JPH051453A - Composite prestressed concrete plate - Google Patents

Composite prestressed concrete plate

Info

Publication number
JPH051453A
JPH051453A JP18038891A JP18038891A JPH051453A JP H051453 A JPH051453 A JP H051453A JP 18038891 A JP18038891 A JP 18038891A JP 18038891 A JP18038891 A JP 18038891A JP H051453 A JPH051453 A JP H051453A
Authority
JP
Japan
Prior art keywords
decorative material
hard decorative
hard
composite
board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18038891A
Other languages
Japanese (ja)
Other versions
JP2947374B2 (en
Inventor
Masahiko Abe
雅彦 阿部
Hiroyuki Umetsu
浩之 梅津
Hideki Takiguchi
英喜 滝口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IG Technical Research Inc
Original Assignee
IG Technical Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IG Technical Research Inc filed Critical IG Technical Research Inc
Priority to JP18038891A priority Critical patent/JP2947374B2/en
Publication of JPH051453A publication Critical patent/JPH051453A/en
Application granted granted Critical
Publication of JP2947374B2 publication Critical patent/JP2947374B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Panels For Use In Building Construction (AREA)

Abstract

PURPOSE:To keep hard decorative material of the surface from flaking and to improve the design. CONSTITUTION:A heat insulating material B is interposed in the surface of a prestressed concrete plate as a main body, and blind nuts are installed on the back side where hollow holes exist of a hard decorative material A having many linear hollow holes. The hard decorative material A, a heat insulating material B and the main body C are united in a body through the blind nuts by a fixture. Thus, the PC plate is excellent in durability, earthquake resistance, heat insulation and design, and the hard decorative material of the surface can be kept from flaking.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は主体となるPC板(プレ
キャストコンクリートパネル)の表面に断熱材、硬質化
粧材を敷設した複合PC板に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite PC board in which a heat insulating material and a hard decorative material are laid on the surface of a main PC board (precast concrete panel).

【0002】[0002]

【従来の技術】一般に主体となるPC板の表面にタイ
ル、レンガ、セラミック、天然石等の硬質化粧材が張り
付けられている複合PC板において、これらの硬質化粧
材はモルタルを接着剤として固定してあったり、硬質化
粧材の表面にドリル等で穿孔し、ビス等の固定具により
脳天打ちしてPC板に取り付けてあるのが普通であっ
た。
2. Description of the Related Art Generally, in a composite PC board in which a hard decorative material such as a tile, a brick, a ceramic or a natural stone is attached to the surface of a PC board, which is a main body, these hard decorative materials are fixed with mortar as an adhesive. Ordinarily, the surface of a hard decorative material is perforated with a drill, etc., and it is usually attached to a PC board by punching with a fixing tool such as a screw.

【0003】[0003]

【発明が解決しようとする課題】しかしながら硬質化粧
材をモルタルにて装着した複合PC板は、耐久性、耐震
性に問題があり、ひび割れをおこしたり、硬質化粧材が
主体のPC板から剥落したりする欠点があった。また、
硬質化粧材にドリルで穿孔し固定具を脳天打ちしてある
複合PC板では、硬質化粧材の取り付けの際に硬質化粧
材を脳天打ちするハンマー等により損傷を受けたり、固
定具が表面化粧面に表れ、意匠性を欠く等の欠点があっ
た。
However, the composite PC board on which a hard decorative material is mounted with mortar has problems in durability and earthquake resistance, and may cause cracking or peel off from the PC board mainly composed of the hard decorative material. There was a drawback. Also,
With a composite PC board in which a hard cosmetic material is drilled and the fixing tool is brain-stripped, the hard cosmetic material may be damaged by a hammer or the like that strikes the hard cosmetic material when attaching the hard cosmetic material, or the fixing tool may be surface-coated. However, there was a defect such as lack of design.

【0004】[0004]

【課題を解決する手段】本発明は主体となるPC板の表
面に断熱材を介在させ、硬質化粧材の中空孔にブライン
ドナットを装着し、このブラインドナットを介してL字
型のアンカーボルト等の固定具を装着すると共に、主体
のPC板の養生時に断熱材、硬質化粧材を一体化させた
複合PC板としたので、耐久性、耐震性、断熱性、意匠
性に優れ、表面の硬質化粧材が剥落することのない複合
PC板を提案するものである。
According to the present invention, a heat insulating material is interposed on the surface of a main PC board, a blind nut is mounted in a hollow hole of a hard decorative material, and an L-shaped anchor bolt or the like is inserted through the blind nut. Since it is a composite PC board that is equipped with a fixing tool and integrates a heat insulating material and a hard decorative material during curing of the main PC board, it has excellent durability, earthquake resistance, heat insulation, and designability, and has a hard surface. It proposes a composite PC board in which the decorative material does not fall off.

【0005】[0005]

【実施例】以下に図面を用いて、本発明に係る複合PC
板の代表例について詳細に説明する。図1は上記複合P
C板を示す説明図であり、硬質化粧材A、断熱材B、主
体Cとからなるものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A composite PC according to the present invention will be described below with reference to the drawings.
A typical example of the plate will be described in detail. Figure 1 shows the composite P
It is explanatory drawing which shows C board, and consists of the hard decorative material A, the heat insulating material B, and the main body C.

【0006】硬質化粧材Aは例えば図2に示すように、
化粧面1と裏面2と側壁3と中空孔4とからハニカム状
に構成し、長尺板状に形成したものである。上記硬質化
粧材Aはセメント系、炭酸カルシウム系、珪酸カルシウ
ム系、セラミック系、木片セメント系、炭酸マグネシウ
ム系の素材、あるいはこれらにガラス繊維、ウィスカ
ー、アラミド繊維、スチール繊維、炭素繊維、各種鉱物
繊維、各種骨材等を混入したものを押出成形、プレス成
形、射出成形、抄造法等によって成形したもの、あるい
は各種繊維をクロス状、三次元状に織り、これにセメン
ト、粘土等を含浸してパネル状に成形したものを蒸気養
生、焼成したものからなるものである。
The hard decorative material A is, for example, as shown in FIG.
The decorative surface 1, the back surface 2, the side walls 3, and the hollow holes 4 are formed in a honeycomb shape and are formed in a long plate shape. The hard decorative material A is a cement-based material, calcium carbonate-based material, calcium silicate-based material, ceramic-based material, wood chip cement-based material, magnesium carbonate-based material, or glass fiber, whiskers, aramid fiber, steel fiber, carbon fiber, various mineral fibers. , A mixture of various aggregates and the like, which is molded by extrusion molding, press molding, injection molding, a papermaking method, or various fibers are woven in a cross shape or a three-dimensional shape, which is impregnated with cement, clay or the like. It consists of a panel-shaped product that is steam-cured and fired.

【0007】また中空孔4は硬質化粧材Aの長手方向に
沿って複数個形成したものであり、硬質化粧材Aをハニ
カム構造体とさせ、原料の節約と軽量化を図ると共に、
養生、焼成する際にムラなく行うことができるようにす
るためのものである。なお中空孔4は角形、丸型、楕円
形、三角形、六角形、八角形等の任意断面形状を選択す
ることができる。
A plurality of hollow holes 4 are formed along the longitudinal direction of the hard decorative material A. The hard decorative material A is formed into a honeycomb structure to save raw materials and reduce the weight.
The purpose is to allow uniform curing and curing. The hollow hole 4 may have any cross-sectional shape such as a square shape, a round shape, an elliptical shape, a triangular shape, a hexagonal shape, and an octagonal shape.

【0008】5はブラインドナットであり図3に示すよ
うに硬質化粧材Aの中空孔4の存在する裏面2に装着す
るもので、例えば図2のように硬質化粧材Aの両端部と
中央部にそれぞれ一定のピッチで取り付けるものであ
る。また、このブラインドナット5は後記する固定具D
を図5に示すように装着し、硬質化粧材Aと主体Cを一
体化させるものであり、このため硬質化粧材Aの化粧面
1には固定具Dが一切表れず、美観性を損なうことがな
い。
A blind nut 5 is mounted on the back surface 2 of the hard decorative material A in which the hollow holes 4 are present as shown in FIG. 3. For example, as shown in FIG. They are attached to each at a fixed pitch. In addition, this blind nut 5 is a fixture D described later.
As shown in FIG. 5, the hard cosmetic material A and the main body C are integrated so that the fixture D does not appear on the decorative surface 1 of the hard cosmetic material A at all, and the aesthetic appearance is impaired. There is no.

【0009】断熱材Bは少なくとも後記する主体Cの表
面に接着介在させるもので、ポリウレタンフォーム、ヌ
レートフォーム、フェノールフォーム等の合成樹脂発泡
体、石膏ボード、グラスウール、シージングボード、ケ
イ酸カルシウム板等の無機質発泡体等やその複合材から
なり、断熱材、クッション材、遮音材、防音材、防火
材、耐火材、防水材、防湿材として機能するものであ
る。
The heat insulating material B is at least adhered to the surface of the main body C described later, and is made of synthetic resin foam such as polyurethane foam, nurate foam, and phenol foam, gypsum board, glass wool, sheathing board, and calcium silicate board. It is made of an inorganic foam or the like and a composite material thereof, and functions as a heat insulating material, cushion material, sound insulating material, sound insulating material, fireproof material, fireproof material, waterproof material, and moistureproof material.

【0010】主体Cは例えば図4に示すように、コンク
リート、モルタルを主成分とする原料を型枠に打込み通
常養生、オートクレーブ養生、蒸気養生したもので、内
部には補強用のスタッド材(図示せず)、L字型のアン
カーボルト等からなる上部取付具6、下部取付具7を複
数個水平に埋め込んであり、さらに図に示すように原料
の節約、主体の自重を軽減するための凹部8を形成した
ものである。
The main body C is, for example, as shown in FIG. 4, which is made by casting a raw material whose main component is concrete or mortar into a mold, and is normally cured, autoclaved, or steam-cured. (Not shown), a plurality of upper fixtures 6 and lower fixtures 7 made of L-shaped anchor bolts and the like are horizontally embedded, and as shown in the figure, a recess for saving raw materials and reducing the weight of the main body. 8 is formed.

【0011】また硬質化粧材A、断熱材Bと主体Cとの
一体化は、図5に示すようにL字型のアンカーボルト、
鋼材、鉄筋等からなる固定具Dにより行われるものであ
る。すなわち硬質化粧材Aにあらかじめブラインドナッ
ト5を介して固定具Dを装着した状態で断熱材Bを接着
介在させ、主体Cの原料を型枠に打ち込んで養生する段
階で一体化し、複合PC板とするものである。なお、硬
質化粧材Aのブラインドナット5に装着した固定具Dを
そのまま裏面側に延長して上、下部取付具6、7とし、
兼用とすることもできる。
Further, the hard decorative material A, the heat insulating material B and the main body C are integrally formed by an L-shaped anchor bolt as shown in FIG.
It is carried out by a fixture D made of steel, rebar or the like. That is, the heat insulating material B is adhered to the hard decorative material A with the fixing tool D previously attached via the blind nut 5, and the raw material of the main body C is integrated in a stage of being cured by being driven into the mold to form a composite PC board. To do. In addition, the fixture D attached to the blind nut 5 of the hard cosmetic material A is extended to the back side as it is to form upper and lower fixtures 6 and 7,
It can also be used in combination.

【0012】また、硬質化粧材A同士により形成される
横目地部と縦目地部は、図6に示すようにバックアップ
材Eとコーキング材Fで充填し、防水性、気密性を向上
するものである。
The horizontal joints and the vertical joints formed by the hard decorative materials A are filled with a backup material E and a caulking material F as shown in FIG. 6 to improve waterproofness and airtightness. is there.

【0013】さらに、複合PC板同士の連結は例えば図
7に示すようにH字型の鋼材からなる壁下地αにL字型
の鋼材からなる上部アングルα1 、下部アングルα2
溶接、ボルト等の固定具β(図示せず)で固定し、か
つ、主体Cの上部取付具6と下部アングルα2 、下部取
付具7と上部アングルα1 をボルト等の固着具βで固定
することにより壁下地αに取り付け連結するものであ
る。なお、上、下部アングルα1 、α2 にフリーホール
を形成することにより複合PC板のレベルの調整、縦、
横目地の調整を行うことが可能である。
Further, for connecting the composite PC boards to each other, as shown in FIG. 7, for example, an upper angle α 1 and a lower angle α 2 made of an L-shaped steel material are welded to a wall base α made of an H-shaped steel material, and a bolt is welded. And the like, and by fixing the upper mount 6 and the lower angle α 2 of the main body C, and the lower mount 7 and the upper angle α 1 of the main body C with the fixture β such as a bolt. It is attached and connected to the wall base α. It should be noted that by forming free holes in the upper and lower angles α 1 and α 2 , adjustment of the level of the composite PC board, vertical,
It is possible to adjust the horizontal joint.

【0014】また、複合PC板同士の上下の連結により
形成される横目地および縦目地(図示せず)は、裏面側
を環状ガスケットG、耐火目地材Hで、表面側をバック
アップ材E、コーキング材Fで充填するものである。さ
らに複合PC板同士の連結方法としては、図7に示す他
にも、パネルスエイスラブ方式、カーテンウォール方式
等の公知の連結方法を取ることができる。
Further, the horizontal joints and vertical joints (not shown) formed by connecting the composite PC boards to each other vertically include an annular gasket G and a fire resistant joint material H on the back side, and a backup material E and caulking on the front side. It is filled with the material F. Further, as a method of connecting the composite PC boards to each other, in addition to the method shown in FIG. 7, a known connection method such as a panel slab system or a curtain wall system can be adopted.

【0015】以上説明したのは本発明に係る複合PC板
の一実施例であり、図8(a)〜(e)に示すような硬
質化粧材Aとすることもできる。すなわち図8(a)、
(b)は化粧面1の形状を変形した硬質化粧材A、図8
(c)〜(e)は裏面に凹部を形成しあらかじめ断熱材
Bを裏打ちした硬質化粧材Aである。
What has been described above is one embodiment of the composite PC board according to the present invention, and a hard decorative material A as shown in FIGS. 8 (a) to 8 (e) can also be used. That is, FIG.
8B is a hard decorative material A in which the shape of the decorative surface 1 is deformed, FIG.
(C) to (e) are hard decorative materials A in which a concave portion is formed on the back surface and a heat insulating material B is lined in advance.

【0016】[0016]

【発明の効果】上述したように本発明に係る複合PC板
によれば、硬質化粧材をブラインドナットを介した固定
具により主体へ取り付けた複合PC板としたので、複
合PC板表面には固定具が一切現れず美しい外観とな
る。ハンマ打設等による硬質化粧材の破損、損傷がな
く取り付けが容易である。耐久性、耐震性に優れ硬質
化粧材が剥落することがない。硬質化粧材の中空孔が
存在する裏面のどの部分でも硬質化粧材を主体へ取り付
けられる。断熱性、耐久性、耐震性、意匠性を向上し
た複合PC板となる。等の特徴、効果がある。
As described above, according to the composite PC board of the present invention, the hard cosmetic material is attached to the main body by the fixing tool via the blind nut, so that it is fixed on the surface of the composite PC board. No appearance of the ingredients at all, resulting in a beautiful appearance. The hard decorative material is not damaged or damaged by hammering, etc. and is easy to install. Has excellent durability and earthquake resistance, and hard cosmetic material does not come off. The hard decorative material can be attached to the main body at any part of the back surface where the hollow holes of the hard decorative material exist. A composite PC board with improved heat insulation, durability, earthquake resistance, and design. There are features and effects.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る複合PC板の代表例を示す説明図
である。
FIG. 1 is an explanatory diagram showing a representative example of a composite PC board according to the present invention.

【図2】図1で用いられた硬質化粧材を示す説明図であ
る。
FIG. 2 is an explanatory view showing the hard decorative material used in FIG.

【図3】ブラインドナットの装着状態を示す説明図であ
る。
FIG. 3 is an explanatory diagram showing a mounted state of a blind nut.

【図4】図1で用いられた主体を示す説明図である。FIG. 4 is an explanatory diagram showing a main body used in FIG.

【図5】硬質化粧材、断熱材、主体が一体化されている
状態を示す説明図である。
FIG. 5 is an explanatory diagram showing a state in which a hard decorative material, a heat insulating material, and a main body are integrated.

【図6】硬質化粧材の横目地、縦目地の処理の状態を示
す説明図である。
FIG. 6 is an explanatory view showing a state of processing of horizontal joints and vertical joints of the hard decorative material.

【図7】複合PC板同士の上下の連結の一例を示す説明
図である。
FIG. 7 is an explanatory diagram showing an example of upper and lower connections of composite PC boards.

【図8】硬質化粧材のその他の例を示す説明図である。FIG. 8 is an explanatory diagram showing another example of a hard decorative material.

【符号の説明】[Explanation of symbols]

A 硬質化粧材 B 断熱材 C 主体 D 固定具 2 裏面 4 中空孔 5 ブラインドナット A hard decorative material B heat insulating material C main body D fixing tool 2 back surface 4 hollow hole 5 blind nut

Claims (1)

【特許請求の範囲】 【請求項1】 セメント、モルタル等を主成分とする原
料を型枠に打ち込んで形成する主体となるPC板の表面
側を断熱材で被覆すると共に、該断熱材の表面には内部
に直線状の中空孔を多数個平行に形成した硬質化粧材が
配設されており、該硬質化粧材の裏面には前記中空孔を
介してブラインドナットが装着され、該ブラインドナッ
トを介した固定具により硬質化粧材が主体となるPC板
に固定されていることを特徴とする複合PC板。
Claim: What is claimed is: 1. A surface of a PC plate, which is a main body formed by driving a raw material containing cement, mortar, or the like as a main component into a mold, is covered with a heat insulating material, and the surface of the heat insulating material is covered. A hard decorative material having a large number of linear hollow holes formed in parallel with each other is disposed inside, and a blind nut is attached to the back surface of the hard decorative material through the hollow holes. A composite PC board characterized in that a rigid decorative material is fixed to a PC board mainly composed of a fixing tool interposed therebetween.
JP18038891A 1991-06-24 1991-06-24 Composite PC board Expired - Fee Related JP2947374B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18038891A JP2947374B2 (en) 1991-06-24 1991-06-24 Composite PC board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18038891A JP2947374B2 (en) 1991-06-24 1991-06-24 Composite PC board

Publications (2)

Publication Number Publication Date
JPH051453A true JPH051453A (en) 1993-01-08
JP2947374B2 JP2947374B2 (en) 1999-09-13

Family

ID=16082364

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18038891A Expired - Fee Related JP2947374B2 (en) 1991-06-24 1991-06-24 Composite PC board

Country Status (1)

Country Link
JP (1) JP2947374B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010095397A1 (en) 2009-02-17 2010-08-26 花王株式会社 Method for producing fatty acid alkyl ester

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010095397A1 (en) 2009-02-17 2010-08-26 花王株式会社 Method for producing fatty acid alkyl ester

Also Published As

Publication number Publication date
JP2947374B2 (en) 1999-09-13

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