JPH05185288A - Production of electrode - Google Patents
Production of electrodeInfo
- Publication number
- JPH05185288A JPH05185288A JP4004160A JP416092A JPH05185288A JP H05185288 A JPH05185288 A JP H05185288A JP 4004160 A JP4004160 A JP 4004160A JP 416092 A JP416092 A JP 416092A JP H05185288 A JPH05185288 A JP H05185288A
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- head
- chromium copper
- cutting
- polygonal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3447—Rod-like cathodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3442—Cathodes with inserted tip
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、電極の製造方法に関
し、アーク加工に用いられる電極を効率よく提供するも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electrode manufacturing method, and efficiently provides an electrode used for arc machining.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】従来に
おいてアーク加工に用いられるチップ即ち電極の製造方
法としては、クロム銅等の棒材を焼入れした後、切削加
工にてアーク加工機(溶接機等)等にマッチングするヘ
ッド部、多角部、丸胴部、さらにはネジ部を形成してい
たが、切削加工によるため素材に対する歩留りが悪いほ
か、切削による加工時間を多く要する問題点があった。2. Description of the Related Art As a method of manufacturing a tip or electrode conventionally used for arc processing, a bar material such as chrome copper is quenched and then cut by an arc processing machine (welding machine). Etc.), the head part, the polygonal part, the round body part, and the screw part were formed, but the yield of the material was poor because of the cutting process, and there was a problem that it took a lot of processing time for cutting. .
【0003】そこで本発明においては、上記従来技術の
問題点を解消して素材に対する歩留りを良くすると共
に、加工時間の短縮を実現できる製造方法を提供するこ
とを目的としている。Therefore, it is an object of the present invention to provide a manufacturing method which solves the above-mentioned problems of the prior art, improves the yield of raw materials, and shortens the processing time.
【0004】[0004]
【課題を解決するための手段】従来の課題を解決し、上
記目的を達成するための本発明による電極の製造方法の
特徴は、コイル材からの未焼入れのクロム銅をヘッド
部、多角部、径大な丸胴部を有する電極形状にヘッダー
による冷間圧延加工にて成形し、これを焼入れした後、
ヘッド先端へのハフニウムのかしめ込みと丸胴部より後
側部分へのネジ切りを行なうものである。The features of the electrode manufacturing method according to the present invention for solving the conventional problems and achieving the above-mentioned object are that unhardened chromium copper from a coil material is used for the head portion, the polygonal portion, After forming into an electrode shape having a large diameter round body by cold rolling with a header and quenching this,
Hafnium is caulked on the tip of the head and the thread is cut from the round body to the rear side.
【0005】[0005]
【作用】コイル材からの未焼入れのクロム銅を素材とし
て用いているので、ヘッダーによる冷間圧延加工を採用
しての成形が可能となり、素材に対して切削のごとき無
駄をなくして、ヘッド部、多角部、丸胴部の成形が実現
でき、しかも加工時間の短縮化を図れる。冷間圧延加工
後に焼入れと、ハフニウムのかしめ込みと丸胴部分より
後側部分へのネジ切りをしてアーク加工に好適な強度と
性質の電極が得られる。[Function] Since unquenched chrome copper from the coil material is used as the material, it is possible to perform the forming by adopting the cold rolling process by the header, eliminating waste such as cutting the material, and the head part. In addition, it is possible to form a polygonal portion and a round barrel portion, and it is possible to shorten the processing time. After cold rolling, quenching, caulking of hafnium, and threading from the round body to the rear side can obtain an electrode having strength and properties suitable for arc processing.
【0006】[0006]
【実施例】次いで、本発明の実施例について図を参照し
ながら以下に例示する。図1(図2)はヘッド部形成前
を、図3はネジ切り前の電極aの正面図を示しており、
1はヘッド部、2は多角部、3は径大な丸胴部、4はネ
ジ切用部、5は多角部2途中の溝を示している。EXAMPLES Examples of the present invention will be described below with reference to the drawings. FIG. 1 (FIG. 2) shows a front view of the electrode a before forming the head portion, and FIG. 3 shows a front view of the electrode a before screw cutting,
Reference numeral 1 is a head portion, 2 is a polygonal portion, 3 is a large-diameter round body portion, 4 is a thread cutting portion, and 5 is a groove in the middle of the polygonal portion 2.
【0007】上記ネジ切り前の電極aを得るためには、
コイル材からの未焼入れ状態のクロム銅に対して、ヘッ
ダーによる冷間圧延加工にて六角形になる多角部2、多
角部2より径大な丸胴部3およびネジ形成するためのネ
ジ切用部4を同時成形し(図1参照)、その後同じ冷間
圧延加工にて多角部2の先端にヘッド部1を形成すると
共に、多角部2の途中に溝5を形成する(図3参照)。In order to obtain the electrode a before the thread cutting,
For unhardened chrome copper from coil material, polygonal part 2 that becomes hexagonal by cold rolling with a header, round body part 3 with a diameter larger than polygonal part 2, and threading for forming screws The part 4 is simultaneously formed (see FIG. 1), and then the same cold rolling process is performed to form the head part 1 at the tip of the polygonal part 2 and form the groove 5 in the middle of the polygonal part 2 (see FIG. 3). .
【0008】上記のごとく同時成形された状態の電極a
は未焼入れゆえに冷間圧延加工が無理なく短時間で終え
ることができる。次に、上記ネジ切り前の電極aに対し
て焼入れを行なう。焼入れ温度は通常1050℃〜1100℃に
て行なわれる。そして、焼入れ後に直径1.6mm のハフニ
ウムHをヘッド部1に深さ6mm迄かしめ込んだ後(図4
参照)か、前工程でネジ切用部4にネジ40を切り、電
極全体に対してニッケル等のメッキ仕上げをして完成さ
せるものである(図5参照)。なお、ヘッダーにてネジ
切用部4を形成せず、丸胴部3を長く形成しておき焼入
れ後に後端部分から所要長さのネジ40を切ることも可
能である。The electrode a in the state of being simultaneously molded as described above
Since it is unquenched, cold rolling can be completed in a short time without difficulty. Next, the electrode a before being threaded is quenched. The quenching temperature is usually 1050 ° C to 1100 ° C. Then, after quenching, hafnium H having a diameter of 1.6 mm was caulked into the head portion 1 to a depth of 6 mm (Fig. 4).
Alternatively, the screw 40 is cut in the threading portion 4 in the previous step, and the entire electrode is plated and finished with nickel or the like (see FIG. 5). It is also possible to form the round barrel portion 3 long without forming the thread cutting portion 4 in the header and then cut the screw 40 of a required length from the rear end portion after quenching.
【0009】本発明は、上記した形状に限定されるもの
でなく、アーク加工機側の取付部形状次第でヘッド部や
多角部の角数等につき種々の形状のものが構成できる
が、ヘッド部1、多角部2、径大の丸胴部3およびネジ
40は必要となる。The present invention is not limited to the above-mentioned shape, but various shapes such as the number of corners of the head portion or the polygonal portion can be formed depending on the shape of the mounting portion on the arc machine side. 1, the polygonal portion 2, the large-diameter round barrel portion 3, and the screw 40 are required.
【0010】[0010]
【発明の効果】以上の本発明による電極の製造方法によ
ると、素材としてのクロム銅は未焼入れのものを用いる
ので、ヘッダーによる冷間圧延加工にて各部を成形でき
ることになり、素材に対する歩留りを高めると共に、加
工時間を切削に比べ短縮でき、製造効率上大きい利点を
もたらすことになる。According to the above-described electrode manufacturing method of the present invention, since chromium copper as a raw material is an unquenched material, each part can be formed by cold rolling with a header, and the yield of the raw material can be improved. In addition to increasing the cutting time, the processing time can be shortened compared with cutting, which brings a great advantage in manufacturing efficiency.
【図1】ヘッド加工前の半加工品を示す正面図である。FIG. 1 is a front view showing a semi-processed product before head processing.
【図2】同上の側面図である。FIG. 2 is a side view of the above.
【図3】ネジ切り前の電極を示す正面図である。FIG. 3 is a front view showing an electrode before thread cutting.
【図4】ヘッド部のうちハフニウムのかしめ込み部分の
拡大断面図である。FIG. 4 is an enlarged cross-sectional view of a hafnium crimped portion of the head portion.
【図5】電極の完成品を示す正面図である。FIG. 5 is a front view showing a completed electrode.
a ネジ切り前の電極 1 ヘッド部 2 多角部 3 丸胴部 4 ネジ切用部 5 溝 40 ネジ A 完成された電極 a Electrode before screw cutting 1 Head part 2 Polygonal part 3 Round body part 4 Screw cutting part 5 Groove 40 Screw A Completed electrode
Claims (1)
ド部、多角部、径大な丸胴部を有する電極形状にヘッダ
ーによる冷間圧延加工にて成形し、これを焼入れした
後、ヘッド先端へのハフニウムのかしめ込みと丸胴部よ
り後側部分へのネジ切りを行なうことを特徴とする電極
の製造方法。1. An unhardened chrome copper from a coil material is formed into a shape of an electrode having a head portion, a polygonal portion and a round body portion having a large diameter by cold rolling with a header, and after quenching this, the head is formed. A method for manufacturing an electrode, characterized in that hafnium is caulked at the tip and screwing is performed from the round body to the rear side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4004160A JPH07110433B2 (en) | 1992-01-13 | 1992-01-13 | Electrode manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4004160A JPH07110433B2 (en) | 1992-01-13 | 1992-01-13 | Electrode manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05185288A true JPH05185288A (en) | 1993-07-27 |
JPH07110433B2 JPH07110433B2 (en) | 1995-11-29 |
Family
ID=11576994
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4004160A Expired - Lifetime JPH07110433B2 (en) | 1992-01-13 | 1992-01-13 | Electrode manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH07110433B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3482869A1 (en) * | 2017-11-10 | 2019-05-15 | B&Bartoni, spol. s r. o. | Plasma arc torch electrode and manufacturing method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62118999A (en) * | 1985-11-15 | 1987-05-30 | Osaka Denki Co Ltd | Processing method for plasma electrode |
JPS62151074U (en) * | 1986-03-19 | 1987-09-25 |
-
1992
- 1992-01-13 JP JP4004160A patent/JPH07110433B2/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62118999A (en) * | 1985-11-15 | 1987-05-30 | Osaka Denki Co Ltd | Processing method for plasma electrode |
JPS62151074U (en) * | 1986-03-19 | 1987-09-25 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3482869A1 (en) * | 2017-11-10 | 2019-05-15 | B&Bartoni, spol. s r. o. | Plasma arc torch electrode and manufacturing method thereof |
Also Published As
Publication number | Publication date |
---|---|
JPH07110433B2 (en) | 1995-11-29 |
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