JPH0513460Y2 - - Google Patents
Info
- Publication number
- JPH0513460Y2 JPH0513460Y2 JP874487U JP874487U JPH0513460Y2 JP H0513460 Y2 JPH0513460 Y2 JP H0513460Y2 JP 874487 U JP874487 U JP 874487U JP 874487 U JP874487 U JP 874487U JP H0513460 Y2 JPH0513460 Y2 JP H0513460Y2
- Authority
- JP
- Japan
- Prior art keywords
- wire rope
- cutting
- diamond
- cutting device
- wire saw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910003460 diamond Inorganic materials 0.000 claims description 15
- 239000010432 diamond Substances 0.000 claims description 15
- 239000004575 stone Substances 0.000 claims description 6
- 238000005219 brazing Methods 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000003028 elevating effect Effects 0.000 description 6
- 229910000679 solder Inorganic materials 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Description
【考案の詳細な説明】
産業上の利用分野
この考案はダイヤモンドワイヤソーに関するも
のである。[Detailed description of the invention] Industrial application field This invention relates to a diamond wire saw.
従来の技術
従来ステンレス製無端ワイヤロープと、このワ
イヤロープを貫通させるようにして適当間隔に配
置したダイヤモンド粉末を含む焼結合金よりなる
多数の筒状の切断部材よりなる切断装置を設け、
この切断装置を駆動して石材等を切断するダイヤ
モンドワイヤソーが用いられている。このような
ダイヤモンドワイヤソーでは第6図に示すように
適当間隔でワイヤロープ95の外側に金属筒96
を嵌めて押しつぶして固着しその間に複数個の切
断部材97を配置し各切断部材97間及び金属筒
96との間に切断部材97の位置を維持するため
ワイヤロープ95につる巻バネ98を巻回したも
のが使用されている。しかしながら、使用時切断
部材97がワイヤロープ95に沿つてある程度移
動するためワイヤロープが摩耗して切断され易い
という欠点があつた。しかしながら、切断部材9
7をワイヤロープ95に結合するため切断部材の
両端からロー付けするとワイヤロープが高温にな
つて変質して弱くなり極めて切断され易くなり実
用できないものであつた。BACKGROUND ART Conventionally, a cutting device is provided which includes a stainless steel endless wire rope and a number of cylindrical cutting members made of a sintered alloy containing diamond powder arranged at appropriate intervals so as to pass through the wire rope.
A diamond wire saw is used to drive this cutting device to cut stones and the like. In such a diamond wire saw, metal tubes 96 are placed on the outside of the wire rope 95 at appropriate intervals as shown in FIG.
A helical spring 98 is wound around the wire rope 95 in order to maintain the position of the cutting members 97 between each cutting member 97 and between the metal cylinder 96. The one that was turned is used. However, since the cutting member 97 moves along the wire rope 95 to some extent during use, the wire rope is easily worn out and cut. However, the cutting member 9
7 to the wire rope 95 by brazing from both ends of the cutting member, the wire rope becomes hot and deteriorates in quality and weakens, making it extremely easy to cut, making it impractical.
考案が解決しようとする問題点
この考案はワイヤロープが変質して弱くなるこ
となくして切断部材がロー付け結合できるように
したダイヤモンドワイヤソーを提供するものであ
る。Problems to be Solved by the Invention This invention provides a diamond wire saw in which the cutting members can be brazed together without the wire rope being deteriorated or weakened.
問題点を解決するための手段
この考案は適当間隔に配置したダイヤモンド粉
末を含む焼結合金よりなる複数個の筒状の切断部
材と、この各切断部材を貫通させた無端ワイヤロ
ープとを有する切断装置を設け、前記切断装置を
駆動して石材等を切断するダイヤモンドワイヤソ
ーであつて、前記各切断部材は周面から内面に達
する孔があけてあつてこの孔の部分から前記ワイ
ヤロープにロー付け固着してあることを特徴とす
るダイヤモンドワイヤソーを提供するものであ
る。Means for Solving the Problem This invention is a cutting method having a plurality of cylindrical cutting members made of sintered alloy containing diamond powder arranged at appropriate intervals, and an endless wire rope passing through each of the cutting members. The diamond wire saw is provided with a device and drives the cutting device to cut stones, etc., wherein each of the cutting members has a hole extending from the circumferential surface to the inner surface, and the wire rope is brazed from the hole portion to the diamond wire saw. To provide a diamond wire saw characterized in that the diamond wire saw is fixed.
実施例
以下図面を参照しながらこの考案の一実施例に
ついて説明する。Embodiment An embodiment of this invention will be described below with reference to the drawings.
第1〜5図に示すこの考案の一実施例におい
て、10は切断装置で、ステンレス製のワイヤロ
ープ11を有しており、このワイヤロープはそれ
ぞれ細いステンレス製のワイヤをより合わした例
えば7個等の適当個数のストランド12をさらに
より合わして構成してあり、かつ後述するように
して無端になつている。13はワイヤロープ11
が貫通する孔15をあけた筒状の切断部材で、適
当間隔で多数設けてあり、最初にそれぞれ周面か
ら内面に達する孔16があけてある。この孔に溶
融した銀ローを注ぐことによりワイヤロープ11
にロー付け結合してある。このようにしてロー付
けするため孔16に700〜800℃の溶融した銀ロー
を注いだ場合ワイヤロープ11の孔16に近い部
分は高温になつて弱くなつても切断部材13によ
つて補強されて強度が維持でき、かつ切断部材1
3の両端近くに銀ローが達しても例えば600℃等
の低温になつてワイヤロープ11の強度が低下し
ないようになつている。17はこのロー付け部を
示す。ロー付けは棒状の銀ローを孔16に配置し
て外から加熱する場合や銀ロー以外のローを用い
る場合もある。ワイヤロープ11は各ストランド
12ごとに異なつた切断部材13の位置に接続部
18を配置して前記ロー付けを行う部分で結合し
て無端になつている。 In one embodiment of the invention shown in FIGS. 1 to 5, reference numeral 10 denotes a cutting device, which has a stainless steel wire rope 11, each of which consists of, for example, seven twisted thin stainless steel wires. A suitable number of strands 12 such as strands 12 are further twisted together to form an endless structure as will be described later. 13 is wire rope 11
It is a cylindrical cutting member with holes 15 drilled through it, and a large number of them are provided at appropriate intervals, and each hole 16 is first drilled to reach the inner surface from the circumferential surface. By pouring molten silver solder into this hole, the wire rope 11
They are soldered together. When molten silver solder at a temperature of 700 to 800°C is poured into the hole 16 for brazing in this way, the portion of the wire rope 11 close to the hole 16 will be reinforced by the cutting member 13 even if it becomes weak due to the high temperature. The strength of the cutting member 1 can be maintained by
Even if the silver solder reaches near both ends of the wire rope 11, the strength of the wire rope 11 will not decrease due to the low temperature, for example, 600°C. Reference numeral 17 indicates this brazed portion. Brazing may be performed by placing a rod-shaped silver solder in the hole 16 and heating from the outside, or by using a solder other than silver solder. The wire rope 11 is made endless by arranging connecting portions 18 at different positions of the cutting member 13 for each strand 12 and joining them at the brazing portion.
20はフレームで、下部を床面に固着した2個
の支柱21とこの各支柱の上端部を結合する梁2
2によつて構成してある。23,25は昇降部材
で、フレーム20の各支柱21の前後両側に沿つ
て1対ずつ突設させた案内部26に沿つてそれぞ
れ2個ずつのローラー27がいずれか一方の案内
部26に接触して昇降可能になつている。28は
各支柱21の上端部から下方に延びるように配置
して各昇降部材23,25に設けたメネジ部材3
0とかみ合うようにしたネジ棒である。31は両
端部を支柱21の上端部に回転可能に支持されて
それぞれ1対ずつのかさ歯車33を介してネジ棒
28を回転させる軸で、電動機35からベルト3
6を介して駆動するようになつている。したがつ
て、電動機35を正逆転することにより両側の昇
降部材23,25を同一速度で昇降させ得るよう
になつている。 Reference numeral 20 denotes a frame, which includes two columns 21 whose lower portions are fixed to the floor, and a beam 2 that connects the upper ends of each column.
It is composed of 2. Reference numerals 23 and 25 are elevating members, in which two rollers 27 are brought into contact with one of the guide parts 26 along a pair of guide parts 26 protruding along both the front and rear sides of each support column 21 of the frame 20. It is now possible to go up and down. Reference numeral 28 denotes a female screw member 3 arranged to extend downward from the upper end of each support 21 and provided on each elevating member 23, 25.
It is a threaded rod designed to mesh with 0. A shaft 31 is rotatably supported at both ends by the upper end of the support column 21 and rotates the threaded rod 28 via a pair of bevel gears 33.
6. Therefore, by rotating the electric motor 35 in the forward and reverse directions, the elevating members 23 and 25 on both sides can be moved up and down at the same speed.
37は前記切断装置10の一端を装架するプー
リーで、昇降部材23に軸受部材40を介して支
持される軸38が固着してある。41は昇降部材
23に取付けた電動機で、ベルト42を介して軸
38を駆動するようになつている。43は切断装
置10の他端を装架するプーリーで、軸45が固
着してあり、この軸は前記昇降部材25にピン4
7を介して回動可能に連結した軸受部材46に支
持してある。48は軸受部材46の上端部に固着
したエアシリンダーで、ピストンロツド50の先
端部はピン51によつて昇降部材25に回動可能
に連結してある。このエアシリンダーは切断装置
10に適度の引張力を与えるために設けてある。 Reference numeral 37 denotes a pulley on which one end of the cutting device 10 is mounted, and a shaft 38 supported by the elevating member 23 via a bearing member 40 is fixed. Reference numeral 41 denotes an electric motor attached to the elevating member 23, which drives the shaft 38 via a belt 42. Reference numeral 43 denotes a pulley on which the other end of the cutting device 10 is mounted, and a shaft 45 is fixed to the pulley.
It is supported by a bearing member 46 rotatably connected via 7. 48 is an air cylinder fixed to the upper end of the bearing member 46, and the tip of a piston rod 50 is rotatably connected to the elevating member 25 by a pin 51. This air cylinder is provided to apply an appropriate tensile force to the cutting device 10.
60は台車61を移動可能に支持するレール、
90は台車61上に木材91を介して支持される
石材である。電動機41を駆動し切断装置10を
エアシリンダー48によつて引張状態に維持した
状態で昇降部材23,25を下降させると切断部
材13により極めて良好に石材90を切断するこ
とができる。 60 is a rail that movably supports the trolley 61;
A stone 90 is supported on the cart 61 via a piece of wood 91. When the electric motor 41 is driven and the lifting members 23 and 25 are lowered while the cutting device 10 is maintained in a tensioned state by the air cylinder 48, the cutting member 13 can cut the stone 90 very well.
この考案のダイヤモンドワイヤソーはコンクリ
ートあるいは木材等石材以外のものの切断に用い
てもよいことはもちろんである。 Of course, the diamond wire saw of this invention can be used to cut materials other than stone, such as concrete or wood.
又、この考案において、ステンレス製のワイヤ
ロープ11の代わりに鋼製のワイヤロープを用い
る場合もある。 Further, in this invention, a steel wire rope may be used instead of the stainless steel wire rope 11.
考案の効果
この考案は前述したようにして切断部材13を
ワイヤロープ11に固着してあるため、ロー付け
を行つた部分での強度の低下を伴うことなく長期
間良好な状態で使用できるという効果を有してい
る。Effects of the invention This invention has the advantage that since the cutting member 13 is fixed to the wire rope 11 as described above, it can be used in good condition for a long period of time without any decrease in strength at the brazed part. have.
第1図はこの考案の一実施例の切断装置の一部
分を切欠いて示す斜視図、第2図はその一部の縦
断面図、第3図はワイヤロープの接続部を示す平
面図、第4図は全体の正面図、第5図は一部を省
略した全体の平面図、第6図は従来の切断装置の
一部を示す正面図である。
10は切断装置、11はワイヤロープ、13は
切断部材、15は孔、16は孔、17はロー付け
部。
Fig. 1 is a partially cutaway perspective view of a cutting device according to an embodiment of the invention, Fig. 2 is a vertical cross-sectional view of the part, Fig. 3 is a plan view showing a wire rope connection, and Fig. 4 The figure is a front view of the whole, FIG. 5 is a plan view of the whole with some parts omitted, and FIG. 6 is a front view showing a part of the conventional cutting device. 10 is a cutting device, 11 is a wire rope, 13 is a cutting member, 15 is a hole, 16 is a hole, and 17 is a brazed portion.
Claims (1)
焼結合金よりなる複数個の筒状の切断部材と、
この各切断部材を貫通させた無端ワイヤロープ
とを有する切断装置を設け、前記切断装置を駆
動して石材等を切断するダイヤモンドワイヤソ
ーであつて、前記各切断部材は周面から内面に
達する孔があけてあつてこの孔の部分から前記
ワイヤロープにロー付け固着してあることを特
徴とするダイヤモンドワイヤソー。 2 実用新案登録請求の範囲第1項記載のものに
おいて、前記ワイヤロープを構成する各ストラ
ンドはそれぞれ別の前記切断部材のロー付け位
置で接続してあることを特徴とするダイヤモン
ドワイヤソー。[Claims for Utility Model Registration] 1. A plurality of cylindrical cutting members made of a sintered alloy containing diamond powder arranged at appropriate intervals;
A diamond wire saw is provided with a cutting device having an endless wire rope passed through each of the cutting members, and drives the cutting device to cut stones, etc., wherein each of the cutting members has a hole extending from the peripheral surface to the inner surface. A diamond wire saw characterized in that the wire rope is brazed and fixed to the wire rope from the hole that is drilled. 2 Utility Model Registration The diamond wire saw according to claim 1, wherein each strand constituting the wire rope is connected at a different brazing position of the cutting member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP874487U JPH0513460Y2 (en) | 1987-01-26 | 1987-01-26 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP874487U JPH0513460Y2 (en) | 1987-01-26 | 1987-01-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63116222U JPS63116222U (en) | 1988-07-27 |
JPH0513460Y2 true JPH0513460Y2 (en) | 1993-04-09 |
Family
ID=30793411
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP874487U Expired - Lifetime JPH0513460Y2 (en) | 1987-01-26 | 1987-01-26 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0513460Y2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0627329Y2 (en) * | 1987-09-09 | 1994-07-27 | 大阪ダイヤモンド工業株式会社 | Wire saw |
KR101384961B1 (en) * | 2012-07-27 | 2014-04-11 | 김효영 | Diamond wire saw |
JP2015027780A (en) * | 2013-06-27 | 2015-02-12 | 株式会社ミラノ製作所 | Wire saw device |
-
1987
- 1987-01-26 JP JP874487U patent/JPH0513460Y2/ja not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPS63116222U (en) | 1988-07-27 |
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