JPH05179163A - Conductive coating material for preventing adhesion of marine organism - Google Patents

Conductive coating material for preventing adhesion of marine organism

Info

Publication number
JPH05179163A
JPH05179163A JP35796091A JP35796091A JPH05179163A JP H05179163 A JPH05179163 A JP H05179163A JP 35796091 A JP35796091 A JP 35796091A JP 35796091 A JP35796091 A JP 35796091A JP H05179163 A JPH05179163 A JP H05179163A
Authority
JP
Japan
Prior art keywords
weight
conductive
conductive filler
binder
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP35796091A
Other languages
Japanese (ja)
Other versions
JP2923819B2 (en
Inventor
Masahiro Usami
正博 宇佐美
Terumi Hibi
輝美 日比
Kenji Ueda
健二 植田
Motohiro Suzuki
元裕 鈴木
Minoru Inamura
実 稲村
Akio Nishijima
昭夫 西島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Denki Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd, Denki Kagaku Kogyo KK filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP35796091A priority Critical patent/JP2923819B2/en
Publication of JPH05179163A publication Critical patent/JPH05179163A/en
Application granted granted Critical
Publication of JP2923819B2 publication Critical patent/JP2923819B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

PURPOSE:To obtain the title coating material which is excellent in resistance to electrolysis by seawater and can maintain the effect of preventing the adhesion of marine organisms over a wide area for a long period of time, by using a binder comprising a specified copolymer resin, a conductive filler and a solvent as the constituents. CONSTITUTION:The title coating material contains: a binder comprising a copolymer resin which consists at least of 80-98.5wt.% methyl methacrylate component, 1-15wt.% of at least one monomer component selected from among (meth)acrylic esters (except methyl methacrylate) (e.g. butyl methacrylate), and 0.5-5wt.% of at least one monomer component selected from among an unsaturated dicarboxylic acid, a phosphoric ester, a sulphonic ester, an aminated vinyl monomer and an epoxidized vinyl monomer (e.g. maleic anhydride), the total of these components accounting for at least 90wt.% of the copolymer; a conductive filler (e.g. graphite powder); and a solvent (e.g. toluene and methyl isobutyl ketone).

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、例えば船舶、海上・海
中構造物、海水の導排水設備、海水貯槽、岸壁等の海水
と接する物体の接水部へ通電することによる海洋生物の
付着防止技術に関する。更に詳しくは、海水と接する物
体の少なくとも接水部(以下単に「接水部」という)を
覆って導電層を設け、この導電層に直流電流を通電し、
該層を陽極として海水を電気分解して、海洋生物が嫌う
塩素、次亜塩素酸等を発生させることで海洋生物の付着
を防止する技術において当該導電層の形成に用いられる
海洋生物付着防止用導電性塗料に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the prevention of adhesion of marine organisms by energizing the water contact part of an object that comes into contact with seawater, such as a ship, an offshore / undersea structure, a seawater guide / drainage facility, a seawater storage tank, or a quay wall. Regarding technology. More specifically, a conductive layer is provided so as to cover at least the water contact part (hereinafter simply referred to as "water contact part") of an object that comes into contact with seawater, and a direct current is applied to this conductive layer.
For preventing the adhesion of marine organisms used in the formation of the conductive layer in the technology for preventing the adhesion of marine organisms by electrolyzing seawater using the layer as an anode to generate chlorine, hypochlorous acid, etc. which marine organisms dislike. Related to conductive paint.

【0002】[0002]

【従来の技術】従来、海水と接する物体の接水部を、有
機スズ系化合物等の防汚剤を含む防汚塗料で塗装し、徐
々に溶出する防汚剤で海洋生物の付着を防止することが
行われている。しかし、防汚剤の溶出速度の調節ができ
ず、また塗料に含有させる防汚剤の量に限度があるの
で、塗り替え作業が必要になるが、接水部の塗り替えが
困難である上、防汚剤の溶出による環境汚染のおそれが
ある。
2. Description of the Related Art Conventionally, the wetted part of an object that comes into contact with seawater is coated with an antifouling paint containing an antifouling agent such as an organotin compound, and a gradually eluting antifouling agent prevents the adhesion of marine organisms. Is being done. However, since the elution rate of the antifouling agent cannot be adjusted and the amount of the antifouling agent contained in the paint is limited, repainting work is required, but it is difficult to repaint the wetted part and There is a risk of environmental pollution due to the elution of pollutants.

【0003】上記防汚塗料に代わる海洋生物の付着防止
技術として、海水の電気分解による海洋生物の付着防止
技術が開発されている。
As a technique for preventing the adhesion of marine organisms in place of the above antifouling paint, a technique for preventing the adhesion of marine organisms by electrolysis of seawater has been developed.

【0004】これを更に詳しく説明すると、海洋構造物
の接水部に、絶縁層を介して導電層を設け、この導電層
を陽極とし、海水中に適宜距離を存して陰極を設け、又
は導電層を2区画以上に分割して設け、1部(1区画以
上)を陽極とし、残りを陰極とし、両電極間に1A/m
2 以下程度の直流電流を通電し、海水を電気分解して、
海洋生物が嫌う塩素、次亜塩素酸等を陽極である導電層
付近に発生させることでその付着を防止するものであ
る。
To explain this in more detail, a conductive layer is provided on the water contact portion of the marine structure via an insulating layer, and this conductive layer is used as an anode, and a cathode is provided in seawater at an appropriate distance. The conductive layer is divided into two or more compartments, one part (one or more compartments) is used as an anode, and the rest is used as a cathode.
Apply a direct current of 2 or less to electrolyze seawater,
It is intended to prevent the adhesion of chlorine, hypochlorous acid, etc., which marine organisms dislike, by generating them near the conductive layer that is the anode.

【0005】上記導電層は、導電性塗料の塗膜又は導電
性塗料の塗膜と他の材料との複合層として設けられるも
ので、従来この導電性塗料及びそれを用いた導電層とし
ては次のようなものが知られている。
The above-mentioned conductive layer is provided as a coating layer of a conductive coating material or a composite layer of a coating layer of a conductive coating material and another material. Conventionally, the conductive coating layer and the conductive layer using the same are as follows. Something like is known.

【0006】(1)グラファイト粉末、カーボンブラッ
ク、マグネタイト、二酸化マンガン、白金族金属のうち
いずれか1種からなる導電性充填材を、エポキシ樹脂、
不飽和ポリエステル樹脂、アクリル樹脂、フェノール樹
脂、ウレタン樹脂のいずれかをマトリックスとする塗料
中に、容量比で50%以上混合したもの(特開昭63−
101464号公報)。
(1) A conductive filler made of any one of graphite powder, carbon black, magnetite, manganese dioxide, and a platinum group metal is mixed with an epoxy resin.
A mixture containing 50% or more by volume of a coating material containing an unsaturated polyester resin, an acrylic resin, a phenol resin, or a urethane resin as a matrix (Japanese Patent Laid-Open No. 63-
No. 101464).

【0007】(2)炭素、マグネタイト、二酸化マンガ
ン、白金族等の金属の導電性充填材と有機バインダーで
構成された電気導電性膜に導電体の導線を埋設したもの
(特開昭63−103789号公報)。
(2) A conductor wire embedded in an electrically conductive film composed of an electrically conductive filler of a metal such as carbon, magnetite, manganese dioxide, or platinum group and an organic binder (Japanese Patent Laid-Open No. 63-103789). Issue).

【0008】(3)ニッケル、銅、チタン、ニオブ、マ
グネタイト、二酸化マンガン等の導電性充填材の粉末、
フィラー、フレーク状等の小片を、エポキシ樹脂、ビニ
ル樹脂、不飽和ポリエステル樹脂、アクリル樹脂、フェ
ノール樹脂、ウレタン樹脂、ビニルエステル系エポキシ
樹脂等の有機バインダーに混合したものを多層に設け、
内側から外側に向かって比抵抗を段階的に大きくしたも
の(特開昭64−87791号公報)。
(3) Powder of conductive filler such as nickel, copper, titanium, niobium, magnetite and manganese dioxide,
Fillers, flakes and other small pieces mixed in an organic binder such as epoxy resin, vinyl resin, unsaturated polyester resin, acrylic resin, phenol resin, urethane resin, vinyl ester epoxy resin, etc. are provided in multiple layers,
One in which the specific resistance is increased stepwise from the inner side to the outer side (JP-A-64-87791).

【0009】[0009]

【発明が解決しようとする課題】しかしながら、上記従
来の海洋生物付着防止用導電性塗料を用いて形成した導
電層は、それを構成する塗膜中に海水が浸透拡散しやす
く、また海水の電解により発生する塩素、次亜塩素酸等
の物質が接触することで劣化損傷されやすく、耐海水電
解性に乏しい問題がある。
However, in the conductive layer formed by using the above-mentioned conventional conductive paint for preventing adhesion of marine organisms, seawater easily permeates and diffuses into the coating film constituting the conductive layer, and the electrolysis of seawater is also performed. Due to the contact with substances such as chlorine and hypochlorous acid generated by the above, deterioration and damage are likely to occur, and there is a problem of poor resistance to seawater electrolysis.

【0010】具体的には、塗膜の亀裂発生、塗膜の剥
離、導電性充填材の離脱、導電性充填材や導線の溶失が
生じやすく、導電層の導電性が低下してしまうため、海
洋生物の付着防止を、接水部の広い範囲に亙って長期間
維持できない問題がある。
Specifically, cracking of the coating film, peeling of the coating film, detachment of the conductive filler, and loss of the conductive filler or conductive wire are likely to occur, resulting in a decrease in conductivity of the conductive layer. However, there is a problem that the prevention of adhesion of marine organisms cannot be maintained for a long period of time over a wide area of the water contact part.

【0011】本発明は、このような問題点に鑑みてなさ
れたもので、海水の浸透拡散を阻止するバリヤー性及び
海水の電解生成物に対する耐性を付与することにより、
耐海水電解性に優れ、海洋生物の付着防止を、広い範囲
に亙って長期間維持できる海洋生物付着防止用導電性塗
料とすることを目的とする。
The present invention has been made in view of these problems, and imparts a barrier property for preventing permeation and diffusion of seawater and a resistance to an electrolysis product of seawater,
It is an object of the present invention to provide a conductive paint for preventing adhesion of marine organisms, which has excellent resistance to electrolysis of seawater and which can prevent the adhesion of marine organisms over a wide range for a long period of time.

【0012】[0012]

【課題を解決するための手段及び作用】このため、本発
明は、少なくとも下記(A)、(B)及び(C)よりな
る共重合樹脂であって、(A)、(B)、(C)の全体
に対する割合がそれぞれ80〜98.5重量%、1〜1
5重量%、0.5〜5重量%であり、かつ(A)+
(B)+(C)が全体の90重量%以上である共重合樹
脂をバインダーとし、該バインダーと、導電性充填材
と、溶媒とを含有することを特徴とする海洋生物付着防
止用導電性塗料である。 (A)メタクリル酸メチル部分。 (B)アクリル酸エステル及びメタクリル酸エステル
(メタクリル酸メチルを除く)から選ばれる少なくとも
1種の単量体部分。 (C)不飽和ジカルボン酸類、リン酸エステル、スルホ
ン酸エステル、アミノ基含有ビニル単量体及びエポキシ
基含有ビニル単量体から選ばれる少なくとも一種の単量
体部分。
For this reason, the present invention provides a copolymer resin comprising at least the following (A), (B) and (C), including (A), (B) and (C): ) Is 80 to 98.5% by weight and 1 to 1 respectively.
5% by weight, 0.5 to 5% by weight, and (A) +
(B) + (C) is a copolymer resin having 90% by weight or more of the whole as a binder, and contains the binder, a conductive filler, and a solvent, and is a conductive material for preventing attachment of marine organisms. It is paint. (A) Methyl methacrylate portion. (B) At least one monomer moiety selected from acrylic acid esters and methacrylic acid esters (excluding methyl methacrylate). (C) At least one monomer moiety selected from unsaturated dicarboxylic acids, phosphoric acid esters, sulfonic acid esters, amino group-containing vinyl monomers and epoxy group-containing vinyl monomers.

【0013】更に本発明を詳しく説明する。The present invention will be further described in detail.

【0014】バインダーとして用いる共重合樹脂中の
(A)メタクリル酸メチル(以下、MMAという)部分
の割合は、80〜98.5重量%、好ましくは85〜9
5重量%である。この割合が80重量%未満では、得ら
れる導電層の比抵抗が高くなりやすい。逆に98.5重
量%を越えると、溶媒に対する当該共重合樹脂の溶解性
が低下しやすくなる。
The proportion of the (A) methyl methacrylate (hereinafter referred to as MMA) portion in the copolymer resin used as the binder is 80 to 98.5% by weight, preferably 85 to 9%.
It is 5% by weight. If this ratio is less than 80% by weight, the specific resistance of the resulting conductive layer tends to increase. On the other hand, if it exceeds 98.5% by weight, the solubility of the copolymer resin in the solvent tends to decrease.

【0015】バインダーとして用いる共重合樹脂中の
(B)アクリル酸エステル及びメタクリル酸エステル
(MMAを除く)から選ばれる少なくとも1種の単量体
部分の割合は、1〜15重量%、好ましくは2〜5重量
%である。この割合が1重量%未満では、溶媒に対する
当該共重合樹脂の溶解性が低下しやすくなる。逆に15
重量%を越えると、海水の浸透拡散に対する耐性が低下
する。
The proportion of at least one monomer portion selected from (B) acrylic acid ester and methacrylic acid ester (excluding MMA) in the copolymer resin used as the binder is 1 to 15% by weight, preferably 2%. ~ 5% by weight. If this proportion is less than 1% by weight, the solubility of the copolymer resin in the solvent tends to be lowered. Conversely 15
When it exceeds the weight%, the resistance to permeation and diffusion of seawater decreases.

【0016】(B)を形成する単量体としては、例え
ば、メタクリル酸エチル、メタクリル酸ブチル、メタク
リル酸−2−エチルヘキシル、メタクリル酸ラウリル、
メタクリル酸トリデシル、メタクリル酸シクロヘキシ
ル、メタクリル酸テトラヒドロフルフリル、メタクリル
酸イソボルニル、メタクリル酸ベンジル、メタクリル酸
−2−ヒドロキシエチル、アクリル酸エチル、アクリル
酸ブチル、アクリル酸−2−エチルヘキシル、アクリル
酸ラウリル、アクリル酸トリデシル、アクリル酸シクロ
ヘキシル、アクリル酸テトラヒドロフルフリル、アクリ
ル酸イソボルニル、アクリル酸ベンジル、アクリル酸−
2−ヒドロキシエチル等が挙げられる。これらは1種用
いても2種以上組合せて用いてもよい。
Examples of the monomer forming (B) include ethyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate,
Tridecyl methacrylate, cyclohexyl methacrylate, tetrahydrofurfuryl methacrylate, isobornyl methacrylate, benzyl methacrylate, 2-hydroxyethyl methacrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate, acrylic Tridecyl acid, cyclohexyl acrylate, tetrahydrofurfuryl acrylate, isobornyl acrylate, benzyl acrylate, acrylic acid-
2-hydroxyethyl etc. are mentioned. These may be used alone or in combination of two or more.

【0017】本発明でバインダーとして用いる共重合樹
脂は、(C)不飽和ジカルボン酸、スルホン酸エステル
単量体、リン酸エステル単量体、アミノ基含有ビニル単
量体及びエポキシ基含有ビニル単量体から選ばれる少な
くとも1種の単量体部分を導入しているものであるが、
共重合樹脂中の(C)の割合は、0.5〜5重量%、好
ましくは1〜3重量%である。この割合が0.5重量%
未満では、比抵抗の小さい金属又は金属酸化物への密着
性及び導電性充填材の分散性が低下する。逆に5重量%
を越えると、得られる塗膜の耐海水電解性が低下すると
共に、バリヤー性が低下して海水の浸透拡散を十分阻止
しにくくなる。
The copolymer resin used as the binder in the present invention is (C) unsaturated dicarboxylic acid, sulfonic acid ester monomer, phosphoric acid ester monomer, amino group-containing vinyl monomer and epoxy group-containing vinyl monomer. Introducing at least one kind of monomer part selected from the body,
The proportion of (C) in the copolymer resin is 0.5 to 5% by weight, preferably 1 to 3% by weight. This proportion is 0.5% by weight
If it is less than the above range, the adhesion to a metal or metal oxide having a low specific resistance and the dispersibility of the conductive filler are lowered. On the contrary, 5% by weight
If it exceeds the above range, the resistance to seawater electrolysis of the resulting coating film is lowered and the barrier property is lowered to make it difficult to sufficiently prevent permeation and diffusion of seawater.

【0018】不飽和ジカルボン酸類とは、不飽和ジカル
ボン酸、不飽和ジカルボン酸無水物、不飽和ジカルボン
酸エステル、及び不飽和ジカルボン酸塩をいい、不飽和
ジカルボン酸としては、例えばマレイン酸、イタコン
酸、フマル酸等、不飽和ジカルボン酸無水物としては、
例えば無水マレイン酸、無水イタコン酸等、不飽和ジカ
ルボン酸塩としては、例えば1価の金属、アンモニア、
アミン類等の塩を挙げることができる。更に、不飽和ジ
カルボン酸エステルとしては、例えば不飽和ジカルボン
酸のメチル、エチル、プロピル、ブチル、2−エチルヘ
キシル等のエステルが挙げられ、アルキル基の炭素数は
1〜8程度が好ましい。このエステルとしては、モノエ
ステル、ジエステルあるいはこれらの混合されたものの
いずれでもよい。
The unsaturated dicarboxylic acids refer to unsaturated dicarboxylic acids, unsaturated dicarboxylic acid anhydrides, unsaturated dicarboxylic acid esters, and unsaturated dicarboxylic acid salts. Examples of unsaturated dicarboxylic acids include maleic acid and itaconic acid. As the unsaturated dicarboxylic acid anhydride such as fumaric acid,
Examples of unsaturated dicarboxylic acid salts such as maleic anhydride and itaconic anhydride include monovalent metals, ammonia,
Examples thereof include salts such as amines. Further, examples of the unsaturated dicarboxylic acid ester include esters of unsaturated dicarboxylic acid such as methyl, ethyl, propyl, butyl, and 2-ethylhexyl, and the alkyl group preferably has about 1 to 8 carbon atoms. The ester may be a monoester, a diester or a mixture thereof.

【0019】スルホン酸エステル単量体としては、例え
ばビニルスルホン酸、2−スルホエチルメタクリレー
ト、2−アクリルアミド−2−メチルプロパンスルホン
酸、アリルアルキルスルホコハク酸Na等が挙げられ
る。
Examples of the sulfonic acid ester monomer include vinyl sulfonic acid, 2-sulfoethyl methacrylate, 2-acrylamido-2-methylpropane sulfonic acid, and allylalkyl sulfosuccinic acid Na.

【0020】リン酸エステル単量体としては、例えば2
−アシッドホスホオキシエチルメタクリレート、2アシ
ッドホスホオキシプロピルメタクリレート、ジフェニル
2−メタクリロイルオキシエチルホスフェート、3クロ
ロ2アシッドホスホオキシプロピルメタクリレート、ア
シッドホスホオキシポリオキシエチレングリコールモノ
メタクリレート等が挙げられる。
As the phosphoric acid ester monomer, for example, 2
Examples include acid phosphooxyethyl methacrylate, 2 acid phosphooxypropyl methacrylate, diphenyl 2-methacryloyloxyethyl phosphate, 3chloro 2 acid phosphooxypropyl methacrylate, and acid phosphooxypolyoxyethylene glycol monomethacrylate.

【0021】アミノ基含有ビニル単量体としては、例え
ば、N,N−ジメチルアミノエチルメタクリレート、
N,N−ジエチルアミノエチルメタクリレート、N,N
−ジメチルアミノプロピルアクリルアミド、t−ブチル
アミノエチルメタクリレート等が挙げられる。
As the amino group-containing vinyl monomer, for example, N, N-dimethylaminoethyl methacrylate,
N, N-diethylaminoethyl methacrylate, N, N
-Dimethylaminopropyl acrylamide, t-butyl aminoethyl methacrylate, etc. are mentioned.

【0022】エポキシ基含有ビニル単量体としては、例
えばグリシジルメタクリレート、アリルグリシジルエー
テル、グリシジルアクリレート、グリシジル−P−ビニ
ルベンゾエート等を挙げられる。
Examples of the epoxy group-containing vinyl monomer include glycidyl methacrylate, allyl glycidyl ether, glycidyl acrylate, and glycidyl-P-vinylbenzoate.

【0023】これらは1種を用いても2種以上組合せて
用いてもよい。
These may be used alone or in combination of two or more.

【0024】バインダーとして用いる共重合樹脂には、
上述の(A)〜(C)の他に、(A)〜(C)を形成す
る単量体と共重合可能なその他の単量体部分(D)を1
0重量%未満、好ましくは5重量%未満で導入すること
もできる。
The copolymer resin used as the binder includes
In addition to the above-mentioned (A) to (C), one other monomer part (D) copolymerizable with the monomer forming (A) to (C) is used.
It is also possible to introduce less than 0% by weight, preferably less than 5% by weight.

【0025】(D)を形成する単量体について説明する
と、例えば塗膜を形成した時のその表面摩擦抵抗を低減
させるためには、(D)がシリコン原子を有する単量
体、フッ素原子を有する単量体であることが好ましい。
これらの単量体としては、例えばシリコンマクロモノマ
ー(東亜合成化学社製AK−5、AK−30など)、3
−メタクリロキシプロピルメトキシシラン、フッ化ビニ
リデン、フッ化ビニル等が挙げられる。
Explaining the monomer forming (D), for example, in order to reduce the surface frictional resistance when a coating film is formed, (D) is a monomer having a silicon atom, a fluorine atom is added. It is preferable that the monomer has.
Examples of these monomers include silicon macromonomers (such as AK-5 and AK-30 manufactured by Toagosei Co., Ltd.), 3
-Methacryloxypropyl methoxysilane, vinylidene fluoride, vinyl fluoride and the like.

【0026】また、得られる塗膜の柔軟性を向上させ
て、被塗装物体の伸縮、振動等による塗膜の割れ、剥離
等の損傷を防止するためには、炭素数3以上のアルキル
エーテル側鎖を有するアルキルビニルエーテル類、エチ
レン等が好ましい。
In order to improve the flexibility of the obtained coating film and prevent the coating object from being damaged by expansion and contraction, vibration, etc. of the coating film, such as cracking and peeling, the alkyl ether side having 3 or more carbon atoms is used. Alkyl vinyl ethers having a chain, ethylene and the like are preferable.

【0027】バインダーとして用いる共重合樹脂は、重
量平均分子量が2万〜12万であることが好ましく、更
に好ましくは3万〜10万である。重量平均分子量が2
万未満では得られる塗膜の強度、耐久性が不十分となり
やすく、12万を越えると溶剤溶解性、塗料の塗装作業
性が低くなりやすい。
The copolymer resin used as the binder preferably has a weight average molecular weight of 20,000 to 120,000, more preferably 30,000 to 100,000. Weight average molecular weight is 2
If it is less than 10,000, the strength and durability of the coating film obtained tend to be inadequate, and if it exceeds 120,000, solvent solubility and coating workability of the paint tend to be poor.

【0028】バインダーとして用いる共重合樹脂は、こ
れまで説明した(A)〜(C)又は(A)〜(D)を形
成する単量体を共重合することで得られる。この共重合
させる方法は特に制限はなく、例えば溶液重合、懸濁重
合、乳化重合、塊状重合等で行うことができる。具体的
には、MMAの重合反応を行う通常の装置、条件、操
作、手順により行うことができる。また、重合は、均一
系あるいは不均一系で開始された重合反応が、重合の進
行に伴い、途中から夫々不均一系あるいは均一系に変わ
るものであってもよい。
The copolymer resin used as the binder can be obtained by copolymerizing the monomers (A) to (C) or (A) to (D) described above. The method of this copolymerization is not particularly limited, and for example, solution polymerization, suspension polymerization, emulsion polymerization, bulk polymerization and the like can be performed. Specifically, it can be carried out by an ordinary apparatus, condition, operation and procedure for carrying out MMA polymerization reaction. In the polymerization, a polymerization reaction initiated in a homogeneous system or a heterogeneous system may be changed to a heterogeneous system or a homogeneous system from the middle along with the progress of the polymerization.

【0029】導電性充填材は、粉末、小片、短繊維状等
の分散させやすい形状で混入されているもので、導電性
を有する固体状物質であれば特に制限はなく、1種また
は2種以上の物質又は形状のものを組み合わせて使用す
ることができる。物質の具体例としては、グラファイト
(天然グラファイト、人造グラファイト)、カーボンブ
ラック(アセチレンブラック等のガスブラック、オイル
ブラック、ナフタリンブラック等)等のカーボン類、マ
グネタイト、白金族金属その他の導電性を有する金属や
合金等を挙げることができる。この中でも塗料の安定
性、コストの面でカーボン類が実用的である。また、得
られる導電層の比抵抗を低くするために、平均粒度の異
なる2種以上の導電性充填材を組み合わせて用いること
が好ましい。
The conductive filler is mixed in the form of powder, small pieces, short fibers, etc., which can be easily dispersed, and is not particularly limited as long as it is a solid substance having conductivity. One or two kinds. The substances or shapes described above can be used in combination. Specific examples of the substance include carbons such as graphite (natural graphite and artificial graphite), carbon black (gas black such as acetylene black, oil black, naphthalene black etc.), magnetite, platinum group metal and other metals having conductivity. And alloys. Among these, carbons are practical in terms of stability of the paint and cost. Further, in order to reduce the specific resistance of the obtained conductive layer, it is preferable to use two or more kinds of conductive fillers having different average particle sizes in combination.

【0030】この導電性充填材の配合割合が多過ぎる
と、導電性塗料としたときの塗装作業性、塗膜形成性、
貯蔵安定性等が低下し、また得られる塗膜のバリヤー
性、導電性充填材の保持性、下地への密着性、強度等が
低下する。逆に導電性充填材の配合割合が少な過ぎる
と、塗膜とした時の導電性が得にくくなる、もしくは海
水電解時に塗膜の一部にふくれが発生する。導電性充填
材の配合割合は、導電性塗料の塗装作業性等の性質や得
られる塗膜のバリヤー性等の性質と、塗膜の導電性とが
調和するよう適宜選択すれば足るが、導電性充填材とバ
インダーの合計に対する導電性充填材の体積割合(X)
が5〜70体積%であることが好ましい。具体的には、
このXを低くする場合には、ケッチェンブラックのよう
な吸油量の高い導電性充填材を用いることが好ましく、
逆にXを高くする場合には、グラファイトのような吸油
量の小さい導電性充填材を用いることが好ましい。ここ
で、Xとは、以下の(1)式で表わされる値である。
If the blending ratio of this conductive filler is too high, the coating workability, coating film forming property, and
The storage stability and the like decrease, and the barrier properties of the resulting coating film, the holding property of the conductive filler, the adhesion to the base, the strength and the like decrease. On the other hand, if the blending ratio of the conductive filler is too small, it becomes difficult to obtain conductivity when the coating film is formed, or blistering occurs in a part of the coating film during seawater electrolysis. The mixing ratio of the conductive filler may be appropriately selected so that the properties such as the coating workability of the conductive paint and the barrier properties of the resulting coating film and the conductivity of the coating film are harmonized. Ratio of conductive filler to total of conductive filler and binder (X)
Is preferably 5 to 70% by volume. In particular,
When lowering this X, it is preferable to use a conductive filler having a high oil absorption, such as Ketjen Black,
On the contrary, when X is increased, it is preferable to use a conductive filler having a small oil absorption such as graphite. Here, X is a value represented by the following equation (1).

【0031】[0031]

【数1】 [Equation 1]

【0032】上記導電性充填材の体積とバインダー体積
は、夫々の比重と試料重量との関係、即ち(試料重量)
/(比重)から求める。また、導電性充填材とバインダ
ーの比重は、各々以下のようにして求める。 (a)導電性充填材の比重の測定法 比重びんの重量W1、メタノールを満たした比重びんの
重量W2、導電性充填材を入れた比重びんの重量W3、
導電性充填材とメタノールを入れた比重びんの重量W4
を各々20℃にて測定すると共に、このW1〜W4の値
と、JIS K0061浮きばかり法にて測定した20
℃のメタノールの比重とから、次の(2)式で求める。
The volume of the conductive filler and the volume of the binder are related to the specific gravity and the sample weight, that is, (sample weight).
Calculate from / (specific gravity). Moreover, the specific gravities of the conductive filler and the binder are obtained as follows. (A) Method for measuring specific gravity of conductive filler Weight of specific gravity bottle W1, weight of specific gravity bottle filled with methanol W2, weight of specific gravity bottle containing conductive filler W3,
Weight of specific gravity bottle containing conductive filler and methanol W4
Was measured at 20 ° C., and the values of W1 to W4 and JIS K0061 floating method were measured.
From the specific gravity of methanol at ° C, it is determined by the following equation (2).

【0033】[0033]

【数2】 [Equation 2]

【0034】(b)バインダーの比重の測定法 バインダーとして用いる共重合樹脂の固形分20重量%
の溶液(溶剤としては通常メチルエチルケトンとトルエ
ンの等重量混合液を使用)を調製し、この液を0.3m
m厚程度に流延し、それを乾燥して樹脂膜を作る。この
樹脂膜の揮発分を測定し、2重量%以下であることを確
認した後、JIS K 0061置換法第1法に準じ
て、空気中及び20℃の水の中での樹脂膜の重量W5、
W6を測定して次の(3)式で求める。
(B) Method for measuring specific gravity of binder Solid content of copolymer resin used as binder is 20% by weight.
Solution (usually an equal weight mixture of methyl ethyl ketone and toluene is used as the solvent), and add 0.3 m of this solution.
It is cast to a thickness of about m and dried to form a resin film. After measuring the volatile content of this resin film and confirming that it is 2% by weight or less, the weight W5 of the resin film in air and in water at 20 ° C. was measured according to JIS K 0061 displacement method No. 1. ,
W6 is measured and calculated by the following equation (3).

【0035】[0035]

【数3】 [Equation 3]

【0036】本発明においては、塗料の塗装作業性、流
動性及び得られる塗膜の耐摩耗性の向上のために、非導
電性充填材を含有させることができる。
In the present invention, a non-conductive filler may be contained in order to improve the coating workability of the paint, the fluidity and the abrasion resistance of the resulting coating film.

【0037】非導電性充填材としては、例えば酸化チタ
ン、アルミナ、シリカ、クレー、タルク、炭酸カルシウ
ム、石こう、ポルトランドセメント、アルミナセメン
ト、石粉、更には本導電性塗料に用いる溶媒に不溶性の
合成樹脂粉等が挙げられ、海水の電解時に溶失しないも
のが好ましい。また、導電性充填材や非導電性充填材が
顔料としても使用され得るものであるときには、これを
充填材兼顔料として着色することもできる。
Examples of the non-conductive filler include titanium oxide, alumina, silica, clay, talc, calcium carbonate, gypsum, Portland cement, alumina cement, stone powder, and synthetic resin insoluble in the solvent used in the present conductive paint. Powders and the like can be mentioned, and those which are not lost during electrolysis of seawater are preferable. Further, when the conductive filler or the non-conductive filler can also be used as a pigment, it can be colored as a filler and a pigment.

【0038】非導電性充填材を導電性充填材と併用する
場合、非導電性充填材の配合割合は、適宜選択すれば足
りるが、充填材とバインダーの合計に対する充填材の体
積割合(Y)が、5〜77体積%であることが好まし
い。ここでYとは、以下の(4)式で表わされる値であ
る。
When the non-conductive filler is used in combination with the conductive filler, the compounding ratio of the non-conductive filler may be appropriately selected, but the volume ratio (Y) of the filler to the total of the filler and the binder. Is preferably 5 to 77% by volume. Here, Y is a value represented by the following equation (4).

【0039】[0039]

【数4】 [Equation 4]

【0040】尚、非導電性充填材の比重は、前述の導電
性充填材の比重測定法と同様の方法により求める。Yが
77体積%を越えると塗装作業性、塗膜形成性、貯蔵安
定性等が低下し、また得られる塗膜のバリヤー性、導電
性充填材の保持性、下地への密着性、強度等が低下す
る。逆に、5体積%未満では、塗膜とした時の導電性が
得にくくなる、もしくは海水電解時に、塗膜の一部にふ
くれが発生する。
The specific gravity of the non-conductive filler is determined by the same method as the method for measuring the specific gravity of the conductive filler described above. When Y exceeds 77% by volume, coating workability, coating film forming property, storage stability, etc. are deteriorated, and the barrier property of the resulting coating film, retention of the conductive filler, adhesion to the base, strength, etc. Is reduced. On the other hand, if it is less than 5% by volume, it becomes difficult to obtain conductivity when it is used as a coating film, or blistering occurs in part of the coating film during seawater electrolysis.

【0041】また、得られる塗膜の導電性を大幅に低下
させないよう、以下の(5)式で表わされる充填材の合
計量における非導電性充填材の割合(Z)を30体積%
以下とすることが好ましい。
Further, in order not to significantly reduce the conductivity of the obtained coating film, the ratio (Z) of the non-conductive filler to the total amount of the filler represented by the following formula (5) is 30% by volume.
The following is preferable.

【0042】[0042]

【数5】 [Equation 5]

【0043】本導電性塗料が含有する溶媒は、前述のバ
インダーとして用いる共重合樹脂を溶解又は分散させる
ことができるものであればよく、通常、有機溶媒の1種
又は2種以上を組み合わせて用いる。また、エマルジョ
ン型塗料の場合は水も用いることができる。具体的に
は、例えばメチルエチルケトン、メチルイソブチルケト
ン、アセトン等のケトン類、トルエン、キシレン等の芳
香族類、酢酸エチル、酢酸ブチル等のエステル類、ノル
マルヘキサン等の鎖状炭化水素類、セロソルブ類、テト
ラハイドロフラン等が挙げられ、溶媒は、バインダーと
して使用する共重合樹脂の性状、得られる導電性塗料の
取扱性、塗装性、流動性、貯蔵安定性、塗膜形成性、乾
燥速度等に応じて、1種又は2種以上が任意に選択され
る。
The solvent contained in the present conductive coating material may be one which can dissolve or disperse the copolymer resin used as the above-mentioned binder. Usually, one kind or a combination of two or more kinds of organic solvents is used. .. Water can also be used in the case of emulsion type paint. Specifically, for example, methyl ethyl ketone, methyl isobutyl ketone, ketones such as acetone, toluene, aromatics such as xylene, ethyl acetate, esters such as butyl acetate, chain hydrocarbons such as normal hexane, cellosolves, Tetrahydrofuran and the like can be mentioned, and the solvent depends on the properties of the copolymer resin used as the binder, the handleability of the obtained conductive paint, the paintability, the fluidity, the storage stability, the film-forming property, the drying speed, etc. Thus, one kind or two or more kinds is arbitrarily selected.

【0044】本導電性塗料における溶媒の配合量は、塗
装方法、塗装性、貯蔵性、取扱性等に応じて適宜選択す
ればよく、溶媒の配合量を調整することで、本導電性塗
料をペースト状にしたり液状にしたりすることができ
る。当該塗料は、塗装に際し、必要に応じて希釈できる
ことは一般の塗料と同様である。
The amount of the solvent blended in the present conductive coating material may be appropriately selected according to the coating method, coatability, storability, handleability, etc. By adjusting the amount of the solvent blended, the present conductive coating material can be prepared. It can be made into a paste or a liquid. It is the same as general paints that the paints can be diluted as needed during painting.

【0045】本発明においては、必要に応じて更に添加
剤を含有させることも出来る。
In the present invention, it is possible to further contain an additive, if necessary.

【0046】この添加剤としては、例えば前記共重合樹
脂以外の合成樹脂であって本導電性塗料の溶媒に可溶性
のエラストマーや合成樹脂、例えばポリクロロプレン、
塩素化ポリオレフィン、ハロゲン化ビニル系樹脂、エポ
キシ系樹脂、不飽和ポリエステル系樹脂、フェノール系
樹脂、メラミン系樹脂、アクリル系樹脂が挙げられる。
他の添加剤としては、合成樹脂の成形や塗料の製造に際
して一般に用いられるものが挙げられる。例えば可塑
剤、導電性充填材や非導電性充填材等の分散剤、消泡
剤、増粘剤、流動性調節剤、沈降防止剤、レベリング
剤、安定剤、紫外線吸収剤、着色剤、防汚剤等が挙げら
れる。このうち可塑剤としては、アクリル系樹脂を可塑
化するものが好ましい。耐抽出性に配慮する場合は、ポ
リエステル系可塑剤が好ましい。
As the additive, for example, a synthetic resin other than the above-mentioned copolymer resin, which is soluble in the solvent of the conductive coating material, such as an elastomer or a synthetic resin, such as polychloroprene,
Examples include chlorinated polyolefins, vinyl halide resins, epoxy resins, unsaturated polyester resins, phenol resins, melamine resins, and acrylic resins.
Other additives include those generally used in molding synthetic resins and manufacturing paints. For example, plasticizers, dispersants such as conductive fillers and non-conductive fillers, defoamers, thickeners, fluidity regulators, anti-settling agents, leveling agents, stabilizers, UV absorbers, colorants, anti-static agents. Examples thereof include a stain agent. Among these, as the plasticizer, those plasticizing the acrylic resin are preferable. In consideration of extraction resistance, polyester plasticizers are preferable.

【0047】上記添加剤の添加量は、一般に使用されて
いる程度でよく、通常、バインダー100重量部に対し
て、有効成分で20重量部以下である。
The amount of the above-mentioned additive added may be a generally used amount, and is usually 20 parts by weight or less based on 100 parts by weight of the binder as an active ingredient.

【0048】本導電性塗料の製造は、一般の液状ないし
はペースト状の塗料の製造と同様の手順、条件、装置で
行うことができるが、バインダーとして用いる共重合樹
脂、溶媒等の使用する一部の量と使用する充填材の全量
を混練分散後、当該共重合樹脂、溶媒等の残りの量を加
えて更に混合分散させると、充填材の分散状態が良好と
なるので好ましい。
The production of the present conductive coating material can be carried out by the same procedure, conditions and apparatus as those for the production of a general liquid or paste coating material. It is preferable to knead and disperse the above amount and the total amount of the filler to be used, and then add the remaining amount of the copolymer resin, the solvent and the like to further mix and disperse the dispersion state of the filler.

【0049】本導電性塗料は、塗装後の塗膜の乾燥を行
なうことによって導電層を得ることができる。本導電性
塗料の塗装は、導電層の厚さが100〜1000μmに
なるように行なうことが好ましい。厚さが100μm未
満の場合ピンホールを生じやすく、逆に1000μm以
上の厚さとすることは作業性、コスト、導電性の各点で
不利となりやすい。更に、上記塗装時に、例えば炭素繊
維等の導電性繊維の織布又は不織布等を埋設して導電層
を得ることもできる。
In the present conductive coating material, a conductive layer can be obtained by drying the coating film after coating. It is preferable that the conductive coating is applied so that the thickness of the conductive layer is 100 to 1000 μm. If the thickness is less than 100 μm, pinholes are likely to occur, and conversely, the thickness of 1000 μm or more tends to be disadvantageous in terms of workability, cost and conductivity. Further, at the time of the above coating, a conductive layer can be obtained by embedding a woven or non-woven fabric of conductive fibers such as carbon fibers.

【0050】塗装は、例えばスプレー塗装、ローラー塗
装、ハケ塗り、ヘラ塗り、コテ塗り等の1種又は2種以
上を組み合わせて行うことができる。塗装範囲が広い場
合、スプレー塗装やローラー塗装が適しており、また高
粘度塗料を用いる場合、ヘラ塗り又はコテ塗りが適して
いる。
The coating can be carried out, for example, by spray coating, roller coating, brush coating, spatula coating, iron coating, or a combination of two or more thereof. When the coating range is wide, spray coating or roller coating is suitable, and when a high viscosity coating is used, spatula coating or iron coating is suitable.

【0051】ピンホール、亀裂等の塗装不良発生防止の
ため、塗装は同一部分に対し2回以上の重ね塗りが好ま
しく、特に本導電性塗料の配合を変えて重ね塗りを行
い、下地側から海水側へ、順次導電層の比抵抗を高める
ことが好ましい。このような多層の導電層とし、その最
内層に電源を接続して海水の電解を行うと、電源接続部
付近に電流密度が集中するのを防止しやすく、広い範囲
に亙って均一な海洋生物付着防止効果が得られやすい。
例えば2層の塗膜で導電層を構成する場合、導電性充填
材の体積割合(X)が30〜70体積%となるように配
合した導電性塗料を下塗用とし、導電性充填材の体積割
合(X)が5〜45体積%となるように配合した導電性
塗料を上塗用とすると共に、下塗用より上塗用の方が導
電性充填材の含有率が少なくなるよう調整して重ね塗り
を行うことが好ましい。
In order to prevent the occurrence of coating defects such as pinholes and cracks, it is preferable to coat the same portion twice or more. In particular, the composition of the conductive paint is changed to coat the seawater from the ground side. It is preferable to sequentially increase the specific resistance of the conductive layer toward the side. When such a multi-layered conductive layer is used and the innermost layer is connected to a power source to electrolyze seawater, it is easy to prevent the current density from concentrating near the power source connection, and a uniform ocean over a wide area It is easy to obtain the effect of preventing biological adhesion.
For example, when the conductive layer is composed of two layers of coating, the conductive coating compounded so that the volume ratio (X) of the conductive filler is 30 to 70 volume% is used as the undercoat, and the volume of the conductive filler is Overcoating is carried out by using a conductive paint compounded so that the proportion (X) is 5 to 45% by volume, and adjusting the content of the conductive filler to be smaller in the topcoat than in the basecoat. Is preferably performed.

【0052】[0052]

【実施例】【Example】

実施例1 (1)バインダーとして用いる共重合樹脂の製造 窒素ガス置換等により内部の酸素を除去した撹拌機付ス
テンレス製オートクレーブに、MMA1196重量部、
メタクリル酸ブチル25重量部、マレイン酸無水物29
重量部、メチルイソブチルケトン2347重量部及び重
合開始剤であるラウリルパーオキサイド11重量部(上
記のメチルイソブチルケトンの一部に溶解させたもの)
を仕込み、温度(液温)75℃に昇温して撹拌下で重合
を開始し、温度を75℃に保ちつつ下記の操作を行って
重合反応を進めた。
Example 1 (1) Manufacture of Copolymer Resin Used as Binder A stainless steel autoclave with a stirrer whose internal oxygen was removed by nitrogen gas substitution or the like was placed in an MMA 1196 parts by weight,
25 parts by weight of butyl methacrylate, maleic anhydride 29
Parts by weight, 2347 parts by weight of methyl isobutyl ketone and 11 parts by weight of lauryl peroxide which is a polymerization initiator (dissolved in a part of the above methyl isobutyl ketone)
Was charged, the temperature (liquid temperature) was raised to 75 ° C., polymerization was started under stirring, and the following reaction was carried out while maintaining the temperature at 75 ° C. to proceed the polymerization reaction.

【0053】重合反応系が加温により75℃に達した時
点を重合開始とし、重合開始後2、4及び7時間経過す
るごとに、1回につきMMA400重量部、メタクリル
酸ブチル10重量部、マレイン酸無水物10重量部、メ
チルイソブチルケトン20重量部、及び開始剤であるラ
ウリルパーオキサイド3重量部(メチルイソブチルケト
ンに溶解させたもの)を重合反応系に添加した。
When the temperature of the polymerization reaction system reached 75 ° C. by heating, the polymerization was started. Every two, four and seven hours after the start of polymerization, 400 parts by weight of MMA, 10 parts by weight of butyl methacrylate, and maleic acid were added once. 10 parts by weight of acid anhydride, 20 parts by weight of methyl isobutyl ketone, and 3 parts by weight of lauryl peroxide as an initiator (dissolved in methyl isobutyl ketone) were added to the polymerization reaction system.

【0054】重合開始後10時間で反応系を冷却して重
合反応を停止し、樹脂含有率が51重量%の粘稠なMM
A系共重合樹脂溶液を得た。この共重合樹脂の組成(N
MR及び原子吸光により分析)及び重量平均分子量(G
PC(ゲルパーミエーションクロマトグラフィー)によ
り測定した値をポリスチレン換算する方法)を表1に示
す。
10 hours after the initiation of the polymerization, the reaction system was cooled to stop the polymerization reaction, and the viscous MM having a resin content of 51% by weight.
An A-type copolymer resin solution was obtained. The composition of this copolymer resin (N
MR and atomic absorption) and weight average molecular weight (G
Table 1 shows a method of converting the value measured by PC (gel permeation chromatography) into polystyrene.

【0055】(2)導電性塗料の製造 上記(1)で製造した共重合樹脂溶液に、トルエンとメ
チルイソブチルケトンの等重量混合溶剤を添加し、共重
合樹脂分が14重量%となるよう希釈した。
(2) Production of conductive paint To the copolymer resin solution produced in the above (1), an equal weight mixed solvent of toluene and methyl isobutyl ketone was added and diluted so that the copolymer resin content was 14% by weight. did.

【0056】この共重合樹脂溶液246重量部と、導電
性充填材193重量部と、添加剤70重量部とを1リッ
トルの容器に入れ、更に直径が約5mmのガラスビーズ
を約200ml入れ、ペイントシェーカーにて1時間振
盪混練した。次いで、この容器中の混練物に、更に前記
と同じ共重合樹脂溶液227重量部を加え、ペイントシ
ェーカーにて15分間振盪混合した。尚、導電性充填材
としては、住友化学社製人造グラファイト粉「POG−
80」(平均粒径40μm)及び「POG−2」(平均
粒径2μm)の2種類を等重量混合して使用した。ま
た、添加剤としては、揺変性及びレベリング性を付与し
て塗装作業性を向上させるべく、サンノプコ社製「リラ
ニット45」(ポリエチレンワックス25重量%及びキ
シレン75重量%含有)を用いた。
246 parts by weight of this copolymer resin solution, 193 parts by weight of the conductive filler, and 70 parts by weight of the additive were placed in a container of 1 liter, and about 200 ml of glass beads having a diameter of about 5 mm were placed, and paint was added. The mixture was shaken and kneaded for 1 hour on a shaker. Then, 227 parts by weight of the same copolymer resin solution as described above was further added to the kneaded product in this container, and the mixture was shake-mixed for 15 minutes with a paint shaker. As the conductive filler, artificial graphite powder "POG-" manufactured by Sumitomo Chemical Co., Ltd.
Two kinds of "80" (average particle diameter 40 µm) and "POG-2" (average particle diameter 2 µm) were mixed in equal weight and used. As an additive, "Rilanito 45" (containing 25% by weight of polyethylene wax and 75% by weight of xylene) manufactured by San Nopco Ltd. was used in order to impart thixotropic properties and leveling properties to improve coating workability.

【0057】得られた導電性塗料の不揮発分は38重量
%、25℃における粘度(B型粘度計による)は920
0cpsであった。
The non-volatile content of the obtained conductive paint was 38% by weight, and the viscosity at 25 ° C. (by B type viscometer) was 920.
It was 0 cps.

【0058】(3)塗膜の耐海水電解性評価用試験片の
作製 図1に示されるように、幅15cm、長さ30cm、厚
さ0.5cmの透明アクリル樹脂板の片面に、幅13c
m、長さ26cm、厚さ35μmの銅箔を両面粘着テー
プで貼り付け、この銅箔を覆って、膜厚が350μmと
なるように、上記(2)で得た導電性塗料をスプレー塗
装して、導電性塗膜(導電層)を設けた。
(3) Preparation of test piece for evaluation of seawater electrolysis resistance of coating film As shown in FIG. 1, a transparent acrylic resin plate having a width of 15 cm, a length of 30 cm and a thickness of 0.5 cm was provided on one side with a width of 13 c.
m, a length of 26 cm, and a thickness of 35 μm are attached with a double-sided adhesive tape, the copper foil is covered, and the conductive paint obtained in (2) above is spray-coated so that the film thickness becomes 350 μm. Then, a conductive coating film (conductive layer) was provided.

【0059】室温で10日間塗膜を乾燥させた後、銅箔
に直流電流を通電するための導線を半田付けし、塗膜を
設けた銅箔の周囲を図1に示すように周辺部をパテにて
シールして塗膜の耐海水電解性評価用試験片を得た。
After the coating film was dried at room temperature for 10 days, a conductor wire for passing a direct current was soldered to the copper foil, and the periphery of the copper foil provided with the coating film was removed as shown in FIG. It was sealed with putty to obtain a test piece for evaluating the resistance of the coating film to seawater electrolysis.

【0060】(4)塗膜の耐海水電解性評価試験 図2に示されるように、25℃の人工海水を入れた電解
槽に、上記(3)で得た塗膜評価用試験片を、人工海水
と直接接する水没部分の塗膜の表面積が253cm
2 で、かつ通電用導線取付部が水面より上方に位置する
ように、水面上から吊した。一方、この塗膜評価用試験
片の塗膜面と対向して、幅15cm、長さ30cm、厚
さ0.5cmの通電用導線を半田付けにした鋼板を、塗
膜評価用試験片と同様にして設置した。
(4) Seawater Electrolysis Resistance Evaluation Test of Coating Film As shown in FIG. 2, the test piece for coating film evaluation obtained in (3) above was placed in an electrolytic cell containing artificial seawater at 25 ° C. The surface area of the coating film in the submerged area that is in direct contact with artificial seawater is 253 cm.
It was hung from above the water surface so that the conducting wire attachment part was located above the water surface. On the other hand, a steel plate having a width of 15 cm, a length of 30 cm, and a thickness of 0.5 cm soldered to a current-carrying steel sheet facing the coating surface of the coating film evaluation test piece was the same as the coating film evaluation test piece. I installed it.

【0061】上記塗膜評価用試験片を陽極とし、鋼板を
陰極として、電流密度1A/m2 になるよう、直流電流
を連続して通電し、人工海水の電気分解を行った。
Using the test piece for coating film evaluation as an anode and a steel plate as a cathode, a direct current was continuously applied so as to obtain a current density of 1 A / m 2 , and artificial seawater was electrolyzed.

【0062】通電開始日を基準として、下記の及び
のうち少なくとも一方が最初に目視確認されるまでの日
数を、塗膜の耐海水電解性とした。結果を表2に示す。
The number of days until at least one of the following items and the following items was first visually confirmed on the basis of the start date of energization was taken as the resistance of the coating film to seawater electrolysis. The results are shown in Table 2.

【0063】塗膜表面又は銅箔の裏面側(透明アクリ
ル樹脂板側)の少なくとも一方の面に暗緑色ないし青緑
色の銅化合物が発生。
A dark green to blue-green copper compound is generated on at least one surface of the coating film surface or the back surface side (transparent acrylic resin plate side) of the copper foil.

【0064】塗膜の欠陥(ふくれ、亀裂、剥落など)
が発生。
Defects in coating film (swelling, cracking, peeling, etc.)
Occurs.

【0065】尚、人工海水は、八洲薬品社製「アクアマ
リン」のA(粉剤)2.84kg及びB(液剤)2リッ
トルをイオン交換水に溶解して100リットルとしたも
のを用いた。
The artificial seawater was prepared by dissolving 2.84 kg of A (powder) and 2 liters of B (liquid) of "Aquamarine" manufactured by Yasu Pharmaceutical Co., Ltd. into 100 liters of deionized water.

【0066】(5)引張試験 上記(2)で得た導電性塗料をアルミ板上に、膜厚が2
00μmとなるようにスプレー塗装して導電塗膜をもう
けた。これを室温で10日間乾燥させた後に、アルミ板
と導電塗膜の接着力及び接着の破壊状態を次のようにし
て調べた。即ち、10mm角、高さ20mmの鉄製角柱
の10×10mmの面を、2液硬化型のエポキシ接着剤
でアルミ板上にもうけた塗膜上に接着した。十分硬化さ
せた後、カッターナイフで角柱に沿ってアルミ板にまで
達する線状の切込みを塗膜に入れた。次いで、アルミ板
を引張試験機に固定し、塗膜に接着された鉄製角柱を5
cm/分の速度で接着が破壊するまで引張り、接着力を
計測すると共に、接着の破壊状態を調べた。結果を表2
に示す。
(5) Tensile test The conductive paint obtained in the above (2) was applied on an aluminum plate to give a film thickness of 2
A conductive coating film was provided by spray coating to a thickness of 00 μm. After this was dried at room temperature for 10 days, the adhesive force between the aluminum plate and the conductive coating film and the state of adhesive failure were examined as follows. That is, a 10 mm × 10 mm surface of an iron prism having a 10 mm square and a height of 20 mm was adhered to a coating film prepared on an aluminum plate with a two-component curing type epoxy adhesive. After being sufficiently cured, a linear notch reaching the aluminum plate along the prism was made in the coating film with a cutter knife. Then, the aluminum plate was fixed to a tensile tester, and the iron prisms adhered to the coating film
The bond was pulled at a speed of cm / min until the bond was broken, the adhesive force was measured, and the broken state of the bond was examined. The results are shown in Table 2.
Shown in.

【0067】(6)比抵抗 上記(2)で得た導電性塗料をガラス板上に、膜厚が1
00μmとなるようにスプレー塗装した。室温で10日
間乾燥させた後に、体積抵抗率計(三菱油化社製ロレス
タIP)にて測定した。結果を表2に示す。
(6) Specific resistance The conductive coating material obtained in the above (2) is coated on a glass plate to give a film thickness of 1
Spray coating was performed so that the thickness would be 00 μm. After drying at room temperature for 10 days, it was measured with a volume resistivity meter (Loresta IP manufactured by Mitsubishi Petrochemical Co., Ltd.). The results are shown in Table 2.

【0068】実施例2〜23及び比較例1〜4 表1に示される組成の共重合樹脂をバインダーとした他
は、実施例1と同様にして塗料の製造、試験片の作製、
塗膜の耐海水電解性などの評価を行った。結果を表2に
示す。
Examples 2 to 23 and Comparative Examples 1 to 4 Production of coating materials and preparation of test pieces were carried out in the same manner as in Example 1 except that the copolymer resin having the composition shown in Table 1 was used as the binder.
The seawater electrolytic resistance of the coating film was evaluated. The results are shown in Table 2.

【0069】実施例24 実施例1の導電性塗料の製造において用いた共重合樹脂
分が14重量%の溶液473重量部に対して、導電性充
填材グラファイト粉を14重量部及び非導電性充填材酸
化チタン(チタン工業社製ルチル型酸化チタンKR−3
10)を11重量部配合した他は、実施例1と同様にし
て塗料の製造、試験片の作製、塗膜の耐海水電解性など
の評価を行った。結果を表2に示す。
Example 24 14 parts by weight of graphite powder as a conductive filler and non-conductive filler were added to 473 parts by weight of a solution containing 14% by weight of a copolymer resin used in the production of the conductive paint of Example 1. Material Titanium oxide (Titanium Industry Co., Ltd. rutile type titanium oxide KR-3
The same procedure as in Example 1 was carried out except that 11 parts by weight of 10) was blended, and the production of coating materials, the production of test pieces, and the resistance of the coating film to seawater electrolysis were evaluated. The results are shown in Table 2.

【0070】尚、上記塗料におけるバインダー(共重合
樹脂)100重量部に対する充填材(グラファイト粉及
び酸化チタン)の重量は、25重量部で、また、この充
填材とバインダーの合計に対する充填材の体積割合
(Y)は13体積%であった。
The weight of the filler (graphite powder and titanium oxide) with respect to 100 parts by weight of the binder (copolymer resin) in the above paint was 25 parts by weight, and the volume of the filler with respect to the total of the filler and the binder. The ratio (Y) was 13% by volume.

【0071】実施例25 実施例1の導電性塗料の製造において用いた共重合樹脂
分が14重量%の溶液473重量部に対して、導電性充
填材グラファイト粉を275重量部配合した他は、実施
例1と同様にして塗料の製造、試験片の作製、塗膜の耐
海水電解性などの評価を行った。結果を表2に示す。
Example 25 275 parts by weight of graphite powder as a conductive filler was added to 473 parts by weight of a solution containing 14% by weight of a copolymer resin used in the production of the conductive coating material of Example 1. In the same manner as in Example 1, the production of the coating material, the production of the test piece, the resistance of the coating film against seawater, and the like were evaluated. The results are shown in Table 2.

【0072】実施例26〜30 表2に示すように、導電性充填材をグラファイト粉とア
セチレンブラック(電気化学工業社製「デンカブラッ
ク」)の併用、アセチレンブラック単独、マグネタイト
(粉状)(バイエル社製「バイフェロックス306」)
単独、マグネタイトとグラファイト粉の併用、マグネタ
イトとアセチレンブラックとの併用とした以外は、実施
例1と同様にして塗料の製造、試験片の作製、塗膜の耐
海水電解性などの評価を行った。結果を表2に示す。
Examples 26 to 30 As shown in Table 2, graphite powder and acetylene black (“Denka Black” manufactured by Denki Kagaku Kogyo Co., Ltd.) were used as the conductive filler, acetylene black alone, and magnetite (powder) (Bayer). "Baiferrox 306" manufactured by the company)
The production of the coating material, the production of the test piece, the resistance to seawater electrolysis of the coating film, etc. were evaluated in the same manner as in Example 1 except that the magnetite and the graphite powder were used alone and the magnetite and the acetylene black were used in combination. .. The results are shown in Table 2.

【0073】比較例5及び6 実施例1で用いた共重合樹脂の代わりに、比較例5では
アクリル樹脂を、また比較例6ではエポキシ樹脂を夫々
バインダーとして使用した他は、実施例1と同様にして
塗料の製造、試験片の作製、塗膜の耐海水電解性などの
評価を行った。結果を表2に示す。
Comparative Examples 5 and 6 Similar to Example 1 except that an acrylic resin was used as a binder in Comparative Example 5 and an epoxy resin was used as a binder in Comparative Example 6 instead of the copolymer resin used in Example 1. Then, the production of paint, the production of test pieces, and the resistance of the coating film to seawater electrolysis were evaluated. The results are shown in Table 2.

【0074】尚、比較例5のアクリル樹脂としては三菱
レーヨン社製「ダイアナールLR−469」を使用し、
また比較例6のエポキシ樹脂としてはシェル化学社製
「エピコート1001」と第一工業製薬社製硬化剤「バ
ーサミド115」を併用したものを用いた。
As the acrylic resin of Comparative Example 5, "Dianal LR-469" manufactured by Mitsubishi Rayon Co., Ltd. was used.
As the epoxy resin of Comparative Example 6, a mixture of "Epicoat 1001" manufactured by Shell Chemical Co., Ltd. and a curing agent "Versamide 115" manufactured by Daiichi Kogyo Seiyaku Co., Ltd. was used.

【0075】[0075]

【表1】 [Table 1]

【0076】[0076]

【表2】 [Table 2]

【0077】[0077]

【発明の効果】本発明は、以上説明した通りのものであ
り、本発明の導電性塗料は耐海水電解性に優れるので、
導電層とした場合に海水の電気分解による海洋生物の付
着防止を、広い範囲に亙って長期間行うことを可能にす
るものである。
The present invention is as described above, and since the conductive coating material of the present invention has excellent resistance to seawater electrolysis,
When a conductive layer is used, it is possible to prevent marine organisms from adhering by electrolysis of seawater over a wide range for a long period of time.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例及び比較例で用いた塗膜評価用試験片の
斜視図である。
FIG. 1 is a perspective view of a coating film evaluation test piece used in Examples and Comparative Examples.

【図2】実施例及び比較例で行った塗膜評価試験の説明
図である。
FIG. 2 is an explanatory diagram of a coating film evaluation test performed in Examples and Comparative Examples.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 植田 健二 長崎県長崎市岩見町216番地12 (72)発明者 鈴木 元裕 群馬県渋川市中村1135番地 電気化学工業 株式会社渋川工場内 (72)発明者 稲村 実 群馬県渋川市中村1135番地 電気化学工業 株式会社渋川工場内 (72)発明者 西島 昭夫 群馬県渋川市中村1135番地 電気化学工業 株式会社渋川工場内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Kenji Ueda, 216 Iwami-cho, Nagasaki-shi, Nagasaki 12 (72) Inventor Motohiro Suzuki 1135, Nakamura, Shibukawa-shi, Gunma Denki Kagaku Kogyo Co., Ltd. (72) Invention Minoru Inamura 1135 Nakamura, Shibukawa City, Gunma Electrochemical Industry Co., Ltd., Shibukawa Plant (72) Inventor Akio Nishijima 1135 Nakamura, Shibukawa City, Gunma Electrochemical Industry Co., Ltd. Shibukawa Plant

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 少なくとも下記(A)、(B)及び
(C)よりなる共重合樹脂であって、(A)、(B)、
(C)の全体に対する割合がそれぞれ80〜98.5重
量%、1〜15重量%、0.5〜5重量%であり、かつ
(A)+(B)+(C)が全体の90重量%以上である
共重合樹脂をバインダーとし、該バインダーと、導電性
充填材と、溶媒とを含有することを特徴とする海洋生物
付着防止用導電性塗料。 (A)メタクリル酸メチル部分。 (B)アクリル酸エステル及びメタクリル酸エステル
(メタクリル酸メチルを除く)から選ばれる少なくとも
1種の単量体部分。 (C)不飽和ジカルボン酸類、リン酸エステル、スルホ
ン酸エステル、アミノ基含有ビニル単量体及びエポキシ
基含有ビニル単量体から選ばれる少なくとも一種の単量
体部分。
1. A copolymer resin comprising at least the following (A), (B) and (C), wherein (A), (B),
The ratio of (C) to the whole is 80 to 98.5% by weight, 1 to 15% by weight, and 0.5 to 5% by weight, and (A) + (B) + (C) is 90% by weight of the whole. % Of a copolymer resin as a binder, and the binder, a conductive filler, and a solvent are contained therein, which is a conductive coating material for preventing the attachment of marine organisms. (A) Methyl methacrylate portion. (B) At least one monomer moiety selected from acrylic acid esters and methacrylic acid esters (excluding methyl methacrylate). (C) At least one monomer moiety selected from unsaturated dicarboxylic acids, phosphoric acid esters, sulfonic acid esters, amino group-containing vinyl monomers and epoxy group-containing vinyl monomers.
【請求項2】 導電性充填材とバインダーの合計に対す
る導電性充填材の体積割合(X)が5〜70体積%であ
る請求項1記載の導電性塗料。
2. The conductive paint according to claim 1, wherein the volume ratio (X) of the conductive filler to the total of the conductive filler and the binder is 5 to 70% by volume.
【請求項3】 導電性充填材がグラファイト粉及びカー
ボンブラックより選ばれる少なくとも一種である請求項
1記載の導電性塗料。
3. The conductive paint according to claim 1, wherein the conductive filler is at least one selected from graphite powder and carbon black.
JP35796091A 1991-12-27 1991-12-27 Conductive paint for prevention of marine organism adhesion Expired - Lifetime JP2923819B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP35796091A JP2923819B2 (en) 1991-12-27 1991-12-27 Conductive paint for prevention of marine organism adhesion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP35796091A JP2923819B2 (en) 1991-12-27 1991-12-27 Conductive paint for prevention of marine organism adhesion

Publications (2)

Publication Number Publication Date
JPH05179163A true JPH05179163A (en) 1993-07-20
JP2923819B2 JP2923819B2 (en) 1999-07-26

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006225632A (en) * 2004-09-09 2006-08-31 Mitsubishi Rayon Co Ltd Nanosubstance-containing composition, manufacturing method of the same and composite made by using it
JP2006328132A (en) * 2005-05-24 2006-12-07 Tosoh Corp Method for producing fumaric diester polymer
CN107286775A (en) * 2017-07-15 2017-10-24 佛山实瑞先导材料研究院(普通合伙) A kind of aqueous antifouling and antibiosis electrically-conducting paint

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006225632A (en) * 2004-09-09 2006-08-31 Mitsubishi Rayon Co Ltd Nanosubstance-containing composition, manufacturing method of the same and composite made by using it
JP2006328132A (en) * 2005-05-24 2006-12-07 Tosoh Corp Method for producing fumaric diester polymer
CN107286775A (en) * 2017-07-15 2017-10-24 佛山实瑞先导材料研究院(普通合伙) A kind of aqueous antifouling and antibiosis electrically-conducting paint

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