleration is 1.6 g or more.

【0064】このように1回目の砂充填時に弱振動を付
勢すると、中空部への砂充填率を短時間で達成すること
ができると共に、消失性模型の浮上がりや移動による湯
口部の位置変動を防止することができ、2回目の砂充填
時に1.6g 以上の強振動を付勢すると、砂見掛け密度
の向上、砂の充填速度の向上、充填密度および型強度の
向上を図ることができ、かつ中空部の内壁上側に対する
砂の締り不良による余肉発生をも防止することができる
効果がある。
When weak vibration is applied during the first sand filling as described above, the sand filling rate in the hollow portion can be achieved in a short time, and the position of the sprue part due to the rising and moving of the disappearing model. It is possible to prevent fluctuations, and by applying a strong vibration of 1.6 g or more during the second sand filling, it is possible to improve the apparent density of sand, the sand filling speed, the filling density and the mold strength. This has an effect of being able to prevent the occurrence of excess thickness due to poor tightening of sand against the upper side of the inner wall of the hollow portion.

【0065】図17乃至図20は耐熱鋳鋼製排気マニホ
ルドを鋳造する場合、堰の位置と鋳造品質との関係を示
す。
17 to 20 show the relationship between the position of the weir and the casting quality when casting a heat-resistant cast steel exhaust manifold.

【0066】すなわち、図17において、この鋳造用消
失模型41は、湯道部模型42の外側面に短寸の複数の
堰部模型43…を介して、自動車の排気系部品としての
排気マニホルドに相当する合計4個の製品部模型54…
を連設している。
That is, in FIG. 17, the cast disappearance model 41 is used as an exhaust manifold as an exhaust system part of an automobile through a plurality of short weir part models 43 on the outer surface of the runner part model 42. A total of four product model models 54 ...
Are installed in series.

【0067】上述の湯道部模型42は、図18、図19
にも示すように、底部42aを備えた角筒状の中空形状
部Dに形成されて、上下方向に伸びる模型で、この中空
形状部Dの上端開口部42bは湯口部と模型位置決め部
とを兼ねる。また、この実施例では上述の湯道部模型4
2の高さを約300mm、外形寸法を約60mm角、内形寸
法を約40mm角に設定して、湯道容量を約1080c
m3 、中空容量を約480cm3 とし、湯道容量に対する
中空容量の比率を約44%に設定している。
The runner model 42 described above is shown in FIGS.
As also shown in FIG. 3, the model is formed in a hollow cylindrical hollow portion D having a bottom portion 42a and extends in the vertical direction. The upper end opening 42b of the hollow portion D has a sprue portion and a model positioning portion. Also serve. In addition, in this embodiment, the runner model 4 described above is used.
The height of 2 is set to about 300 mm, the external dimension is set to about 60 mm square, and the internal dimension is set to about 40 mm square, and the runner capacity is set to about 1080 c.
The m 3 and hollow volume are set to about 480 cm 3, and the ratio of the hollow volume to the runner volume is set to about 44%.

【0068】上述の湯道部模型42の外側面にはそれぞ
れ3個の堰部模型43…を介して製品部模型44を連設
するが、この製品部模型44と堰部模型43との位置関
係は図20に示すとおりである。すなわち、図20にお
いて、44aはエンジンのシリンダヘッドに接続される
フランジ部、44b,44c,44dは排気通路部で、
上部の堰部模型43は図中上部の排気通路部44bの一
側上部におけるフランジ部44aに位置し、中央の堰部
模型43は図中中央の排気通路部44cの一側下部にお
けるフランジ部44aに位置し、下部の堰部模型43は
図中下部の排気通路部44dの一側下部におけるフラン
ジ部44aに位置する。
On the outer surface of the above-described runner part model 42, the product part models 44 are connected in series via three weir part models 43, and the positions of the product part models 44 and the weir part models 43 are arranged. The relationship is as shown in FIG. That is, in FIG. 20, 44a is a flange portion connected to the cylinder head of the engine, and 44b, 44c, 44d are exhaust passage portions,
The upper weir part model 43 is located at the flange part 44a at one side upper part of the upper exhaust passage part 44b in the figure, and the central weir part model 43 is at the flange part 44a at one side lower part of the central exhaust path part 44c in the figure. The lower weir model 43 is located at the flange portion 44a at one lower side of the lower exhaust passage portion 44d in the figure.

【0069】また図18から明らかなように上述の堰部
模型43は比較的容量の大きい側の排気フランジ部45
側に位置し、ポート間を拘束しない位置に形成されてい
る。
As is apparent from FIG. 18, the weir model 43 described above has an exhaust flange 45 on the side having a relatively large capacity.
It is located on the side and is formed at a position where the ports are not restrained.

【0070】このような堰部模型43の位置に設定する
と、溶湯を注湯して消失性模型41と置換させる場合、
注湯は中空形状部Dの湯道部模型42からまず一番下の
堰部模型43を介して比較的容量の大きい排気フランジ
部45に入り、次に中央の堰部模型43および一番上の
堰部模型43を介して順次置換されるので、無押湯方案
が可能となり、溶湯の湯まわりが略均一となると共に、
凝固も全体的に略均一になるため、ポート間にワレが発
生することなく、良好な鋳造品質を確保することができ
る効果がある。
When the weir model 43 is set at such a position, when the molten metal is poured to replace the disappearing model 41,
From the runner model 42 of the hollow shape part D, the molten metal first enters the exhaust flange part 45 having a relatively large capacity through the bottom weir part model 43, and then the central weir part model 43 and the top part. Since it is sequentially replaced through the weir model 43 of No. 4, it is possible to make a non-pressing method, and the circumference of the molten metal becomes substantially uniform.
Since solidification is also substantially uniform as a whole, there is an effect that good casting quality can be secured without causing cracks between the ports.

【0071】図21は先に示した組成の鋳鋼を鋳込む場
合の鋳込み温度と減圧度との実測データを示し、同図に
ハッチングを施して示す1580〜1620℃の鋳込み
温度の範囲で、かつ減圧度がマイナス1500〜マイナ
ス2000mmH2 Oの範囲で湯回り性が良好で、かつ焼
付きが僅少な鋳造品を得ることができた。例えば上記範
囲外で減圧度が大きい場合には消失性模型表面に塗布乾
燥された塗型剤の中に溶湯が差込んで良好な鋳造品を得
ることができず、湯回り性、焼付き性ともに悪化するた
め、上述の範囲内の値が望ましい。
FIG. 21 shows measured data of the casting temperature and the degree of pressure reduction when casting the cast steel having the above-mentioned composition. In the drawing, the casting temperature is in the range of 1580 to 1620 ° C. When the degree of pressure reduction was in the range of minus 1500 to minus 2000 mmH2O, it was possible to obtain a cast product that had good hot running properties and little seizure. For example, if the degree of reduced pressure is out of the above range, the molten metal will not be able to obtain a good cast product because the molten metal will be injected into the mold coating agent that has been applied and dried on the surface of the disappearing model. Since both are deteriorated, a value within the above range is desirable.

【0072】この発明の構成と、上述の実施例との対応
において、この発明の酸化源を有する添加物は、実施例
の100メッシュ以下のアセタール樹脂粉末に対応する
も、この発明は上述の実施例の構成のみに限定されるも
のではない。
In the correspondence between the constitution of the present invention and the above-mentioned embodiment, the additive having the oxidation source of the present invention corresponds to the acetal resin powder of 100 mesh or less in the embodiment, but the present invention is carried out in the above-mentioned embodiment. The configuration is not limited to the example configuration.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の鋳造用消失性模型の接着剤に添加物と
して用いるアセタール樹脂の分子構造を示す説明図。
FIG. 1 is an explanatory view showing the molecular structure of an acetal resin used as an additive in the adhesive of the fugitive model for casting of the present invention.

【図2】鋳造用消失性模型の接着方法を示す説明図。FIG. 2 is an explanatory view showing a method of adhering a disappearing cast model.

【図3】塗布型上昇時の説明図。FIG. 3 is an explanatory diagram when the coating type is raised.

【図4】両模型の接合状態を示す説明図。FIG. 4 is an explanatory view showing a joined state of both models.

【図5】本発明の接着剤を用いて接着乃至鋳造された鋳
鋼の金属組織を示す図。
FIG. 5 is a view showing a metallographic structure of cast steel adhered or cast using the adhesive of the present invention.

【図6】従来の接着剤を用いて接着乃至鋳造された鋳鋼
の金属組織を示す図。
FIG. 6 is a view showing a metallographic structure of cast steel that is bonded or cast using a conventional adhesive.

【図7】鋳造用消失性模型の接着方法の他の実施例を示
す説明図。
FIG. 7 is an explanatory view showing another embodiment of the method for adhering a disappearing cast model.

【図8】鋳造用消失性模型に形成された接着剤塗布用の
凹部を示す説明図。
FIG. 8 is an explanatory view showing a concave portion for application of an adhesive, which is formed on the disappearing model for casting.

【図9】図8に示す凹部を接合した状態の説明図。9 is an explanatory view of a state where the recesses shown in FIG. 8 are joined.

【図10】消失性模型を用いた鋳造方法の工程図。FIG. 10 is a process diagram of a casting method using a vanishing model.

【図11】消失性模型の傾斜配設状態を示す説明図。FIG. 11 is an explanatory view showing an inclined disposition state of the vanishing model.

【図12】消失性模型の傾斜角に対する鋳枠振動時間と
砂充填率との関係を示す特性図。
FIG. 12 is a characteristic diagram showing the relationship between the flask vibration time and the sand filling rate with respect to the inclination angle of the vanishing model.

【図13】テストピースの配設状態を示す説明図。FIG. 13 is an explanatory view showing the arrangement of test pieces.

【図14】砂充填方法とテストピース変形量との関係を
示す特性図。
FIG. 14 is a characteristic diagram showing a relationship between a sand filling method and a test piece deformation amount.

【図15】1回目の砂加振加速度に対する鋳枠振動時間
と砂充填率との関係を示す特性図。
FIG. 15 is a characteristic diagram showing the relationship between the flask vibration time and the sand filling rate with respect to the first sand vibration acceleration.

【図16】1回目および2回目の砂加振加速度に対する
鋳枠振動時間と砂充填率との関係を示す特性図。
FIG. 16 is a characteristic diagram showing the relationship between the flask vibration time and the sand filling rate with respect to the first and second sand vibration accelerations.

【図17】鋳造用消失性模型の一例を示す正面図。FIG. 17 is a front view showing an example of a disappearing model for casting.

【図18】図17の平面図。FIG. 18 is a plan view of FIG.

【図19】図17の要部斜視図。FIG. 19 is a perspective view of an essential part of FIG.

【図20】図17のC−C線矢視断面図。20 is a cross-sectional view taken along the line CC of FIG.

【図21】鋳込み温度に対する減圧度の関係を示す特性
図。
FIG. 21 is a characteristic diagram showing the relationship between the casting temperature and the degree of pressure reduction.

【符号の説明】[Explanation of symbols]

2…接着剤 7…消失性模型 7a…合せ部 2 ... Adhesive 7 ... Disappearance model 7a ... Mating part

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】分割形成された複数の消失性模型の合せ部
を接合する鋳造用消失性模型の接着剤であって、上記接
着剤に酸化源を有する添加物が含有された鋳造用消失性
模型の接着剤。
1. An extinguishing model adhesive for casting, which joins joints of a plurality of divided extinguishing models, wherein the adhesive contains an additive having an oxidation source. Model adhesive.
【請求項2】上記添加物は酸素原子を有する有機物であ
る請求項1記載の鋳造用消失性模型の接着剤。
2. The disappearing model adhesive for casting according to claim 1, wherein the additive is an organic substance having an oxygen atom.
【請求項3】上記接着剤の主成分はエチレンビニルアセ
テートである請求項1または請求項2記載の鋳造用消失
性模型の接着剤。
3. The adhesive for a fusible model for casting according to claim 1, wherein the main component of the adhesive is ethylene vinyl acetate.
JP3360034A 1991-12-27 1991-12-27 Adhesive for vanishing model for casting Expired - Fee Related JP3034112B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3360034A JP3034112B2 (en) 1991-12-27 1991-12-27 Adhesive for vanishing model for casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3360034A JP3034112B2 (en) 1991-12-27 1991-12-27 Adhesive for vanishing model for casting

Publications (2)

Publication Number Publication Date
JPH05212491A true JPH05212491A (en) 1993-08-24
JP3034112B2 JP3034112B2 (en) 2000-04-17

Family

ID=18467561

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3360034A Expired - Fee Related JP3034112B2 (en) 1991-12-27 1991-12-27 Adhesive for vanishing model for casting

Country Status (1)

Country Link
JP (1) JP3034112B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103386462A (en) * 2013-08-13 2013-11-13 厦门固特威蜡制品有限公司 Adhesive wax

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103386462A (en) * 2013-08-13 2013-11-13 厦门固特威蜡制品有限公司 Adhesive wax

Also Published As

Publication number Publication date
JP3034112B2 (en) 2000-04-17

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