JPH0517132A - Production of fine plate particle of alumina - Google Patents

Production of fine plate particle of alumina

Info

Publication number
JPH0517132A
JPH0517132A JP3193668A JP19366891A JPH0517132A JP H0517132 A JPH0517132 A JP H0517132A JP 3193668 A JP3193668 A JP 3193668A JP 19366891 A JP19366891 A JP 19366891A JP H0517132 A JPH0517132 A JP H0517132A
Authority
JP
Japan
Prior art keywords
alumina
particles
particle size
aluminum hydroxide
hydrothermal treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3193668A
Other languages
Japanese (ja)
Other versions
JP2654276B2 (en
Inventor
Yasuo Shibazaki
靖雄 芝崎
Kiichi Oda
喜一 小田
Yushi Fukuda
雄史 福田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Institute of Advanced Industrial Science and Technology AIST
YKK Corp
Original Assignee
Agency of Industrial Science and Technology
YKK Corp
Yoshida Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP3193668A priority Critical patent/JP2654276B2/en
Application filed by Agency of Industrial Science and Technology, YKK Corp, Yoshida Kogyo KK filed Critical Agency of Industrial Science and Technology
Priority to CA002073471A priority patent/CA2073471C/en
Priority to EP92111532A priority patent/EP0522519B1/en
Priority to DE199292111532T priority patent/DE522519T1/en
Priority to DE69208753T priority patent/DE69208753T2/en
Publication of JPH0517132A publication Critical patent/JPH0517132A/en
Priority to US08/301,734 priority patent/US6080380A/en
Priority to US08/491,114 priority patent/US5587010A/en
Application granted granted Critical
Publication of JP2654276B2 publication Critical patent/JP2654276B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To efficiently obtain fine plate particles of alumina having uniform particle diameter of submicron order by adjusting the particle diameter of aluminum hydroxide, etc., and subjecting the aluminum hydroxide to hydrothermal treatment under specific condition in water or an aqueous solution of an alkali. CONSTITUTION:The starting raw material consisting of aluminum hydroxide or hydrated alumina is crushed and adjusted to the particle size of submicron order. The starting raw material having adjusted particle size is filled in an autoclave together with water or an aqueous solution of an alkali (sodium hydroxide or sodium carbonate) and subjected to hydrothermal treatment at >=350 deg.C under a pressure of <=200atm. The fine plate particles of alumina produced by this process can be used as a pigment for paint or in the field of the forming of ceramics.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、塗料用顔料やセラミッ
クス原料等に適した微細板状粒子を水熱処理により効率
的に製造する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for efficiently producing fine plate-like particles suitable for paint pigments, ceramic raw materials, etc. by hydrothermal treatment.

【0002】[0002]

【従来の技術】従来より微細アルミナ粒子の製造方法と
してはいろいろな方法が知られている。一般的にはボー
ルミル等の機械的な手段を用い粉砕することによりサブ
ミクロンオーダーの微細アルミナ粒子を製造している
が、この場合、微細な粒子は得られるが、板状の微細な
粒子を得ることはできない。又、アルミナ粒子の工業的
な製造方法としては、バイヤー法によるものが知られて
いるが、この方法を用いた場合、高純度のアルミナ粒子
が得にくいとともに粒子の形状が粒状になりやすいとい
う問題がある。
2. Description of the Related Art Conventionally, various methods have been known as a method for producing fine alumina particles. Generally, fine alumina particles of submicron order are manufactured by crushing using a mechanical means such as a ball mill. In this case, fine particles can be obtained, but plate-like fine particles are obtained. It is not possible. Further, as an industrial production method of alumina particles, a method by the Bayer method is known, but when this method is used, it is difficult to obtain high-purity alumina particles and the shape of the particles tends to be granular. There is.

【0003】板状アルミナ粒子の製造方法としては、例
えば特公昭35−6977号公報に見られるように、仮
焼工程で弗化アルミニウム等の鉱化剤を添加する方法が
知られている。又、水熱合成法によるアルミナ粒子の製
造方法としては、例えば特公昭37−7750号公報及
び特公昭39−13465号公報に記載のものが知られ
ている。
As a method for producing plate-like alumina particles, for example, a method of adding a mineralizing agent such as aluminum fluoride in a calcination step is known as disclosed in Japanese Patent Publication No. 35-6977. Further, as a method for producing alumina particles by the hydrothermal synthesis method, for example, those described in JP-B-37-7750 and JP-B-39-13465 are known.

【0004】[0004]

【発明が解決しようとする課題】上記板状アルミナ粒子
の製造方法のうち、鉱化剤を添加する方法は粒子の微細
化および装置の寿命等の点で問題がある。又、水熱合成
法の場合は、それらの公報中の記載から分かるように、
粒子の大きさは数ミクロンから数百ミクロン程度であ
り、粒子の微細化の点で問題を有する。そこで、本発明
は、サブミクロンオーダーの微細な板状アルミナ粒子を
効率的に製造できる製造方法を提供することを目的とす
る。
Among the above-mentioned methods for producing plate-like alumina particles, the method of adding a mineralizer has problems in terms of grain refinement and device life. In the case of the hydrothermal synthesis method, as can be seen from the description in those publications,
The size of the particles is on the order of a few microns to a few hundreds of microns, and there is a problem in terms of grain refinement. Therefore, an object of the present invention is to provide a manufacturing method capable of efficiently manufacturing fine plate-like alumina particles of submicron order.

【0005】[0005]

【課題を解決するための手段】本発明は、サブミクロン
オーダーに粒度調整した水酸化アルミニウム又はアルミ
ナ水和物を水又はアルカリ水溶液中で温度350℃以
上、圧力200気圧以下に水熱処理することを特徴とす
る微細板状アルミナ粒子の製造方法である。
According to the present invention, hydrothermal treatment of aluminum hydroxide or alumina hydrate whose particle size is adjusted to the submicron order is performed in water or an alkaline aqueous solution at a temperature of 350 ° C. or more and a pressure of 200 atm or less. It is a characteristic method for producing fine plate-like alumina particles.

【0006】本発明は、出発原料として水酸化アルミニ
ウム又はベーマイト等のアルミナ水和物をあらかじめボ
ールミル等で粉砕してサブミクロンオーダーに粒度調整
したものを用い、これを水又は苛性ソーダ、炭酸ソーダ
等のアルカリ水溶液とともに密閉オートクレーブ中に充
填し、高温、高圧にて水熱処理することにより行われ
る。出発原料である水酸化アルミニウム又はアルミナ水
和物をサブミクロンオーダーに粒度調整することは、最
終アルミナ粒子の寸法をサブミクロンオーダーに揃える
ために必要である。温度、圧力の条件に関しては、Al
23−H2O系状態図で、α−アルミナの安定な領域で
なければならない。温度を350℃以上と限定する理由
は、350℃未満ではα−アルミナを得ることができな
いためである。特に上限については限定していないが、
装置に係るもので、経済性を考慮した範囲内が好まし
く、高温ほどα−アルミナの生成速度は大きく、短時間
で微細な粒子が得られ、低温ほどα−アルミナの生成速
度は小さく、長時間の処理を必要とするため粗大な粒子
となる。なおいずれにおいても粒子形状は板状である。
又、圧力を200気圧以下と限定する理由は200気圧
を越える圧力では、得られる粒子の形状が肉厚の大きな
粗大なものとなるためである。又、下限については、当
然開放系では水熱系が成り立たないので、好ましくは5
0気圧以上がよい。
The present invention uses, as a starting material, alumina hydrate such as aluminum hydroxide or boehmite, which has been crushed in advance with a ball mill or the like to have a particle size adjusted to the submicron order. It is carried out by filling a closed autoclave with an alkaline aqueous solution and subjecting it to hydrothermal treatment at high temperature and high pressure. It is necessary to adjust the particle size of the starting material, aluminum hydroxide or hydrated alumina, to the submicron order in order to make the dimensions of the final alumina particles to the submicron order. Regarding temperature and pressure conditions, Al
In the 2 O 3 -H 2 O phase diagram, it must be in the stable region of α-alumina. The reason for limiting the temperature to 350 ° C. or higher is that α-alumina cannot be obtained below 350 ° C. The upper limit is not particularly limited,
It is related to the apparatus, preferably within a range considering economic efficiency, the higher the temperature, the higher the production rate of α-alumina, and the finer particles can be obtained in a shorter time. As a result, it becomes coarse particles. In each case, the particle shape is plate-like.
The reason why the pressure is limited to 200 atm or less is that when the pressure exceeds 200 atm, the shape of the obtained particles becomes large and coarse. As for the lower limit, a hydrothermal system does not hold in an open system, so it is preferably 5
0 atm or higher is recommended.

【0007】本発明の製造方法により、結晶形が六方晶
形で特定の結晶面が平板状に成長した微細なα−アルミ
ナ粒子を得ることができる。さらに、この粒子は対角長
1μm未満、厚さ0.1μm未満のものとすることがで
きる。かかるα−アルミナ粒子は塗料用顔料、セラミッ
クスの成形分野において、可塑性を有するアルミナ原料
等として使用できる。
By the production method of the present invention, fine α-alumina particles having a hexagonal crystal form and a specific crystal plane grown in a flat plate form can be obtained. Further, the particles can have a diagonal length of less than 1 μm and a thickness of less than 0.1 μm. Such α-alumina particles can be used as a raw material for alumina having plasticity in the field of molding pigments for coatings and ceramics.

【0008】[0008]

【実施例】以下、実施例に基づいて本発明を具体的に説
明する。バイヤー法によって得た水酸化アルミニウムを
ボールミルにて中心径0.7μmに粒度調整したもの1
0gに、所定量の純水を加えてスラリーを作成し、これ
を小型オートクレーブに充填し、各加熱温度、圧力20
0kg/cm2にて水熱処理を行った。処理後の生成物
を水洗、濾過、乾燥してアルミナ粉末を得、これを試料
として平均粒子径と水熱処理温度との関係を調べた。な
お、上記において純水の量を所定量としたのは、温度お
よび圧力の条件によってその量が異なるためである。
EXAMPLES The present invention will be specifically described below based on examples. Aluminum hydroxide obtained by the Bayer method, the particle size of which was adjusted to a central diameter of 0.7 μm by a ball mill 1
A predetermined amount of pure water was added to 0 g to prepare a slurry, which was filled in a small autoclave and heated at each heating temperature and pressure of 20.
Hydrothermal treatment was performed at 0 kg / cm 2 . The product after the treatment was washed with water, filtered and dried to obtain an alumina powder, and the alumina powder was used as a sample to examine the relationship between the average particle size and the hydrothermal treatment temperature. In addition, the amount of pure water is set to a predetermined amount in the above description because the amount is different depending on the conditions of temperature and pressure.

【0009】平均粒子径は、粒度分布測定および走査型
電子顕微鏡観察することにより測定した。その測定結果
を図1に示す。
The average particle size was measured by measuring the particle size distribution and observing with a scanning electron microscope. The measurement result is shown in FIG.

【0010】図1から、水熱処理(水熱合成法)で生成
されるα−Al23粒子の生成温度に対する平均粒子径
の傾向は高温度側ほど小さく、低温度側ほど大きくなる
傾向を示すことが分かる。粒子の厚みについても平均粒
子径と同様であった。
From FIG. 1, the tendency of the average particle diameter with respect to the production temperature of α-Al 2 O 3 particles produced by hydrothermal treatment (hydrothermal synthesis method) tends to be smaller on the higher temperature side and larger on the lower temperature side. You can see that. The particle thickness was the same as the average particle diameter.

【0011】又、バイヤー法によって得た水酸化アルミ
ニウムをボールミルにて中心径0.7μmに粒度調整し
たもの10gに、所定量の純水を加えてスラリーを作成
し、これを小型オートクレーブに充填し、加熱温度50
0℃、容器内の圧力が常圧から約600kg/cm2
で変化させ、水熱処理を行った。処理後の生成物を水
洗、濾過、乾燥してアルミナ粉末を得、これを試料とし
て平均粒子径と水熱処理圧力との関係を調べた。結果を
図2に示す。
Further, a predetermined amount of pure water was added to 10 g of aluminum hydroxide obtained by the Bayer method, the particle size of which was adjusted to a center diameter of 0.7 μm by a ball mill to prepare a slurry, which was filled in a small autoclave. , Heating temperature 50
Hydrothermal treatment was carried out at 0 ° C. and the pressure inside the container was changed from normal pressure to about 600 kg / cm 2 . The treated product was washed with water, filtered and dried to obtain an alumina powder, and the alumina powder was used as a sample to investigate the relationship between the average particle size and the hydrothermal treatment pressure. The results are shown in Figure 2.

【0012】図2から、水熱処理(水熱合成法)で生成
されるα−Al23粒子の生成圧力に対する平均粒子径
の傾向は、圧力が低いほど微細な粒子になり、逆に圧力
が高いほど粗大な粒子になる傾向を示すことが分かる。
粒子の厚みについても平均粒子径と同様であった。
From FIG. 2, the tendency of the average particle size with respect to the production pressure of α-Al 2 O 3 particles produced by hydrothermal treatment (hydrothermal synthesis method) is such that the lower the pressure, the finer the particles become, and conversely It can be seen that the higher the value is, the larger the particles tend to be.
The particle thickness was the same as the average particle diameter.

【0013】以上のことから、温度350℃以上、圧力
200気圧以下の条件で水熱処理することにより、微細
な板状アルミナ(α−Al23)粒子を得ることができ
ることが分かる。
From the above, it is understood that fine plate-like alumina (α-Al 2 O 3 ) particles can be obtained by hydrothermal treatment under the conditions of a temperature of 350 ° C. or higher and a pressure of 200 atm or lower.

【0014】さらに、バイヤー法による水酸化アルミニ
ウムをボールミルにて中心径0.7μmに粒度調整を行
ったものを10g所定量のアルカリ水溶液でスラリーを
作成し、これを小型オートクレーブに充填し、温度60
0℃、圧力200気圧にて2時間水熱処理を行った。処
理後の生成物を水洗、濾過、乾燥してアルミナ粉末を得
た。このアルミナ粉末の電子顕微鏡写真を図3に示す。
図3から、本発明に係るアルミナ粉末は、粒径の揃った
大きさが約1.0μm弱、厚さが約0.1μmであるこ
とが分かるとともに、結晶形が六方晶形で特定の結晶面
が平板状に成長した微細な板状アルミナ(α−Al
23)粒子であることが分かる。
Further, aluminum hydroxide prepared by the Bayer method was subjected to particle size adjustment with a ball mill to a central diameter of 0.7 μm to prepare a slurry with 10 g of a predetermined amount of an alkaline aqueous solution, which was filled in a small autoclave and the temperature was adjusted to 60.
Hydrothermal treatment was performed at 0 ° C. and a pressure of 200 atm for 2 hours. The treated product was washed with water, filtered and dried to obtain an alumina powder. An electron micrograph of this alumina powder is shown in FIG.
It can be seen from FIG. 3 that the alumina powder according to the present invention has a uniform particle size of about 1.0 μm and a thickness of about 0.1 μm, and the hexagonal crystal form has a specific crystal plane. Of fine plate-like alumina (α-Al
It can be seen that the particles are 2 O 3 ) particles.

【0015】[0015]

【発明の効果】以上説明したように、本発明によれば、
粒径のそろったサブミクロンオーダーの微細な板状アル
ミナ粒子を得ることができるとともに、この粒子は塗料
用の顔料、セラミックスの成形分野において、可塑性を
有するアルミナ原料などとして利用でき、産業上の種々
の用途に優れた効果を発揮する。
As described above, according to the present invention,
It is possible to obtain fine plate-like alumina particles with a uniform particle size on the order of submicrons, and these particles can be used as a raw material for alumina having plasticity in the field of molding pigments for coating materials and ceramics, and are used in various industrial fields. Exhibits an excellent effect for.

【図面の簡単な説明】[Brief description of drawings]

【図1】水熱処理温度と得られるアルミナの平均粒子径
との関係を示すグラフである。
FIG. 1 is a graph showing the relationship between the hydrothermal treatment temperature and the average particle diameter of alumina obtained.

【図2】水熱処理圧力と得られるアルミナの平均粒子径
との関係を示すグラフである。
FIG. 2 is a graph showing the relationship between the hydrothermal treatment pressure and the average particle size of the obtained alumina.

【図3】本発明の実施例で得られたアルミナの粒子構造
を示す電子顕微鏡写真である。
FIG. 3 is an electron micrograph showing a particle structure of alumina obtained in an example of the present invention.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成4年7月1日[Submission date] July 1, 1992

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】図1[Name of item to be corrected] Figure 1

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図1】 [Figure 1]

フロントページの続き (72)発明者 小田 喜一 愛知県名古屋市名東区平和が丘1−70 (72)発明者 福田 雄史 富山県黒部市中新403−3Front Page Continuation (72) Inventor Kiichi Oda 1-70, Heiwagaoka, Meito-ku, Nagoya, Aichi Prefecture (72) Inventor Yushi Fukuda 403-3 Chushin, Kurobe, Toyama Prefecture

Claims (1)

【特許請求の範囲】 【請求項1】 サブミクロンオーダーに粒度調整した水
酸化アルミニウム又はアルミナ水和物を水又はアルカリ
水溶液中で温度350℃以上、圧力200気圧以下に水
熱処理することを特徴とする微細板状アルミナ粒子の製
造方法。
Claims: 1. A method of hydrothermally treating aluminum hydroxide or alumina hydrate having a particle size adjusted to a submicron order in water or an alkaline aqueous solution at a temperature of 350 ° C or higher and a pressure of 200 atm or lower. Method for producing fine plate-like alumina particles.
JP3193668A 1991-07-09 1991-07-09 Method for producing fine plate-like alumina particles Expired - Fee Related JP2654276B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP3193668A JP2654276B2 (en) 1991-07-09 1991-07-09 Method for producing fine plate-like alumina particles
EP92111532A EP0522519B1 (en) 1991-07-09 1992-07-08 Process for producing fine flaky alumina particles and alumina-based plastic material
DE199292111532T DE522519T1 (en) 1991-07-09 1992-07-08 METHOD FOR THE PRODUCTION OF FINE PLATE-SHAPED PARTICLES AND PLASTICS BASED ON ALUMINUM OXIDE.
DE69208753T DE69208753T2 (en) 1991-07-09 1992-07-08 Process for the production of fine platelet-shaped particles as well as plastic materials based on aluminum oxide
CA002073471A CA2073471C (en) 1991-07-09 1992-07-08 Process for producing fine flaky alumina particles and alumina-based plastic material
US08/301,734 US6080380A (en) 1991-07-09 1994-09-07 Process for producing fine flaky alumina particles and alumina-based plastic material
US08/491,114 US5587010A (en) 1991-07-09 1995-06-16 Process for producing fine flaky alumina particles and alumina-based plastic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3193668A JP2654276B2 (en) 1991-07-09 1991-07-09 Method for producing fine plate-like alumina particles

Publications (2)

Publication Number Publication Date
JPH0517132A true JPH0517132A (en) 1993-01-26
JP2654276B2 JP2654276B2 (en) 1997-09-17

Family

ID=16311795

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3193668A Expired - Fee Related JP2654276B2 (en) 1991-07-09 1991-07-09 Method for producing fine plate-like alumina particles

Country Status (1)

Country Link
JP (1) JP2654276B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0761600A1 (en) * 1995-08-24 1997-03-12 Ykk Corporation Alumina particles having high dispersibility and plasticity and process for producing the same
JP2004155630A (en) * 2002-11-08 2004-06-03 Showa Denko Kk Alumina particle and method of manufacturing the same
KR100679611B1 (en) * 2005-07-20 2007-02-08 주식회사 코델 Preparing Method for Platey ?- Alumina
JP2007532461A (en) * 2004-04-15 2007-11-15 アルベマール・コーポレーシヨン Flame retardant filler for plastics
JP2010502539A (en) * 2006-08-28 2010-01-28 コリア リサーチ インスティテュート オブ ケミカル テクノロジー Flaky alpha-alumina crystal having a large aspect ratio and method for producing the same
US8343415B2 (en) 2007-01-15 2013-01-01 Saint-Gobain Ceramics & Plastics, Inc. Ceramic particulate material and processes for forming same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0761600A1 (en) * 1995-08-24 1997-03-12 Ykk Corporation Alumina particles having high dispersibility and plasticity and process for producing the same
JP2004155630A (en) * 2002-11-08 2004-06-03 Showa Denko Kk Alumina particle and method of manufacturing the same
JP2007532461A (en) * 2004-04-15 2007-11-15 アルベマール・コーポレーシヨン Flame retardant filler for plastics
KR100679611B1 (en) * 2005-07-20 2007-02-08 주식회사 코델 Preparing Method for Platey ?- Alumina
JP2010502539A (en) * 2006-08-28 2010-01-28 コリア リサーチ インスティテュート オブ ケミカル テクノロジー Flaky alpha-alumina crystal having a large aspect ratio and method for producing the same
US8343415B2 (en) 2007-01-15 2013-01-01 Saint-Gobain Ceramics & Plastics, Inc. Ceramic particulate material and processes for forming same

Also Published As

Publication number Publication date
JP2654276B2 (en) 1997-09-17

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