JPH05158278A - One-component developer - Google Patents
One-component developerInfo
- Publication number
- JPH05158278A JPH05158278A JP3320174A JP32017491A JPH05158278A JP H05158278 A JPH05158278 A JP H05158278A JP 3320174 A JP3320174 A JP 3320174A JP 32017491 A JP32017491 A JP 32017491A JP H05158278 A JPH05158278 A JP H05158278A
- Authority
- JP
- Japan
- Prior art keywords
- developer
- resin
- toner
- weight
- styrene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- Developing Agents For Electrophotography (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は電子写真、靜電印刷や、
靜電記録などに用いられる一成分現像剤に関するもので
ある。BACKGROUND OF THE INVENTION The present invention relates to electrophotography, electronic printing,
The present invention relates to a one-component developer used for electrostatic recording and the like.
【0002】[0002]
【従来の技術】従来、電子写真法としては米国特許第2
297691明細書、特公昭42ー23910号公報、
及び特公昭43ー24748号公報等で多種の方法が記
載されている。一般には光導電性物質を利用して種々光
学手段により感光体上に電気的靜電潜像を形成し、つい
でこの靜電潜像を現像剤(以下トナ−と称する)を用い
可視像化し、必要に応じて紙等に転写したのち、加熱あ
るいは圧力等により定着し、コピー画像を得るものであ
る。2. Description of the Related Art Conventionally, US Pat. No. 2 has been used as an electrophotographic method.
297691 specification, Japanese Patent Publication No. 42-23910,
And various methods are described in Japanese Examined Patent Publication No. 43-24748. Generally, a photoconductive substance is used to form an electric latent electrostatic image on a photoconductor by various optical means, and then the latent electrostatic image is visualized by using a developer (hereinafter referred to as a toner). The image is transferred onto paper or the like in accordance with the above conditions and then fixed by heating or pressure to obtain a copy image.
【0003】電気的潜像をトナ−を用いて可視像化する
方法として、米国特許第2874063号明細書に記載
されている磁気ブラシ法、同第2618552号明細書
に記載されているカスケード現像法及び米国特許第29
09258明細書に記載されている導電性の磁性トナ−
を用いる方法など種々知られている。As a method for visualizing an electric latent image by using a toner, a magnetic brush method described in US Pat. No. 2,870,4033 and a cascade development described in US Pat. No. 2,618,552 are disclosed. Law and US Patent No. 29
09258 Electrically conductive magnetic toner described in the specification.
Various methods are known, including the method using.
【0004】また現像方法としては、おもに、キャリア
と呼ばれる鉄粉や、ガラスビーズ粒子等とトナーとを混
合したものを現像剤として用いる二成分現像方法と、ト
ナー単独で現像剤として用いる一成分現像方式がある。
これらに用いられるトナ−は種々の物理的および化学的
特性を要求される。The developing method is mainly a two-component developing method in which a mixture of iron powder called a carrier, glass bead particles, etc. and a toner is used as a developer, and a one-component developing method in which the toner alone is used as a developer. There is a method.
The toners used in these are required to have various physical and chemical properties.
【0005】前者の二成分現像方法はトナーおよびキャ
リアを混合攪拌して相互の摩擦帯電によりトナーを帯電
させる現像方法であるため、帯電性,搬送性は安定す
る。しかしこの方法はトナーが逐次消費されるため、ト
ナーとキャリアの比を常に一定に維持する必要があり、
トナー濃度調節機能が必要になり、小型,軽量化が困難
である。The former two-component developing method is a developing method in which the toner and the carrier are mixed and stirred, and the toner is charged by frictional charging with each other. Therefore, the charging property and the transporting property are stable. However, this method consumes toner one after another, so it is necessary to maintain a constant ratio of toner to carrier.
The toner density adjustment function is required, and it is difficult to reduce the size and weight.
【0006】小型、軽量が可能になる後者の一成分現像
方式には磁気の力を利用して、トナーを搬送する磁性一
成分の現像方式が考案されている。またマグネットロー
ラを用いない、より小型軽量化可能になる現像剤担持ロ
ーラメンバのみで一成分現像剤の帯電,搬送,供給を行
なう一成分非磁性現像方法が考え出されている。特にこ
れは磁性を用いないためカラー現像用として使用される
例もある。In the latter one-component developing method which enables downsizing and weight reduction, a magnetic one-component developing method for conveying toner by utilizing magnetic force has been devised. Further, a one-component non-magnetic developing method has been devised, in which the one-component developer is charged, conveyed, and supplied only by the developer-carrying roller member that does not use a magnet roller and can be made smaller and lighter. In particular, since it does not use magnetism, it is used for color development in some cases.
【0007】周知のようにこれらの現像法に使用される
靜電荷現像用のトナ−は一般的に樹脂成分、顔料もしく
は染料からなる着色成分及び可塑剤電荷制御剤等の添加
成分によって構成されている。樹脂成分として天然また
は合成樹脂が単独あるいは適時混合して使用されてい
る。As is well known, the toner for electrostatic charge development used in these developing methods is generally composed of a resin component, a coloring component composed of a pigment or a dye, and an additive component such as a plasticizer charge control agent. There is. As the resin component, natural or synthetic resins are used alone or in a proper mixture.
【0008】しかしながら近年複写像の益々の高画質化
や画質の長期安定性が望まれる傾向が著しくなるにつ
れ、トナ−の主要構成成分である結着樹脂に従来以上の
定着性安定性や耐久性が要求されている。特公昭51ー
23354号公報、特公昭63ー39052号公報、特
公昭63ー42252号公報、特公昭63ー49221
号公報、特公昭63ー52375号公報、特公平1ー1
7579号公報には結着樹脂として架橋された重合体を
用いたトナ−が提案され、良好な定着性と耐衝撃性に優
れており、耐久性の良いトナ−を提供している。However, in recent years, as the tendency toward higher image quality of copied images and long-term stability of image quality has become remarkable, the binder resin, which is a main constituent component of the toner, has a higher fixing stability and durability than ever before. Is required. JP-B-51-23354, JP-B-63-39052, JP-B-63-42252, JP-B-63-49221
Publication, Japanese Patent Publication No. 63-52375, Japanese Patent Publication No. 1-1
Japanese Patent No. 7579 proposes a toner using a cross-linked polymer as a binder resin, and provides a toner having excellent fixability and impact resistance and excellent durability.
【0009】[0009]
【発明が解決しようとしている課題】しかしながら上記
の構成では以下のような問題点を有している。However, the above configuration has the following problems.
【0010】加熱によって容易に溶融するトナ−の多く
は貯蔵中や複写機の現像器内でケーキ化や凝集が起こり
易い。また多くのトナーでは長期の連続使用による繰り
返しの現像により、トナー粒子が現像器内の部材との衝
突、また層規制部材からのストレス等により衝撃を受
け、トナー粒子が劣化し、トナー粒子表面の物理的、静
電的に劣化させ得られる画像濃度が低下し、あるいは背
景濃度が増大し、複写画像の品質を低下させる。Many toners which are easily melted by heating are likely to be caked or agglomerated during storage or in the developing device of a copying machine. Also, with many toners, due to repeated development due to continuous use for a long period of time, the toner particles collide with members inside the developing device and are impacted by stress from the layer regulation member, etc. The image density obtained by physical or electrostatic deterioration is lowered, or the background density is increased, and the quality of the copied image is lowered.
【0011】これらの望ましくない現象はトナ−粒子の
脆さに起因するところが多い。即ち現像剤の寿命に関係
するところのものであり、特に現像器中でトナ−粒子は
靜電潜像と対面した現像領域に搬送されるまでに現像剤
担持ローラメンバ、層規制ブレード、現像ローラ等から
かなりのストレスを受ける。このストレスによりトナ−
粒子が破壊され微粉粒子が増加したり、樹脂表面に外添
処理された疎水性シリカ粒子が樹脂中へ打ち込まれたり
して、トナ−粒子が劣化し、現像特性が低下してしま
う。このような劣化現象を回避する為に上記のような架
橋性の高分子量重合体を用いることが提案されている
が、単に架橋しただけだは複写の最終工程である熱定着
工程で定着温度が上昇し、より多くの熱量を必要とす
る。また架橋された高粘度タイプの重合体では顔料を樹
脂中へ混練分散させるとき充分には良好に分散し難いこ
とから架橋された重合体を結着樹脂とするトナ−は良好
な現像特性を得ることが難しいという欠点を有してい
る。それに対して架橋重合体と別な樹脂を混合させこれ
らの課題を改善しようと試みているが、それだけではま
だ充分な分散性は得られない。これは架橋重合体のよう
な高粘度の樹脂では混練時に樹脂と顔料等の内添剤との
濡れ性が妨げられるためである。These undesired phenomena are often due to the brittleness of toner particles. That is, it relates to the life of the developer, and in particular, the toner particles in the developing device are transported to the developing area facing the electrostatic latent image by the developer carrying roller member, layer regulating blade, developing roller, etc. Receive a lot of stress from. This stress causes the toner
The particles are destroyed and the fine powder particles increase, or the hydrophobic silica particles externally treated on the resin surface are driven into the resin, so that the toner particles are deteriorated and the developing characteristics are deteriorated. In order to avoid such a deterioration phenomenon, it has been proposed to use the above-mentioned crosslinkable high molecular weight polymer. However, if the crosslinking temperature is simply crosslinked, the fixing temperature in the heat fixing step which is the final step of copying is Rise and need more heat. Further, in a crosslinked high-viscosity type polymer, when the pigment is kneaded and dispersed in the resin, it is difficult to sufficiently disperse the pigment, so that the toner using the crosslinked polymer as a binder resin obtains good developing characteristics. It has the drawback of being difficult. On the other hand, attempts have been made to improve these problems by mixing a crosslinked polymer and another resin, but this alone does not provide sufficient dispersibility. This is because a high-viscosity resin such as a crosslinked polymer impedes the wettability between the resin and an internal additive such as a pigment during kneading.
【0012】顔料等の内添剤の分散が悪いとき、長期使
用時に分散が良好な粒子が現像に使用され、分散の悪い
粒子が現像器内に残留する選択現像が生じ、これがトナ
−特性の劣化を引き起こす。When the internal additives such as pigments are poorly dispersed, particles having good dispersion are used for development during long-term use, and particles having poor dispersion remain in the developing device for selective development, which is a toner property. Cause deterioration.
【0013】本発明は上記問題点に鑑み、安定な定着
性、耐オフセット性、耐ストレスに優れており、凝集を
起こさず、流動性にも優れており、また顔料等の内添剤
を良好に分散でき、現像性が安定し、画像濃度が高くカ
ブリのない安定した一成分現像剤を提供することを目的
とする。In view of the above problems, the present invention is excellent in stable fixing property, offset resistance and stress resistance, does not cause agglomeration and is excellent in fluidity, and has good internal additives such as pigments. It is an object of the present invention to provide a stable one-component developer which can be dispersed in the emulsion, has stable developability, has a high image density, and is free from fog.
【0014】[0014]
【課題を解決するための手段】この目的を達成するため
に本発明は着色剤、電荷制御剤、離型剤等の内添剤を均
一に分散が出来る線状重合体(本発明の線状重合体とは
鎖状の分子構造を持つもので、架橋を施していない重合
体を意味する)に分散させ分散樹脂を作成し、この分散
樹脂と耐ストレス性の強い架橋重合体と混合させること
により、内添剤が均一に分散し、叉耐久性が得られ、定
着性も損なわれない。In order to achieve this object, the present invention provides a linear polymer (a linear polymer of the present invention in which internal additives such as a colorant, a charge control agent and a release agent can be uniformly dispersed. A polymer has a chain molecular structure and means a polymer that has not been crosslinked) to make a dispersion resin, and then mix this dispersion resin with a crosslinked polymer with strong stress resistance. As a result, the internal additive is uniformly dispersed, durability is obtained, and fixability is not impaired.
【0015】即ち、本発明の一成分現像剤は静電潜像を
担持するための静電潜像担持体と、現像剤を収容するた
めの現像剤ホッパーと、現像剤を摩擦帯電させながら担
持搬送する現像剤担持ローラメンバーと、静電潜像に対
面した現像域へ現像剤を搬送させる現像ローラと、現像
剤を層規制し、薄層化する弾性部材を具備する現像装置
に用いる一成分現像剤であって、一成分現像剤の結着樹
脂が、着色剤、電荷制御剤、離型剤の少なくとも一種を
分散させた重量平均分子量が10000〜200000
で重量平均分子量/数平均分子量が10未満の線状重合
体であり、かつ少なくとも(化1)と(化2)からなる
共重合体(スチレンーアクリレートまたはスチレンーメ
タクリレート系共重合体)である分散樹脂Aと、130
℃における溶融粘度が1×105〜1×107(poise)
で、160℃における溶融粘度が1×104〜1×106
(poise)で架橋剤の存在下で重合して得られる架橋重合
体であり、かつ少なくとも(化1)と(化2)からなる
共重合体(スチレンーアクリレートまたはスチレンーメ
タクリレート系共重合体)である樹脂Bとから構成さ
れ、一成分現像剤重量に対し、分散樹脂Aが5〜45重
量%、樹脂Bが95〜55重量%であることを特徴とす
る一成分現像剤である。That is, the one-component developer of the present invention carries an electrostatic latent image carrier for carrying an electrostatic latent image, a developer hopper for containing the developer, and a developer while frictionally charging the developer. One component used in a developing device having a developer carrying roller member for carrying, a developing roller for carrying the developer to a developing area facing the electrostatic latent image, and an elastic member for layer-regulating and thinning the layer of the developer A binder, which is a one-component developer, in which at least one of a colorant, a charge control agent, and a release agent is dispersed, and has a weight average molecular weight of 10,000 to 200,000.
Is a linear polymer having a weight average molecular weight / number average molecular weight of less than 10 and is a copolymer (styrene-acrylate or styrene-methacrylate copolymer) consisting of at least (Chemical formula 1) and (Chemical formula 2). Dispersion resin A and 130
Melt viscosity at ℃ 1 × 10 5 to 1 × 10 7 (poise)
And the melt viscosity at 160 ° C. is 1 × 10 4 to 1 × 10 6
(poise) is a cross-linked polymer obtained by polymerization in the presence of a cross-linking agent, and is a copolymer (styrene-acrylate or styrene-methacrylate-based copolymer) composed of at least (Chemical Formula 1) and (Chemical Formula 2) The resin B is 5 to 45% by weight and the resin B is 95 to 55% by weight based on the weight of the one-component developer.
【0016】[0016]
【化3】 [Chemical 3]
【0017】[0017]
【化4】 [Chemical 4]
【0018】[0018]
【作用】以下本発明を詳細に説明する。The present invention will be described in detail below.
【0019】本発明の一成分現像剤の結着樹脂はビニル
系単量体を重合または共重合したビニル系重合体であ
る。この結着樹脂成分の線状重合体と架橋重合体を構成
する単量体のスチレンとしては例えばスチレン、αーメ
チルスチレン、Pークロルスチレンなどのスチレン及び
その置換体、アクリル酸アルキルエステルとしては、例
えばアクリル酸、アクリル酸メチル、アクリル酸エチ
ル、アクリル酸ブチル、アクリル酸ドデシル、アクリル
酸オクチル、アクリル酸イソブチル、アクリル酸イソブ
チル、アクリル酸ヘキシル、アクリル酸フェニル、メタ
クリル酸アルキルエステルとしては、例えばメタクリル
酸、メタクリル酸メチル、メタクリル酸エチル、メタク
リル酸ブチル、メタクリル酸オクチル、メタクリル酸イ
ソブチル、メタクリル酸ドデシル、メタクリル酸ヘキシ
ル、などの二重結合を有するモノカルボン酸及びその置
換体等がある。The binder resin for the one-component developer of the present invention is a vinyl polymer obtained by polymerizing or copolymerizing vinyl monomers. Examples of the styrene as a monomer constituting the linear polymer and the crosslinked polymer of the binder resin component include styrene, α-methylstyrene, styrene such as P-chlorostyrene and its substitutes, and an alkyl acrylate such as acrylic acid. , Methyl acrylate, ethyl acrylate, butyl acrylate, dodecyl acrylate, octyl acrylate, isobutyl acrylate, isobutyl acrylate, hexyl acrylate, phenyl acrylate, methacrylic acid alkyl esters such as methacrylic acid, methacrylic acid Examples include monocarboxylic acids having a double bond such as methyl, ethyl methacrylate, butyl methacrylate, octyl methacrylate, isobutyl methacrylate, dodecyl methacrylate, and hexyl methacrylate, and their substitution products.
【0020】また本発明の架橋重合体はおもにモノマー
の重量に対して0.1〜10重量%の架橋剤モノマーを含む
ビニル系モノマーから合成される重合体であり、架橋剤
としては重合性の二重結合を2個以上持つ化合物で例え
ばジビニルベンゼン、ジビニルナフタレン、等の芳香族
ジビニル化合物、エチレングリコール、テトラエチレン
グリコール、ジメタクリレート等のジエチレン性カルボ
ン酸エステル等がある。 またこれらの重合体の製造法
として塊状重合、溶液重合、懸濁重合、乳化重合など望
みの公知の重合法が採用され、また触媒はベンゾイルパ
オキサイド、アゾビスイソブチルニトリルなどの充分な
る触媒能を持つ触媒が用いられる。さらに分子量を調整
する目的で、トリエチルアミン、四塩化炭素、四臭化炭
素、n−ブチルメルカプタンなどの所望の結果を与える
連鎖移動剤を用いることもできる。 本発明の線状重合
体は重量平均分子量(以下Mwと称する)が10000
〜200000で且つ数平均分子量(以下Mnと称す
る)とMwとの比、即ちMw/Mnが10未満が好まし
い。Mwが10000以下であるとトナ−の凝集が起こ
り易くなり、またトナ−の耐ストレス性が低下しシリカ
の打ち込みが発生し易くなり、長期使用中に流動性の低
下を招いてしまう。200000以上になると定着性が
悪くなり、また高粘度化するため混練時の顔料等の内添
剤の分散性が低下するし、粉砕性が悪化し、収率の低下
を招く。Further, the crosslinked polymer of the present invention is a polymer synthesized mainly from a vinyl-based monomer containing 0.1 to 10% by weight of the crosslinking agent monomer based on the weight of the monomer. Examples of compounds having two or more bonds include aromatic divinyl compounds such as divinylbenzene and divinylnaphthalene, and diethylenic carboxylic acid esters such as ethylene glycol, tetraethylene glycol and dimethacrylate. As a method for producing these polymers, desired known polymerization methods such as bulk polymerization, solution polymerization, suspension polymerization and emulsion polymerization are adopted, and the catalyst has sufficient catalytic ability such as benzoyl peroxide and azobisisobutylnitrile. A catalyst that has is used. Further, for the purpose of adjusting the molecular weight, a chain transfer agent which gives a desired result such as triethylamine, carbon tetrachloride, carbon tetrabromide, n-butyl mercaptan and the like can be used. The linear polymer of the present invention has a weight average molecular weight (hereinafter referred to as Mw) of 10,000.
It is preferable that the ratio of the number average molecular weight (hereinafter referred to as Mn) to Mw, that is, Mw / Mn is less than 10 in the range of up to 200,000. If the Mw is 10,000 or less, the toner tends to aggregate, the stress resistance of the toner decreases, and silica is apt to be implanted, resulting in deterioration of fluidity during long-term use. When it is 200,000 or more, the fixing property is deteriorated, and the viscosity is increased, so that the dispersibility of the internal additive such as the pigment at the time of kneading is deteriorated, the pulverizability is deteriorated, and the yield is decreased.
【0021】樹脂の平均分子量は数種の単分散ポリスチ
レンを標準試料とするゲル・パーミエーション・クロマ
トグラフィーにより測定した値を用いている。The average molecular weight of the resin is a value measured by gel permeation chromatography using several kinds of monodisperse polystyrene as standard samples.
【0022】また本発明の架橋重合体は溶融粘度が13
0℃において1×105〜1×107(poise)、160℃
において1×104〜1×106(poise)、が好ましい。
溶融粘度特性が130℃で1×107(poise)、160℃
で1×106(poise) 以上になると線状重合体との相溶
性が低下するし、内添剤の分散性も不均一になる。また
定着時高温の定着温度を必要とする。The crosslinked polymer of the present invention has a melt viscosity of 13
1 × 10 5 to 1 × 10 7 (poise) at 0 ° C., 160 ° C.
In the above, 1 × 10 4 to 1 × 10 6 (poise) is preferable.
Melt viscosity characteristics: 1 × 10 7 (poise) at 130 ℃, 160 ℃
When it is 1 × 10 6 (poise) or more, the compatibility with the linear polymer decreases and the dispersibility of the internal additive also becomes non-uniform. Further, a high fixing temperature is required during fixing.
【0023】溶融粘度特性が130℃で1×105(pois
e)、160℃で1×104(poise)以下になると耐ストレ
ス性が低下し、シリカの打ち込みによる流動性の低下、
現像性の悪化につながる。The melt viscosity characteristic at 130 ° C. is 1 × 10 5 (pois
e), stress resistance decreases at 160 ° C. of 1 × 10 4 (poise) or less, and flowability decreases due to implantation of silica.
This leads to deterioration of developability.
【0024】このときの溶融粘度測定は高化式フローテ
スター(島津製作所製)で測定し、測定条件はダイズ寸
法1×9mm、押出圧力10kg/cm2で行なった。The melt viscosity at this time was measured with a Koka type flow tester (manufactured by Shimadzu Corporation) under the conditions of soybean dimension of 1 × 9 mm and extrusion pressure of 10 kg / cm 2 .
【0025】本発明の一成分トナ−は分散樹脂Aと樹脂
Bの合計あたり好ましくは分散樹脂Aが5〜45重量
%、樹脂Bが95〜55重量%含有することである。分
散樹脂Aが5重量%未満で樹脂Bが95重量%以上の時
定着性が低下し、粉砕性が悪化するので好ましくない。
また分散樹脂Aが45重量%以上で、樹脂Bが55重量
%未満のとき耐ストレス性が低下し、現像性や流動性が
悪化するので好ましくない。The one-component toner of the present invention is preferably such that the total amount of the dispersion resin A and the resin B is 5 to 45% by weight of the dispersion resin A and 95 to 55% by weight of the resin B. When the content of the dispersed resin A is less than 5% by weight and the content of the resin B is 95% by weight or more, the fixing property is deteriorated and the pulverizability is deteriorated, which is not preferable.
Further, when the content of the dispersed resin A is 45% by weight or more and the content of the resin B is less than 55% by weight, stress resistance is lowered, and developability and fluidity are deteriorated, which is not preferable.
【0026】分散樹脂Aと樹脂Bを配合する目的は線状
重合体に着色剤である顔料等の内添剤を加熱混練する事
により顔料の濡れ性が良く線状重合体中に均一に分散し
た分散樹脂を生成することにある。さらにこの分散樹脂
と架橋重合体を混合するとき、顔料は樹脂中に均一に分
散しているため架橋重合体中でも均一分散性が保てるわ
けである。本発明に使用する線状重合体、架橋重合体
は、スチレンを50〜100重量%、特に好ましくは6
0〜95重量%、成分として含むものである。スチレン
の割合が50重量%未満であると、トナ−の熱溶融性が
劣り、定着性が不十分になる。The purpose of blending the dispersion resin A and the resin B is to knead the linear polymer with an internal additive such as a pigment as a colorant so that the pigment has good wettability and is uniformly dispersed in the linear polymer. To produce the dispersed resin. Furthermore, when the dispersion resin and the cross-linked polymer are mixed, the pigment is uniformly dispersed in the resin, so that the uniform dispersibility can be maintained even in the cross-linked polymer. The linear polymer and crosslinked polymer used in the present invention contain styrene in an amount of 50 to 100% by weight, particularly preferably 6%.
0 to 95% by weight is included as a component. When the proportion of styrene is less than 50% by weight, the toner has poor heat melting property and insufficient fixing property.
【0027】本発明の結着樹脂における分散樹脂Aとは
線状重合体に着色剤、電荷制御剤、離型剤の少なくとも
一種を分散させたものである。分散の方法としては線状
重合体をモノマーから公知の重合法で重合させる過程で
分散させる方法、また線状重合体と混合し加熱混練で分
散させ、その塊をカッターミル等で粗粉砕する方法等が
ある。このときの加熱混練手法としては公知の加熱混練
機を用いて行なうことが出来る。加熱混練機としては、
三本ロール型、一軸スクリュウー型、二軸スクリュウー
型、ハ゛ンハ゛リーミキサー型等の混練物を加熱してせん断力をか
けて練る装置を使用することが出来る。本実験では池貝
鉄工社製のPCM30を使用した。本発明はこれに限る
ものではない。The dispersion resin A in the binder resin of the present invention is a linear polymer in which at least one of a colorant, a charge control agent and a release agent is dispersed. As a method of dispersion, a method of dispersing a linear polymer in the process of polymerizing from a monomer by a known polymerization method, a method of mixing with a linear polymer and dispersing by heating and kneading, and a method of roughly crushing the lump with a cutter mill or the like Etc. As the heating and kneading method at this time, a known heating and kneading machine can be used. As a heating kneader,
It is possible to use a device for heating a kneaded material such as a three-roll type, a single screw type, a twin screw type, a banbury mixer type, and applying a shearing force to knead the mixture. In this experiment, PCM30 manufactured by Ikegai Tekko KK was used. The present invention is not limited to this.
【0028】また分散樹脂Aと架橋重合体の樹脂Bとを
混合させる方法としては、分散樹脂Aを架橋重合体用モ
ノマー中に溶解し、ついで架橋重合体を得るための重合
を行なうことにより得られる。また分散樹脂Aと架橋重
合体樹脂B粉末を混合し加熱混練で混合させる方法があ
る。The method of mixing the dispersion resin A and the crosslinked polymer resin B is obtained by dissolving the dispersion resin A in a monomer for crosslinked polymer and then carrying out polymerization to obtain a crosslinked polymer. Be done. Further, there is a method in which the dispersion resin A and the crosslinked polymer resin B powder are mixed and mixed by heating and kneading.
【0029】その後ジェットミル粉砕機で粉砕され、気
流式分級機で微粉粒子がカットされ、所望の粒度分布を
得、シリカ等の外添剤を外添処理し、トナ−が得られ
る。Then, it is pulverized by a jet mill pulverizer, fine powder particles are cut by an air stream classifier to obtain a desired particle size distribution, and an external additive such as silica is externally added to obtain a toner.
【0030】本発明に係る一成分現像剤は前記のごとき
樹脂を主要成分としているが、このような主要成分以外
に必要に応じて他の公知の重合体を混合して使用するこ
ともできる。例えばエポキシ樹脂、ポリエステル樹脂、
ポリウレタン樹脂等がある。The one-component developer according to the present invention has the resin as the main component as described above, but other known polymers may be mixed and used in addition to the main component as required. For example, epoxy resin, polyester resin,
Polyurethane resin etc. are available.
【0031】また本発明に係る一成分現像剤には着色・
電荷制御の目的で適当な顔料または染料が配合される。
そのような顔料または染料としてはカーボンブラック、
鉄黒、グラファイト、ニグロシン、第4級アンモニウム
塩、アゾ染料の金属錯体、フタロシアニンブルー、セル
コオイルブルー、デュポンオイルレッド、アニリンブル
ー、ベンジジンイエロー、ローズベンガルやこれら等の
混合物があり、電荷量、着色に必要な量が配合される。Further, the one-component developer according to the present invention is colored and
Appropriate pigments or dyes are blended for the purpose of charge control.
Such pigments or dyes include carbon black,
There are iron black, graphite, nigrosine, quaternary ammonium salts, metal complexes of azo dyes, phthalocyanine blue, cerco oil blue, DuPont oil red, aniline blue, benzidine yellow, rose bengal and mixtures of these. The required amount is blended.
【0032】さらに本発明に係る一成分現像剤は必要に
応じて離型剤が更に配合される。更に必要に応じて他の
種類の添加剤を配合せしめることができる。例えばシリ
カ、チタン、アルミナ等の外添剤、酸化スズ、チタン酸
ストロンチウム等の研磨剤である。Further, the one-component developer according to the present invention may further contain a release agent if necessary. Further, other kinds of additives can be blended if necessary. Examples thereof include external additives such as silica, titanium and alumina, and abrasives such as tin oxide and strontium titanate.
【0033】さらに本発明に係る一成分現像剤は必要に
応じて磁性体が配合される。磁性粉としては鉄、マンガ
ン、ニッケル、コバルト、等の金属粉末や鉄、マンガ
ン、ニッケル、コバルト、亜鉛等のフェライト等があ
る。粉体の平均粒径は10μm以下、特に好ましくは7μ
m以下が好ましい。Further, in the one-component developer according to the present invention, a magnetic material is blended if necessary. Examples of the magnetic powder include metal powder such as iron, manganese, nickel and cobalt, and ferrite such as iron, manganese, nickel, cobalt and zinc. The average particle size of the powder is 10 μm or less, particularly preferably 7 μm
m or less is preferable.
【0034】本発明は上記した構成によって、線状重合
体に着色剤等の内添剤を分散させ、その着色剤等の内添
剤を分散させた分散樹脂Aと架橋重合体の樹脂Bを混合
することにより、結着樹脂中の顔料等の内添剤の均一分
散が図られトナ−の帯電量分布がシャープになり、現像
剤担持ローラメンバから現像ローラへの搬送性が高く、
画像濃度が高くカブリのない長期使用時の安定した一成
分現像剤を提供できる。 また線状重合体の分子量特性
をMwが10000〜200000、Mw/Mnが10
未満で規定し、130℃における溶融粘度が1×105
〜1×107(poise)で、160℃における溶融粘度が1
×104〜1×106(poise)で規定した架橋重合体をと
の配合割合を一成分現像剤重量に対し、分散樹脂Aを5
〜45重量%、樹脂Bを95〜55重量%とすることによ
り高い耐ストレス性を維持でき、定着性が安定し、長期
連続使用時にも流動性等の低下がなく現像特性が安定し
た画像が得られることとなる。According to the present invention having the above-mentioned constitution, an internal additive such as a colorant is dispersed in a linear polymer, and a dispersion resin A in which the internal additive such as the colorant is dispersed and a resin B of a crosslinked polymer. By mixing, the internal additives such as pigments in the binder resin are uniformly dispersed, the toner charge amount distribution becomes sharp, and the transportability from the developer carrying roller member to the developing roller is high,
It is possible to provide a stable one-component developer which has a high image density and is free from fog during long-term use. The molecular weight characteristics of the linear polymer are Mw of 10,000 to 200,000 and Mw / Mn of 10
The melt viscosity at 130 ° C is 1 × 10 5
~ 1 × 10 7 (poise), the melt viscosity at 160 ℃ is 1
The mixing ratio of the cross-linked polymer defined by × 10 4 to 1 × 10 6 (poise) is 5% of the dispersion resin A based on the weight of the one-component developer.
-45% by weight and resin B of 95-55% by weight make it possible to maintain high stress resistance, stable fixability, and stable development characteristics even when used for a long period of time with stable development characteristics. Will be obtained.
【0035】[0035]
【実施例】以下本発明の実施例について図面を参照しな
がら説明する。本発明はこれに限定されるものではな
い。Embodiments of the present invention will now be described with reference to the drawings. The present invention is not limited to this.
【0036】図1は本発明の一成分現像剤が用いられる
現像装置の一例を示している。現像ローラ1は現像器2
の先端部に一部を露出して設けられ、適当な隙間を持っ
て感光体ドラムと向いあっている。感光体ドラム3はア
ルミニウム等の金属基台の表面に有機光導電性材料によ
る光導電層を形成したいわゆる有機感光体であり、前記
有機感光体の表面を帯電した状態で矢印EX で示すよう
に画像露光を行ない、静電潜像を形成する。感光体ドラ
ムは有機光導電性材料にかぎらずSe,CdS,a−S
i等の無機光導電性材料でもかまわない。FIG. 1 shows an example of a developing device in which the one-component developer of the present invention is used. Developing roller 1 is developing device 2
Part of which is exposed at the tip of the and faces the photoconductor drum with an appropriate gap. The photoconductor drum 3 is a so-called organic photoconductor in which a photoconductive layer made of an organic photoconductive material is formed on the surface of a metal base such as aluminum, and the surface of the organic photoconductor is charged as shown by an arrow E X. The image is exposed to the image to form an electrostatic latent image. The photosensitive drum is not limited to the organic photoconductive material, and Se, CdS, aS
An inorganic photoconductive material such as i may be used.
【0037】現像ローラ1は現像剤を担持しやすいよう
に表面をサンドブラスト処理されたアルミニウム製金属
ローラ等からなり、現像器2内の現像剤担持ローラメン
バ4(本発明ではファーブラシを使用)によって一成分
現像剤5の供給を受ける。現像ローラはアルミニウム製
に限らず、現像剤を担持搬送しやすいように表面処理さ
れた金属等のローラを用いてもよく、現像剤担持ローラ
メンバはファーブラシに限らずスポンジや金属等の、現
像剤を担持、搬送できるローラ状の部材が用いられても
よい。現像剤担持ローラメンバ(ファーブラシ)4の背
後には現像剤ホッパ6があり、前記現像剤ホッパ6内の
現像剤5は現像剤供給パドル7によって攪拌されなが
ら、現像剤担持ローラメンバ4の側に送り出される。現
像剤担持ローラメンバ4は送り出されてくる現像剤5を
攪拌しながら担持して現像ローラ1の側に搬送し、主と
して現像ローラ1との間で現像剤5を摩擦帯電させなが
ら現像ローラ1に供給する。現像ローラ1は供給された
現像剤5を表面に担持して感光体ドラム3の側に搬送す
る。この搬送途中では現像ローラ1の表面に弾性ブレー
ド8が圧接されている。この弾性ブレード8はウレタン
ゴム、シリコンゴム等のゴムブレードや、適当な金属の
ブレードからなり、現像ローラ1上に供給されている現
像剤5を押圧して所定の層厚を持った一様な薄層に形成
し、感光体ドラム3での静電潜像の現像が安定して行な
われるようにする。この現像のために現像ローラ1には
直流電源9により現像バイアスを印加し、現像ローラ1
上の現像剤5が感光体ドラム3上の静電潜像によく付着
されるようにしている。なお本実施例での現像はいわゆ
る反転現像であるため、現像剤5は感光体ドラム3の画
像露光により電荷の抜けた部分に付着されて顕像を作
る。The developing roller 1 is composed of a metal roller made of aluminum, the surface of which is sandblasted so as to easily carry the developer, and the developer carrying roller member 4 (in the present invention, a fur brush is used) in the developing device 2 is used. The one-component developer 5 is supplied. The developing roller is not limited to aluminum, but may be a roller made of metal or the like that has been surface-treated so as to easily carry and convey the developer. The developer carrying roller member is not limited to the fur brush, but may be sponge or metal. A roller-shaped member that can carry and convey the agent may be used. Behind the developer carrying roller member (fur brush) 4, there is a developer hopper 6, and the developer 5 in the developer hopper 6 is agitated by a developer supply paddle 7 while the developer carrying roller member 4 side. Sent to. The developer-carrying roller member 4 carries the sent-out developer 5 while stirring and conveys it to the developing roller 1 side, and mainly to the developing roller 1 while frictionally charging the developer 5 with the developing roller 1. Supply. The developing roller 1 carries the supplied developer 5 on its surface and conveys it to the photoconductor drum 3 side. During this conveyance, the elastic blade 8 is pressed against the surface of the developing roller 1. The elastic blade 8 is made of a rubber blade such as urethane rubber or silicon rubber, or a blade made of an appropriate metal, and presses the developer 5 supplied onto the developing roller 1 to form a uniform layer having a predetermined layer thickness. A thin layer is formed so that the electrostatic latent image on the photosensitive drum 3 can be stably developed. For this development, a developing bias is applied to the developing roller 1 by the DC power supply 9, and the developing roller 1
The upper developer 5 is often attached to the electrostatic latent image on the photosensitive drum 3. Since the development in this embodiment is so-called reversal development, the developer 5 is attached to the portion of the photoconductor drum 3 where the charge is removed by image exposure to form a visible image.
【0038】次に現像剤の材料組成および製造方法を述
べる。実施例中の部数はすべて重量部である。また実施
例中のモノマー比はすべて重量%である 実施例1 実施例1で使用されるトナ−a1の材料組成を示す。(表
1)に分散樹脂Aの材料組成を、(表2)に樹脂Bの特
性を示した。Next, the material composition of the developer and the manufacturing method will be described. All parts in the examples are parts by weight. Further, all the monomer ratios in the examples are% by weight. Example 1 The material composition of the toner-a1 used in Example 1 is shown. The material composition of the dispersed resin A is shown in (Table 1), and the characteristics of the resin B are shown in (Table 2).
【0039】[0039]
【表1】 [Table 1]
【0040】[0040]
【表2】 [Table 2]
【0041】(表1)の分散樹脂Aの混合物を二軸押し
出し機(池貝鉄工社製PCM30)で加熱混練し、カッ
ターミルで粗粉砕し、分散樹脂Aを作成した。(表2)
に示す架橋重合体樹脂Bはスチレン、アクリル酸ブチル
モノマーと、ジビニルベンゼンの架橋剤の存在下で懸濁
重合反応で生成した。The mixture of the dispersion resin A shown in Table 1 was kneaded by heating with a twin-screw extruder (PCM30 manufactured by Ikegai Iron Works Co., Ltd.) and coarsely pulverized with a cutter mill to prepare a dispersion resin A. (Table 2)
The crosslinked polymer resin B shown in 1) was produced by a suspension polymerization reaction in the presence of styrene, a butyl acrylate monomer and a divinylbenzene crosslinking agent.
【0042】トナーa1は分散樹脂A26重量部、樹脂B
74重量部を混合し、二軸混練押出機にて加熱混練し、
ジェットミルにて微粉砕を行い、気流分級機にて微粉を
カットし、平均粒径5〜30μmの粒子が得られた。そ
の後外添処理として上記によってできたトナー母体と疎
水シリカをヘンシェルミキサーにて混合し、外添する。
最後に振動ふるいにて凝集物を抽出しトナーa1を完成し
た。このとき外添剤として疎水シリカを1.5重量部添加
している。Toner a1 is 26 parts by weight of dispersed resin A and resin B
74 parts by weight are mixed and kneaded by heating with a twin-screw kneading extruder,
Fine pulverization was performed with a jet mill, and fine powder was cut with an air stream classifier to obtain particles having an average particle size of 5 to 30 μm. After that, as a process of external addition, the toner base prepared as described above and the hydrophobic silica are mixed in a Henschel mixer and externally added.
Finally, the aggregate was extracted with a vibrating screen to complete toner a1. At this time, 1.5 parts by weight of hydrophobic silica was added as an external additive.
【0043】これをデジタル複写機(松下電器製)「F
P−C1」によって複写テストを10000枚行い、画
像濃度を反射濃度計(マクベス社)で測定し、評価を行
なった。初期画像において反射濃度1.4の高濃度の画像
が得られ、また顔料の分散が良好で凝集物も見られず、
また10000枚後のトナ−の流動性の低下も少なく、
初期の画像に比べて遜色のない高濃度の複写物が得られ
た。(表5)に各トナーの画像濃度の推移を示した。 比較例1 比較例1で使用されるトナーa2の材料組成を(表3)に
示した。This is a digital copying machine (Matsushita Electric) "F
A copying test was performed on 10,000 sheets by "P-C1", and the image density was measured by a reflection densitometer (Macbeth Co.) and evaluated. A high-concentration image with a reflection density of 1.4 was obtained in the initial image, and the dispersion of the pigment was good and no aggregates were seen,
Also, the decrease in fluidity of the toner after 10,000 sheets is small,
A high density copy was obtained which was comparable to the initial image. Table 5 shows the transition of the image density of each toner. Comparative Example 1 The material composition of the toner a2 used in Comparative Example 1 is shown in (Table 3).
【0044】[0044]
【表3】 [Table 3]
【0045】線状重合体を用いず、架橋重合体のみを結
着樹脂とし、(表3)に示した混合物を二軸混練押出機
にて加熱混練し、ジェットミルにて微粉砕を行い、気流
分級機にて微粉をカットし、平均粒径5〜30μmの粒
子が得られた。その後外添処理として上記によってでき
たトナー母体と疎水シリカをヘンシェルミキサーにて混
合し、外添する。最後に振動ふるいにて凝集物を抽出し
トナーa2を完成した。このとき外添剤として疎水シリカ
を1.5重量部添加している。A linear polymer was not used, only a cross-linked polymer was used as a binder resin, the mixture shown in (Table 3) was heated and kneaded by a twin-screw kneading extruder, and finely pulverized by a jet mill. Fine powder was cut with an airflow classifier to obtain particles having an average particle size of 5 to 30 μm. After that, as a process of external addition, the toner base prepared as described above and the hydrophobic silica are mixed in a Henschel mixer and externally added. Finally, the agglomerates were extracted with a vibrating screen to complete toner a2. At this time, 1.5 parts by weight of hydrophobic silica was added as an external additive.
【0046】これをデジタル複写機(松下電器製)「F
P−C1」によって複写テストを10000枚行い、画
像濃度を反射濃度計(マクベス社)で測定し、評価を行
なった。初期からの画像濃度は薄く、実用的な画像は得
られなかった。このときトナ−の内添剤の分散が悪くカ
ーボンブラックの凝集物が多く観察された。 比較例2 比較例2で使用されるトナ−a3の材料組成を(表4)に
示した。This is a digital copying machine (made by Matsushita Electric) "F
A copying test was performed on 10,000 sheets by "P-C1", and the image density was measured by a reflection densitometer (Macbeth Co.) and evaluated. The image density from the beginning was low, and a practical image could not be obtained. At this time, the internal additive of the toner was not well dispersed, and many aggregates of carbon black were observed. Comparative Example 2 The material composition of the toner-a3 used in Comparative Example 2 is shown in (Table 4).
【0047】[0047]
【表4】 [Table 4]
【0048】架橋重合体を用いず、線状重合体のみを結
着樹脂とし、(表4)に示した混合物を二軸混練押出機
にて加熱混練し、ジェットミルにて微粉砕を行い、気流
分級機にて微粉をカットし、平均粒径5〜30μmの粒
子が得られた。その後外添処理として上記によってでき
たトナー母体と疎水シリカをヘンシェルミキサーにて混
合し、外添する。最後に振動ふるいにて凝集物を抽出し
トナーa3を完成した。このとき外添剤として疎水シリ
カを1.5重量部添加している。A linear polymer alone was used as a binder resin without using a cross-linked polymer, the mixture shown in (Table 4) was heated and kneaded by a twin-screw kneading extruder, and finely pulverized by a jet mill. Fine powder was cut with an airflow classifier to obtain particles having an average particle size of 5 to 30 μm. After that, as a process of external addition, the toner base prepared as described above and the hydrophobic silica are mixed in a Henschel mixer and externally added. Finally, the agglomerates were extracted with a vibrating screen to complete toner a3. At this time, 1.5 parts by weight of hydrophobic silica was added as an external additive.
【0049】これをデジタル複写機(松下電器製)「F
P−C1」によって複写テストを10000枚行い、画
像濃度を反射濃度計(マクベス社)で測定し、評価を行
なった。(表5)に各トナ−の画像濃度の変化を示す。This is a digital copying machine (Matsushita Electric) "F
A copying test was performed on 10,000 sheets by "P-C1", and the image density was measured by a reflection densitometer (Macbeth Co.) and evaluated. Table 5 shows the change in image density of each toner.
【0050】初期の画像濃度は高く得られたが、200
0枚程度から徐々に画像濃度低下が発生し、実用的な画
像は得られなかった。このときトナ−の流動性の変動状
態を観察すると、実施例1で使用したトナ−a1と比較
して比較例2のトナ−a3では流動性の低下が大きくな
っているのが観察された。SEM(走査型電子顕微鏡)
によりトナ−表面を観察すると樹脂中にシリカ粒子が多
く打ち込まれているのが観察された。流動性はホソカワ
ミクロン社製パウダーテスタを使用して評価した。Although the initial image density was high, it was 200
The image density gradually decreased from about 0 sheets, and a practical image could not be obtained. At this time, observing the fluctuation state of the fluidity of the toner, it was observed that the toner a3 of Comparative Example 2 showed a large decrease in fluidity as compared with the toner a1 used in Example 1. SEM (scanning electron microscope)
As a result of observing the toner surface, it was observed that many silica particles were driven into the resin. The fluidity was evaluated using a powder tester manufactured by Hosokawa Micron.
【0051】[0051]
【表5】 [Table 5]
【0052】実施例2 実施例2で使用されるトナ−b1の材料組成を示す。(表
6)に分散樹脂Aの材料組成を、(表7)に樹脂Bの特
性を示した。Example 2 The material composition of the toner-b1 used in Example 2 is shown. Table 6 shows the material composition of the dispersed resin A, and Table 7 shows the characteristics of the resin B.
【0053】[0053]
【表6】 [Table 6]
【0054】[0054]
【表7】 [Table 7]
【0055】(表6)の分散樹脂Aの混合物を二軸押し
出し機(池貝鉄工社製PCM30)で加熱混練し、カッ
ターミルで粗粉砕し、分散樹脂Aを作成した。(表7)
に示す架橋重合体樹脂Bはスチレン、アクリル酸ブチル
モノマーと、ジビニルベンゼンの架橋剤の存在下で懸濁
重合反応で生成した。The mixture of the dispersion resin A in Table 6 was kneaded by heating with a twin-screw extruder (PCM30 manufactured by Ikegai Iron Works Co., Ltd.) and coarsely pulverized with a cutter mill to prepare a dispersion resin A. (Table 7)
The crosslinked polymer resin B shown in 1) was produced by a suspension polymerization reaction in the presence of styrene, a butyl acrylate monomer and a divinylbenzene crosslinking agent.
【0056】トナーb1は分散樹脂A26重量部、樹脂B
74重量部を混合し、二軸混練押出機にて加熱混練し、
ジェットミルにて微粉砕を行い、気流分級機にて微粉を
カットし、平均粒径5〜300μmの粒子が得られた。
その後外添処理として上記によってできたトナー母体と
疎水シリカをヘンシェルミキサーにて混合し、外添す
る。最後に振動ふるいにて凝集物を抽出しトナーb1を完
成した。このとき外添剤として疎水シリカを1.5重量部
添加している。Toner b1 comprises 26 parts by weight of dispersed resin A and resin B
74 parts by weight are mixed and kneaded by heating with a twin-screw kneading extruder,
Fine pulverization was performed with a jet mill, and fine powder was cut with an airflow classifier to obtain particles having an average particle size of 5 to 300 μm.
After that, as a process of external addition, the toner base prepared as described above and the hydrophobic silica are mixed in a Henschel mixer and externally added. Finally, the aggregate was extracted with a vibrating screen to complete the toner b1. At this time, 1.5 parts by weight of hydrophobic silica was added as an external additive.
【0057】これをデジタル複写機(松下電器製)「F
P−C1」によって複写テストを10000枚行い、画
像濃度を反射濃度計(マクベス社)で測定し、評価を行
なった。初期画像において反射濃度1.4の高濃度の画像
が得られ、また顔料の分散が良好で凝集物も見られず、
また10000枚後のトナ−の流動性の低下も少なく、
初期の画像に比べて遜色のない高濃度の複写物が得られ
た。 比較例3 比較例3で使用されるトナーb2の材料組成を(表8)に
示した。This is a digital copying machine (made by Matsushita Electric) "F
A copying test was performed on 10,000 sheets by "P-C1", and the image density was measured by a reflection densitometer (Macbeth Co.) and evaluated. A high-concentration image with a reflection density of 1.4 was obtained in the initial image, and the dispersion of the pigment was good and no aggregates were seen,
Also, the decrease in fluidity of the toner after 10,000 sheets is small,
A high density copy was obtained which was comparable to the initial image. Comparative Example 3 The material composition of the toner b2 used in Comparative Example 3 is shown in (Table 8).
【0058】[0058]
【表8】 [Table 8]
【0059】線状重合体を用いず、架橋重合体のみを結
着樹脂とし、(表8)に示した混合物を二軸混練押出機
にて加熱混練し、ジェットミルにて微粉砕を行い、気流
分級機にて微粉をカットし、平均粒径5〜30μmの粒
子が得られた。その後外添処理として上記によってでき
たトナー母体と疎水シリカをヘンシェルミキサーにて混
合し、外添する。最後に振動ふるいにて凝集物を抽出し
トナーb2を完成した。このとき外添剤として疎水シリカ
を1.5重量部添加している。A linear polymer was not used, only a cross-linked polymer was used as a binder resin, the mixture shown in (Table 8) was heated and kneaded by a twin-screw kneading extruder, and finely pulverized by a jet mill. Fine powder was cut with an airflow classifier to obtain particles having an average particle size of 5 to 30 μm. After that, as a process of external addition, the toner base prepared as described above and the hydrophobic silica are mixed in a Henschel mixer and externally added. Finally, the aggregate was extracted with a vibrating screen to complete the toner b2. At this time, 1.5 parts by weight of hydrophobic silica was added as an external additive.
【0060】これをデジタル複写機(松下電器製)「F
P−C1」によって複写テストを10000枚行い、画
像濃度を反射濃度計(マクベス社)で測定し、評価を行
なった。初期からの画像濃度は薄く、実用的な画像は得
られなかった。このときトナ−の内添剤の分散が悪くカ
ーボンブラックの凝集物が多く観察された。This is a digital copier (Matsushita Electric) "F
A copying test was performed on 10,000 sheets by "P-C1", and the image density was measured by a reflection densitometer (Macbeth Co.) and evaluated. The image density from the beginning was low, and a practical image could not be obtained. At this time, the internal additive of the toner was not well dispersed, and many aggregates of carbon black were observed.
【0061】また高粘度の架橋重合体を使用したため定
着性も悪化した。 比較例4 比較例4で使用されるトナ−b3の材料組成を(表9)に
示した。Further, the use of a highly viscous crosslinked polymer also deteriorated the fixing property. Comparative Example 4 The material composition of the toner-b3 used in Comparative Example 4 is shown in (Table 9).
【0062】[0062]
【表9】 [Table 9]
【0063】架橋重合体を用いず、線状重合体のみを結
着樹脂とし、(表9)に示した混合物を二軸混練押出機
にて加熱混練し、ジェットミルにて微粉砕を行い、気流
分級機にて微粉をカットし、平均粒径5〜30μmの粒
子が得られた。その後外添処理として上記によってでき
たトナー母体と疎水シリカをヘンシェルミキサーにて混
合し、外添する。最後に振動ふるいにて凝集物を抽出し
トナーb3を完成した。このとき外添剤として疎水シリカ
を1.5重量部添加している。Using a linear polymer alone as a binder resin without using a cross-linked polymer, the mixture shown in (Table 9) was heated and kneaded with a twin-screw kneading extruder, and finely pulverized with a jet mill. Fine powder was cut with an airflow classifier to obtain particles having an average particle size of 5 to 30 μm. After that, as a process of external addition, the toner base prepared as described above and the hydrophobic silica are mixed in a Henschel mixer and externally added. Finally, the aggregate was extracted with a vibrating screen to complete toner b3. At this time, 1.5 parts by weight of hydrophobic silica was added as an external additive.
【0064】これをデジタル複写機(松下電器製)「F
P−C1」によって複写テストを10000枚行い、画
像濃度を反射濃度計(マクベス社)で測定し、評価を行
なった。(表10)に各トナ−の画像濃度の変化を示
す。This is a digital copying machine (made by Matsushita Electric) "F
A copying test was performed on 10,000 sheets by "P-C1", and the image density was measured by a reflection densitometer (Macbeth Co.) and evaluated. Table 10 shows the change in image density of each toner.
【0065】初期の画像濃度は高く得られたが、400
0枚程度から徐々に画像濃度低下が発生し、実用的な画
像は得られなかった。このときトナ−の流動性の変動状
態を観察すると、実施例2で使用したトナ−b1と比較し
て比較例4のトナ−b3では流動性の低下が大きくなって
いるのが観察された。SEMによりトナ−表面を観察す
ると樹脂中にシリカ粒子が多く打ち込まれているのが観
察された。Although the initial image density was high, it was 400
The image density gradually decreased from about 0 sheets, and a practical image could not be obtained. At this time, observing the fluctuation state of the fluidity of the toner, it was observed that the toner b3 of Comparative Example 4 showed a large decrease in fluidity as compared with the toner b1 used in Example 2. When observing the surface of the toner by SEM, it was observed that many silica particles were driven into the resin.
【0066】[0066]
【表10】 [Table 10]
【0067】[0067]
【発明の効果】以上のように本発明は、着色剤、電荷制
御剤、離型剤の少なくとも一種を分散させた重量平均分
子量が10000〜200000で、かつ重量平均分子
量/数平均分子量が10未満のスチレンーアクリレート
またはスチレンーメタクリレート系の線状共重合体であ
る分散樹脂Aと、130℃における溶融粘度が1×10
5〜1×107(poise)で、160℃における溶融粘度が
1×104〜1×106(poise)で架橋剤の存在下で重合
して得られるスチレンーアクリレートまたはスチレンー
メタクリレート系の架橋共重合体である樹脂Bとを含有
した結着樹脂で構成する一成分現像剤を用いることによ
り、結着樹脂中の着色剤等の内添剤の均一分散が図られ
トナ−の帯電量分布がシャープになり、高い画像濃度が
得られ、高い耐ストレス性を維持でき、長期連続使用時
にも流動性等の低下がなくカブリのない安定した画像が
得られることになる。INDUSTRIAL APPLICABILITY As described above, the present invention provides a colorant and a charge control agent.
Weight average amount of at least one of the control agent and the release agent dispersed.
Molecular weight of 10,000 to 200,000 and weight average molecule
Weight / number average molecular weight less than 10 styrene-acrylate
Or a styrene-methacrylate linear copolymer
Dispersion resin A with a melt viscosity at 130 ° C. of 1 × 10
Five~ 1 x 107(poise), the melt viscosity at 160 ℃
1 x 10Four~ 1 x 106(poise) in the presence of crosslinker
Styrene-acrylate or styrene-obtained by
Containing a resin B, which is a methacrylate-based cross-linked copolymer
By using a one-component developer composed of a binder resin
Therefore, the internal additives such as colorants in the binder resin can be dispersed uniformly.
The toner charge amount distribution becomes sharp and high image density
Obtained, can maintain high stress resistance, and during long-term continuous use
Even if there is no deterioration in fluidity, a stable image with no fog
Will be obtained.
【図1】本発明の実施例の現像剤が使用される現像機構
の主要部を示す断面図である。FIG. 1 is a sectional view showing a main part of a developing mechanism in which a developer according to an embodiment of the present invention is used.
1 現像ローラ 2 現像器本体 3 感光体ドラム 4 現像剤担持ローラメンバ 5 現像剤 6 現像剤収容室 7 現像剤供給パドル 8 弾性ブレード 9 直流電源 1 Developing Roller 2 Developing Device Main Body 3 Photosensitive Drum 4 Developer Bearing Roller Member 5 Developer 6 Developer Storage Chamber 7 Developer Supply Paddle 8 Elastic Blade 9 DC Power Supply
Claims (1)
と、現像剤を収容するための現像剤ホッパーと、前記現
像剤を摩擦帯電させながら担持搬送する現像剤担持ロー
ラメンバーと、前記静電潜像に対面した現像域へ前記現
像剤を搬送させる現像ローラと、前記現像剤を層規制
し、薄層化する弾性部材を具備する現像装置に用いる一
成分現像剤であって、 前記一成分現像剤の結着樹脂が、着色剤、電荷制御剤、
離型剤の少なくとも一種を分散させた重量平均分子量が
10000〜200000で重量平均分子量/数平均分
子量が10未満の線状重合体であり、かつ少なくとも一般
式(化1)と(化2)からなる共重合体(スチレンーア
クリレートまたはスチレンーメタクリレート系共重合
体)である分散樹脂Aと、130℃における溶融粘度が
1×105〜1×107(poise)で、160℃における溶
融粘度が1×104〜1×106(poise)で架橋剤の存在
下で重合して得られる架橋重合体であり、かつ少なくと
も一般式(化1)と(化2)からなる共重合体(スチレ
ンーアクリレートまたはスチレンーメタクリレート系共
重合体)である樹脂Bとから構成され、前記一成分現像
剤重量に対し、前記分散樹脂Aが5〜45重量%、前記
樹脂Bが95〜55重量%であることを特徴とする一成
分現像剤。 【化1】 【化2】 1. An electrostatic latent image carrier for carrying an electrostatic latent image, a developer hopper for containing a developer, and a developer carrying roller member for carrying and carrying the developer while frictionally charging the developer. And a developing roller that conveys the developer to a developing area facing the electrostatic latent image, and a one-component developer used in a developing device that includes an elastic member that regulates the layer of the developer and thins the layer. The binder resin of the one-component developer is a colorant, a charge control agent,
A linear polymer having a weight average molecular weight of 10,000 to 200,000 and a weight average molecular weight / number average molecular weight of less than 10 in which at least one release agent is dispersed, and at least from the general formulas (Formula 1) and (Formula 2) And a dispersion resin A which is a copolymer (styrene-acrylate or styrene-methacrylate-based copolymer) having a melt viscosity at 130 ° C. of 1 × 10 5 to 1 × 10 7 (poise) and a melt viscosity at 160 ° C. It is a cross-linked polymer obtained by polymerizing at 1 × 10 4 to 1 × 10 6 (poise) in the presence of a cross-linking agent, and is a copolymer (styrene) having at least general formulas (Chemical Formula 1) and (Chemical Formula 2). Resin-B, which is a styrene-acrylate or styrene-methacrylate copolymer), and the dispersion resin A is 5 to 45% by weight and the resin B is 95 to 55% by weight based on the weight of the one-component developer. One-component developer which is characterized in that. [Chemical 1] [Chemical 2]
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3320174A JPH05158278A (en) | 1991-12-04 | 1991-12-04 | One-component developer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3320174A JPH05158278A (en) | 1991-12-04 | 1991-12-04 | One-component developer |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH05158278A true JPH05158278A (en) | 1993-06-25 |
Family
ID=18118524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3320174A Pending JPH05158278A (en) | 1991-12-04 | 1991-12-04 | One-component developer |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH05158278A (en) |
-
1991
- 1991-12-04 JP JP3320174A patent/JPH05158278A/en active Pending
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