JPH0515801B2 - - Google Patents
Info
- Publication number
- JPH0515801B2 JPH0515801B2 JP8126886A JP8126886A JPH0515801B2 JP H0515801 B2 JPH0515801 B2 JP H0515801B2 JP 8126886 A JP8126886 A JP 8126886A JP 8126886 A JP8126886 A JP 8126886A JP H0515801 B2 JPH0515801 B2 JP H0515801B2
- Authority
- JP
- Japan
- Prior art keywords
- yarn
- package
- winding
- tension
- thread
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 claims description 32
- 238000004804 winding Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 239000004744 fabric Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Description
本発明は、絹糸の巻取方法に関する。 The present invention relates to a method for winding silk thread.
絹織物を製織するための経糸、緯糸のうち、特
に緯糸は一般に複数本の絹糸を合糸したものが用
いられている。
上記緯糸の製造工程としては、
1 繰糸機による“繭”から引出される緒糸を多
数本集めて回転する小枠に巻取る工程
2 巻取つた糸に付着あるいは混入している糸欠
陥部を除去して一定形状のパツケージに巻返す
工程
3 上記巻返した糸は極めて細く、緯糸として使
用するためにさらに複数本の糸を合糸して巻取
る合糸巻取工程
4 上記工程3で得られた糸を織機用に巻返す管
巻工程からなる。
上記各工程のうち、特に工程3の合糸巻取につ
いては、aわずかな撚りをかけつつ巻取る加撚合
糸、b無撚状態で水を付着させつつ巻取るぬれ合
糸と称される合糸巻取方法がある。即ち、絹織物
独特の風合い、肌ざわりを得るために、合糸工程
においては無撚状態で巻取ることが望ましいが、
極めて細くかつ温度、湿度に依る強度・伸度の変
化の多い絹糸は無撚状態では糸と糸が分離した
り、張力差によつて、大多数の糸と離れてループ
状部分が生じたりする恐れがあり、該部分で糸切
れあるいは織物上での斑点となつたりする原因と
なる。従つて、前記aの如く若干の撚り、例えば
10回/m程度の甘撚りをかけつつ合糸したり、b
の如く水を付着して糸の分離を防ぎつつ巻取るこ
とが行われている。
Among the warps and wefts for weaving silk fabrics, the wefts are generally made by plucking a plurality of silk threads together. The manufacturing process of the weft yarn mentioned above is as follows: 1. A process of collecting a large number of threads pulled out from a "cocoon" by a reeling machine and winding them onto a rotating small frame. Step 3 of removing and rewinding it into a package of a certain shape 3 The above-mentioned rewound thread is extremely thin, and in order to use it as a weft, a plurality of threads are further combined and wound. It consists of a tube winding process in which the thread is wound back for use on the loom. Of the above steps, in particular the winding of the doubled yarn in step 3 is called a twisted doubled yarn, which is wound while applying a slight twist, and b wet doubled yarn, which is wound with water attached in an untwisted state. There is a thread winding method. In other words, in order to obtain the unique texture and texture of silk fabrics, it is desirable to wind the silk without twisting in the yarn doubling process.
Silk threads are extremely thin and have many changes in strength and elongation depending on temperature and humidity. When untwisted, the threads may separate, or due to tension differences, they may separate from the majority of the threads and form loop-like parts. This may cause thread breakage or spots on the fabric. Therefore, some twisting as in a above, for example,
By twisting the yarn gently at a rate of about 10 times/m,
In this method, water is applied to prevent the yarn from separating while winding it up.
しかしながら、前者aの方法においては加撚力
を作用させるための大がかりな装置を必要とし、
また本来無撚が望ましい合糸にもかかわらず撚り
が入つているために織物としての製品の品質が低
下するという問題がある。また後者のbにおいて
は、水分を付着させつつ巻取るため、巻上がつた
パツケージの保管が面倒であり、数日間放置して
おけば腐食するという種々の問題がある。
本発明は上記従来から行われている絹糸の合糸
巻取りの問題点を解決することを目的とする。
However, the former method a requires a large-scale device to apply the twisting force,
Furthermore, even though it is desirable that the yarn be untwisted, the quality of the product as a woven fabric deteriorates due to twisting. Moreover, in the latter method (b), since the package is rolled up while adhering moisture, it is troublesome to store the rolled up package, and there are various problems such as corrosion if left for several days. An object of the present invention is to solve the above-mentioned problems of conventional doubling and winding of silk thread.
本発明は複数本の絹糸を合糸して巻取る方法で
あつて、常温の大気中に置かれた複数個のパツケ
ージから引き出される無撚の各糸を、パツケージ
側に設けた集束ガイドと巻取装置側に設けたテン
シヨン装置との間に設けた複数のガイドによつて
形成された4m以上の距離を有する張力差減少域
を無撚の状態で通過させた後、巻取パツケージに
無撚の状態で巻取るようにしたものである。
The present invention is a method for doubling and winding a plurality of silk threads, in which each untwisted thread drawn from a plurality of package cages placed in the air at room temperature is connected to a convergence guide provided on the package cage side and wound. After passing through a tension difference reduction area having a distance of 4 m or more formed by a plurality of guides between the tension device and the tension device installed on the take-up device side, in an untwisted state, the untwisted package is placed on the take-up package. It is designed to be wound up in this condition.
以下、本発明を実施する装置と共に図面に従つ
て説明する。
第1図乃至第6図は緯糸用の絹糸を生産する工
程を概略的に示したものである。
第1図において、複数の繭1から引出される緒
糸2は寄せ集められて集束機3を経て緒糸束4と
してかせ枠5に巻取られる。
巻取られた枠体5は第2図示の工程即ち、緒糸
中に含まれる不純物、欠陥部を検出する手段6に
よつて欠陥部が検出、切断除去されて糸継ぎ等の
作業を施され、所定形状のパツケージ7に巻取ら
れる、該巻返し工程において巻取られたパツケー
ジ7は織機の経糸として使用される場合は、後工
程の合糸工程を経ることなく単糸として使用され
る。
また、上記巻返し工程においては、給糸側の糸
4は一定の湿度・温度の雰囲気中にセツトされた
状態で引出されつつ巻取られる。
一方織機において緯糸として使用されるために
はさらに、第3図の合糸工程へ供給される。
即ち、該合糸工程は、複数個のパツケージ7か
ら引出される糸8を無撚の状態で寄せ集めて後続
の管巻工程へ供給される合糸パツケージ16を得
るものである。第2図において、複数個のパツケ
ージ7は常温の大気中に適宜手段で載置され、各
パツケージから引出される糸8は集束ガイド9を
経て糸速180m/min程度の場合比較的長い4乃
至5mの距離の張力差減少域Lをガイド10,1
1,12等を経て走行し、一定のテンシヨンで巻
取るためのテンシヨン装置13を経て、フリクシ
ヨンローラ15に表面接触する巻取パツケージ1
6にトラバース装置14のヤーンガイド17を介
して所定の形状に巻取られる。尚張力差減少域L
は糸速に応じ、糸速180m/min以上のときは更
に前記長さよりも長大となる。
上記合糸工程において、従来は各給糸パツケー
ジ7を水中に浸漬させて、引出した各糸を単に合
糸して直ちに巻取るか、あるいは水を付着させな
い場合は甘い撚りをかけつつ巻取ることが行われ
ているが、本発明では水を付着させず、しかも無
撚りの状態で合糸巻取るのである。即ち、第3図
示において、給糸パツケージ7から引出される糸
は、上昇、水平、下降、傾斜の糸道を通つて比較
的長い走行路を経て巻取られる。例えば、従来に
合糸工程における糸走行距離が20乃至40cmであつ
たのに対し、第3図のように複数のガイド10,
11,12により糸走行路を屈折させるようにす
れば、任意の長さの走行路が得られ、4乃至5m
の走行路で各糸間の張力差は充分に解消される。
即ち、前記した如く、無撚状態に生じるわずかな
張力差、テンシヨン変動によつて糸分かれ、ルー
プ等が発生するのであるが、集束ガイドで複数の
糸を集束し、集束ガイド9とテンシヨン装置13
との間でガイド10,11,12により糸を屈折
させ、糸の走行を前記の如く長くし各糸を同一の
条件で走行させることにより、上記各糸間の張力
差を減少し、各糸を同張力下で巻取ることが可能
となるため、無撚であるにも関わらず糸分かれが
生じる恐れがないのである。
さらに、糸分かれを防止するトラバース装置と
して、カムドラム18のカム溝によつてトラバー
スするカムシユーにヤーンガイド17を固定した
タイプのトラバース装置14が適用される。
さらに、上記合糸工程は常温の乾燥した大気中
に給糸パツケージ7を載置して行うが、勿論乾燥
大気中とは一定の湿度を含んだ状態をも含み、給
糸パツケージを水中に浸漬するという状態さらに
は、引出される糸に水を付着させて合糸するとい
う状態以外のことを意味する。さらには、合糸工
程で巻取られたパツケージを保管するのに、水中
あるいは冷蔵庫内に保管しなくても糸質に悪影響
をおよぼさない状態で保管可能な状態で巻取る合
糸工程をも含むものである。
第4図の合糸巻取工程によつて得られた所定形
状のパツケージ16は、一定湿度の大気中におい
て保管され、適宜第5図示の次工程の管巻工程へ
供給される。該管巻工程は、給糸パツケージ16
を水槽19内に浸漬した状態にセツトし、水を十
分含んだ糸20を引出し、テンシヨン装置21を
経て、木管22に巻取られる。
上記各工程を経て生産させ管巻木管に巻取られ
た絹糸23は、第6図示の如く、水中24に保管
され、緯糸として使用する際に水中より取り出
し、シヤツトルに装着されて使用されるのであ
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An apparatus for implementing the present invention will be described below with reference to the drawings. Figures 1 to 6 schematically show the process of producing silk yarn for weft. In FIG. 1, threads 2 pulled out from a plurality of cocoons 1 are gathered together, passed through a converging machine 3, and wound around a skein frame 5 as a thread bundle 4. The wound frame 5 is subjected to the process shown in the second diagram, that is, the defective part is detected by a means 6 for detecting impurities and defective parts contained in the yarn, cut and removed, and work such as splicing is performed. When the package 7 wound in the unwinding process is used as a warp of a loom, it is used as a single yarn without going through the subsequent doubling process. Further, in the above-mentioned winding step, the yarn 4 on the yarn feeding side is set in an atmosphere of constant humidity and temperature, and is wound up while being pulled out. On the other hand, in order to be used as a weft in a loom, it is further supplied to the doubling process shown in FIG. That is, in the yarn doubling process, yarns 8 pulled out from a plurality of packages 7 are brought together in an untwisted state to obtain a doubling package 16 to be supplied to the subsequent tube winding process. In FIG. 2, a plurality of packages 7 are placed in the atmosphere at room temperature by appropriate means, and the yarn 8 pulled out from each package passes through a convergence guide 9, and when the yarn speed is about 180 m/min, the yarn 8 is relatively long. Guide 10, 1 in the tension difference reduction area L at a distance of 5 m.
1, 12, etc., passes through a tension device 13 for winding with a constant tension, and comes into surface contact with a friction roller 15.
6, the yarn is wound into a predetermined shape via the yarn guide 17 of the traverse device 14. Tension difference reduction region L
depends on the yarn speed, and becomes longer than the above length when the yarn speed is 180 m/min or more. In the above yarn-pairing process, conventionally each yarn supply package 7 is immersed in water and each pulled-out yarn is simply combined and wound immediately, or if water is not attached, it is wound with a gentle twist. However, in the present invention, water is not attached and the yarn is wound in a non-twisted state. That is, in the third diagram, the yarn pulled out from the yarn supply package 7 is wound up after passing through a relatively long traveling path through ascending, horizontal, descending, and inclined yarn paths. For example, while the conventional yarn travel distance in the yarn doubling process was 20 to 40 cm, as shown in FIG.
If the thread running path is bent by 11 and 12, a running path of arbitrary length can be obtained, from 4 to 5 m.
The difference in tension between the yarns is sufficiently eliminated on the running path.
That is, as mentioned above, yarn splitting, loops, etc. occur due to slight tension differences and tension fluctuations that occur in the untwisted state.
By bending the yarn by the guides 10, 11, and 12 between the yarns, making the yarn run longer as described above, and making each yarn run under the same conditions, the difference in tension between the yarns is reduced, and each yarn is Since it is possible to wind the yarn under the same tension, there is no risk of yarn splitting even though the yarn is not twisted. Further, as a traverse device for preventing yarn splitting, a traverse device 14 of a type in which a yarn guide 17 is fixed to a cam shoe that traverses through a cam groove of a cam drum 18 is applied. Furthermore, the above-mentioned yarn doubling process is carried out by placing the yarn supply package 7 in a dry atmosphere at room temperature, but of course dry atmosphere also includes a state containing a certain degree of humidity, and the yarn supply package 7 is immersed in water. Further, it means a state other than a state in which water is attached to the thread to be drawn out and the thread is combined. Furthermore, in order to store the package wound in the yarn doubling process, we have developed a yarn doubling process in which the yarn can be stored in a state that does not adversely affect the quality of the yarn, even if it is not stored in water or in a refrigerator. It also includes. The package 16 having a predetermined shape obtained by the doubling and winding step shown in FIG. 4 is stored in an atmosphere of constant humidity, and is appropriately supplied to the next step, the tube winding step shown in FIG. 5. The tube winding process is performed using the yarn feeding package 16.
is set immersed in a water tank 19, and the thread 20 containing sufficient water is pulled out, passed through a tension device 21, and wound around a woodwind 22. The silk thread 23 produced through each of the above steps and wound around a winding wood pipe is stored in water 24 as shown in Figure 6, and when used as a weft, it is taken out of the water and attached to a shuttle. be.
以上のように、本発明では糸の合糸工程におい
て、複数本の絹糸を合糸して巻取る方法であつ
て、常温の大気中に置かれた複数個のパツケージ
から引き出される無撚の各糸を、パツケージ側に
設けた集束ガイドと巻取装置側に設けたテンシヨ
ン装置との間に設けた複数のガイドによつて形成
された4m以上の距離を有する張力差減少域を無
撚の状態で通過させた後、巻取パツケージに無撚
の状態で巻取るようにしたので、複数糸を均一に
引き揃えるための加撚装置は必要とせず、水分を
付着させる装置をも必要とせず、従来の加撚合
糸、あるいはぬれ合糸に比較して、経済的かつ、
合糸巻取したパツケージの保管が容易となる。
そして、複数の糸が集束ガイドとテンシヨン装
置との間で4m以上もの長い距離を集合した状態
で走行しているので、この間に各糸は、太さの細
太にばらつきがあつたとしても弛緩或いは緊張
し、各糸の張力は均斉化され糸は引き揃えが良好
となり引き揃えられて後に収縮のために糸分かれ
等が生ずることはない。また一方の糸の一部に節
等が生じて糸飛び、一時的に該糸の張力を増大し
ようとするような事態が生じても、他の引き揃え
られている糸により上記の節を有する糸が確保さ
れ、該糸の張力の増大が防止され常時一定の張力
のもとで巻取りが行われ、パツケージも均一な硬
さの巻取りとなる。
As described above, the present invention is a method of doubling and winding a plurality of silk threads in the yarn doubling process, in which each untwisted silk yarn is pulled out from a plurality of package cages placed in the air at room temperature. The yarn is placed in an untwisted state in a tension difference reduction area having a distance of 4 m or more formed by a plurality of guides provided between a convergence guide provided on the package cage side and a tension device provided on the winding device side. After passing through the threads, the threads are wound in a non-twisted state on the winding package, so there is no need for a twisting device to evenly align multiple threads, and there is no need for a device to attach moisture. Compared to conventional twisted yarn or wet yarn, it is economical and
It becomes easy to store the bundled package. Since the multiple threads travel together for a long distance of 4 meters or more between the focusing guide and the tension device, each thread is relaxed during this time, even if there are variations in thickness. Otherwise, the tension of each thread is equalized, and the threads are drawn well and aligned, and there is no possibility of splitting of the threads due to shrinkage after the threads are drawn. In addition, even if a situation occurs where a knot or the like occurs in a part of one of the threads, causing the thread to fly off, and an attempt is made to temporarily increase the tension of the thread, the above knot can be removed by using other aligned threads. The yarn is secured, an increase in the tension of the yarn is prevented, and winding is performed under constant tension, and the package is wound with uniform hardness.
第1図乃至第6図は緯糸用の絹糸を生産する工
程を示し、第1図は繰糸工程を示す図、第2図は
巻返し工程を示す図、第3図は合糸工程を示す
図、第4図は合糸工程で得られたパツケージを示
す図、第5図は管巻工程を示す図、第6図は管巻
木管の保管状態を示す図である。
7……給糸パツケージ、8……絹糸、9……集
束ガイド、10,11,12……ガイド、13…
…テンシヨン装置、16……巻取パツケージ、L
……張力差減少域。
Figures 1 to 6 show the process of producing silk yarn for weft, Figure 1 shows the reeling process, Figure 2 shows the winding process, and Figure 3 shows the doubling process. , FIG. 4 is a diagram showing the package obtained in the thread doubling process, FIG. 5 is a diagram showing the pipe winding process, and FIG. 6 is a diagram showing the storage state of the pipe-wrapped woodwind. 7... Yarn feeding package, 8... Silk thread, 9... Focusing guide, 10, 11, 12... Guide, 13...
...Tension device, 16... Winding package, L
...Tension difference decreasing area.
Claims (1)
て、常温の大気中に置かれた複数個のパツケージ
から引き出される無撚の各糸を、パツケージ側に
設けた集束ガイドと巻取装置側に設けたテンシヨ
ン装置との間に設けた複数のガイドによつて形成
された4m以上の距離を有する張力差減少域を無
撚の状態で通過させた後、巻取パツケージに無撚
の状態で巻取るようにしたことを特徴とする絹糸
の巻取方法。1 A method of doubling and winding multiple silk threads, in which each untwisted thread is pulled out from a plurality of package cages placed in the air at room temperature, and a convergence guide and a winding device provided on the package cage side are used. After the package is passed untwisted through a tension difference reduction area with a distance of 4 m or more formed by a plurality of guides provided between the tension device and the tension device installed on the side, the wound package is placed in an untwisted state. A method for winding silk thread.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8126886A JPS62238805A (en) | 1986-04-09 | 1986-04-09 | Winding of silk yarn |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8126886A JPS62238805A (en) | 1986-04-09 | 1986-04-09 | Winding of silk yarn |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62238805A JPS62238805A (en) | 1987-10-19 |
JPH0515801B2 true JPH0515801B2 (en) | 1993-03-02 |
Family
ID=13741612
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8126886A Granted JPS62238805A (en) | 1986-04-09 | 1986-04-09 | Winding of silk yarn |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62238805A (en) |
-
1986
- 1986-04-09 JP JP8126886A patent/JPS62238805A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS62238805A (en) | 1987-10-19 |
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