CN107791027A - Curved welder is rushed in a kind of safety cage skeleton spoke straightening - Google Patents
Curved welder is rushed in a kind of safety cage skeleton spoke straightening Download PDFInfo
- Publication number
- CN107791027A CN107791027A CN201710997424.3A CN201710997424A CN107791027A CN 107791027 A CN107791027 A CN 107791027A CN 201710997424 A CN201710997424 A CN 201710997424A CN 107791027 A CN107791027 A CN 107791027A
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- CN
- China
- Prior art keywords
- straightening
- safety cage
- steel wire
- welder
- drive disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of safety cage skeleton spoke straightening to rush curved welder,Including board,The frame being arranged on board,Welding machine and control system,The frame is fixed on board rear portion,Its top is provided with cantilever facing forward,Board below the cantilever is provided with the drive disk that gap can be waited to rotate,Board on front side of drive disk is provided with support column,Support top end is provided with the steering beam being rotatably coupled in the middle part of in the of one thereon,Steering beam both ends are equipped with rotatable positioning disk,The positioning disk includes bottom plate and the outer ring being adapted to safety cage frame external diameter,The positioning tile of polylith arc is uniformly provided with the inside of outer ring,Joint gap between adjacent two positioning tile is adapted to safety cage skeleton,The arc length of each positioning tile is corresponding with the drive disk angle that gap turns over each time,Its height is less than the height of safety cage skeleton.Positioning disk makes frame and skeleton obtain accurate positioning, adds the stability of welding, improves welding quality and quality stability.
Description
Technical field
The present invention relates to safety cage technical field, more particularly to a kind of device for the processing of safety cage skeleton.
Background technology
Safety cage generally use steel wire is made, and it includes into the skeleton of radial arrangement and coiling and is welded on bone
Wire loop on frame, the outermost of skeleton are also associated with frame, at present skeleton processing aligning, materials and welding be it is independent, no
Only production efficiency is relatively low, and equipment occupation space is also larger, it is also necessary to more manpower, and skeleton steel ring and wire spoke during welding
The stability of positioning is poor, easily influences the uniformity of welding quality.Therefore, it is necessary to prior art is improved and optimized.
The content of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of device for the production of safety cage skeleton, to improve
Production efficiency, reduce human cost and space occupancy rate.
The technical solution adopted for the present invention to solve the technical problems is：
Curved welder, including steel wire release device, base, welding machine and control are rushed in a kind of safety cage skeleton spoke straightening
System, middle frame and frame are fixed with base, one end is provided with machine straightening device at the top of the middle frame, and the other end is provided with cut-out dress
Put；The upper rack is provided with cantilever facing forward, and the copper drive disk that gap rotates counterclockwise can be waited by being provided with below cantilever, be driven
The steel ring positioner that can be inside contracted, extend out is provided with the middle part of disk, cantilever, which is provided with, to control the welding moved up and down by control system
Block and compact heap, the steel ring positioned on welding block face steel ring positioner are simultaneously connected with welding machine positive pole, and welding machine negative pole is connected with
The sliding block that can be slidably connected with drive disk outer ring, the sliding block are made of copper material, and compact heap face is adjusted through machine straightening device
Direct join is delivered to the steel wire above drive disk, and steel cord end is ridden on steel ring, and lap-joint is placed in below welding block.The steel ring
Positioner includes the locating piece of at least three pieces fan shapes, and its middle part is provided with the round platform that can be moved up and down, logical per a positioning block
Spring is crossed on drive disk.
The steel ring positioner outer ring is uniformly provided with multiple embedded grooves corresponding with steel cord end, the quantity of locating piece
It is arranged to four.
The locating slot that width is more than steel wire diameter, depth and the steel wire to drive disk of locating slot are provided with the downside of the compact heap
The distance of upper surface is corresponding.
The cantilever front end is provided with the weld cylinder and compression cylinder that lifting is controlled by control system, welding block and compact heap
It is connected to the cylinder rod lower end of weld cylinder and compression cylinder.
Multiple rotatable straightening wheels, the installation straggly in two separate ranks of described straightening wheel, two row are provided with the machine straightening device
The distance between straightening wheel is adjustable, and each straightening wheel outer ring is provided with straightening groove.
Two level machine straightening device and guide holder are additionally provided with the middle frame.
The middle frame side is provided with least two parallel guide rods, and the guide plate that can be horizontally slipped along it is housed on guide rod,
Guide plate top is provided with steel wire drawing device.
The middle frame side is provided with a rotatable big belt wheel, and connecting rod, connecting rod are also rotatably connected with guide plate
The other end be rotatably coupled on a spoke of big belt wheel, on the base on the right side of middle frame equipped with stretching motor, its is defeated
Go out end and small pulley is housed, connected and be driven by belt between big belt wheel and small pulley.
The beneficial effects of the invention are as follows：Steel wire is aligned from steel wire coil debatching by machine straightening device by steel wire release device
Afterwards by being delivered to drive disk in shearing device, on the steel ring that the lapping ends of steel wire are arranged outside steel ring positioner after cut off
Device automatically cuts off steel wire, and steel cord end is welded on steel ring by welding block, it is achieved thereby that aligning, taking in skeleton processing
The integration of material and welding improves production efficiency, reduces required manpower, reduces human cost and space occupancy rate；Steel wire
Positioned by compact heap, steel ring extends out tensioning positioning by steel ring positioner, so as to ensure steel wire and the steel ring overlap joint of one week it is uniform,
It is stable, improve the uniformity of welding quality.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the overlooking the structure diagram of drive disk in the present invention；
Fig. 3 is the structural representation of steel wire release device in the present invention.
Embodiment
Referring to figs. 1 to Fig. 3, curved welder, including steel wire release device, bottom are rushed in a kind of safety cage skeleton spoke straightening
Seat 1, welding machine and control system, middle frame 2 and frame 3 are fixed with base 1, described top one end of middle frame 2 is provided with straightening dress
4 are put, the other end is provided with shearing device 5；The top of frame 3 is provided with cantilever 6 facing forward, and the lower section of cantilever 6, which is provided with, can wait gap inverse
The copper drive disk 7 that hour hands rotate, the middle part of drive disk 7 are provided with the steel ring positioner 8 that can be inside contracted, extend out, and cantilever 6 is provided with can
The welding block 9 and compact heap 10 that move up and down, the steel positioned on the face steel ring positioner 8 of welding block 9 are controlled by control system
Circle 11 is simultaneously connected with welding machine positive pole, and welding machine negative pole is connected with the sliding block that can be slidably connected with the outer ring of drive disk 7, and the sliding block uses
Copper material is made, and the face of compact heap 10 is through the straightening of machine straightening device 4 and is delivered to the steel wire 12 of the top of drive disk 7, the end of steel wire 12
Portion is ridden on steel ring 11, and lap-joint is placed in the lower section of welding block 9.The steel ring positioner 8 includes at least three pieces of fan shapes
Locating piece 81, its middle part are provided with the round platform 82 that can be moved up and down, per a positioning block 81 by spring on drive disk 7.Institute
State and side bending device 26 is provided between middle frame 2 and frame 3, so as to which the tail end of steel wire 12 after cut-out is bent into certain angle,
To produce the safety cage with side net.The steel wire release device includes driving release steel wire 12 by unwrapping wire motor 102
Unwrapping wire frame 103, the unwrapping wire motor 102 is electrically connected to control system, and unwrapping wire motor 102 drives 103 turns of unwrapping wire frame during unwrapping wire
It is dynamic will after steel wire coil debatching by entering machine straightening device 4, by control system control make debatching it is consistent with the speed of straightening, welding,
It is synchronous, the automaticity of debatching work is improved, without by steel wire debatching, reducing process in advance, improving space utilization
Rate.By steel wire release device by steel wire 12 from steel wire coil debatching, by being conveyed in shearing device 5 after being aligned by machine straightening device 4
To drive disk 7, on the steel ring 11 that the lapping ends of steel wire 12 are arranged outside steel ring positioner 8, steel ring 11 is positioned by steel ring and filled
Put 8 and extend out tensioning positioning, so as to ensure steel wire 12 and the steel ring overlap joint of 11 1 weeks uniformly, stably, to improve welding quality
Uniformity；After the ends contact steel ring positioner 8 of steel wire 12, control system control compact heap 10 pushes down steel wire 12, then cuts off
Device 5 cuts off steel wire 12, and the end for being about to this section of steel wire 12 under welding block 9 is welded on steel ring 11 rear up playback, then drives
Moving plate 7 does gap rotation, and the steel wire 12 welded rotates to front side, is stayed for some time after rotating one section, follow-up during stop
Steel wire 12 continue on to steel ring positioner 8, continue to cut off, weld, rotate, by that analogy, complete steel ring 11 1 circle on
Steel wire 12 welding, the steel wire 12 welded becomes the spoke of skeleton, and speed of welding is fast, automaticity is high, greatly
Reduce human cost；After the completion of welding, steel ring positioner 8, which inside contracts, unclamps steel ring 11, you can easily removes what welding was completed
Skeleton, it is very convenient, quick, it is simple to operate.Steel ring positioner 8 inside contracts, extends out and realized by the round platform 82 in the middle part of it, circle
Locating piece 81 is squeezed laterally when platform 82 is up, steel ring 11 is tensioned positioning, round platform 82 is descending when inside contracting, and passes through the elastic force of spring
When locating piece 81 inwardly reset, so as to unclamp steel ring 11, so as to remove welding complete skeleton.
Further, the downside of compact heap 10 is provided with the locating slot that width is more than the diameter of steel wire 12, the depth of locating slot
It is corresponding with the distance of steel wire 12 to the upper surface of drive disk 7, so as to positioning wire 12, prevent it from being beated in welding, improve welding
The stability of quality.
Further, the outer ring of steel ring positioner 8 is uniformly provided with multiple embedded grooves 83 corresponding with the end of steel wire 12,
It is embedded when being conveyed so as to steel wire 12, improves the accuracy of welding positioning, is ensured that skeleton spoke diffuses the uniform of arrangement, improve
The uniformity of overall appearance；In addition, the quantity of locating piece 81 is arranged to four, each locating piece is 90 degree of fan shapes, this
The locating piece of individual angle is not only convenient for processing, and is also easily outward promoted when round platform 82 is up.
Further, the side bending device 26 includes being close to the end of middle frame 2 and be fixed on base 1 bend plate
27, bend plate 27 and be provided with the crimp module 28 that downside contacts with steel wire 12, the steel wire between crimp module 28 and shearing device 5
12 lower sections are provided with the crimp wheel 29 that can be moved up and down.By crimp wheel 29 is up can be quickly by the tail end of steel wire 12 after cut-out
Pressure, it is angled to be that fulcrum is bent with crimp module 28, so as to quickly realizing bending for skeleton spoke.
As the further improvement of above-mentioned technical proposal, regulating tank 30 is provided with the crimp module 28, and by being placed in
Bolt in regulating tank 30 can be adjusted mounted in bending on plate 27 up and down, to adjust the height of crimp module 28, be adapted to different straight
The steel wire in footpath is bent, while also allows for bending the skeleton spoke of different angle, and its lower right corner is arranged to fillet, so as to skeleton spoke
Turning point is bent into fillet.
Further, the crimp wheel 29 is mounted in the cylinder rod top of crimp cylinder 31, and crimp cylinder 31 is arranged on and bends plate
On 27, bending for wire spoke can be quickly finished by crimp cylinder 31, be easy to implement gap action.
Further, the steel wire release device also includes bottom plate 101 and is disposed therein the pay off rack 105 in portion, unwrapping wire
Frame 103 is rotatably on pay off rack 105, and the unwrapping wire motor 102 is arranged on the bottom plate 101 of the lower section of pay off rack 105, bottom
Plate 101 is surrounded by multiple wire sleeves 104.Drive unwrapping wire frame 103 to rotate steel wire coil debatching by unwrapping wire motor 102, make steel
Silk 12 is provided with the power conveyed to the left, by wire sleeve 104, steel wire 12 can be made to guide in the counterclockwise direction to machine straightening device 4,
To improve the stability of debatching.
Preferably, the front end of cantilever 6 is provided with the weld cylinder 13 and compression cylinder 14 that lifting is controlled by control system, weldering
Connect block 9 and compact heap 10 is connected to the cylinder rod lower end of weld cylinder 13 and compression cylinder 14.Driven by compression cylinder 14
The dynamic positioning wire 12 of compact heap 10, weld cylinder 13 drive welding block 9 to weld, and are easy to implement gap action, improve production efficiency.
As the further improvement of above-mentioned technical proposal, multiple rotatable straightening wheels, institute are provided with the machine straightening device 4
The distance between the straightening wheel stated installation straggly in two separate ranks, two row straightening wheels are adjustable, and each straightening wheel outer ring is provided with straightening groove.Rectify
The distance between two row straightening wheels are adapted to gauge of wire when straight, and each straightening wheel outer ring is equipped with guide groove, to prevent
Steel wire slides.
Further, two level machine straightening device 15 and guide holder 16 are additionally provided with the middle frame 2, pass through two level machine straightening device
15 can further align steel wire 12, make steel wire 12 more straight, to increase its consistency, improve quality stability.
Further, the side of middle frame 2 is provided with least two parallel guide rods 17, and being equipped with guide rod 17 can be along its left and right
The guide plate 18 of slip, the top of guide plate 18 are provided with steel wire drawing device 19, and steel wire is pulled by the reciprocating action of steel wire drawing device 19
12, clamping steel wire 12 when steel wire drawing device 19 acts to the left, steel wire 12 is unclamped when acting to the right, so as to realize the company of steel wire 12
Continuous conveying, make up steel wire release device and give the problem of being short of power of steel wire 12, guide plate 18 acts along guide rod 17 or so, improves
The stability of pulling action.
Further, the side of middle frame 2 is provided with a rotatable big belt wheel 20, also rotatably connects on guide plate 18
Connecting rod 21 is connected to, the other end of connecting rod 21 is rotatably coupled on a spoke 22 of big belt wheel 20, the bottom on the right side of middle frame 2
Small pulley 24 is housed, connected between big belt wheel 20 and small pulley 24 by belt 25 equipped with stretching motor 23, its output end on seat 1
Transmission.Big belt wheel 20 is driven by V belt translation by stretching motor 23, when big belt wheel 20 rotates, it is inclined that the end of connecting rod 21 is placed in its
Heart position, so as to realize the left and right reciprocating action of guide plate 18, structure is very simple, and service life is long, is easy to safeguard.
Described above, the simply better embodiment of the present invention, but the present invention is not limited to above-described embodiment, if its with
Any same or similar means reach the technique effect of the present invention, should all be included within protection scope of the present invention.
Claims (7)
1. curved welder, including steel wire release device, base, welding machine and control system are rushed in a kind of safety cage skeleton spoke straightening
Unite, middle frame and frame be fixed with base, it is characterised in that：One end is provided with machine straightening device, the other end at the top of the middle frame
Provided with shearing device；The upper rack is provided with cantilever facing forward, and cantilever lower section is copper provided with gap can be waited to rotate counterclockwise
Drive disk, drive disk middle part are provided with the steel ring positioner that can be inside contracted, extend out, and cantilever, which is provided with, to be controlled up and down by control system
The welding block and compact heap of action, the steel ring positioned on welding block face steel ring positioner are simultaneously connected, welding machine with welding machine positive pole
Negative pole is connected with the sliding block that can be slidably connected with drive disk outer ring, and the sliding block is made of copper material, compact heap face warp
Machine straightening device straightening is simultaneously delivered to the steel wire above drive disk, and steel cord end is ridden on steel ring, and lap-joint is placed under welding block
Side；The steel ring positioner includes the locating piece of at least three pieces fan shapes, and its middle part is provided with the round platform that can be moved up and down, each
Locating piece is by spring on drive disk；The middle frame side is provided with least two parallel guide rods, is equipped with guide rod
The guide plate that can be horizontally slipped along it, guide plate top are provided with steel wire drawing device.
2. curved welder is rushed in a kind of safety cage skeleton spoke straightening according to claim 1, it is characterised in that：It is described
Steel ring positioner outer ring is uniformly provided with multiple embedded grooves corresponding with steel cord end, and the quantity of locating piece is arranged to four.
3. curved welder is rushed in a kind of safety cage skeleton spoke straightening according to claim 1, it is characterised in that：It is described
The locating slot that width is more than steel wire diameter, the depth and the distance of steel wire to drive disk upper surface of locating slot are provided with the downside of compact heap
It is corresponding.
4. curved welder is rushed in a kind of safety cage skeleton spoke straightening according to claim 1, it is characterised in that：It is described
Cantilever front end is provided with the weld cylinder and compression cylinder that lifting is controlled by control system, and welding block and compact heap are connected to weldering
Connect the cylinder rod lower end of cylinder and compression cylinder.
5. curved welder is rushed in a kind of safety cage skeleton spoke straightening according to claim 1, it is characterised in that：It is described
It is provided with multiple rotatable straightening wheels in machine straightening device, described straightening wheel installation straggly in two separate ranks, between two row straightening wheels
Apart from adjustable, each straightening wheel outer ring is provided with straightening groove.
6. curved welder is rushed in a kind of safety cage skeleton spoke straightening according to claim 1, it is characterised in that：It is described
Two level machine straightening device and guide holder are additionally provided with middle frame.
7. curved welder is rushed in a kind of safety cage skeleton spoke straightening according to claim 1, it is characterised in that：It is described
Middle frame side is provided with a rotatable big belt wheel, is also rotatably connected with connecting rod on guide plate, the other end of connecting rod can turn
Dynamic is connected on a spoke of big belt wheel, and small band is housed equipped with stretching motor, its output end on the base on the right side of middle frame
Wheel, connected and be driven by belt between big belt wheel and small pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710997424.3A CN107791027A (en) | 2017-10-17 | 2017-10-17 | Curved welder is rushed in a kind of safety cage skeleton spoke straightening |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710997424.3A CN107791027A (en) | 2017-10-17 | 2017-10-17 | Curved welder is rushed in a kind of safety cage skeleton spoke straightening |
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| Publication Number | Publication Date |
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| CN107791027A true CN107791027A (en) | 2018-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710997424.3A Pending CN107791027A (en) | 2017-10-17 | 2017-10-17 | Curved welder is rushed in a kind of safety cage skeleton spoke straightening |
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| CN (1) | CN107791027A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108941366A (en) * | 2018-07-02 | 2018-12-07 | 南通海诚辐条有限公司 | A kind of mold suitable for producing head bending spoke |
| WO2020082696A1 (en) * | 2018-10-26 | 2020-04-30 | 浙江鸿盛环保科技集团有限公司 | Modular dustbag filter cage preparation system |
| CN111659832A (en) * | 2020-06-16 | 2020-09-15 | 广东华士科技股份有限公司 | Automatic feeding welding machine for inner ring of mesh enclosure |
| CN113369907A (en) * | 2021-06-30 | 2021-09-10 | 兴化市华成机械制造有限公司 | Stainless steel intelligence cutting welding set |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108941366A (en) * | 2018-07-02 | 2018-12-07 | 南通海诚辐条有限公司 | A kind of mold suitable for producing head bending spoke |
| WO2020082696A1 (en) * | 2018-10-26 | 2020-04-30 | 浙江鸿盛环保科技集团有限公司 | Modular dustbag filter cage preparation system |
| CN111659832A (en) * | 2020-06-16 | 2020-09-15 | 广东华士科技股份有限公司 | Automatic feeding welding machine for inner ring of mesh enclosure |
| CN113369907A (en) * | 2021-06-30 | 2021-09-10 | 兴化市华成机械制造有限公司 | Stainless steel intelligence cutting welding set |
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Application publication date: 20180313 |