JPH05192562A - Colloid solution, production thereof and synthetic resin molding containing colloid particle - Google Patents

Colloid solution, production thereof and synthetic resin molding containing colloid particle

Info

Publication number
JPH05192562A
JPH05192562A JP2607792A JP2607792A JPH05192562A JP H05192562 A JPH05192562 A JP H05192562A JP 2607792 A JP2607792 A JP 2607792A JP 2607792 A JP2607792 A JP 2607792A JP H05192562 A JPH05192562 A JP H05192562A
Authority
JP
Japan
Prior art keywords
particles
colloidal
particle
synthetic resin
mother
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2607792A
Other languages
Japanese (ja)
Other versions
JP3272016B2 (en
Inventor
Naoyuki Enomoto
直幸 榎本
Hiroyasu Nishida
広泰 西田
Michio Komatsu
通郎 小松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JGC Catalysts and Chemicals Ltd
Original Assignee
Catalysts and Chemicals Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Catalysts and Chemicals Industries Co Ltd filed Critical Catalysts and Chemicals Industries Co Ltd
Priority to JP02607792A priority Critical patent/JP3272016B2/en
Publication of JPH05192562A publication Critical patent/JPH05192562A/en
Application granted granted Critical
Publication of JP3272016B2 publication Critical patent/JP3272016B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Colloid Chemistry (AREA)
  • Silicon Compounds (AREA)

Abstract

PURPOSE:To obtain a stable colloid soln. and a synthetic resin molding being excellent as a film-shaped molding. CONSTITUTION:A colloid soln. contains org-inorg. composite colloid particles wherein inorg. compd. particles with a small mean particle diameter are parent particles onto the surfaces of which are stuck child particles made of a synthetic resin or the surfaces of the parent particles are coated with a synthetic resin film. As the parent particles, an inorg. compd. colloid particle with a mean particle diameter of at most 1,000 nm, pref. in the range of 800-7nm is used. As the method for preparation thereof, a parent particle and a child particle which respectively exhibit the different change in xsi potential in a region of the same electric charge to the change in pH of a colloid soln. Namely, in a mixed colloid soln. of the parent particle and the child particle having a negative xsi potential, the value of pH is changed in the range of 2-7 and in a mixed colloid soln. of the parent particle and the child particle, having a positive xsi potential, the value of pH is changed in the range of 5-7. Repulsion force between the parent particles and the baby particles is weakened thereby and onto the surface of the parent particle the child particle are stuck.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、有機・無機複合コロイ
ド粒子を含有するコロイド溶液およびその製造方法並び
に有機・無機複合コロイド粒子を含有する合成樹脂成形
体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a colloidal solution containing organic / inorganic composite colloidal particles, a method for producing the same, and a synthetic resin molding containing the organic / inorganic composite colloidal particles.

【0002】[0002]

【従来技術とその問題点】球状シリカ粒子の表面に高分
子ラテックスが付着した複合粒子からなるコロイド系を
生成させる方法が報告されている(高分子論文集vo
l.44、No.6、P.483〜489(198
7))。本報文に記載されているコロイド系は、球状シ
リカ粒子の粒子径が1590nmと比較的大きい粒子の
ヘテロ凝集体に関するものであり、この様な大きい粒子
径の場合、長時間放置すると粒子が沈降するので安定な
コロイド溶液が得られない。
2. Description of the Related Art A method for producing a colloidal system composed of composite particles in which polymer latex is adhered to the surface of spherical silica particles has been reported (Polymer Papers vo
l. 44, No. 6, P. 483-489 (198
7)). The colloidal system described in this report relates to a hetero-aggregate of spherical silica particles having a relatively large particle size of 1590 nm. In the case of such a large particle size, the particles settle when left for a long time. As a result, a stable colloidal solution cannot be obtained.

【0003】また、同報文には電荷の符号が異なる2種
類の粒子を所定の粒子数比で混合することにより、ヘテ
ロ凝集を起こして有機・無機複合凝集体を調製する方法
が開示されている。しかしながら、この方法ではζ電位
が0となる領域を通過してヘテロ凝集体を形成させるた
め、母粒子となるコロイド粒子の粒子径が小さいと単粒
子としての安定性を欠き、子粒子を介して母粒子の凝集
が起こり、コロイド粒子が単分散した安定なコロイド溶
液が得られないという問題があった。
Further, the same publication discloses a method of preparing an organic-inorganic composite aggregate by causing hetero-aggregation by mixing two kinds of particles having different signs of charges at a predetermined particle number ratio. There is. However, in this method, since a hetero-aggregate is formed by passing through a region where the ζ potential is 0, if the particle size of the colloidal particles that are the mother particles is small, the stability as a single particle is lacking, and the intermediary of the child particles occurs. There has been a problem that mother particles are aggregated and a stable colloidal solution in which colloidal particles are monodispersed cannot be obtained.

【0004】一方、従来、アクリル樹脂、ポリ塩化ビニ
ル、ポリスチレン、ポリエステル、ポリエチレン、フェ
ノール樹脂、メラミン樹脂、シリコーン樹脂、フッ素樹
脂などの合成樹脂は繊維、磁気テープ用などのフィル
ム、その他の成形品として広く使用されているが、これ
らの合成樹脂中にシリカなどのコロイド粒子を含有せし
め、成形品の表面に適度の凹凸を与えて成形品の表面滑
性を向上させることが行われている(例えば、特開昭6
2−18424号公報)。
On the other hand, conventionally, synthetic resins such as acrylic resin, polyvinyl chloride, polystyrene, polyester, polyethylene, phenol resin, melamine resin, silicone resin and fluororesin are used as fibers, films for magnetic tapes and other molded products. Although widely used, colloidal particles such as silica are contained in these synthetic resins to give appropriate irregularities to the surface of the molded product to improve the surface smoothness of the molded product (for example, , JP-A-6
2-18424).

【0005】しかし、従来の合成樹脂中に添加される表
面改質されていないコロイド粒子は合成樹脂との密着性
が悪く、特にフィルムなどに成形した場合にコロイド粒
子との界面に空隙が生じたり、また磁気テープとして使
用する際にコロイド粒子が脱落するなどの問題点が残さ
れている。
However, the conventional colloidal particles which have not been surface-modified are added to the synthetic resin and have poor adhesion to the synthetic resin. In particular, when the colloidal particles are formed into a film or the like, voids are generated at the interface with the colloidal particles. Moreover, there are still problems such as colloidal particles falling off when used as a magnetic tape.

【0006】[0006]

【発明の目的】本発明は、平均粒子径の小さい無機化合
物粒子を母粒子とし、その表面に合成樹脂からなる子粒
子が付着されるか、または、該母粒子の表面が合成樹脂
膜で被覆された有機・無機複合コロイド粒子を含有する
安定なコロイド溶液およびその製造方法を提供すること
を目的とする。
An object of the present invention is to use inorganic compound particles having a small average particle diameter as a mother particle, and child particles made of a synthetic resin are attached to the surface of the mother particle, or the surface of the mother particle is coated with a synthetic resin film. It is an object of the present invention to provide a stable colloidal solution containing the prepared organic / inorganic composite colloidal particles and a method for producing the same.

【0007】また、本発明の他の目的は、前述のコロイ
ド溶液を合成樹脂の反応系に分散せしめて得られる合成
樹脂成形体、特に、磁気テープ等、フィルム状の成形体
として好適な有機・無機複合コロイド粒子を含有する合
成樹脂成形体を提供することにある。
Another object of the present invention is to obtain a synthetic resin molded product obtained by dispersing the above colloidal solution in a reaction system of a synthetic resin, particularly an organic resin suitable as a film-shaped molded product such as a magnetic tape. It is intended to provide a synthetic resin molded body containing inorganic composite colloidal particles.

【0008】[0008]

【発明の構成】以下、本発明の構成を順次説明する。1.コロイド溶液 本発明に係るコロイド溶液の母粒子としては、平均粒子
径が1000nm以下、好ましくは800〜7nmの範
囲にある無機化合物コロイド粒子を用いる。無機化合物
コロイド粒子の粒子径が1000nmを越えると、コロ
イド溶液としての安定性が悪く、また、合成樹脂の添加
剤として使用する場合、その合成樹脂をフィルム成形し
たとき、フィルム表面の粗大突起が多くなるので好まし
くない。
The structure of the present invention will be described below. 1. Colloidal Solution As the mother particles of the colloidal solution according to the present invention, inorganic compound colloidal particles having an average particle size of 1000 nm or less, preferably 800 to 7 nm are used. When the particle size of the inorganic compound colloidal particles exceeds 1000 nm, the stability as a colloidal solution is poor, and when it is used as an additive for a synthetic resin, when the synthetic resin is formed into a film, there are many coarse projections on the film surface. Therefore, it is not preferable.

【0009】無機化合物コロイド粒子としては、単独又
は複合酸化物コロイド粒子あるいはこれらの混合物を用
いることが可能である。例えば、単独のコロイド粒子と
しては、シリカ、アルミナ、チタニア、ジルコニア、酸
化鉄などが例示され、複合酸化物コロイド粒子として
は、前記各酸化物と他の無機酸化物の複合酸化物コロイ
ド粒子が挙げられる。特に、シリカとシリカ以外の無機
酸化物、例えば、周期表の3A族、3B族、4A族、4
B族、5A族、5B族、6A族の金属または非金属元素
の酸化物、具体的には、Al2 3 、B2 3 、TiO
3 、ZrO3 、SnO2 、Ce2 3 、P2 5 、Sb
2 3 、MoO3 、WO3 等の1種又は2種以上とから
なる複合酸化物コロイド粒子が好ましい。
As the inorganic compound colloidal particles, it is possible to use single or composite oxide colloidal particles or a mixture thereof. For example, examples of the single colloidal particles include silica, alumina, titania, zirconia, iron oxide, and the like.Examples of the composite oxide colloidal particles include composite oxide colloidal particles of the above oxides and other inorganic oxides. Be done. In particular, silica and inorganic oxides other than silica, such as 3A group, 3B group, 4A group, and 4 of the periodic table.
Oxides of metal or non-metal elements of Group B, Group 5A, Group 5B, Group 6A, specifically Al 2 O 3 , B 2 O 3 , TiO 2.
3 , ZrO 3 , SnO 2 , Ce 2 O 3 , P 2 O 5 , Sb
Preference is given to composite oxide colloidal particles consisting of one or more of 2 O 3 , MoO 3 , WO 3 and the like.

【0010】これらのコロイド粒子は内部に細孔を有し
ていると考えられ、比表面積も大きく、コロイド粒子自
体のζ電位が高いので、pH調整によるζ電位の変化が
小さくpH調整操作が容易である。また、コロイド粒子
の表面に合成樹脂からなる子粒子を付着したり又は合成
樹脂の被膜を形成しても、コロイド溶液として特に安定
している。上記無機酸化物に対するシリカの複合割合
(モル比)は、0.5ないし20の範囲が適当である。
モル比が20を越えると、無機化合物コロイド粒子の比
表面積が小さくなり、一方、0.5未満では、コロイド
粒子の比表面積は殆ど増加しなくなる。また、コロイド
溶液の安定性も劣ってくるので好ましくない。
It is considered that these colloidal particles have pores inside, the specific surface area is large, and the ζ potential of the colloidal particles themselves is high. Therefore, the change in ζ potential due to pH adjustment is small and the pH adjusting operation is easy. Is. In addition, even if child particles made of synthetic resin are attached to the surface of the colloidal particles or a coating film of synthetic resin is formed, the colloidal solution is particularly stable. The composite ratio (molar ratio) of silica to the inorganic oxide is appropriately in the range of 0.5 to 20.
When the molar ratio exceeds 20, the specific surface area of the inorganic compound colloidal particles becomes small, while when it is less than 0.5, the specific surface area of the colloidal particles hardly increases. In addition, the stability of the colloidal solution becomes poor, which is not preferable.

【0011】なお、上記シリカとシリカ以外の無機酸化
物とからなる複合酸化物コロイド粒子が分散したコロイ
ド溶液およびその製造方法については、本願の出願人が
先に出願した特願平3−83578号に記載されてい
る。
Regarding the colloidal solution in which the above-mentioned composite oxide colloidal particles composed of silica and an inorganic oxide other than silica are dispersed and a method for producing the same, Japanese Patent Application No. 3-83578 filed by the applicant of the present application has been filed. It is described in.

【0012】本発明において前記母粒子の表面に付着ま
たは被膜を形成する合成樹脂としては、アクリル樹脂、
ポリスチレン、ポリエチレン、ポリエステル、ポリ塩化
ビニル、フェノール樹脂、フッ素樹脂、メラミン樹脂、
シリコーン樹脂、ベンゾグアナミン樹脂、フッ化ビニリ
デン樹脂などが挙げられる。
In the present invention, the synthetic resin that adheres or forms a film on the surface of the mother particles is an acrylic resin,
Polystyrene, polyethylene, polyester, polyvinyl chloride, phenol resin, fluororesin, melamine resin,
Examples thereof include silicone resin, benzoguanamine resin, vinylidene fluoride resin and the like.

【0013】また、母粒子の表面に付着する子粒子の平
均粒子径は、母粒子の平均粒子径に対して1/5〜1/
40の範囲、好ましくは1/10〜1/30の範囲にあ
ることが望ましい。この平均粒子径比が1/5を越える
場合は、子粒子を介して母粒子同士の凝集体が生じやす
く、一方、該粒子径比が1/40未満の場合は子粒子同
士の凝集体が生じ易くなり、単分散状態の安定な有機・
無機複合コロイド粒子が得難いので望ましくない。
The average particle size of the child particles adhering to the surface of the mother particles is 1/5 to 1/1 / the average particle size of the mother particles.
It is desirable to be in the range of 40, preferably 1/10 to 1/30. When this average particle diameter ratio exceeds 1/5, aggregates of mother particles are likely to occur through the child particles, while when the particle diameter ratio is less than 1/40, aggregates of child particles are formed. It tends to occur, and it is a stable organic substance in a monodisperse state.
It is not desirable because it is difficult to obtain inorganic composite colloidal particles.

【0014】有機・無機複合コロイド粒子における合成
樹脂と無機酸化物の割合は、無機酸化物100重量部に
対し合成樹脂が0.1〜50重量部の範囲にあることが
望ましい。合成樹脂の割合が0.1重量部未満の場合
は、有機・無機複合コロイド粒子を後記する合成樹脂中
に添加した場合に、本発明による所望の効果が得られな
い。また、合成樹脂の割合が50重量部を越える場合
は、母粒子の表面に形成される被膜の厚さが厚くなるだ
けで、有機・無機複合コロイド粒子を後記する合成樹脂
中に添加した場合の効果に変わりがなく、経済的でな
い。
The ratio of the synthetic resin and the inorganic oxide in the organic-inorganic composite colloidal particles is preferably in the range of 0.1 to 50 parts by weight based on 100 parts by weight of the inorganic oxide. When the proportion of the synthetic resin is less than 0.1 part by weight, the desired effect of the present invention cannot be obtained when the organic / inorganic composite colloidal particles are added to the synthetic resin described later. Further, when the proportion of the synthetic resin exceeds 50 parts by weight, the thickness of the coating film formed on the surface of the mother particles simply increases, and when the organic / inorganic composite colloidal particles are added to the synthetic resin described later. The effect remains the same and it is not economical.

【0015】本発明に係る有機・無機複合コロイド粒子
を含有するコロイド溶液は、通常のコロイド溶液の濃度
範囲、例えば、5〜40重量%の範囲にあり、水及び/
又は有機溶媒を分散媒とする。有機溶媒としては、アル
コール、グリコール、エステル、ケトンおよび芳香族系
などを使用することができ、具体的には、メタノール、
エタノール、ブタノール、イソプロピルアルコール、n
−ブチルアルコール、エチレングリコール、プロピレン
グリコール、エチルセロソルブ、メチルセロソルブ、メ
チルエチルケトン、アセトン、トルエンなど、通常の有
機溶媒を例示することができる。
The colloidal solution containing the organic-inorganic composite colloidal particles according to the present invention is in the concentration range of a usual colloidal solution, for example, in the range of 5 to 40% by weight, and water and / or
Alternatively, an organic solvent is used as the dispersion medium. As the organic solvent, alcohols, glycols, esters, ketones and aromatic compounds can be used, and specifically, methanol,
Ethanol, butanol, isopropyl alcohol, n
Examples include usual organic solvents such as butyl alcohol, ethylene glycol, propylene glycol, ethyl cellosolve, methyl cellosolve, methyl ethyl ketone, acetone and toluene.

【0016】2.コロイド溶液の製造方法 本発明に係るコロイド溶液の製造方法は、負のζ電位を
有する無機化合物コロイド粒子を母粒子として含むpH
8以上のコロイド水溶液に、該母粒子と同符号のζ電位
を有する合成樹脂コロイド粒子を子粒子として含むコロ
イド水溶液を混合した後、該混合コロイド水溶液を陽イ
オン交換樹脂で処理するか、または、酸を添加して該混
合コロイド水溶液のpHを2〜7の範囲に調整すること
を特徴とする。
2. Method for Producing Colloidal Solution A method for producing a colloidal solution according to the present invention is a method for producing a colloidal solution having a negative ζ potential as a base particle.
After mixing a colloidal aqueous solution containing, as child particles, synthetic resin colloidal particles having a ζ potential of the same sign as the mother particles, the mixed colloidal aqueous solution is treated with a cation exchange resin, or An acid is added to adjust the pH of the mixed colloidal aqueous solution to a range of 2 to 7.

【0017】無機化合物コロイド粒子を含むコロイド水
溶液としては、市販のコロイド水溶液または前記特願平
3−83578号に記載されているコロイド水溶液を使
用することができる。前記出願に係る発明によれば、ア
ルカリ金属の珪酸塩とアルカリ可溶の無機化合物とを、
pH10以上のアルカリ水溶液中に同時に添加し、この
反応液のpHを制御せずにコロイド粒子を生成させるこ
とにより、または、シード粒子が分散したpH10以上
の分散液中に、アルカリ金属の珪酸塩とアルカリ可溶の
無機化合物とを同時に添加し、この分散液のpHを制御
せずにシード粒子を核として複合酸化物の粒子成長を行
わせることにより、内部に細孔を有するシリカとシリカ
以外の無機酸化物からなるコロイド溶液が製造される。
このような方法で製造されたコロイド粒子は負のζ電位
を有しており、その値は−30〜−50mV程度であ
る。
As the colloidal aqueous solution containing the inorganic compound colloidal particles, a commercially available colloidal aqueous solution or the colloidal aqueous solution described in Japanese Patent Application No. 3-83578 can be used. According to the invention according to the above application, an alkali metal silicate and an alkali-soluble inorganic compound,
Alkali metal silicate is added to an aqueous alkali solution having a pH of 10 or more at the same time to generate colloidal particles without controlling the pH of the reaction solution, or in a dispersion of pH 10 or more in which seed particles are dispersed. An alkali-soluble inorganic compound is added at the same time, and the particles of the composite oxide are grown by using seed particles as nuclei without controlling the pH of this dispersion liquid. A colloidal solution of inorganic oxide is produced.
The colloidal particles produced by such a method have a negative ζ potential, and the value is about −30 to −50 mV.

【0018】前記コロイド水溶液に、負のζ電位を有す
る合成樹脂からなるコロイド粒子を含む水溶液を混合
し、該混合コロイド水溶液を陽イオン交換樹脂で処理す
るか、又は、該混合コロイド水溶液に酸を添加してコロ
イド水溶液のpHを2〜7の範囲、好ましくは3〜5の
範囲に調整すると、母粒子の表面に子粒子が付着した有
機・無機複合コロイド粒子を含有する安定なコロイド水
溶液が得られる。
An aqueous solution containing colloid particles made of a synthetic resin having a negative ζ potential is mixed with the colloidal aqueous solution, and the mixed colloidal aqueous solution is treated with a cation exchange resin, or an acid is added to the mixed colloidal aqueous solution. When the pH of the aqueous colloid solution is adjusted to be in the range of 2 to 7, preferably in the range of 3 to 5, a stable aqueous colloid solution containing organic-inorganic composite colloid particles in which the child particles are attached to the surface of the mother particles is obtained. Be done.

【0019】前記合成樹脂コロイド粒子を含むコロイド
水溶液は、市販されているものから適当なものを選択す
ることができる。また、添加する酸としては鉱酸、有機
酸のいずれも使用することができる。なお、このような
方法で得られた水を分散媒とするコロイド溶液は、限外
濾過法、加熱による溶媒置換などの通常の方法により有
機溶媒を分散媒とするコロイド溶液とすることができ
る。
The colloidal aqueous solution containing the synthetic resin colloidal particles can be selected from commercially available ones. Further, as the acid to be added, either a mineral acid or an organic acid can be used. The colloidal solution using water as a dispersion medium obtained by such a method can be made into a colloidal solution using an organic solvent as a dispersion medium by an ordinary method such as ultrafiltration or solvent substitution by heating.

【0020】また、本発明に係るコロイド溶液の他の製
造方法は、正のζ電位を有する無機化合物コロイド粒子
を母粒子として含むpH4.5以下のコロイド水溶液
に、該母粒子と同符号のζ電位を有する合成樹脂コロイ
ド粒子を子粒子として含むコロイド水溶液を混合した
後、該混合コロイド水溶液を陰イオン交換樹脂で処理す
るか、または、アルカリを添加して該混合コロイド水溶
液のpHを5〜7の範囲に調整することを特徴とする。
添加するアルカリとしては、アンモニア、苛性ソーダ、
アミンなどの無機、有機の塩基性化合物を使用すること
ができる。
Another method for producing a colloidal solution according to the present invention is to prepare a colloidal aqueous solution having a pH of 4.5 or less containing inorganic compound colloidal particles having a positive ζ potential as a mother particle, and a ζ having the same sign as the mother particle. After mixing a colloidal aqueous solution containing synthetic resin colloidal particles having an electric potential as child particles, the mixed colloidal aqueous solution is treated with an anion exchange resin, or alkali is added to adjust the pH of the mixed colloidal aqueous solution to 5 to 7 It is characterized by adjusting to the range of.
As the alkali to be added, ammonia, caustic soda,
Inorganic or organic basic compounds such as amines can be used.

【0021】上記した製造方法は、コロイド溶液のpH
変化に対して同符号の領域内で異なったζ電位の変化を
示す母粒子と子粒子とを使用して、母粒子の表面に子粒
子を付着させるものである。即ち、負のζ電位を有する
母粒子と子粒子の混合コロイド溶液にあっては、そのp
H値を2〜7の範囲で変化させ、正のζ電位を有する母
粒子と子粒子の混合コロイド溶液にあっては、そのpH
値を5〜7の範囲で変化させると、母粒子または子粒子
のどちらか一方の粒子のζ電位はあまり変化しないが、
他方の粒子のζ電位は0に近づく。従って、母粒子と子
粒子の反発力が弱まって母粒子の表面に子粒子が付着す
る。その結果、子粒子が付着した母粒子の表面は高いζ
電位を有することになるので、安定なコロイド溶液が得
られる。
The above-mentioned manufacturing method uses the pH of the colloidal solution.
The mother particles and the daughter particles exhibiting different changes in the ζ electric potential within the region of the same sign with respect to the change are used to attach the daughter particles to the surface of the mother particles. That is, in the case of a mixed colloidal solution of mother particles and child particles having a negative ζ potential, p
When the H value is changed in the range of 2 to 7 and the mixed colloidal solution of mother particles and child particles having a positive ζ potential is
When the value is changed in the range of 5 to 7, the ζ potential of either the mother particle or the child particle does not change so much,
The ζ potential of the other particle approaches zero. Therefore, the repulsive force between the mother particles and the child particles is weakened, and the child particles adhere to the surface of the mother particles. As a result, the surface of the mother particle to which the child particles are attached has a high ζ.
Since it has an electric potential, a stable colloidal solution can be obtained.

【0022】更に、本発明方法は前記母粒子の表面に合
成樹脂からなる子粒子が付着した有機・無機複合コロイ
ド粒子を含有するコロイド水溶液および/またはコロイ
ド有機溶媒液を、子粒子である合成樹脂の軟化温度以上
の温度、好ましくは、1〜10℃程度高い温度に加熱す
ることにより、母粒子の表面に該合成樹脂の被膜を形成
した有機・無機複合コロイド粒子を含有する安定なコロ
イド溶液を得るものである。
Further, in the method of the present invention, the colloidal aqueous solution and / or the colloidal organic solvent solution containing the organic / inorganic composite colloidal particles in which the child particles made of the synthetic resin are attached to the surface of the mother particles are the synthetic resin as the child particles. A stable colloidal solution containing organic-inorganic composite colloidal particles having a coating film of the synthetic resin formed on the surface of the mother particles is heated by heating to a temperature not lower than the softening temperature, preferably about 1 to 10 ° C. I will get it.

【0023】3.コロイド粒子を含有する合成樹脂成形
本発明に係るコロイド粒子を含有する合成樹脂成形体
は、前述の水又は有機溶媒を分散媒とするコロイド溶液
を合成樹脂原料の反応系に配合してなり、前記有機・無
機複合コロイド粒子を0.01〜10重量%、好ましく
は、0.5〜8重量%含有することが望ましい。含有量
が0.01未満の場合は該有機・無機複合コロイド粒子
の添加効果が十分に発揮されず、また、10重量%を越
える場合は、合成樹脂の特性が損なわれるので望ましく
ない。
3. Molding of synthetic resin containing colloidal particles
Body A synthetic resin molded article containing colloidal particles according to the present invention is prepared by blending a colloidal solution containing water or an organic solvent as a dispersion medium in a reaction system of a synthetic resin raw material to produce the organic-inorganic composite colloidal particles. It is desirable to contain 0.01 to 10% by weight, preferably 0.5 to 8% by weight. When the content is less than 0.01, the effect of adding the organic-inorganic composite colloidal particles is not sufficiently exhibited, and when it exceeds 10% by weight, the characteristics of the synthetic resin are impaired, which is not desirable.

【0024】有機・無機複合コロイド粒子を含有する合
成樹脂としては、アルキドメラミン、アクリルメラミン
などのメラミン系樹脂、ユリア系樹脂、ポリエチレンテ
レフタレート、ポリブチレンテレフタレート、ポリエチ
レンナフタレートなどのポリエステル系樹脂、ポリエチ
レン、ポリプロピレン、ポリスチレン、ポリ塩化ビニ
ル、アクリル系樹脂、フェノール系樹脂、ウレタン系樹
脂、シリコーン系樹脂、フッ素系樹脂などが例示され
る。なお、これらの合成樹脂と、母粒子の表面に付着ま
たは被膜を形成する合成樹脂とは、同一の樹脂でも、ま
た異なる樹脂であってもよい。
Examples of synthetic resins containing organic / inorganic composite colloidal particles include melamine resins such as alkyd melamine and acryl melamine, urea resins, polyester resins such as polyethylene terephthalate, polybutylene terephthalate and polyethylene naphthalate, polyethylene, Examples thereof include polypropylene, polystyrene, polyvinyl chloride, acrylic resin, phenol resin, urethane resin, silicone resin, and fluorine resin. The synthetic resin and the synthetic resin that adheres or forms a coating on the surface of the mother particles may be the same resin or different resins.

【0025】本発明の合成樹脂成形体は通常行われてい
る方法により得られる。例えば、ポリエチレンテレフタ
レート(PET)フィルム成形体の場合には、エチレン
グリコールを分散媒とする有機・無機複合コロイド溶液
をポリエステル反応系に添加して重縮合させる。このコ
ロイド溶液はポリエステル製造時のエステル交換または
エステル化反応前から重縮合反応初期の間に添加すれば
よい。有機・無機複合コロイド粒子が配合されたポリエ
ステルは常法に従って2軸延伸フィルムの成形体とする
ことができる。
The synthetic resin molded product of the present invention can be obtained by a commonly used method. For example, in the case of a polyethylene terephthalate (PET) film molded product, an organic / inorganic composite colloidal solution containing ethylene glycol as a dispersion medium is added to the polyester reaction system for polycondensation. This colloidal solution may be added before the transesterification or esterification reaction at the time of polyester production and during the initial stage of the polycondensation reaction. The polyester in which the organic / inorganic composite colloidal particles are blended can be formed into a biaxially stretched film molded body by a conventional method.

【0026】[0026]

【実施例】以下に実施例を示し本発明を具体的に説明す
る。参考例1 平均粒径480nm、SiO2 濃度20重量%のシリカ
ゾル100gと純水1900gの混合物を80℃に加温
した。この反応母液のpHは10.5であり、この母液
にSiO2 として1.5重量%の珪酸ナトリウム水溶液
9.4kgとAl2 3 として0.5重量%のアルミン
酸ナトリウム水溶液9.4kgとを同時に添加した。添
加速度は26ml/分であり、その間、反応液の温度を
80℃に保持した。反応液のpHは添加直後、12.5
に上昇し、その後、殆ど変化しなかった。添加終了後、
反応液を室温まで冷却し、SiO2 ・Al2 3 複合酸
化物コロイド溶液を得た。
EXAMPLES The present invention will be specifically described below with reference to examples. Reference Example 1 A mixture of 100 g of silica sol having an average particle size of 480 nm and SiO 2 concentration of 20% by weight and 1900 g of pure water was heated to 80 ° C. The pH of this reaction mother liquor was 10.5, and in this mother liquor, 9.4 kg of a 1.5 wt% sodium silicate aqueous solution as SiO 2 and 9.4 kg of a 0.5 wt% sodium aluminate aqueous solution as Al 2 O 3. Was added at the same time. The addition rate was 26 ml / min, during which the temperature of the reaction solution was maintained at 80 ° C. The pH of the reaction solution was 12.5 immediately after addition.
, And then changed little. After the addition is complete
The reaction solution was cooled to room temperature to obtain a SiO 2 · Al 2 O 3 composite oxide colloidal solution.

【0027】この複合酸化物コロイド溶液中に分散した
コロイド粒子の平均粒径は500nmであり、該コロイ
ド粒子の比表面積は、180m2 /gであった。比表面
積はタイトレーション法〔Analytical Ch
emistry Vol.28、No.12(195
6)〕に基づいて測定し、平均粒径は動的光散乱法によ
り測定した。得られた複合酸化物コロイド溶液を限外濾
過膜にて水洗、濃縮し、酸化物として20重量%のコロ
イド溶液とした。
The average particle diameter of the colloidal particles dispersed in this complex oxide colloidal solution was 500 nm, and the specific surface area of the colloidal particles was 180 m 2 / g. The specific surface area is determined by the titration method [Analytical Ch
entity Vol. 28, No. 12 (195
6)] and the average particle diameter was measured by the dynamic light scattering method. The obtained composite oxide colloidal solution was washed with water using an ultrafiltration membrane and concentrated to obtain a 20% by weight colloidal solution as an oxide.

【0028】実施例1 参考例1で得た平均粒子径500nmのシリカ・アルミ
ナ複合酸化物コロイド粒子を含有するコロイド水溶液
(酸化物濃度20重量%、pH10.1、ζ電位−30
mV)50gと、平均粒子径32nmのSO3 Na末端
基を有するポリメチルメタクリレート(PMMA)粒子
のコロイド水溶液(日本ペイント製、マイクロジェルE
−2002、ζ電位−23mV、濃度29.5重量%)
3.8gを混合し、pH9.8の混合コロイド水溶液を
得た。
Example 1 Colloidal aqueous solution containing silica-alumina composite oxide colloidal particles having an average particle size of 500 nm obtained in Reference Example 1 (oxide concentration 20% by weight, pH 10.1, zeta potential -30).
mV) 50 g and a colloidal aqueous solution of polymethylmethacrylate (PMMA) particles having an SO 3 Na terminal group having an average particle diameter of 32 nm (manufactured by Nippon Paint, Microgel E).
-2002, ζ potential -23 mV, concentration 29.5% by weight)
3.8 g was mixed to obtain a mixed colloidal aqueous solution having a pH of 9.8.

【0029】この混合コロイド水溶液を室温で撹拌しな
がら、これに強酸性イオン交換樹脂(三菱化成製、DI
AION、SK−1B)を該コロイド水溶液のpHが
4.6になるまで徐々に添加し、2時間撹拌を続けた後
イオン交換樹脂を取り除き、固形分濃度を調整して、シ
リカ・アルミナ複合酸化物コロイド粒子からなる母粒子
の表面に子粒子としてPMMA粒子が均一に付着した有
機・無機複合コロイド粒子が単分散した安定なコロイド
水溶液を得た。このコロイド水溶液中の有機・無機複合
コロイド粒子のζ電位は、−18mVであった。このコ
ロイド粒子の走査電子顕微鏡写真を図1に示す。
While stirring this mixed colloidal aqueous solution at room temperature, a strongly acidic ion exchange resin (DI, manufactured by Mitsubishi Kasei Co., Ltd.) was added.
AION, SK-1B) is gradually added until the pH of the aqueous colloid solution reaches 4.6, and after stirring for 2 hours, the ion exchange resin is removed, the solid content concentration is adjusted, and the silica-alumina composite oxidation is performed. A stable colloidal aqueous solution was obtained in which organic-inorganic composite colloidal particles in which PMMA particles were uniformly attached as child particles to the surface of mother particles composed of organic colloidal particles were monodispersed. The ζ-potential of the organic / inorganic composite colloidal particles in this colloidal aqueous solution was −18 mV. A scanning electron micrograph of the colloidal particles is shown in FIG.

【0030】次いで、このコロイド水溶液にエチレング
リコール90gを添加し、ロータリーエバポレーターに
て110℃に加熱して水を蒸発させ、エチレングリコー
ルを分散媒とする母粒子の表面にPMMAの被膜が形成
された有機・無機複合コロイド粒子を含有する安定なコ
ロイド溶液を得た。このコロイド溶液中のコロイド粒子
断面の部分的な走査電子顕微鏡写真を図2に示す。
Next, 90 g of ethylene glycol was added to this colloidal aqueous solution, and the mixture was heated to 110 ° C. by a rotary evaporator to evaporate the water, and a PMMA film was formed on the surface of the mother particles containing ethylene glycol as the dispersion medium. A stable colloidal solution containing organic-inorganic composite colloidal particles was obtained. A partial scanning electron micrograph of a cross section of the colloidal particles in this colloidal solution is shown in FIG.

【0031】図1に示す有機・無機複合コロイド粒子
は、母粒子の表面にPMMAの子粒子が付着した状態に
あるのに対し、図2に示す有機・無機複合コロイド粒子
は、その断面写真から母粒子の表面にPMMAの被膜が
形成された状態にあることが観察される。上記コロイド
溶液の調製条件をまとめて表1に示し、コロイド溶液の
性状を表2に示す。
In the organic-inorganic composite colloidal particles shown in FIG. 1, the particles of PMMA are attached to the surface of the mother particles, whereas the organic-inorganic composite colloidal particles shown in FIG. It is observed that the PMMA film is formed on the surface of the mother particles. The conditions for preparing the above colloidal solution are summarized in Table 1, and the properties of the colloidal solution are shown in Table 2.

【0032】実施例2 実施例1において、PMMA粒子のコロイド水溶液の代
わりに、平均粒子径55nmのSO3 Na末端基を有す
るポリスチレン(PST)粒子のコロイド水溶液(日本
ペイント製、マイクロジェルE−5001、ζ電位−2
0mV、濃度19.7重量%)6.4gを使用したほか
は、実施例1と同様にして、シリカ・アルミナ複合酸化
物コロイド粒子を母粒子とし、その表面に子粒子として
PST粒子が付着した有機・無機複合コロイド粒子が単
分散された安定なコロイド水溶液を得た。
Example 2 In Example 1, instead of the aqueous colloidal solution of PMMA particles, an aqueous colloidal solution of polystyrene (PST) particles having an average particle diameter of 55 nm and having SO 3 Na terminal groups (manufactured by Nippon Paint, Microgel E-5001). , Ζ potential-2
0 mV, concentration 19.7 wt%) 6.4 g was used, except that silica-alumina composite oxide colloidal particles were used as mother particles and PST particles were attached as child particles to the surface thereof in the same manner as in Example 1. A stable colloidal aqueous solution in which organic / inorganic composite colloidal particles were monodispersed was obtained.

【0033】次いで、このコロイド水溶液を実施例1と
同様にしてエチレングリコールで加熱溶媒置換し、母粒
子の表面にPSTの被膜が形成された有機・無機複合コ
ロイド粒子を含有する安定なコロイド溶液を調製した。
このコロイド溶液の調製条件および性状を表1および表
2に示す。
Then, this colloidal aqueous solution was heated and solvent-substituted with ethylene glycol in the same manner as in Example 1 to obtain a stable colloidal solution containing organic-inorganic composite colloidal particles having a PST film formed on the surface of mother particles. Prepared.
The preparation conditions and properties of this colloidal solution are shown in Tables 1 and 2.

【0034】実施例3 参考例1と同様の方法で調製した平均粒子径300nm
のシリカ・アルミナ複合酸化物コロイド粒子を含有する
コロイド水溶液(酸化物濃度20重量%、比表面積35
0m2 /g、pH10.5、ζ電位−30mV)50g
と、平均粒子径27nmのCOONa末端基を有するシ
リコーン粒子のコロイド水溶液(東レ・ダウコーニング
・シリコーン製、BY−22−840、ζ電位−21m
V、濃度32.6重量%)4.9gとを混合して、pH
10.0の混合コロイド溶液を得た。この混合コロイド
溶液を実施例1と同様の方法で処理して、シリカ・アル
ミナ複合酸化物コロイド粒子からなる母粒子の表面にシ
リコーンの被膜が形成された有機・無機複合コロイド粒
子が単分散された安定なコロイド水溶液を得た。
Example 3 Average particle size 300 nm prepared by the same method as in Reference Example 1
Aqueous colloidal solution containing colloidal particles of silica / alumina composite oxide of (oxide concentration 20% by weight, specific surface area 35
0 m 2 / g, pH 10.5, ζ potential -30 mV) 50 g
And a colloidal aqueous solution of silicone particles having an average particle diameter of 27 nm and having COONa end groups (Toray Dow Corning Silicone BY-22-840, ζ potential -21 m
V, concentration 32.6% by weight) 4.9 g,
A mixed colloidal solution of 10.0 was obtained. This mixed colloidal solution was treated in the same manner as in Example 1 to monodisperse organic-inorganic composite colloidal particles having a silicone coating formed on the surface of mother particles composed of silica-alumina composite oxide colloidal particles. A stable aqueous colloid solution was obtained.

【0035】次いで、このコロイド水溶液を110℃で
2時間加熱し、さらに陽イオン交換した後、エチルアル
コールを添加し、限外濾過膜法により分散媒を置換し
て、エチルアルコールを分散媒とする母粒子の表面にシ
リコーン粒子からなる子粒子が付着した有機・無機複合
コロイド粒子を含有するコロイド溶液を調製した。この
コロイド溶液の調製条件および性状を表1および表2に
示す。
Next, this colloidal aqueous solution is heated at 110 ° C. for 2 hours, further subjected to cation exchange, ethyl alcohol is added, and the dispersion medium is replaced by the ultrafiltration membrane method to use ethyl alcohol as the dispersion medium. A colloidal solution containing organic / inorganic composite colloidal particles in which child particles composed of silicone particles were attached to the surface of mother particles was prepared. The preparation conditions and properties of this colloidal solution are shown in Tables 1 and 2.

【0036】実施例4 市販の平均粒径697nmのシリカコロイド粒子を含有
するコロイド水溶液(触媒化成工業製、シリカ濃度10
重量%、比表面積4m2 /g、pH9.6、ζ電位−2
3mV)100gと、平均粒子径58nmのSO3 Na
末端基を有するPMMA粒子のコロイド水溶液(日本ペ
イント製、マイクロジェルE−2002、ζ電位−24
mV、濃度19.8重量%)5.7gを混合し、得られ
た混合コロイド溶液に1%塩酸水溶液をpH5.0にな
るまで徐々に添加して、シリカコロイド粒子からなる母
粒子の表面に子粒子としてPMMA粒子が付着した有機
・無機複合コロイド粒子が単分散した安定なコロイド水
溶液を得た。
Example 4 A colloidal aqueous solution containing commercially available silica colloidal particles having an average particle size of 697 nm (manufactured by Catalysts & Chemicals Industries, silica concentration 10
% By weight, specific surface area 4 m 2 / g, pH 9.6, ζ potential-2
3 mV) 100 g and SO 3 Na having an average particle diameter of 58 nm
A colloidal aqueous solution of PMMA particles having an end group (manufactured by Nippon Paint, Microgel E-2002, ζ potential -24
mV, concentration 19.8% by weight) 5.7 g, and 1% hydrochloric acid aqueous solution was gradually added to the obtained mixed colloid solution until the pH became 5.0, and the surface of the mother particles composed of silica colloid particles was mixed. A stable colloidal aqueous solution was obtained in which organic / inorganic composite colloidal particles having PMMA particles attached thereto as the child particles were monodispersed.

【0037】このコロイド水溶液を実施例1と同様にし
てエチレングリコールで加熱溶媒置換し、母粒子の表面
にPMMAの被膜が形成された有機・無機複合コロイド
粒子を含有する安定なコロイド溶液を調製した。このコ
ロイド溶液の調製条件および性状を表1および表2に示
す。
This aqueous colloidal solution was heated and solvent-substituted with ethylene glycol in the same manner as in Example 1 to prepare a stable colloidal solution containing organic-inorganic composite colloidal particles having a PMMA coating film formed on the surface of the mother particles. .. The preparation conditions and properties of this colloidal solution are shown in Tables 1 and 2.

【0038】実施例5 平均粒径600nm、SiO2 濃度40重量%のシリカ
ゾル100gとエチルアルコール2000gと28%ア
ンモニア水溶液3.8gとの混合液を調製した。この混
合液を15℃に保持した後、アルミニウムイソプロポキ
シド4.8g、イソプロピルアルコール235.2gの
混合液と0.1重量%アンモニア水溶液22.8gとを
2時間かけて添加した。その後も1時間撹拌を続け、該
混合液を60℃まで加温し、1時間熟成後、室温まで冷
却しアルミナ修飾シリカコロイド溶液を得た。
Example 5 A mixed solution of 100 g of silica sol having an average particle size of 600 nm and a SiO 2 concentration of 40% by weight, 2000 g of ethyl alcohol and 3.8 g of 28% aqueous ammonia solution was prepared. After holding this mixed solution at 15 ° C., a mixed solution of 4.8 g of aluminum isopropoxide and 235.2 g of isopropyl alcohol and 22.8 g of 0.1% by weight ammonia aqueous solution were added over 2 hours. After that, stirring was continued for 1 hour, the mixture was heated to 60 ° C., aged for 1 hour, and then cooled to room temperature to obtain an alumina-modified silica colloidal solution.

【0039】次いで、このコロイド溶液を限外濾過膜法
により水洗浄、濃縮し、酸化物として5重量%のコロイ
ド水溶液とした。当該水溶液のpHは9.5、ζ電位は
−7mVであった。さらに、この水溶液に1%塩酸水溶
液をpH4.2になるまで撹拌下、徐々に添加し正のζ
電位18mVを有するコロイド粒子の水溶液を得た。こ
のコロイド溶液を限外濾過膜法により濃縮し、酸化物と
して20重量%、平均粒子径638nmの安定なコロイ
ド水溶液を調製した。
Next, this colloidal solution was washed with water by an ultrafiltration membrane method and concentrated to obtain a 5% by weight colloidal aqueous solution as an oxide. The pH of the aqueous solution was 9.5 and the ζ potential was -7 mV. Further, a 1% hydrochloric acid aqueous solution was gradually added to this aqueous solution with stirring until the pH was 4.2, and a positive ζ was added.
An aqueous solution of colloidal particles having a potential of 18 mV was obtained. This colloidal solution was concentrated by an ultrafiltration membrane method to prepare a stable aqueous colloidal solution having an oxide content of 20% by weight and an average particle size of 638 nm.

【0040】上記コロイド水溶液50gと、平均粒子径
29nmのNH2 末端基を有するシリコーン粒子のコロ
イド水溶液(東レ・ダウコーニング・シリコーン製、B
Y−22−830、ζ電位28mV、濃度19.3重量
%)3.6gを混合し、pH4.7の混合コロイド溶液
を得た。この混合コロイド溶液を室温で撹拌しながら、
弱塩基性イオン交換樹脂(三菱化成製、DIAION、
WA20)を該コロイド水溶液のpHが6.7になるま
で徐々に添加し、2時間撹拌を続けた後イオン交換樹脂
を取り除き、アルミナ修飾シリカコロイド粒子からなる
母粒子の表面に子粒子としてシリコーン粒子が均一に付
着した有機・無機複合コロイド粒子が単分散した安定な
コロイド水溶液を得た。
50 g of the above colloidal aqueous solution and a colloidal aqueous solution of silicone particles having an NH 2 terminal group having an average particle diameter of 29 nm (manufactured by Toray Dow Corning Silicone, B
3.6 g of Y-22-830, ζ potential of 28 mV, and concentration of 19.3% by weight) were mixed to obtain a mixed colloidal solution of pH 4.7. While stirring this mixed colloidal solution at room temperature,
Weakly basic ion exchange resin (Mitsubishi Kasei, DIAION,
WA20) is gradually added until the pH of the aqueous colloid solution becomes 6.7, stirring is continued for 2 hours, then the ion exchange resin is removed, and silicone particles as child particles are formed on the surface of mother particles made of alumina-modified silica colloid particles as child particles. A stable colloidal aqueous solution in which the organic-inorganic composite colloidal particles uniformly adhered to each other were monodispersed was obtained.

【0041】次いで、このコロイド水溶液を実施例1と
同様にしてエチレングリコールで加熱溶媒置換し、母粒
子の表面にシリコーンの被膜が形成された有機・無機複
合コロイド粒子を含有する安定なコロイド溶液を調製し
た。このコロイド溶液の調製条件および性状を表1およ
び表2に示す。
Next, this colloidal aqueous solution was heated and solvent-substituted with ethylene glycol in the same manner as in Example 1 to obtain a stable colloidal solution containing organic-inorganic composite colloidal particles having a silicone film formed on the surface of mother particles. Prepared. The preparation conditions and properties of this colloidal solution are shown in Tables 1 and 2.

【0042】比較例1 実施例4で用いたPMMA粒子のコロイド溶液の代わり
に、正のζ電位10mVを有し平均粒子径62nmのN
2 末端基を有するPMMA粒子のコロイド水溶液(日
本ペイント製、マイクロジェルSKKE−4、濃度2
9.6重量%)5.0gを実施例4で用いたシリカコロ
イド水溶液と混合し室温で撹拌した。この混合コロイド
溶液をしばらく放置すると、凝集したシリカコロイド粒
子の沈澱が見られ、安定なコロイド溶液が得られなかっ
た。このコロイド溶液の調製条件および性状を表1およ
び表2に示す。
Comparative Example 1 Instead of the colloidal solution of PMMA particles used in Example 4, N having a positive ζ potential of 10 mV and an average particle size of 62 nm was used.
A colloidal aqueous solution of PMMA particles having an H 2 end group (manufactured by Nippon Paint, Microgel SKKE-4, concentration 2
(9.6 wt%) 5.0 g was mixed with the silica colloid aqueous solution used in Example 4 and stirred at room temperature. When this mixed colloidal solution was allowed to stand for a while, precipitation of aggregated silica colloidal particles was observed, and a stable colloidal solution could not be obtained. The preparation conditions and properties of this colloidal solution are shown in Tables 1 and 2.

【0043】[0043]

【表1】 コロイド溶液の調製条件 母粒子の 子粒子の 粒径の 混合 調整pH 平均粒径(A) 平均粒径(B) 比(B/A) 重量比 実施例1 500nm 32nm 0.064 0.112 4.6 実施例2 500 55 0.110 0.126 4.6 実施例3 300 27 0.090 0.160 4.6 実施例4 697 58 0.083 0.113 5.0 実施例5 638 29 0.045 0.069 6.7 比較例1 697 62 0.089 0.148 5.0 [Table 1] Preparation conditions for colloidal solution Mixing adjustment of particle size of mother particles and child particles pH Average particle size (A ) Average particle size (B ) ratio (B / A ) Weight ratio Example 1 500nm 32nm 0.064 0.112 4.6 Implementation Example 2 500 55 0.110 0.126 4.6 Example 3 300 27 0.090 0.160 4.6 Example 4 697 58 0.083 0.113 5.0 Example 5 638 29 0.045 0.069 6.7 Comparative Example 1 697 62 0.089 0.148 5.0

【0044】[0044]

【表2】 コロイド溶液の性状 分散媒 固形分 粒子の 平均粒子 合成樹脂 安定性*1濃度 凝集 径(*2の割合(*3)(*4) 実施例1 水 10 wt% 無 − − ○ 実施例1 Eg 10 無 510nm 10.8 wt% ○ 実施例2 水 10 無 − − ○ 実施例2 Eg 10 無 520 13.6 ○ 実施例3 水 10 無 − − ○ 実施例3 Et 10 無 340 14.9 ○ 実施例4 水 10 無 − − ○ 実施例4 Eg 10 無 730 12.4 ○ 実施例5 水 10 無 − − ○ 実施例5 Eg 10 無 660 5.8 ○ 比較例1 水 10 有 − − × *1)Eg;エチレングリコール Et;エチルアルコール *2)複合コロイド粒子の粒径を超遠心自動粒度分布測定
装置で測定した。 *3)母粒子に付着または被覆した合成樹脂の割合。コロ
イド粒子を小型遠心分離機で分離し、得られた粒子を1
50℃で20時間乾燥した試料について、熱重量分析装
置により150〜1000℃の減量を合成樹脂の量とし
て求めた。 *4)○;1週間放置してもコロイド粒子の凝集が見られ
ないもの。 ×;直ちにコロイド粒子の凝集が見られ、沈澱が生じた
もの。
[Table 2] Properties of colloidal solution Average particle of solid particles of dispersion medium Stability of synthetic resin ( * 1 ) Concentration ratio of aggregate diameter (* 2 ) (* 3 ) ( * 4 ) Example 1 Water 10 wt% None − − ○ Example 1 No Eg 10 510 nm 10.8 wt% ○ Example 2 No water 10 − − ○ Example 2 No Eg 10 520 13.6 ○ Example 3 No water 10 − − ○ Example 3 No Et 10 340 14.9 ○ Implementation Example 4 No water 10 − − ○ Example 4 Eg 10 no 730 12.4 ○ Example 5 Water 10 no − − ○ Example 5 Eg 10 no 660 5.8 ○ Comparative Example 1 Water 10 yes − − × * 1) Eg; ethylene Glycol Et; Ethyl alcohol * 2) The particle size of the composite colloidal particles was measured with an ultracentrifugation automatic particle size distribution analyzer. * 3) Percentage of synthetic resin attached or coated on the mother particles. Separate the colloidal particles with a small centrifuge and
With respect to the sample dried at 50 ° C. for 20 hours, the weight loss of 150 to 1000 ° C. was determined as the amount of synthetic resin by a thermogravimetric analyzer. * 4) ◯: Colloidal particles do not aggregate even if left for one week. X: Immediately agglomeration of colloid particles was observed and precipitation occurred.

【0045】実施例6 本発明の有機・無機複合コロイド溶液を合成樹脂原料の
反応系に配合してポリエステルフィルムを製造する。ジ
メチルテレフタレート100重量部、エチレングリコー
ル70重量部、およびエステル交換触媒として酢酸カル
シウム0.01重量部、重縮合触媒として三酸化アンチ
モン0.03重量部を加えて220℃まで加熱昇温して
メタノールを留去させエステル交換反応を終了した。
Example 6 A polyester film is manufactured by mixing the organic-inorganic composite colloidal solution of the present invention with a reaction system of a synthetic resin raw material. 100 parts by weight of dimethyl terephthalate, 70 parts by weight of ethylene glycol, 0.01 parts by weight of calcium acetate as a transesterification catalyst, and 0.03 parts by weight of antimony trioxide as a polycondensation catalyst are added, and the mixture is heated to 220 ° C. and methanol is added. Distilled off to complete the transesterification reaction.

【0046】続いて系内にリン酸トリメチル0.04重
量部および実施例1で製造したエチレングリコールを分
散媒とする有機・無機複合コロイド溶液0.4重量部を
添加した。次いで系内を徐々に減圧し1mmHgの減圧
下、温度290℃でエチレングリコールを留去し4時
間、重縮合反応を行い、固有粘度0.62のポリエステ
ルを得た。固有粘度はポリエステルをフェノール(15
重量部)とテトラクロルエタン(10重量部)の混合溶
媒に溶解し、25℃でオストワルド粘度計により測定し
た。
Subsequently, 0.04 part by weight of trimethyl phosphate and 0.4 part by weight of an organic / inorganic composite colloidal solution containing ethylene glycol prepared in Example 1 as a dispersion medium were added to the system. Then, the system was gradually depressurized and ethylene glycol was distilled off at a temperature of 290 ° C. under a reduced pressure of 1 mmHg, and a polycondensation reaction was carried out for 4 hours to obtain a polyester having an intrinsic viscosity of 0.62. Intrinsic viscosity is polyester (15
(Parts by weight) and tetrachloroethane (10 parts by weight) were dissolved in a mixed solvent and measured at 25 ° C. by an Ostwald viscometer.

【0047】得られたポリエステルを、押出し機で29
0〜300℃にてシート化し、90〜100℃で二軸延
伸を行い、25μmのフィルムを得た。このポリエステ
ルフィルムは、コロイド粒子の界面に空隙が少なく、均
一な粒子の凹凸を有しており、凝集粒子などは観察され
なかった。なお、空隙および凝集粒子などの観察は透過
型電子顕微鏡にて行った。
The polyester obtained was processed with an extruder to obtain 29
A sheet was formed at 0 to 300 ° C., and biaxially stretched at 90 to 100 ° C. to obtain a 25 μm film. This polyester film had few voids at the interface of colloidal particles and had uniform particle irregularities, and aggregated particles were not observed. The observation of voids and agglomerated particles was performed with a transmission electron microscope.

【0048】[0048]

【発明の効果】本発明に係るコロイド溶液は長期間安定
であり、合成樹脂への添加剤(フィラー)として使用さ
れるほか、帯電防止、ブロッキング防止、有機物、色素
または金属等の担持用フィラー、化粧品、トナー、繊維
の風合、防水性または耐摩耗性等の改良用添加剤、潤滑
剤、平滑剤、消泡剤などの助剤、塗料用フィラー、樹脂
のハードコート剤、鋼板の滑り化付与剤、等に使用して
好適である。
INDUSTRIAL APPLICABILITY The colloidal solution according to the present invention is stable for a long period of time and is used as an additive (filler) to a synthetic resin, as well as an antistatic agent, an antiblocking agent, a filler for supporting an organic substance, a dye or a metal, Cosmetics, toners, additives for improving the texture of fibers, waterproofness or abrasion resistance, auxiliaries such as lubricants, leveling agents, defoamers, fillers for paints, resin hard coat agents, slippery steel sheets It is suitable for use as an imparting agent.

【0049】また、本発明に係るコロイド粒子を含有す
る合成樹脂成形体は、各種用途に応じて繊維、フィル
ム、その他所望の形状に成形し得るが、このコロイド粒
子は合成樹脂との密着性がよく、しかも均一な凹凸を有
するという特長を有しているので、特に、フィルム成形
品の表面滑性の向上に優れた効果を発揮する。
Further, the synthetic resin molding containing the colloidal particles according to the present invention can be molded into a fiber, a film, or any other desired shape according to various uses. The colloidal particles have an adhesiveness with the synthetic resin. Since it has good and uniform unevenness, it exhibits a particularly excellent effect in improving the surface smoothness of the film molded product.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例1で得たコロイド粒子の走査電子顕微鏡
写真である。
FIG. 1 is a scanning electron micrograph of the colloidal particles obtained in Example 1.

【図2】実施例1で得たコロイド粒子断面の部分的な走
査電子顕微鏡写真である。
FIG. 2 is a partial scanning electron micrograph of a cross section of the colloidal particles obtained in Example 1.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成4年12月14日[Submission date] December 14, 1992

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】図面の簡単な説明[Name of item to be corrected] Brief description of the drawing

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図面の簡単な説明】[Brief description of drawings]

【図1】 実施例1で得たコロイド粒子の粒子構造を示
す走査電子顕微鏡写真である。
FIG. 1 is a scanning electron micrograph showing the particle structure of colloidal particles obtained in Example 1.

【図2】 実施例1で得たコロイド粒子断面の粒子構造
を示す走査電子顕微鏡写真である。
2 is a scanning electron micrograph showing a particle structure of a cross section of the colloidal particles obtained in Example 1. FIG.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 平均粒子径が1000nm以下の無機化
合物コロイド粒子を母粒子とし、該母粒子の表面に合成
樹脂からなる子粒子が付着されるか、または、該母粒子
の表面が合成樹脂膜で被覆された有機・無機複合コロイ
ド粒子を含有するコロイド溶液。
1. An inorganic compound colloidal particle having an average particle diameter of 1000 nm or less is used as a mother particle, and child particles made of a synthetic resin are attached to the surface of the mother particle, or the surface of the mother particle is a synthetic resin film. A colloidal solution containing organic-inorganic composite colloidal particles coated with.
【請求項2】 分散媒が、水および/または有機溶媒で
あることを特徴とする請求項1記載のコロイド溶液。
2. The colloidal solution according to claim 1, wherein the dispersion medium is water and / or an organic solvent.
【請求項3】 負のζ電位を有する無機化合物コロイド
粒子を母粒子として含むpH8以上のコロイド水溶液
に、該母粒子と同符号のζ電位を有する合成樹脂からな
るコロイド粒子を子粒子として含むコロイド水溶液を混
合した後、該混合コロイド水溶液のpHを2〜7の範囲
に調整して前記母粒子の表面に前記子粒子を付着するこ
とを特徴とするコロイド溶液の製造方法。
3. A colloid containing, as a mother particle, a colloidal aqueous solution having a pH of 8 or more containing inorganic compound colloidal particles having a negative ζ potential as a mother particle, and colloidal particles made of a synthetic resin having a ζ potential having the same sign as the mother particle as a child particle. A method for producing a colloidal solution, which comprises mixing an aqueous solution and then adjusting the pH of the mixed colloidal aqueous solution to a range of 2 to 7 to attach the child particles to the surface of the mother particles.
【請求項4】 正のζ電位を有する無機化合物コロイド
粒子を母粒子として含むpH4.5以下のコロイド水溶
液に、該母粒子と同符号のζ電位を有する合成樹脂から
なるコロイド粒子を子粒子として含むコロイド水溶液を
混合した後、該混合コロイド水溶液のpHを5〜7の範
囲に調整して前記母粒子の表面に前記子粒子を付着する
ことを特徴とするコロイド溶液の製造方法。
4. A colloidal aqueous solution having a pH of 4.5 or less containing, as mother particles, colloidal particles of an inorganic compound having a positive ζ potential, colloidal particles made of a synthetic resin having a ζ potential having the same sign as the mother particles are used as child particles. A method for producing a colloidal solution, comprising: mixing a colloidal aqueous solution containing the mixture, adjusting the pH of the mixed colloidal aqueous solution to a range of 5 to 7, and attaching the child particles to the surface of the mother particles.
【請求項5】 前記母粒子の表面に子粒子を付着したコ
ロイド粒子を含有するコロイド溶液を、子粒子となる合
成樹脂の軟化温度以上の温度に加熱することを特徴とす
る請求項3または4記載のコロイド溶液の製造方法。
5. The colloidal solution containing colloidal particles having child particles attached to the surface of the mother particles is heated to a temperature equal to or higher than the softening temperature of the synthetic resin to be the child particles. A method for producing the colloidal solution described.
【請求項6】 平均粒子径が1000nm以下の無機化
合物コロイド粒子を母粒子とし、該母粒子の表面に合成
樹脂からなる子粒子が付着されるか、または、該母粒子
の表面が合成樹脂膜で被覆された有機・無機複合コロイ
ド粒子を含有してなる合成樹脂成形体。
6. An inorganic compound colloidal particle having an average particle diameter of 1000 nm or less is used as a mother particle, and child particles made of a synthetic resin are attached to the surface of the mother particle, or the surface of the mother particle is a synthetic resin film. A synthetic resin molded product containing organic-inorganic composite colloidal particles coated with.
JP02607792A 1992-01-17 1992-01-17 Method for producing colloid solution Expired - Lifetime JP3272016B2 (en)

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Application Number Priority Date Filing Date Title
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ID=12183586

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009155180A (en) * 2007-12-27 2009-07-16 Jgc Catalysts & Chemicals Ltd Particle-linked alumina-silica composite sol and method for manufacturing the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009155180A (en) * 2007-12-27 2009-07-16 Jgc Catalysts & Chemicals Ltd Particle-linked alumina-silica composite sol and method for manufacturing the same

Also Published As

Publication number Publication date
JP3272016B2 (en) 2002-04-08

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