JPH05149929A - Ultrasonic flaw detecting apparatus for band plate - Google Patents
Ultrasonic flaw detecting apparatus for band plateInfo
- Publication number
- JPH05149929A JPH05149929A JP3339944A JP33994491A JPH05149929A JP H05149929 A JPH05149929 A JP H05149929A JP 3339944 A JP3339944 A JP 3339944A JP 33994491 A JP33994491 A JP 33994491A JP H05149929 A JPH05149929 A JP H05149929A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- strip
- plate
- ultrasonic
- shaped plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/04—Wave modes and trajectories
- G01N2291/044—Internal reflections (echoes), e.g. on walls or defects
Landscapes
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、帯状板の超音波探傷装
置に係り、特に、連続的に通板される鋼帯のオンライン
での超音波探傷に用いるのに好適な、連続して通板され
る帯状板の板厚方向に超音波を入射して探傷を行う帯状
板の超音波探傷装置の改良に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ultrasonic flaw detector for a strip plate, and more particularly to a continuous flaw detector suitable for on-line ultrasonic flaw detection of a steel strip that is continuously passed. The present invention relates to an improvement of an ultrasonic flaw detector for a strip-shaped plate that performs flaw detection by injecting ultrasonic waves in the thickness direction of the strip-shaped plate to be formed.
【0002】[0002]
【従来の技術】連続的に通板される鋼帯の板厚方向に超
音波を送受信する方法としては、図6に示す如く、鋼帯
10の下方に上向きに配置したノズル12から鋼帯10
の下面に向けて水14を噴射して、前記ノズル12から
鋼帯10の下面に至る水柱を形成し、前記ノズル12内
に上向きに配置した超音波探触子16から前記水柱内に
超音波ビーム18を入射して、鋼帯10に超音波を伝搬
する方法が知られている。2. Description of the Related Art As a method for transmitting and receiving ultrasonic waves in the plate thickness direction of a steel strip which is continuously passed, as shown in FIG.
Water 14 is jetted toward the lower surface of the steel strip 10 to form a water column extending from the nozzle 12 to the lower surface of the steel strip 10, and ultrasonic waves are introduced into the water column from an ultrasonic probe 16 arranged upward in the nozzle 12. A method is known in which a beam 18 is incident and an ultrasonic wave is propagated to the steel strip 10.
【0003】このような水柱を用いた超音波探傷装置に
よれば、連続して走行している鋼帯に、効率良く超音波
を送受信することができる。According to the ultrasonic flaw detector using such a water column, ultrasonic waves can be efficiently transmitted / received to / from a continuously running steel strip.
【0004】[0004]
【発明が解決しようとする問題点】しかしながら、超音
波探触子及び水柱を板幅方向に走査して探傷を行う場
合、走査速度が高速であると、空気抵抗等により水柱の
形状が乱れ、超音波を正確に送受信できないことがあ
る。従って、走査速度に制限を受け、高速走査を行えな
いという問題点を有していた。However, when the ultrasonic probe and the water column are scanned in the plate width direction for flaw detection, if the scanning speed is high, the shape of the water column is disturbed due to air resistance, etc. Ultrasonic waves may not be transmitted and received accurately. Therefore, there is a problem that the scanning speed is limited and high-speed scanning cannot be performed.
【0005】一方、帯状ではなく、個別の板を探傷する
際には、水槽中に板を沈め、その上方に配置した超音波
探触子から下向きに超音波を入射することが行われてい
る。On the other hand, when detecting an individual plate instead of a strip, the plate is immersed in a water tank and ultrasonic waves are incident downward from an ultrasonic probe arranged above the plate. .
【0006】この水浸方式をオンラインで走行している
鋼帯の超音波探傷に適用する際には、図7に示す如く、
鋼帯10のパスラインの一部をデフレクトロール22に
より下方に曲げて、水槽20内の水14中に浸漬し、該
水槽20の水面近傍に下向きに配置した超音波探触子1
6から超音波ビーム18を入射することが考えられる。When this water immersion method is applied to ultrasonic flaw detection of a steel strip running online, as shown in FIG.
A part of the pass line of the steel strip 10 is bent downward by the deflector 22 and immersed in the water 14 in the water tank 20, and the ultrasonic probe 1 is arranged downward near the water surface of the water tank 20.
It is conceivable that the ultrasonic beam 18 is incident from the position 6.
【0007】しかしながら、この方法では、現状ライン
のパスラインを変更する必要があり、現有ラインへの設
置が容易でない。更に、パスラインを変更するに際し
て、デフレクトロール22に張力が加わるため、小径ロ
ールを使うことができず、超音波測定部分のデフレクト
ロール22間の水平距離が大となって、パスライン変動
が大となり、高精度の測定ができない等の問題点があ
る。However, with this method, it is necessary to change the pass line of the current line, and it is not easy to install it on the existing line. Furthermore, when the pass line is changed, tension is applied to the deflector roll 22, so a small-diameter roll cannot be used, and the horizontal distance between the deflector rolls 22 in the ultrasonic measurement portion becomes large, resulting in variation of the pass line. However, there is a problem in that high precision measurement cannot be performed.
【0008】本発明は、前記従来の問題点を解消するべ
くなされたもので、現状ラインのパスラインを変更する
ことなく、超音波測定部分のパスライン変動を抑えて、
高速走査を行いつつ高精度でオンライン測定を行うこと
が可能な帯状板の超音波探傷装置を提供することを目的
とする。The present invention has been made to solve the above-mentioned conventional problems, and suppresses the change of the pass line of the ultrasonic measurement portion without changing the pass line of the current line,
An object of the present invention is to provide an ultrasonic testing device for a strip-shaped plate, which enables high-accuracy online measurement while performing high-speed scanning.
【0009】[0009]
【問題点を解決するための手段】本発明は、連続して通
板される帯状板の板厚方向に超音波を入射して探傷を行
う帯状板の超音波探傷装置において、液洩れを防止しつ
つ前記帯状板を挟持して、そのパスラインを略水平に保
持するための、上下のシール用ピンチロールが入側及び
出側にそれぞれ設けられた、前記帯状板を連続的に液中
に浸漬させる液槽と、少くとも先端が該液槽内の液中に
浸漬され、同じ液中に浸漬されている帯状板の板厚方向
に超音波を入射する超音波探触子と、該超音波探触子
を、帯状板の板幅方向に走査する手段とを備えることに
より、前記目的を達成したものである。According to the present invention, liquid leakage is prevented in an ultrasonic flaw detection apparatus for a strip-shaped plate that performs flaw detection by injecting ultrasonic waves in the plate thickness direction of the strip-shaped plate that is continuously threaded. While sandwiching the strip plate, to keep the pass line substantially horizontal, upper and lower sealing pinch rolls are respectively provided on the inlet side and the outlet side, the strip plate is continuously immersed in the liquid. A liquid tank to be immersed, an ultrasonic probe at least the tip of which is immersed in the liquid in the liquid tank, and an ultrasonic probe for injecting ultrasonic waves in the plate thickness direction of the strip-shaped plate immersed in the same liquid; The above object is achieved by including a means for scanning the acoustic probe in the plate width direction of the strip plate.
【0010】[0010]
【作用】本発明においては、帯状板の入側及び出側を2
本のシール用ピンチロールで挟持して、液槽からの液洩
れを防止している。従って、現状ラインのパスラインを
変更することなく、帯状板を液槽内の液中に連続的に浸
漬させることができる。In the present invention, the inlet side and the outlet side of the strip plate are divided into two.
The book is pinched by a pinch roll for sealing to prevent liquid leakage from the liquid tank. Therefore, the strip plate can be continuously immersed in the liquid in the liquid tank without changing the pass line of the current line.
【0011】従って、超音波探触子の少くとも先端を、
この液槽内の液中に浸漬することで、効率良く超音波を
送受信できる。Therefore, at least the tip of the ultrasonic probe is
By immersing in the liquid in this liquid tank, ultrasonic waves can be transmitted and received efficiently.
【0012】更に、この超音波探触子を、帯状板の板幅
方向に高速で走査することができる。Further, the ultrasonic probe can be scanned at high speed in the width direction of the strip plate.
【0013】又、現状ラインのパスラインを変更する必
要がないため、現有ラインへの設置が容易である。更
に、パスラインが略水平であるため、入側及び出側のシ
ール用ピンチロールに張力が加わることがなく、小径ロ
ールを使用可能であり、ピンチロール間の距離を短くし
て、超音波測定部分のパスライン変動を小さく抑えるこ
とができる。Further, since it is not necessary to change the pass line of the current line, it can be easily installed on the existing line. Furthermore, since the pass line is almost horizontal, tension is not applied to the seal pinch rolls on the inlet side and the outlet side, it is possible to use a small diameter roll, and the distance between the pinch rolls can be shortened for ultrasonic measurement. It is possible to suppress the variation of the pass line in a part.
【0014】特に、前記液槽に、前記ピンチロール周辺
からの洩液量に見合う液を常時注入して、該液槽内の液
を保持するようにした場合には、ピンチロール周辺のシ
ール性能があまり高くなくてもよく、経済的である。In particular, when the liquid tank is constantly filled with a liquid commensurate with the amount of leakage liquid from the periphery of the pinch roll to retain the liquid in the liquid tank, the sealing performance around the pinch roll is improved. Is not very expensive and is economical.
【0015】又、前記液槽の底面に、超音波反射板を配
設した場合には、帯状板を通過した超音波が帯状板に再
入射され、多重反射波の強度が増加できる。When an ultrasonic wave reflecting plate is provided on the bottom surface of the liquid tank, the ultrasonic waves that have passed through the band-shaped plate are re-incident on the band-shaped plate, and the intensity of multiple reflected waves can be increased.
【0016】[0016]
【実施例】以下、図面を参照して、本発明の実施例を詳
細に説明する。Embodiments of the present invention will now be described in detail with reference to the drawings.
【0017】本発明の第1実施例においては、図1に示
す如く、鋼帯10の水槽30に対する入側及び出側を、
それぞれ上下2本のシール用ピンチロールでシールし、
該シール用ピンチロール32の下部及び端面に対して、
0.5mm程度の隙間を有する水槽30を設置する。In the first embodiment of the present invention, as shown in FIG. 1, the inlet side and the outlet side of the steel strip 10 with respect to the water tank 30 are
Seal with two pinch rolls for sealing,
With respect to the lower portion and the end surface of the sealing pinch roll 32,
A water tank 30 having a gap of about 0.5 mm is installed.
【0018】この水槽30内に、水槽30とシール用ピ
ンチロール32との隙間から洩れ出す水の量を超える水
量を常時注入することにより、水槽30内の水位30A
を保持する。By constantly injecting a water amount exceeding the amount of water leaking from the gap between the water tank 30 and the sealing pinch roll 32 into the water tank 30, the water level 30A in the water tank 30 is increased.
Hold.
【0019】前記水槽30の底面には、図2に示す如
く、超音波反射板34が配設され、鋼帯10を通過した
超音波ビーム18を鋼帯10に再入射させ、多重反射波
の強度を増加するようにされている。As shown in FIG. 2, an ultrasonic reflection plate 34 is disposed on the bottom surface of the water tank 30. The ultrasonic beam 18 passing through the steel strip 10 is re-incident on the steel strip 10 to generate multiple reflected waves. It is designed to increase strength.
【0020】前記水槽30の上部に、超音波探触子16
を、下向きとされた先端が、前記水槽30内の水中に浸
漬されるように配置する。The ultrasonic probe 16 is provided on the water tank 30.
Is arranged so that the tip facing downward is immersed in the water in the water tank 30.
【0021】この超音波探触子16は、走査機構36に
よって、図3に示す如く、鋼帯10の蛇行も考慮した板
幅方向全測定範囲に亘って走査される。As shown in FIG. 3, the ultrasonic probe 16 is scanned by the scanning mechanism 36 over the entire measurement range in the plate width direction in consideration of the meandering of the steel strip 10.
【0022】前記超音波探触子16による探傷の原理と
しては、例えば、出願人が既に提案した特開平1−22
9962を利用して、珪素鋼板の結晶粒方位分布測定を
行うことができる。The principle of flaw detection by the ultrasonic probe 16 is, for example, Japanese Patent Laid-Open No. 1-22 proposed by the applicant.
9962 can be used to measure the crystal grain orientation distribution of a silicon steel sheet.
【0023】この場合には、多重反射波の強度差を測定
することにより、結晶方位の違いを判定することができ
る。In this case, the difference in crystal orientation can be determined by measuring the difference in intensity of the multiple reflected waves.
【0024】次に、本発明の第2実施例を詳細に説明す
る。Next, the second embodiment of the present invention will be described in detail.
【0025】この第2実施例は、前記第1実施例と同様
の、鋼帯10の全幅に亘って走査される超音波探触子1
6の他に、鋼帯10のエッジ部を小さい走査範囲で高速
走査する超音波探触子17を付加したものである。The second embodiment is similar to the first embodiment in that the ultrasonic probe 1 is scanned over the entire width of the steel strip 10.
6, an ultrasonic probe 17 for scanning the edge portion of the steel strip 10 at high speed in a small scanning range is added.
【0026】前記エッジ部用の超音波探触子17は、例
えば図5に示すように走査される。The ultrasonic probe 17 for the edge portion is scanned as shown in FIG. 5, for example.
【0027】本実施例においては、鋼帯10に異常部位
の存在する可能性が高い鋼帯10のエッジ部を高速で走
査することができるので、異常部位の探傷をより高精度
で行うことができる。In the present embodiment, since the edge portion of the steel strip 10 in which the abnormal portion is likely to exist in the steel strip 10 can be scanned at high speed, flaw detection of the abnormal portion can be performed with higher accuracy. it can.
【0028】なお、実施例においては、いずれも、超音
波が水中を通るようにされていたが、超音波を通すべき
液の種類はこれに限定されず、例えば水に他の微量成分
を加えたものとしたり、又は、他の液を用いたりするこ
とができる。In each of the examples, the ultrasonic waves were made to pass through water, but the type of liquid to be passed through the ultrasonic waves is not limited to this, and for example, other trace components may be added to water. It can be used as a pottery or other liquid can be used.
【0029】又、前記実施例においては、いずれも、鋼
板の結晶方位が測定されていたが、測定対象はこれに限
定されず、他の帯状板の他の欠陥や異常部位を測定する
際にも、本発明は適用可能である。In each of the above examples, the crystal orientation of the steel sheet was measured, but the object to be measured is not limited to this, and when measuring other defects or abnormal parts of other strips. However, the present invention is applicable.
【0030】[0030]
【発明の効果】以上説明した通り、本発明によれば、帯
状板のパスラインを変更することなく液槽を設置するこ
とができ、超音波探傷装置の現有ラインへの設置が容易
である。As described above, according to the present invention, the liquid tank can be installed without changing the pass line of the strip plate, and the ultrasonic flaw detector can be easily installed on the existing line.
【0031】又、パスラインが略水平であるため、シー
ル用ピンチロールとして小径ロールを使用可能であり、
ピンチロール間の距離を短くできるので、超音波測定部
分のパスライン変動を小さく抑えることができる。即
ち、オンライン測定に際しては、測定精度を確保するた
めに、感度低下を防ぐ必要があり、そのためには、パス
ライン変動や帯状板の傾きを小さく抑える必要がある
が、本発明によれば、十分にこれを満足することができ
る。Further, since the pass line is substantially horizontal, it is possible to use a small diameter roll as the pinch roll for sealing.
Since the distance between the pinch rolls can be shortened, it is possible to suppress the pass line fluctuation in the ultrasonic measurement portion to be small. That is, in the online measurement, in order to ensure the measurement accuracy, it is necessary to prevent the sensitivity from decreasing, and for that purpose, it is necessary to suppress the fluctuation of the pass line and the inclination of the strip plate, but according to the present invention, it is sufficient. Can satisfy this.
【0032】更に、水柱方式のように走査による水柱の
乱れの影響を受けることがないので、高速走査が可能で
ある。Further, unlike the water column method, there is no influence of the turbulence of the water column due to scanning, so that high speed scanning is possible.
【図1】図1は、本発明の第1実施例の全体構成を示す
斜視図である。FIG. 1 is a perspective view showing an overall configuration of a first embodiment of the present invention.
【図2】図2は、第1実施例における測定系の構成を示
す断面図である。FIG. 2 is a cross-sectional view showing the configuration of the measurement system in the first embodiment.
【図3】図3は、第1実施例における超音波探触子の走
査パターンを示す平面図である。FIG. 3 is a plan view showing a scanning pattern of the ultrasonic probe according to the first embodiment.
【図4】図4は、本発明の第2実施例の構成を示す斜視
図である。FIG. 4 is a perspective view showing a configuration of a second embodiment of the present invention.
【図5】図5は、第2実施例のエッジ測定用超音波探触
子の走査パターンを示す平面図である。FIG. 5 is a plan view showing a scanning pattern of an ultrasonic probe for edge measurement according to a second embodiment.
【図6】図6は、従来の水柱方式の超音波探傷装置の構
成を示す断面図である。FIG. 6 is a cross-sectional view showing the configuration of a conventional water column type ultrasonic flaw detector.
【図7】図7は、帯状板のパスラインを曲げて水槽を設
置する例を示す断面図である。FIG. 7 is a cross-sectional view showing an example in which a water tank is installed by bending a pass line of a strip plate.
10…鋼帯、 14…水、 16、17…超音波探触子、 18…超音波ビーム、 30…水槽、 30A…水位、 32…シール用ピンチロール、 34…超音波反射板、 36、37…走査機構。 10 ... Steel strip, 14 ... Water, 16, 17 ... Ultrasonic probe, 18 ... Ultrasonic beam, 30 ... Water tank, 30A ... Water level, 32 ... Sealing pinch roll, 34 ... Ultrasonic reflecting plate, 36, 37 ... scanning mechanism.
Claims (3)
音波を入射して探傷を行う帯状板の超音波探傷装置にお
いて、 液洩れを防止しつつ前記帯状板を挟持して、そのパスラ
インを略水平に保持するための、上下のシール用ピンチ
ロールが入側及び出側にそれぞれ設けられた、前記帯状
板を連続的に液中に浸漬させる液槽と、 少くとも先端が該液槽内の液中に浸漬され、同じ液中に
浸漬されている帯状板の板厚方向に超音波を入射する超
音波探触子と、 該超音波探触子を、帯状板の板幅方向に走査する手段
と、 を備えたことを特徴とする帯状板の超音波探傷装置。1. An ultrasonic flaw detector for a strip-shaped plate, which performs ultrasonic flaw detection by injecting ultrasonic waves in the plate thickness direction of a strip-shaped plate that is continuously threaded, sandwiching the strip-shaped plate while preventing liquid leakage. , A liquid tank in which upper and lower sealing pinch rolls for holding the pass line substantially horizontally are provided on the inlet side and the outlet side, respectively, for continuously immersing the strip plate in the liquid, and at least the tip. Is immersed in the liquid in the liquid tank, and an ultrasonic probe for injecting ultrasonic waves in the plate thickness direction of the strip-shaped plate immersed in the same liquid; An ultrasonic flaw detector for a strip-shaped plate, comprising: means for scanning in the plate width direction.
チロール周辺からの洩液量に見合う液を常時注入して、
該液槽内の液位を保持するようにしたことを特徴とする
帯状板の超音波探傷装置。2. The liquid according to claim 1, wherein a liquid corresponding to the amount of liquid leaked from the periphery of the pinch roll is constantly injected into the liquid tank,
An ultrasonic flaw detector for a strip-shaped plate, characterized in that the liquid level in the liquid tank is maintained.
音波反射板を配設したことを特徴とする帯状板の超音波
探傷装置。3. An ultrasonic flaw detector for a strip plate according to claim 1, wherein an ultrasonic reflection plate is provided on the bottom surface of the liquid tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP03339944A JP3097253B2 (en) | 1991-11-28 | 1991-11-28 | Ultrasonic flaw detector for band-shaped plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP03339944A JP3097253B2 (en) | 1991-11-28 | 1991-11-28 | Ultrasonic flaw detector for band-shaped plate |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05149929A true JPH05149929A (en) | 1993-06-15 |
JP3097253B2 JP3097253B2 (en) | 2000-10-10 |
Family
ID=18332239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP03339944A Expired - Fee Related JP3097253B2 (en) | 1991-11-28 | 1991-11-28 | Ultrasonic flaw detector for band-shaped plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3097253B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20000047762A (en) * | 1998-12-09 | 2000-07-25 | 에모또 간지 | Method and apparatus for detecting flaws in strip, method of manufacturing cold-rolled steel sheet and pickling equipment for hot-rolled steel strip |
US6266983B1 (en) | 1998-12-09 | 2001-07-31 | Kawasaki Steel Corporation | Method and apparatus for detecting flaws in strip, method of manufacturing cold-rolled steel sheet and pickling equipment for hot-rolled steel strip |
JP2001324482A (en) * | 2000-05-12 | 2001-11-22 | Kawasaki Steel Corp | Ultrasonic flaw detector |
KR20030054633A (en) * | 2001-12-26 | 2003-07-02 | 주식회사 포스코 | Interior crack exploration apparatus of continuous casting slab |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10082487B2 (en) | 2013-12-23 | 2018-09-25 | Posco | Apparatus and method for ultrasonic detection to detect flaws of steel plate |
KR20150073566A (en) * | 2013-12-23 | 2015-07-01 | 주식회사 포스코 | Ultrasonic testing device and method for detecting defect of steel plate |
-
1991
- 1991-11-28 JP JP03339944A patent/JP3097253B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20000047762A (en) * | 1998-12-09 | 2000-07-25 | 에모또 간지 | Method and apparatus for detecting flaws in strip, method of manufacturing cold-rolled steel sheet and pickling equipment for hot-rolled steel strip |
US6266983B1 (en) | 1998-12-09 | 2001-07-31 | Kawasaki Steel Corporation | Method and apparatus for detecting flaws in strip, method of manufacturing cold-rolled steel sheet and pickling equipment for hot-rolled steel strip |
AU760280B2 (en) * | 1998-12-09 | 2003-05-08 | Kawasaki Steel Corporation | Method and apparatus for detecting flaws in strip, method of manufacturing cold-rolled steel sheet and pickling equipment for hot-rolled steel strip |
JP2001324482A (en) * | 2000-05-12 | 2001-11-22 | Kawasaki Steel Corp | Ultrasonic flaw detector |
KR20030054633A (en) * | 2001-12-26 | 2003-07-02 | 주식회사 포스코 | Interior crack exploration apparatus of continuous casting slab |
Also Published As
Publication number | Publication date |
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JP3097253B2 (en) | 2000-10-10 |
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