JPH05196366A - Reforming method for existing pusher type heating furnace - Google Patents

Abstract

PURPOSE:To shorten a term of works by a method wherein a side wall, occupying most of a furnace body, a preheat zone, and a heating zone are used, dismantling and removal of parts in a furnace and input of new parts are carried out by means of a moving truck temporarily built in a furnace. CONSTITUTION:Charge parts, such as a entry rail 14, a skid 9a on the charge side, a charge front plate 17, and a part of stays 8, a furnace floor metal, such as a piping 15, e.g. gas pipes, and dismantled a ceiling part 4c of a heat uniforming zone 3, such as the pipings of a ceiling part, ceiling metals, and roof burners 7, are for removal. Rails 20 are installed along two side walls 4b in a furnace and two gantry moving trucks 21 each having a lifting device 22, such as a chain block, are installed on the rails 20. By using the moving trucks 21, the rest of a skid rail 9 is dismantled to convey it to the outside of a furnace. A cooling pump 10 cut above a furnace floor refractory 4a and in a position in the vicinity of the side wall 4b is conveyed to the outside of a furnace. Further, in this case, scaffoldings 21a over which the gantry moving truck 21 is moved are framed.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for modifying an existing pusher type heating furnace, and more particularly to a method for modifying an existing pusher type heating furnace into a walking beam type heating furnace.

[0002]

2. Description of the Related Art Conventionally, when an existing pusher type heating furnace is modified into a walking beam type heating furnace, all the existing furnaces are dismantled, and then basic repairs are carried out, all with new members. I was building a walking beam heating furnace. Therefore, this modification has a problem that not only the construction period is long (about 10 months), but also the modification cost is significantly increased. The present invention, in modifying the existing pusher type heating furnace to a walking beam type heating furnace, paying attention to the fact that a part of the main body part and the basic part of the heating furnace before the modification can be used, and by making the maximum use of these, It is an object of the present invention to shorten the construction period and provide a cheaper modification method.

[0003]

In order to achieve the above-mentioned object, a method for modifying an existing pusher type heating furnace according to the present invention is a method of modifying an existing pusher type heating furnace into a walking beam type heating furnace. A step of dismantling and removing the charging part, the under-furnace metallurgy of the charging part and the soaking ceiling, and a step of installing a moving carriage equipped with a lifting device in the existing furnace,
A step of disassembling a fixed skid, a refractory and a hearth metal product and carrying out the dismantled article to the outside of the furnace by using the moving carriage; a step of setting an eccentric wheel at a predetermined position in the furnace by the moving carriage; Assembling the moving frame of the beam by sequentially installing from the charging side of the furnace, assembling the stationary frame of the walking beam and the hearth metal by the moving carriage from the charging side of the furnace, and assembling the in-furnace skid Along with, a step of constructing a refractory material such as a soaking zone ceiling and a hearth, a step of unloading the movable carriage from the furnace,
It is composed of

[0004]

An embodiment of the present invention will be described below with reference to the drawings. Fig. 1 shows a pusher type heating furnace before modification, where 1 is a pretropical zone, 2 is a heating zone, 3 is a soaking zone, and 1 is a pretropical zone.
The heating zone 2 has axial burners 5 and 5, and the soaking zone 3 has a roof burner 7. The hearth 4 is supported by columns 8, a water cooling post 10 supporting a cross pipe 10a is erected on the hearth refractory 4a, and a skid rail 9 is laid on the cross pipe 10a. Reference numeral 11a denotes a charging door provided at the charging entrance, and an entry for transferring the processing material conveyed by the charging roller table 12 onto the skid rail 9 by the pusher 13 in front of the charging door 11a. The rail 14 is provided. In addition, 15 is a pipe for gas or hot air, 16 is a flue, 17 is a front plate for charging, and 11b is an extraction door.

In order to modify the pusher type heating furnace, first, as shown by hatching in FIG.
The charging side skid 9a, the charging front plate 17, and some charging portions such as the columns 8 and the like, the hearth hardware such as the pipe 15 such as a gas pipe, the ceiling piping, the ceiling metal and the roof burner 7 and the like. The ceiling part 4c of the soaking zone 3 is dismantled and removed (see FIG. 2).

Next, as shown in FIG.
The rail 20 is laid along b, and on this rail 20,
Two gate-type movable carriages 21 each equipped with a lifting device 22 such as a chain block are installed. Using these movable carriages 21, first, the rest of the skid rail 9 is disassembled and carried out of the furnace, Subsequently, the cooling post 10 cut from the hearth refractory 4a above and near the side wall 4b is carried out of the furnace. In addition, 21a is a scaffold for moving the gate-type movable carriage 21. After that, as shown in FIG. 4, the power shovel 23 is put on the refractory material 4a of the hearth 4 through the ceiling opening 3a of the soaking zone 3 to dismantle the refractory material 4a, and the remaining hearth metal fittings 6 and columns. 8 is carried out of the furnace using the moving carriage 21 (see FIG. 5). Further, the axial flow burner 5 is removed.

After removing all unnecessary in-furnace members as described above, the temporary stage 23 is installed in the in-reactor pit, and the ceiling crane 24 opens the ceiling 3a of the soaking zone 3a.
After the eccentric wheel block 25 is once placed on the temporary stage 23, the eccentric wheel block 25 and the worm speed reducer 26 (see FIG. 7) are installed at predetermined positions using the chain block 22 of the movable carriage 21 ( (See FIG. 6). In addition, 30a, 30b and 30c are new foundations, which are constructed in parallel with the dismantling of the ceiling portion 4c of the soaking zone 3. Then, the hearth support post 27 is erected, and the post pipe 3
A moving frame 29 of a split walking beam equipped with 0, a water trough 31 and the like is placed on a pull-in rail 28 laid on the column 27 via a roller means 32, and a winch (not shown) is used to insert a furnace into the furnace. Are sequentially pulled in, jacked up, placed on the temporary support column 33, and appropriately connected and assembled (see FIGS. 7 to 9).

Then, after the pillars 34 are erected in the furnace, there is a through hole 36 which allows the post pipe 30 to move by the normal drive of the moving frame 29 of the walking beam, and the post 34 is located in the water trough 31. A fixed hearth hardware 35 having a seal box 37 for sealing the through hole 36 is hung and moved by the chain block 22 of the movable carriage 21, and the vertical beam 38 thereof is attached to the pillar 34.
It is fixed to the top of by welding or the like (see FIG. 10). And
A refractory material 39 is stretched on the fixed hearth hardware 35 (Fig. 1).
1).

Next, the skid pipes 40a and 41a are attached to the tip ends of the post pipe 30 and the fixed hearth hardware 35.
The movable post 40 and the fixed post 41 having the above are attached using the movable carriage 21 (see FIGS. 11 and 12). After that, the soaking zone 3 removed during the modification
After restoring the ceiling part 6 of the vehicle to its original state, the moving carriage 2
1. Remove the rail 20 and finish the remodeling work.

[0010]

As is apparent from the above description, in the present invention, the side wall, the pre-tropical zone and the heating zone which occupy most of the furnace body of the pusher type heating furnace are diverted, and the parts inside the furnace are disassembled, The removal of new parts and the loading of new parts are performed by a moving trolley temporarily installed in the furnace. Therefore, the construction period could be reduced from about 10 months to about 4 months, and the materials of the furnace body before modification can be shortened. Since some of them will be diverted, the construction cost can be reduced accordingly.

[Brief description of drawings]

FIG. 1 is a cross-sectional view of an existing pusher type heating furnace before modification.

FIG. 2 is a cross-sectional view showing a state in which a charging portion, an under furnace metal of the charging portion, and a soaking zone in FIG. 1 are dismantled and removed.

FIG. 3 is a cross-sectional view showing a step of cutting the cooling post and carrying it out of the furnace.

4 is a cross-sectional view showing a step of disassembling the hearth refractory material in FIG.

FIG. 5 is a cross-sectional view showing a step of unloading the remaining hearth metal fittings and struts to the outside of the furnace by a moving carriage.

FIG. 6 is a cross-sectional view showing an installation process of an eccentric wheel block and a worm speed reducer.

FIG. 7 is a cross-sectional view showing a step of placing the moving frame of the split walking beam on a column.

FIG. 8 is a cross-sectional view of a state in which the moving frame of the split walking beam is sequentially pulled in toward the loading side and then connected.

9 is a partially enlarged sectional view of FIG.

FIG. 10 is a cross-sectional view showing a step of installing a fixed hearth metal product above the moving frame in FIG.

11 is a cross-sectional view showing a step of attaching a moving post and a fixed post on the post pipe and the fixed hearth hardware shown in FIG.

12 is a longitudinal sectional view of FIG.

FIG. 13 is a cross-sectional view of a walking beam type heating furnace before modification.

[Explanation of symbols]

1 ... Pre-tropical zone, 2 ... Heating zone, 3 ... Uniform zone, 3a ... Ceiling opening, 4 ... Hearth floor, 4a ... Hearth refractory material, 4c ... Ceiling portion, 6 ...
Hearth hardware, 8 ... Posts, 9 ... Skid rails, 10 ... Water cooling posts, 9a ... Loading side skids, 17 ... Loading front plate, 20
… Rails, 21… Mobile carts, 22… Lifting devices, 23…
Power shovel, 24 ... Overhead crane, 25 ... Eccentric wheel block, 26 ... Worm reducer, 29 ... Moving frame,
30 ... Post pipe, 35 ... Fixed hearth hardware, 40 ... Moving post, 41 ... Fixed post.

Claims (1)

[Claims] 1. A process of decomposing and removing the charging part of the existing furnace, the sub-furnace metallurgy of the charging part and the soaking zone ceiling when the existing pusher type heating furnace is modified into a walking beam type heating furnace, and the inside of the existing furnace. , A step of installing a movable carriage equipped with a lifting device, a step of disassembling a fixed skid, a refractory material and a hearth metalware and using the movable carriage to carry the dismantled material out of the furnace; and The step of installing the eccentric wheel at a predetermined position in the furnace, the step of sequentially installing the moving frame of the walking beam from the charging side of the furnace and the assembly, and the fixed frame of the walking beam and the hearth metal fittings of the furnace by the moving carriage. The steps of sequentially installing from the charging side, assembling the in-furnace skid and constructing refractory materials such as the soaking zone ceiling and the hearth floor, and the step of unloading the movable carriage from the furnace. A method of remodeling an existing pusher type heating furnace.