CN106112239B - The bonding machine of the more limb stirrup welders of shear wall rectangle - Google Patents

The bonding machine of the more limb stirrup welders of shear wall rectangle Download PDF

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Publication number
CN106112239B
CN106112239B CN201610684731.1A CN201610684731A CN106112239B CN 106112239 B CN106112239 B CN 106112239B CN 201610684731 A CN201610684731 A CN 201610684731A CN 106112239 B CN106112239 B CN 106112239B
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China
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limb
welding electrode
bar
reinforcing bar
electrode
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CN106112239A (en
Inventor
方蒙
魏奇科
王振强
王维说
宋春芳
王永超
李智能
赵波
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China Metallurgical Construction Engineering Group Co Ltd
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China Metallurgical Construction Engineering Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/002Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • B23K11/008Manufacturing of metallic grids or mats by spot welding
    • B23K11/0086Grids or mats used in concrete structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a kind of bonding machine of the more limb stirrup welders of shear wall rectangle, including lower welding electrode and upper welding electrode;It is characterized in that:Position on lower welding electrode between two electrode tips is vertically provided through a mounting hole;Further include magnetic part and lifting cylinder;Lifting cylinder be vertically fixedly mounted in mounting hole and piston rod upward;The upper end of piston rod is installed with magnetic part, and the rear end face of magnetic part is the perpendicular parallel with two electrode tip arragement directions of lower welding electrode;After magnetic part is stretched out with the piston rod of lifting cylinder, the upper end of the rear end face of the magnetic part can be higher than the upper surface of two electrode tips of lower welding electrode and form magnetic absorption portion;After piston rod is retracted, the upper end of the magnetic part can be less than the upper surface of two electrode tips of lower welding electrode.Above-mentioned bonding machine can be spacing to the progress of limb bar, more precisely controls the drop point of limb bar, better ensuring that can smoothly weld between limb bar and rectangle reinforcing bar.

Description

The bonding machine of the more limb stirrup welders of shear wall rectangle
Technical field
The invention belongs to shear wall stirrup welder field, and in particular to a kind of more limb stirrup welding of shear wall rectangle The bonding machine of device.
Background technology
Shear wall is also known as wind-resistant wall or seismic structural wall, earthquake resistant wall, is wind load to be primarily subjected in house or structures or geological process causes Horizontal load wall, can play the role of preventing structure from being destroyed by horizontal loading.Shear wall is by framework of steel reinforcement Upper casting concrete is molded to construct, and framework of steel reinforcement therein is formed by fixedly connecting by vertical muscle and stirrup, and the more limb stirrups of rectangle are Common a kind of stirrup on shear wall.
At present, the more limb stirrup generally use following methods processing of rectangle are made:First, make a stirrup and fix mould bases (As shown in Figure 2), rectangle reinforcing bar and Duo Gen stirrup limb bar to be welded are installed on stirrup and fixed on mould bases;Then, Welder Rectangle reinforcing bar and stirrup limb bar are welded and fixed by people using welding gun, that is, complete the processing of the more limb stirrups of rectangle.But above-mentioned rectangle is more The processing method of limb stirrup takes time and effort, less efficient, has been difficult to meet require that for efficiently high-quality making.
Based on this, the applicant proposes Application No. in 2016.5.10 to State Intellectual Property Office 201610304854.8 the technical solution of entitled " more limb rectangle hoop welders "(Fig. 1)To solve the more limb hoops of above-mentioned rectangle Technical problem present in muscle processing method.But above-mentioned more limb rectangle hoop welders still have shortcoming:
Rectangle reinforcing bar and stirrup limb bar need that it is manually installed to stirrup fixation mould bases one by one, so operate still more Cumbersome consumption, limits the lifting of the more limb stirrup processing efficiencies of rectangle.Therefore applicant considers that design one kind can realize the more limbs of rectangle The more limb stirrup welders of shear wall rectangle that stirrup produces automatically, and the welder includes bonding machine, reinforcing bar pinches knot Structure and limb bar feeding structure, and reinforcing bar pinches structure and limb bar feeding structure is arranged on the left and right sides of bonding machine;Pass through reinforcing bar Structure is pinched to pinch rectangle reinforcing bar and make its lower welding electrode parallel contact with bonding machine, and is made up of the contact position Limb bar welding position;One piece of feedboard being obliquely installed is included by limb bar feeding structure, and limb bar is allowed by the feedboard Tumble to limb bar welding position.
But the drop point of the limb bar tumbled along inclined feedboard is difficult to accurately control and influence follow-up obtained product matter Amount, therefore how make it that drop point of the limb bar at limb bar welding position is more accurate, it is the technical problem that there is an urgent need for consider to solve.
The content of the invention
In view of the above shortcomings of the prior art, the technical problems to be solved by the invention are:How providing one kind can make Obtain the bonding machine of the more accurate more limb stirrup welders of shear wall rectangle of drop point of limb bar.
In order to solve the above-mentioned technical problem, present invention employs following technical solution:
The bonding machine of the more limb stirrup welders of shear wall rectangle, including in the vertical direction face and horizontally disposed Two group welding electrodes, the underlying one group lower welding electrode for fixed setting in two group welding electrodes, above one Group is upper welding electrode;The upper welding electrode is mounted as a whole on the movement portion of telescoping mechanism, and can be with the movement portion Make the movement away from or adjacent to the lower welding electrode;The upper welding electrode and lower welding electrode have spaced two respectively Electrode tip;
It is characterized in that:Position on the lower welding electrode between two electrode tips is vertically provided through one Mounting hole;The bonding machine further includes magnetic part and lifting cylinder;
The lifting cylinder is vertically fixedly mounted in the mounting hole, and the piston rod of the lifting cylinder is upward;It is described The upper end of piston rod is installed with the magnetic part, and the rear end face of the magnetic part is two electrode tips with lower welding electrode The parallel perpendicular of arragement direction;
After the magnetic part is stretched out with the piston rod of lifting cylinder, the upper end of the rear end face of the magnetic part can be higher than lower weldering The upper surface of two electrode tips of receiving electrode simultaneously forms magnetic absorption portion;The magnetic part is retracted with the piston rod of lifting cylinder Afterwards, the upper end of the magnetic part can be less than the upper surface of two electrode tips of lower welding electrode.
Preferably, the magnetic part is permanent magnet.
Preferably, the lower welding electrode has conductive plate, and two electrode tips are to be fixedly mounted on the conductive plate Upper surface;After the magnetic part is retracted with the piston rod of lifting cylinder, the upper end of the magnetic part can be less than the conductive plate.
Preferably, the bonding machine further includes the elastic support structure for supporting limb bar, the elastic support structure Including dynamic clamping head and quiet clamping head and rest pad;
The dynamic clamping head and quiet clamping head is to be fixed between two electrode tips of lower welding electrode, and in lower welding electrode The arragement direction of two electrode tips sets and positioned at two of the mounting hole both sides;
The rest pad level is fixedly connected on the strip of the upper end of the dynamic clamping head and quiet clamping head, the rear end of the rest pad Positioned at the rear of the rear end face of the magnetic part;And when dynamic clamping head and quiet clamping head is uncompressed, the upper end surface of the rest pad exists Between altitude range between the upper surface of the electrode tip of the upper end in the magnetic absorption portion and lower welding electrode.
Preferably, the dynamic clamping head and quiet clamping head generally bending with acute angle is block, and pass through its horizontal component It is fixedly mounted on lower welding electrode;The dynamic clamping head and quiet clamping head is integrally made by elastic material.
Preferably, the dynamic clamping head and quiet clamping head and the rest pad are that knot is integrally formed as made from same elastic material Structure.
Above-mentioned bonding machine is provided with mounting hole, and magnetic part and lifting cylinder are provided with mounting hole, so, i.e., Magnetic part can be controlled by operating the lifting cylinder.And after property part is stretched out with the piston rod of lifting cylinder, the magnetic part Rear end face upper end can be higher than lower welding electrode two electrode tips upper surface and form magnetic absorption portion, at this time, by The limb bar that the conveying of limb bar feeding structure comes can be held and spacing by magnetic absorption portion magnetism so that the both ends of the limb bar can take It is connected on rectangle reinforcing bar and is welded to the rectangle reinforcing bar under bonding machine effect.Again because the rear end face of magnetic part is above-mentioned vertical flat Face, therefore magnetic part will not collide limb bar in the piston rod decline with lifting cylinder and make its displacement, it is ensured that the accurate of limb bar is determined Position.
After completing to weld, after magnetic part is retracted with the piston rod of lifting cylinder, under the upper end of the magnetic part can be less than The upper surface of two electrode tips of welding electrode, easily passes through for the upper bar dowel between long reinforcing bar of rectangle reinforcing bar.
As it can be seen that above-mentioned bonding machine by reasonable simple structure, can carry out limb bar spacing, more precisely control The drop point of limb bar processed, so that better ensuring that can smoothly weld between limb bar and rectangle reinforcing bar.
Brief description of the drawings
The Application No. 201610304854.8 that Fig. 1 proposes for the applicant in 2016.5.10, entitled " more limb rectangles The structure diagram of stirrup welder ".
The Application No. 201610304854.8 that Fig. 2 proposes for the applicant in 2016.5.10, entitled " more limb rectangles The structure diagram of " stirrup fixation mould bases " in stirrup welder ".
Fig. 3 is a kind of structure diagram for the more limb stirrup welders of shear wall rectangle for employing the present invention.
Fig. 4 is a kind of partial structural diagram for the more limb stirrup welders of shear wall rectangle for employing the present invention.
Fig. 5 and Fig. 6 is that a kind of reinforcing bar for the more limb stirrup welders of shear wall rectangle for employing the present invention pinches knot The dimensional structure diagram of structure.
Fig. 7 is a kind of the vertical of reinforcing bar push structure for the more limb stirrup welders of shear wall rectangle for employing the present invention Body structure diagram.
Fig. 8 is the dimensional structure diagram of the bonding machine of the more limb stirrup welders of shear wall rectangle of the present invention.
Fig. 9 is enlarged drawing at A in Fig. 8.
Figure 10 is a kind of this workpiece export structure for the more limb stirrup welders of shear wall rectangle for employing invention Bottom view.
Figure 11 is enlarged drawing at B in Figure 10.
Figure 12 is that a kind of workpiece for the more limb stirrup welders of shear wall rectangle for employing the present invention takes out structure Dimensional structure diagram(Look up direction).
Figure 13 is enlarged drawing at C in Figure 12.
Figure 14 is a kind of limb bar feeding structure for the more limb stirrup welders of shear wall rectangle for employing the present invention Dimensional structure diagram.
In Fig. 1 and Fig. 2 mark for:1 engine base, 2 upper brackets, 4 upper electrode holders, conductive plate on 6,10 track frames, 11 racks, 12 Slide, 13 stirrups fix mould bases, 14 telescoping mechanisms.
Fig. 3 marked into Figure 14 for:
100 reinforcing bars pinch structure:
101 driving motors
Pinch supporting structure:102 supporting racks, 103 support bases, 104 pinch rollers, 105 driving wheels;
Reinforcing bar guide frame:106 guide pads, 107 guide plates;
Limb bar centring structure:108 normotopia cylinders, 109 normotopia push plates;
Width adjusting structure:110 guide rails, 111 mobile stations, 112 turnbarrels, 113 rotation axis, 114 limiting cylinders;
Thrust adjustment structure:115 upright guide rails, 116 lifting sliders, 117 installing plates, 118 adjust cylinder.
200 reinforcing bar transfer structures:
201 guide cylinders, 202 guide plates, 203 support plates, 204 rail plates, 205 slide guide block, 206 connecting rods.
300 reinforcing bar push structures:
301 supporting tables, inlet casing before 302,303 lifting cylinders, 304 pushing pieces, 305 mounting blocks, 306 advance guide rails, 307 Advance sliding block.
400 bonding machines:
401 electrode tips, 402 magnetic parts, 404 conductive plates;
Elastic support structure:405 rest pads.
500 workpiece export structures:
501 pressure rollers, 502 support plates, 503 support cylinders, 504 horizontal support plates, 505 perpendicular support plates, 506 pressure roll drive motors;
Workpiece takes out structure:507 guide rods, 508 traversing pieces, 509 telescopic cylinders, 510 gripper cylinders, 511 grip blocks, 512 grab block, 513 vertical pillars, 514 traversing motors, 515 drive belts, 516 installation tablets.
600 limb bar feeding structures:
601 feedboards, 602 bottom plates, 603 baffles, 604 top plates, 605 closure pipes, 606 perforates, 607 gears.
Embodiment
With reference to a kind of attached drawing for the more limb stirrup welders of shear wall rectangle for employing the present invention to the present invention It is described in further detail.Wherein, for description using exemplary terms such as upper and lower, left and right, it is therefore intended that help Reader understands, without being intended for limiting.In being described below, using the side where material input side before, where outlet side After one side is.
The more limb stirrup welders of shear wall rectangle(As shown in Figure 3), including bonding machine 400, the bonding machine 400 wrap The two group welding electrodes that face is set on vertical are included, underlying one group is the lower weldering being fixedly installed in two group welding electrodes Receiving electrode, above one group is upper welding electrode;The upper welding electrode is mounted as a whole on the movement portion of telescoping mechanism, and The movement away from or adjacent to the lower welding electrode can be acted as with the movement portion one;The upper welding electrode and lower welding electrode Have spaced two electrode tips 401 respectively;
Further include reinforcing bar and pinch structure 100 and limb bar feeding structure 600;
The reinforcing bar, which pinches structure 100, can pinch rectangle reinforcing bar, and cause rectangle reinforcing bar in length direction both sides reinforcing bar Two electrode tips 401 upper surface parallel contact of the lower surface along lower welding electrode;
The limb bar feeding structure 600 can convey limb bar, and cause the both ends of limb bar to be overlapped on rectangle reinforcing bar and lower weldering The upper surface of the part that is in contact of two electrode tips 401 of receiving electrode.
Above-mentioned shear wall is carried out according to the following steps when in use with the more limb stirrup welders of rectangle:
A, reinforcing bar pinches structure 100 and clamps and move rectangle reinforcing bar so that rectangle reinforcing bar is in length direction both sides reinforcing bar Upper surface parallel contact of the lower surface along two electrode tips 401 of lower welding electrode, first limb bar to rectangle reinforcing bar weld Position stops after being in two 401 upper surfaces of electrode tip of lower welding electrode;
Limb bar feeding structure 600 conveys limb bar so that the both ends of limb bar are overlapped on the two of rectangle reinforcing bar and lower welding electrode A electrode tip 401 is in contact the upper surface of part;
B, control the upper welding electrode of bonding machine 400 to move down, be clamped in limb bar and the Liang Ge lap-joints of rectangle reinforcing bar Be powered several seconds i.e. completion welding after between two group welding electrodes, and upper welding electrode rises;
C, reinforcing bar pinches 100 horizontal shifting rectangle reinforcing bar of structure so that limb bar welding position is at one above and below rectangle reinforcing bar Stop behind two 401 upper surfaces of electrode tip of lower welding electrode, limb bar feeding structure 600 conveys limb bar so that the both ends of limb bar It is overlapped at the limb bar welding position of rectangle reinforcing bar(That is rectangle reinforcing bar is in contact part with two electrode tips 401 of lower welding electrode Upper surface);
D, above-mentioned b and step c are repeated, you can complete the welding of required limb bar number on rectangle reinforcing bar, and single rectangle is made More limb stirrups;
E, the more limb stirrups of next rectangle can be processed by removing the more limb stirrups of the rectangle.
Therefore compared with the existing technology compared with the above-mentioned more limb stirrup welders of shear wall rectangle are without people Limb bar and rectangle reinforcing bar are assembled to stirrup and fix mould bases by work, it becomes possible to are completed the welding processing of the more limb stirrups of rectangle, saved Manpower and the production and processing efficiency for improving the more limb stirrups of rectangle, obtain ideal technique effect.
During implementation, it can be robot arm configuration that the reinforcing bar, which pinches structure 100 and limb bar charging knot,(Do not show in figure Go out), i.e., transfer rectangle reinforcing bar is exclusively used in using a robot arm, limb is conveyed using another or two robot arms Bar.Wherein, the clamping hand of the robot arm for conveying limb bar only need to grip the limb in the middle part of limb bar length direction It is conveyed after bar, and is entered using the gap between two electrode tips 401 for the clamping hand, so that accurately and easily Limb bar is snapped at the limb bar welding position of rectangle reinforcing bar.
During implementation, preferably described electrode tip 401 is cuboid structure.So, which can be suitable for The rectangle reinforcing bar of a variety of width dimensions, has more preferable practicality.
Wherein, the reinforcing bar pinches structure 100(As shown in Figures 4 to 6)Including pinching supporting structure, pinching roll body mechanism With driving motor 101;
The overall neighbouring bonding machine 400 of pinch supporting structure is set;The pinch roll body mechanism is installed in rotation on On the pinch supporting structure, and it is connected with the output shaft driving of the driving motor;
The axial direction for pinching roll body mechanism and the arrangement side of two electrode tips 401 of the lower welding electrode of bonding machine 400 To parallel, and the lower surface of the rectangle reinforcing bar exported by the delivery outlet of the pinch roll body mechanism can be with lower welding electrode The upper surface parallel contact of two electrode tips 401.
Above-mentioned reinforcing bar pinches structure 100 when in use, and driving motor rotates, you can and drive and pinch the rotation of roll body mechanism, this When, you can rectangle reinforcing bar is pinched by the pinch roll body mechanism.
Because pinch the axial direction of roll body mechanism and the arrangement side of bonding machine two electrode tips 401 of welding electrode about 400 To parallel, and the lower surface of the rectangle reinforcing bar exported by the delivery outlet of the pinch roll body mechanism can be with lower welding electrode The upper surface parallel contact of two electrode tips 401.
So, you can it is in contact by driving the start-stop time of motor come control rectangle reinforcing bar with lower welding electrode part Position(That is limb bar welding position), so that the welding position of control rectangle reinforcing bar upper limb bar, processes the rectangle for meeting design requirement More limb stirrups.
The structure that above-mentioned reinforcing bar pinches structure 100 is simple and reliable, and the pinch control process of rectangle reinforcing bar is simple, rectangle The control that limb bar welding position on reinforcing bar is directed at contact with two electrode tips 401 of lower welding electrode is equally simple;Manufacture cost Lower, utilization benefit is preferable.
Wherein, the driving motor is servomotor.
Servomotor speed control and positional precision are very accurate, so that the pinch control of rectangle reinforcing bar is more smart Standard, can help the more limb stirrups of rectangle for producing uniformity and better quality.
Wherein, the pinch supporting structure includes supporting rack 102 and support base 103;
The support base 103 is installed on two of the top of support frame as described above 102, and the row of two support bases 103 for interval Cloth direction is parallel with the arragement direction of two electrode tips 401 of lower welding electrode;
The pinch roll body mechanism includes vertical spaced pinch roller 104 and driving wheel 105, the pinch roller 104 and drive Driving wheel 105 is respectively by bearing between two support bases 103, and the shaft of the driving wheel 105 and driving motor Output shaft driving is connected.
The structure of above-mentioned pinch supporting structure and pinch roll body mechanism is simple, easily fabricated and maintenance.
During implementation, using belt driving phase between output shaft of the drive shaft of preferably described driving wheel 105 with driving motor Even.Belt noise smaller in passing power, Self-variation amount is small and is easy to compensate.
During implementation, preferably on rear end face of the support frame as described above 102 for the overall stent for being fixedly mounted on approach table.This Structure design, may be such that overall structure is more reasonable compact, space utilization is more abundant.
Wherein, above-mentioned reinforcing bar pinches structure 100 and further includes reinforcing bar guide frame, and the reinforcing bar guide frame includes guide pad 106, the guide pad 106 is two of the front side end for being fixedly mounted on two support bases 103, and is had on two guide pads 106 There are two sides of face, which is recessed the guide groove turned on before and after one respectively, leading on two sides To groove be provided commonly for for rectangle reinforcing bar by and make between the reinforcing bar driven in registry wheel 105 of its length direction both sides and pinch roller 104 Delivery port.
Above-mentioned reinforcing bar guide frame can not only carry out rectangle reinforcing bar to be just oriented to, and more can accurately be aligned simultaneously The delivery port between driving wheel 105 and pinch roller 104 is entered to, which can also come pair with 105 1 same-action of driving wheel Rectangle reinforcing bar is supported, and it is preferably kept horizontal, so that follow-up weld job process of being more convenient for is smoothed out.
In addition, because the surface of rectangle reinforcing bar made from actual processing not only has the uneven place in many places, or even also has The situation that the height at rectangle reinforcing bar length direction both ends when level is put does not wait;So rectangle reinforcing bar is in pinch or welds flat Easily occur shaking during shifting and cause rectangle reinforcing bar to be deviated on laterally or vertically.Above-mentioned guide pad 106 and its guide groove Set so that the upper and lower side of guide groove can form two confined planes on vertical, effectively prevent rectangle reinforcing bar vertical On jitter amplitude or shake so that the pinch process of rectangle reinforcing bar is more steady, beneficial to realizing limb bar on rectangle reinforcing bar Stablize overlap joint, it is ensured that the reliable progress of weld job.
Wherein, the guiding front of the slot has chamfering.
The setting of above-mentioned chamfering, the entrance for rectangle reinforcing bar of the being more convenient for guide groove, ensures the pinch process of rectangle reinforcing bar more To be smoothed out.
Wherein, the reinforcing bar guide frame further includes guide plate 107, and the guide plate 107 is to be fixedly mounted on two branch Support the rear side end of seat 103 two, two guide plates 107 have face on the axially in parallel direction with driving wheel 105 Two are vertically directed face, and two are vertically directed face and are used for and driving wheel 105 and the rectangle reinforcing bar width of the output of pinch roller 104 Both ends fitting and guide and limit.
Or because rectangle reinforcing bar is being pinched or welded(Collision)During easily occur shaking and cause rectangle reinforcing bar in horizontal stroke To or perpendicular offset up(The reason for referring in above word segment, illustrates).So the setting of above-mentioned guide plate 107, can be right Rectangle reinforcing bar carries out guide and limit, prevents its deflection in the horizontal plane, so that the conveying of rectangle reinforcing bar is more accurate, profit In the accurate welding for ensuring more limb bars on rectangle reinforcing bar.
Wherein, above-mentioned reinforcing bar pinches structure 100 and further includes limb bar centring structure, and the limb bar centring structure includes normotopia gas Cylinder 108, the normotopia cylinder 108 are to be fixedly mounted on two of rear side end on two support bases 103, and two normotopia cylinders The outer end of 108 piston rod is installed with normotopia push plate 109, and two normotopia push plates 109 are in the arrangement side of two support bases 103 There are two vertical pushing surfaces of face upwards, two vertical pushing surfaces are used for the end for pushing against the limb bar being overlapped on rectangle reinforcing bar.
Because upper surface can simply in actual use, be used to incline for conveying the limb bar feeding structure 600 of limb bar One guide part on inclined-plane, allows limb bar to be tumbled from the guide part to the rectangle being on two electrode tips 401 of lower welding electrode On reinforcing bar.
Again because the surface of rectangle reinforcing bar and limb bar made from processing is all rough, there are the multiple protrusions to differ in size; So, will not be all the time along under the line of symmetry of the inclined plane during limb bar rolls under the inclined plane along above-mentioned guide part Move, and leftward or rightward offset occurs so that the overlap joint between limb bar and rectangle reinforcing bar just, is not unfavorable for so obtaining high The more limb stirrups of rectangle of quality.
So above-mentioned limb bar centring structure(And after being engaged with the magnetic part 402 on bonding machine 400)Setting, energy The end of enough limb bars being overlapped on by two normotopia cylinders 108 of control come two vertical pushing surfaces pushing and pressing on rectangle reinforcing bar is simultaneously Make its positioning, so as to correct the position of limb bar so that the distance that limb bar both ends are stretched outside two length sections outside rectangle reinforcing bar is use up It is possible equal, preferably keep the uniformity of rectangle reinforcing bar upper limb bar welding, it is ensured that the quality of the obtained more limb stirrups of rectangle.
Wherein, above-mentioned reinforcing bar pinches structure 100 and further includes width adjusting structure, and the width adjusting structure includes guide rail 110th, mobile station 111 and position limiting structure;
The guide rail is fixedly mounted on the top of support frame as described above 102, and the length direction of the guide rail and lower welding electricity The arragement direction of two electrode tips 401 of pole is parallel;The mobile station is fixedly mounted under any one support base 103 End, and be slidably connected on the guide rail;The position limiting structure is used to fix the mobile station;
The width adjusting structure further includes the driving wheel 105 and pinch roller 104, and the axis of driving wheel 105 and pinch roller 104 To parallel with the arragement direction of two support bases 103;
The driving wheel 105 is to be disposed on two on two support bases, and on two driving wheels 105 face two Telescopic shaft is installed between a end face, which includes a turnbarrel 112 and a rotation axis 113;The rotation Rotaring sleeve 112 is coaxially fixed therein the end face of a driving wheel 105, and the medial surface convex of the turnbarrel 112 formed with The spacing raised line axially extended;The rotation axis 113 is coaxially fixed on the end face of another driving wheel 105, the rotation axis 113 The internal diameter of outside diameter and the turnbarrel 112 match, and the lateral surface of the rotation axis 113 has been recessed and the limit The limiting groove that position raised line shapes and sizes match;113 sliding plug of rotation axis is in the turnbarrel 112;
The pinch roller 104 is corresponding with two driving wheels 105 and two between two support bases 103.
After above-mentioned width adjusting structure is set, you can cunning of the mobile station set by 103 bottom of support base on guide rail Move to adjust the spacing between two support bases 103, so that the spacing between two driving wheels 105 can adapt to different squares The width dimensions of shape reinforcing bar simultaneously pinch it, improve practicality.
In addition, in above-mentioned width adjusting structure, because driving wheel 105 and pinch roller 104 are respectively to be disposed on two The structure of two on a support base, can not only so ensure normally to be used for the function of pinching rectangle reinforcing bar, also save Integrally-built materials, reduce manufacture cost.Moreover, above-mentioned width adjusting structure occupied space is also small, especially exists Reserve for setting that " space of reinforcing bar push structure 300 ", optimizes space availability ratio between two pinch rollers 104.
During implementation, the position limiting structure includes a limiting cylinder 114 being fixedly mounted on supporting rack 102, the limit The length direction of the piston rod of position cylinder 114 is parallel with the arragement direction of two electrode tips 401 of lower welding electrode, and the work The outer end of stopper rod and the mobile station of adjacent 103 lower end of support base are fixedly linked.So, you can pass through the limiting cylinder 114 piston rod come move with limited support seat 103, and manipulate get up it is very easy.
It is preferred that the side of the circumferencial direction of the driving wheel 105 has the decorative pattern for increasing friction force.
It is preferred that the side of the circumferencial direction of the pinch roller 104 has the groove that a circle section is arc.So, have The pinch roller 104 for having the groove can not only fit with the surface of the rectangle reinforcing bar of a variety of thickness sizes, additionally it is possible to increase pinch roller Contact area between 104 and rectangle reinforcing bar, lifts frictional force, preferably ensures that reinforcing bar pinches structure 100 for rectangle reinforcing bar The control accuracy of amount of movement.
It is preferred that the thickness of driving wheel 105 in the axial direction is more than pinch roller 104, pinch roller 104 is made by elastomeric material.It is preferred that drive The thickness of driving wheel 105 in the axial direction is 10mm to 16mm.So can be with rectangle reinforcing bar used by the more limb stirrups of various rectangles Diameter dimension match.
Wherein, above-mentioned reinforcing bar pinches structure 100 and further includes thrust adjustment structure, which includes vertical Guide rail 115, lifting slider 116, installing plate 117 and adjusting cylinder 118;
The upright guide rail 115 is be fixedly mounted on two sides opposite on two support bases 103 and face two, The lifting slider 116 is slidably connected in the upright guide rail 115, and deviates from upright guide rail on the lifting slider 116 115 side is vertically installed with a connecting pole, and the pinch roller 104 is installed on the connecting pole by bearing socket;
The installing plate 117 erects to be fixedly mounted on two sides opposite on two support bases 103 positioned at described Two at the top of straight guide 115;The adjusting cylinder 118, the adjusting are installed with the installing plate 117 vertically The piston rod of cylinder 118 is towards underface, and the lower end of the piston rod is fixedly linked with the lifting slider 116.
Above-mentioned thrust adjustment structure can carry out seat lifting adjusting by adjusting cylinder 118 to pinch roller 104, so as to pass through tune Gap between section pinch roller 104 and driving wheel 105 adjusts the compaction degree of pinch roller 104, obtains more sharp after suitable compaction degree In realizing that it is traversing that rectangle reinforcing bar quickly and accurately pinches.
Above-mentioned welder further includes reinforcing bar transfer structure 200(As shown in Figure 3 and Figure 4), the reinforcing bar transfer structure 200 Including approach table;
The approach table includes stent and conveying roller, and the stent generally strip rectangular frame structure is described defeated It is more along the stent length direction horizontal arrangement installation to send roller;The upper surface of the conveying roller be with bonding machine 400 The feed surface of the upper surface flush of the electrode tip 401 of welding electrode;
Further include guide cylinder 201 and guide plate 202;
The guide cylinder 201 is fixedly mounted on the bracket, and to be arranged on two of support width direction both ends, The guide plate 202 is installed with the piston rod of the guide cylinder 201;
The guide plate 202 strip generally consistent with approach table length direction, and the lower end of the guide plate 202 is tight The adjacent conveying roller, the guide plate 202 on two 201 piston rods of guide cylinder is in support width direction face.
Above-mentioned reinforcing bar transfer structure 200 when in use, when the rectangle reinforcing bar in approach table be delivered to two pieces of guide plates 202 it Between position when, in the case where that need not stop conveying roller and rotate, you can start guide cylinder 201 and promote the guide plate 202 to make Rectangle reinforcing bar is quickly ajusted, can be engaged with the structure of the process such as follow-up pinch, welding, so that smoothly to produce It is ready.
When placing rectangle reinforcing bar:Only the length direction of rectangle reinforcing bar and the length direction of approach table need to be kept substantially phase Together(Angle is deflected between the two is less than 90 degree)It can be placed into approach table and ajust automatically, without manual-alignment, The placement efficiency of rectangle reinforcing bar is improved, optimizes the transmit process of rectangle reinforcing bar.
In addition, because two pieces of guide plates 202 are strip, and it is that double team pendulum is carried out to it from rectangle reinforcing bar length direction both sides Just, so, the front end of rectangle reinforcing bar, middle-end, rear end or it is overall fall can be in guide plate 202 between two pieces of guide plates 202 The lower realization of double team effect ajust, optimize rectangle reinforcing bar ajusts process.And the control process of guide plate 202 also can be according to design Time interval voluntarily start and stop guide cylinder 201(Such as voluntarily start once per 5s), control also very simple.
During implementation, it also may be preferable for installation is used to detect on the stent above or below the roller-way positioned at 202 rear of guide plate The photoelectric sensor of rectangle reinforcing bar, and control the guide cylinder 201 to ajust rectangle steel with the detection signal of the photoelectric sensor Muscle.
During implementation, preferably the lower side of guide plate 202 has what the upside facial contour with the conveying roller immediately below it matched Arc groove, and fall on the upside of above-mentioned conveying roller in the arc groove.So, it may be such that guide plate 202 can be to conveying The derivation of the rectangle reinforcing bar on surface is more reliable.
Wherein, the guide plate 202 is integrally located at the rear end of the approach table.
Guide plate 202 positioned at approach table rear end, can will enter " the reinforcing bar pinch structure at rear in rectangle reinforcing bar Ajusted before 100 ";Effectively prevent because after too early " ajusting " operation, rectangle reinforcing bar is in approach table because shaking simultaneously in conveying engineering Cause the situation of offset(And offset can increase and add up with the time), preferably ensure that rectangle reinforcing bar is in the state of ajusting, after being Continuous processing is ready.
Wherein, above-mentioned reinforcing bar transfer structure 200 further includes support plate 203, rail plate 204, slides guide block 205 and connection Bar 206;
The support plate 203 is fixedly mounted on the stent below the conveying roller, and the upper surface of the support plate 203 is Horizontal mounting surface;
The rail plate 204 is fixedly mounted on the upper surface of the support plate 203, and the length of the rail plate 204 It is consistent with the width of stent to spend direction;The length for being axially parallel to rail plate 204 of the piston rod of the guide cylinder 201 Spend direction;
The guide block 205 that slides for two pieces on rail plate 204 of sliding connection, and respectively with adjacent guiding The piston rod of cylinder 201 is fixedly linked and is driven by it;
The lower end of the connecting rod 206 is fixedly connected on the guide block, and upper end is run through between two neighboring conveying roller Gap is simultaneously fixedly linked with the adjacent guide plate 202.
After above-mentioned support plate 203, rail plate 204, slip guide block 205 and connecting rod 206, guide cylinder 201 Piston rod promote and slide guide block 205 and moved along rail plate 204 so that slide the top of guide block 205 and fixed by connecting rod 206 Connected 202 synchronizing moving of guide plate.So, it can preferably ensure that guide plate 202 accurately moves, and better ensures that rectangle Reinforcing bar is accurately ajusted.
Wherein, the rail plate 204 is spaced two in 202 length direction of guide plate;The slip guide block 205 For strip, and the both ends of the slip guide block 205 are slidably connected on two rail plates 204;The connecting rod 206 is Along spaced more of the length direction of the slip guide block 205.
So, can be connected to everywhere by the support of more connecting rods 206 in its longitudinal direction of guide plate 202 Adjacent slip guide block 205 so that guide plate 202 is not easy to bend during double team ajusts rectangle reinforcing bar, preferably protects The double team of card guide plate 202 ajusts function.
Above-mentioned welder further includes reinforcing bar push structure 300(As shown in Figure 7), the reinforcing bar push structure 300 includes Supporting table 301, advancing structure, lifting structure and pushing piece 304;
The entirety of supporting table 301 is fixedly mounted on the back-end support of approach table, has in the supporting table 301 and is higher than The stent and the installation position for installing the advancing structure, lifting structure and pushing piece 304;
The advancing structure includes preceding inlet casing 302, and the preceding inlet casing 302 is fixedly mounted on the installation position, And the piston rod of the preceding inlet casing 302 is consistent with the length direction of stent and is directed toward dead astern;
The lifting structure includes lifting cylinder 303, and the lifting cylinder 303 is vertically fixedly mounted on the preceding inlet casing On 302 piston rod, and the piston rod of the lifting cylinder 303 is installed with the pushing piece towards underface and in lower end 304;
There are two root long reinforcing bars being parallel to each other on rectangle reinforcing bar and be vertically connected between two root longs are end reinforced Two bar dowels;After the pushing piece 304 is moved down with lifting cylinder 303, the rear end face of the pushing piece 304 can be with rectangle The bar dowel face of reinforcing bar, and form the push face for the bar dowel for being used to push rectangle reinforcing bar.
In order to realize the automatic production of the more limb stirrups of shear wall rectangle, applicant consider to design corresponding structure come for The dropping place of rectangle reinforcing bar and limb bar between two group welding electrodes of bonding machine 400 is controlled exactly.In order to realize rectangle The accurate dropping place between two group welding electrodes of bonding machine 400 of reinforcing bar, therefore be designed with reinforcing bar and pinch structure 100, and it is above-mentioned Reinforcing bar pinch structure 100 using two groups of spaced driving wheels 105 and pinch roller 104 come clamp convey rectangle reinforcing bar and to its Dropping place on the welding electrode of bonding machine 400 is accurately controlled(And interval two groups of driving wheels 105 and pinch roller 104 it Between reserve the space passed through for the lifting structure and pushing piece 304 of reinforcing bar push structure 300).
But the gap between above-mentioned driving wheel 105 and pinch roller 104 is slightly less than the diameter of rectangle reinforcing bar to produce needed for pinch Frictional force, but such setting, even and if causing the rear end of the rectangle reinforcing bar by approach table conveying to touch driving wheel 105 During with pinch roller 104, it is also difficult to the gap being advanced into certainly between driving wheel 105 and pinch roller 104.Therefore there is provided above-mentioned reinforcing bar push knot Structure 300 pushes rectangle reinforcing bar, so that rectangle reinforcing bar, which smoothly enters reinforcing bar, pinches structure 100.
When in use, preceding inlet casing 302 and lifting cylinder 303 reset above-mentioned reinforcing bar push structure 300(I.e. piston rod contracts Return in corresponding cylinder).When the position of pushing piece 304 is crossed in the rear end of rectangle reinforcing bar, start the piston rod of lifting cylinder 303 Extend downwardly, to the rear end bar dowel of the push face face rectangle reinforcing bar of pushing piece 304.Then, before startup inlet casing 302 work Stopper rod stretches out, and pushing piece 304 advances with the piston rod and pushes against rectangle reinforcing bar to the conveying between pinch roller 104 and driving wheel 105 Mouthful, so that pinch roller 104 and driving wheel 105 can smoothly pinch the rectangle reinforcing bar.
Wherein, the supporting table 301 includes vertical supporting plate and cross-brace plate, and the vertical supporting plate is fixed for lower end Two pieces above the both ends of support width direction, the cross-brace is fixedly connected between the upper end of two pieces of vertical supporting plates Plate, the upper surface of the cross-brace plate form the installation position.
The structure of above-mentioned supporting table 301 have the advantages that it is simple in structure easy to manufacture implement, and cross-brace plate fix connect It is connected between the upper end of two pieces of vertical line vertical supporting plates, so, the lower section of cross-brace plate and the conveying roller of approach table Between be reserved with the passage passed through for rectangle reinforcing bar.
Wherein, the advancing structure further includes mounting blocks 305, advance guide rail 306 and advance sliding block 307;The mounting blocks The 305 generally length direction strips consistent with stent length direction, and rear end is prolonged to the rear away from the installation position Stretch;The advance guide rail 306 is fixedly mounted on the upper surface of the mounting blocks 305 and is consistent with 305 length direction of mounting blocks Strip;The advance sliding block 307 is slidably connected on the advance guide rail 306, and solid on the advance sliding block 307 Dingan County is equipped with the lifting cylinder 303.
After above-mentioned advancing structure is set, advance sliding block 307 can be formed more using mounting blocks 305 and advance guide rail 306 Good is slidably supported, so that the stroke for the lifting cylinder 303 being fixedly mounted on advance sliding block 307 is more accurately and reliably.
Wherein, the advance guide rail 306 is spaced two of the width in the mounting blocks 305;Before described Into the generally strip of sliding block 307, and both ends sliding connection is on two advance guide rails 306;The mounting blocks 305 are upper Part between two advance guide rails 306 is provided with a confession 303 perforative strip through-hole of lifting cylinder.
So, the structure of two advance guide rails 306 is even more ideal for the support effects of advance sliding block 307.
Wherein, the width of the pushing piece 304 is less than the length of the bar dowel of rectangle reinforcing bar, and the pushing piece 304 pushes away Face is sent laterally to be recessed the limiting slot of a bar shaped, the limiting slot is used for the middle clan of the bar dowel for rectangle reinforcing bar Enter.
Above-mentioned pushing piece 304 it is simple and reasonable, the bar dowel length side of rectangle reinforcing bar is supplied during promotion using limiting slot Fallen into mid portion and spacing so that be not in opposite slide between the bar dowel of pushing piece 304 and rectangle reinforcing bar so that The push process of pushing piece 304 is more reliable.
In the bonding machine 400 of above-mentioned welder(As shown in Figure 8 and Figure 9)In, two are located on the lower welding electrode Position between electrode tip 401 is vertically provided through a mounting hole;
The bonding machine 400 further includes magnetic part 402 and lifting cylinder;
The lifting cylinder is vertically fixedly mounted in the mounting hole, and the piston rod of the lifting cylinder is upward;It is described The upper end of piston rod is installed with the magnetic part 402, and the rear end face of the magnetic part 402 is two with lower welding electrode The parallel perpendicular of 401 arragement direction of electrode tip;
After the magnetic part 402 is stretched out with the piston rod of lifting cylinder, the upper end of the rear end face of the magnetic part 402 can be high In the upper surface of two electrode tips 401 of lower welding electrode and form magnetic absorption portion;The magnetic part 402 is with lifting cylinder After piston rod is retracted, the upper end of the magnetic part 402 can be less than the upper surface of two electrode tips 401 of lower welding electrode.
Above-mentioned bonding machine 400 is provided with mounting hole, and magnetic part 402 and lifting cylinder are provided with mounting hole, so One, magnetic part 402 can be controlled by operating the lifting cylinder.And when property part is stretched out with the piston rod of lifting cylinder Afterwards, the upper end of the rear end face of the magnetic part 402 can be higher than the upper surface of two electrode tips 401 of lower welding electrode and form magnetic Property adsorption section, at this time, by limb bar feeding structure 600 convey Lai limb bar can be held by magnetic absorption portion magnetism and spacing, make Obtaining the both ends of the limb bar can be overlapped on rectangle reinforcing bar and be welded to the rectangle reinforcing bar under the effect of bonding machine 400.Again because of magnetic Property part 402 rear end face be above-mentioned perpendicular, therefore magnetic part 402 with lifting cylinder piston rod decline when will not collide limb Bar simultaneously makes its displacement, it is ensured that the accurate positionin of limb bar.
After completing to weld, after magnetic part 402 is retracted with the piston rod of lifting cylinder, the upper end of the magnetic part 402 can It is easily suitable for the upper bar dowel between long reinforcing bar of rectangle reinforcing bar less than the upper surface of two electrode tips 401 of lower welding electrode Profit passes through.
As it can be seen that above-mentioned bonding machine 400 by reasonable simple structure, limb bar can be carried out it is spacing, with preferably Ensure smoothly weld between limb bar and rectangle reinforcing bar.
During implementation, the magnetic part 402 can use electromagnet or permanent magnet, be provided with carrying out limb bar magnetic spacing work( Energy.
Wherein, the magnetic part 402 is permanent magnet.
Magnetic part 402 may be such that 400 overall structure of bonding machine is more simple for the structure of permanent magnet, so as to be more convenient for producing Manufacture.
Wherein, the lower welding electrode has conductive plate 404, and two electrode tips 401 are to be fixedly mounted on the conductive plate 404 upper surface;After the magnetic part 402 is retracted with the piston rod of lifting cylinder, the upper end of the magnetic part 402 can be less than institute State conductive plate 404.
It is that pressure will be applied to workpiece by electrode, utilized because the method for work of the bonding machine 400 is electric resistance welding The method that electric current is welded by the resistance heat that the contact surface and adjacent domain of connector produce.
According to the law of electromagnetic induction, welding electrode is wherein connected with alternating current in weld job, which can produce friendship Varying magnetic field.It has been found that when magnetic part 402 is using permanent magnet, as the working environment, its easy demagnetization(That is magnetic part 402 lose magnetism), and then weaken the fixation limit effect to limb bar.
Based on this, applicant reduces level altitude of the lifting cylinder in mounting hole, and causes the magnetic part 402 with carrying After rising the piston rod retraction of cylinder, the upper end of the magnetic part 402 can be less than the conductive plate 404;So, i.e., so that magnetic Property part 402 away from welding electrode caused by welding in magnetic field range, so as to effectively prevent the demagnetization phenomenon of magnetic part 402, Enable the magnetic part 402 is more permanent reliably to use.
Wherein, the bonding machine 400 further includes the elastic support structure for supporting limb bar, the elastic support structure bag Include dynamic clamping head and quiet clamping head and rest pad;
The dynamic clamping head and quiet clamping head is to be fixed between two electrode tips 401 of lower welding electrode, and in lower welding electricity The arragement direction of two electrode tips 401 of pole sets and positioned at two of the mounting hole both sides;
The rest pad level is fixedly connected on the strip of the upper end of the dynamic clamping head and quiet clamping head, the rear end of the rest pad Positioned at the rear of the rear end face of the magnetic part 402;And when dynamic clamping head and quiet clamping head is uncompressed, the upper end surface of the rest pad Between altitude range between the upper end in the magnetic absorption portion and the upper surface of the electrode tip 401 of lower welding electrode.
Because limb bar is made by shearing, therefore the hair that shapes and sizes do not wait occurs in the end of its length direction Side.So, the upper welding electrode downlink of bonding machine 400, and being in contact with the end for the limb bar being overlapped on rectangle reinforcing bar Afterwards, limb bar end easily shifts under the pushing effect of upper welding electrode, so as to cause the limb bar welded on rectangle reinforcing bar Dropping place is incorrect(Such as the length direction out of plumb of limb bar length direction and rectangle reinforcing bar), the more limbs of rectangle made from welding can be reduced The intensity of hooping structure.
Based on this, above-mentioned elastic support structure is being devised, limb bar is put off in two pieces of rest pads in advance, and works as elastic reset When part is uncompressed, the upper end surface of the rest pad is in the upper end in the magnetic absorption portion and the electrode tip of lower welding electrode Between altitude range between 401 upper surface;So after the upper welding electrode downlink of bonding machine 400 and with rest pad After limb bar end is in contact, immediately can elasticity of compression return unit, at the same time, the dynamic clamping head and quiet clamping head produce rebound effect in limb Bar end simultaneously makes it be abutted against with upper welding electrode;And with upper welding electrode, limb bar end and the abutting power of upper welding electrode It is bigger so that limb bar by preferably it is spacing, the displacement of limb bar end can be effectively prevented, so as to ensure limb bar in rectangle well Welding position between reinforcing bar, better ensures that the quality of the more limb stirrups of rectangle.
Wherein, the dynamic clamping head and quiet clamping head generally bending with acute angle is block, and is fixed by its horizontal component Installed in lower welding electrode;The dynamic clamping head and quiet clamping head is integrally made by elastic material.
When the block structure of bending of the dynamic clamping head and quiet clamping head generally with acute angle, it is whole dynamic clamping head and quiet clamping head can be reduced Space shared by body so that self structure is more compact, so as to be more convenient for setting on the narrow and small lower welding electrode of area.
Wherein, the dynamic clamping head and quiet clamping head and the rest pad are the integrated formed structure as made from same elastic material.
So, it is more convenient for assembling of the elastic support structure on bonding machine 400, improves efficiency of assembling.
During implementation, above-mentioned elastic material can use stainless steel(301st, 304 or 316)Or metal manganese material is made through overheat Shrapnel after processing.
Above-mentioned welder further includes workpiece export structure 500(As shown in Figure 10 to Figure 13), the workpiece export structure 500 Including runout table, the runout table is mounted as a whole on the side for pinching structure 100 by lower welding electrode away from reinforcing bar;
The runout table includes stent and conveying roller, and the stent generally strip rectangular frame structure is described defeated It is more along the stent length direction horizontal arrangement installation to send roller;The upper surface of the conveying roller be with bonding machine 400 The feed surface of the upper surface flush of the electrode tip 401 of welding electrode;
The workpiece export structure 500 further includes pressure roller 501;
The pressure roller 501 is rotatably fixedly mounted on directly over the conveying roller of the front end of the runout table, and pressure roller 501 Vertical range and the diameter of rectangle reinforcing bar between conveying roller match.
When in use, the pressure roller 501 for being arranged at runout table front end can be with conveying roller phase for above-mentioned workpiece export structure 500 Coordinate to compress the more limb stirrups of rectangle that welded machine 400 machines, rubbing between the more limb stirrups of increase rectangle and conveying roller Power is wiped, runout table is transported to so that the more limb stirrups of rectangle be clamped and exports, preferably realize the continuous of the more limb stirrups of rectangle While production and processing, next weld job can be carried out by vacating at bonding machine 400.
During implementation, pressure roller 501 can be loose roll, can also be driven by driving motor and rotated counterclockwise, to improve The output speed of the more limb stirrups of rectangle.
Wherein, above-mentioned workpiece export structure 500 further includes Platen support structure, the Platen support structure include support plate 502, Support 501 fulcrum bearing of cylinder 503 and pressure roller;
At the overall conveying roller lower section for being fixedly mounted on stent front end of the support plate 502;
The support cylinder 503 is fixedly mounted on the support plate 502, and the piston rod of the support cylinder 503 is towards just Top;
501 fulcrum bearing of pressure roller includes horizontal support plate 504 and perpendicular support plate 505, and the lower end of the horizontal support plate 504 is consolidated On the piston rod, the upper surface of the horizontal support plate 504 is fixed at intervals two pieces of perpendicular support plates 505 for Dingan County;Two pieces Perpendicular support plate 505 gets around conveying roller at the middle part of short transverse, and upper end is located at the top of conveying roller;The both ends of the pressure roller 501 The upper end of two pieces of perpendicular support plates 505 is fixedly connected on by bearing.
Above-mentioned Platen support structure is set, you can the height of 501 fulcrum bearing of pressure roller is controlled by supporting cylinder 503, from And control the gap between pressure roller 501 and conveying roller below so that the gap can be with the more limb hoops of rectangle of different height Muscle is adapted so that the workpiece export structure 500 has more preferable versatility.
During implementation, preferably perpendicular support plate 505 has at the middle part of short transverse wears for the perforative vertical strip of conveying roller Hole.
Wherein, above-mentioned workpiece export structure 500 further includes pressure roller driving structure, which includes belt wheel, pressure Roll drive motor 506 and drive belt;
The belt wheel is coaxial fixedly sleeved in the end part rotating shaft of the pressure roller 501;
Pressure 506 integral installation of roll drive motor with the stent of the belt wheel same side, and the pressure roller Drive and be connected between the output shaft of motor 506 and the belt wheel by drive belt driving.
Above-mentioned pressure roller driving structure has the advantages of simple in structure, convenient to carry out.Pressure roller 501 can be driven to lift rectangle The transfer efficiency of more limb stirrups.
Wherein, the rear end of the runout table is installed with workpiece and takes out structure(As shown in Figures 12 and 13), the workpiece Taking out structure includes support frame, transverse-moving mechanism, elevating mechanism, clamping device and trigger mechanism;
The support frame includes guide rod 507, and the guide rod 507 is to be fixedly mounted on above runout table rear end Strip;Length section on the guide rod 507 directly over the conveying roller is extending the rollgang just to grab into section The length section of upper outer is taking-up section;
The transverse moving structure includes traversing drive component, which is fixedly mounted on the guide rod 507, And can be slided on the guide rod 507 traversing piece 508 is fixedly connected with the movable end of the traversing drive component;
The elevating mechanism includes telescopic cylinder 509, and the telescopic cylinder 509 is vertically fixedly mounted on described traversing piece On 508, and piston rod downward and is installed with the clamping device;
The clamping device includes gripper cylinder 510 and grip block 511;The gripper cylinder 510 is fixedly mounted to be horizontal On the piston rod of telescopic cylinder 509 and be parallel to each other two, and the direction stent of the piston of two gripper cylinders 510 The both sides of length direction;The grip block 511 is the length direction strip consistent with the length direction of stent;
The trigger mechanism is used to be detected the workpiece grabbed immediately below section for being in guide rod 507 and triggers clamping The action of mechanism.
The structure that above-mentioned workpiece takes out structure is simple, easy to manufacture processing.
During implementation, preferably the grip block 511 along its length fixed intervals be provided with it is multiple grab block 512, it is described to grab The lower end of block 512 is the bending end bent to another 511 direction of grip block, and the bending end for grabbing 512 lower end of block can be right The gap that should be inserted between two immediately below it adjacent conveying rollers.So, which can be preferably to square The more limb stirrups of shape clamp spacing, prevent it from coming off during taking-up, improve the taking-up reliability of the more limb stirrups of rectangle.
During implementation, trigger mechanism can use reset switch or position switch, and by its switching signal output terminal and controller (Such as PLC or microcontroller)It is connected;Controller can be passed to after trigger signal is received to drive transverse-moving mechanism, elevating mechanism Acted with clamping device.
Wherein, the support frame be additionally included in two that back-end support is fixedly mounted along support width direction interval it is vertical Pillar 513, the upper end of two vertical pillars 513 has extended to form forward support arm, and is fixedly mounted in the end of the support arm There is the guide rod 507.
So, using two vertical pillars 513 come support guide bar 507 so that the support of guide rod 507 is more steady Gu.
Wherein, the length direction of the guide rod 507 and the conveying roller are axially consistent, and the taking-up section is in guide rod It is located on 507 length directions and grabs two into section both sides.
So, guide rod 507 has two taking-up sections, can realize that being filled with one takes out below the direction of section place Charging carriage(Counted by way of trigger mechanism triggers and counts), then go to fill the dress below another taking-up section Carry trolley and complete previous charging carriage at the same time and more change jobs.And then significantly improve taking-up and the conveying effect of the more limb stirrups of rectangle Rate.
Wherein, the traversing drive component includes traversing motor 514, drive belt 515 and belt wheel;The guide rod 507 One end be installed with the traversing motor 514, the other end is installed with a mounting post, and the length side of the mounting post To axially in parallel with traversing motor 514;The belt wheel is connected in the mounting post by bearing, and the drive belt 515 are socketed between the output shaft and belt wheel of the traversing motor 514 and form the movable end.
Above-mentioned traversing drive component is simple and reliable for structure, and the movable end is formed using drive belt 515, and the drive Dynamic belt 515 can be with the equal length of guide rod 507, and driving path is longer, is more suitable for and the guiding with two taking-up sections Bar 507 is engaged effect.
During implementation, preferably described traversing motor 514 is the servomotor with more preferable control accuracy.
During implementation, preferably described transverse moving structure further include be fixedly mounted on the guide rod 507 and with the guide rod 507 The consistent traversing guide rail of length direction, traversing piece 508 sliding connection is on the traversing guide rail.
Wherein, the clamping device further include one piece installation tablet 516, it is described installation tablet 516 upper surface with it is described The piston rod of telescopic cylinder 509 is fixedly linked, and the lower surface of the installation tablet 516 is installed with the gripper cylinder 510.
The setting of above-mentioned installation tablet 516, is more convenient for assembling gripper cylinder 510, so as to improve clamping device Efficiency of assembling.
Wherein, the trigger mechanism includes travel switch;The travel switch is fixedly mounted on the branch of the runout table The rear end of frame, and the workpiece that the triggering end of the trip switch can simultaneously be sent towards front with runout table collides.
It is simple and reasonable using the trigger mechanism of travel switch, can preferably it implement.
The limb bar feeding structure 600 of above-mentioned welder includes feedboard 601, and the feedboard 601 is overall to be fixedly mounted The side of structure 100 is pinched away from reinforcing bar by lower welding electrode;The upper surface of the feedboard 601 is clinoplain;It is described The length direction of the lower end of feedboard 601 is parallel with the arragement direction of two electrode tips 401 of lower welding electrode, and the feedboard 601 lower end and has adjacent to two electrode tips 401 of lower welding electrode between the upper surface of described two electrode tips 401 Can be for vertical gap that the more limb stirrups of rectangle pass through;The clinoplain be used for for limb bar by the outside of its circumferencial direction towards Tumbled at described two electrode tips 401.
Above-mentioned limb bar feeding structure 600 when in use, can roll to lower welding electrode by feedboard 601 come limb bar On rectangle reinforcing bar at two electrode tips 401, set between two electrode tips 401 with reference to the lower welding motor of bonding machine 400 Magnetic part 402 structure, you can to limb bar carry out be oriented to and it is spacing, complete limb bar charging, be the more limb stirrups of rectangle from Dynamic welding production is ready.
During implementation, preferably by 600 integral installation of limb bar feeding structure above the stent front end of the runout table. So, the supporting structure of limb bar feeding structure 600 can not only be saved, additionally it is possible to so that the structure of a whole set of welder is more For compact and reasonable.
Wherein, the length of the feedboard 601 is less than the length of limb bar.
Because the shape out-of-flatness of the end of limb bar, easily has flash made from shearing;So, limb bar is from feedboard When 601 inclined plane rolls, the rolling track that the end of limb bar easily leads to limb bar is bent, and cause limb bar tumbles position not It is enough accurate, influence the precision of welding processing.
Therefore it is hanging using the both ends for the limb bar for after above-mentioned 601 structure of feedboard, enabling to tumble on feedboard 601, make Obtain middle part more round and smooth on limb bar and roll whereabouts along feedboard 601, preferably ensure the correct dropping place of limb bar, ensure square The soldering reliability of the more limb stirrups of shape.
Wherein, above-mentioned limb bar feeding structure 600 further includes hopper, and the hopper is integrally fixedly mounted on by lower welding electrode The side of structure 100 is pinched away from reinforcing bar;The hopper includes bottom plate 602, baffle 603, top plate 604 and construction of switch;
The bottom plate 602 generally one block of hang plate, and hypomere forms the feedboard 601;The epimere of the bottom plate 602 Upper surface be vertically installed with the baffle 603, and the baffle 603 is two electrode tips 401 in lower welding electrode Spaced two pieces of arragement direction, spacing and the length of limb bar between two block baffles 603 match;
The upper edge of two block baffle 603 is perpendicularly inward to have extended to form top plate 604, and 602, two pieces of the bottom plate The cavity volume for storing limb bar is surrounded between baffle 603 and top plate 604 jointly;The lower end of the top plate 604 and the bottom plate 602 Vertical range and the diameter of single limb bar between upper surface match, and form the outlet of limb bar;
The construction of switch is installed on the limb bar exit, and enables to limb bar outlet shut-off or conducting.
The setting of above-mentioned hopper, can not only disposably accommodate more limb bars;And the construction of switch on the hopper can also The limb bar outlet is voluntarily turned off or turned on, so as to limb bar realize the automatic feed of limb bar, improves automation mechanized operation water It is flat.
During implementation, the construction of switch can use the one piece of returning face plate that is hinged in the lower end of baffle 603, and pass through electric pushrod Or cylinder piston rod controls returning face plate upset to promote, so that limb bar outlet shut-off or conducting.
Wherein, the vertical range between bottom plate 602 gradually increases the baffle 603 from lower to upper.
So, it is possible to increase the volume of cavity volume, increases the placement amount of limb bar.
Wherein, the top plate 604 is to be separately fixed at two pieces in two block baffles 603, and two pieces of 604 abutting ends of top plate it Between there is gap.
Above-mentioned 604 structure setting of top plate, is more convenient for observing the situation of limb bar in cavity volume, so that feed hopper is mended in time Material, promotes automatic welding production is preferably lasting to carry out.
Wherein, the construction of switch includes closure pipe 605 and driving mechanism for switches;
The closure pipe 605 is more than the diameter of limb bar for strip and internal diameter, and the closure pipe 605 is exported with the limb bar Length direction it is consistent, and close to the limb bar export set;The both ends rotatable support of the closure pipe 605 is connected to two branch On socket end plate, and wherein one end of the closure pipe 605 is to drive phase through the end bearing end plate and with the driving mechanism for switches Drive end even;The lateral surface of limb bar exit portion described in face is provided with one and axially prolongs along itself on the closure pipe 605 The perforate 606 for the strip stretched, the perforate 606 for single limb bar with that can run through and fall into closure after limb bar outlet face In pipe 605.
After above-mentioned construction of switch is set, the drive end of end-blocking pipe is driven by driving mechanism for switches so that closure pipe 605 Rotation;And in the switch of closure pipe 605 and with the single limb bar dropped out through the outlet of limb bar, envelope can be accepted after limb bar outlet face Plugging 605 again row rotation to its perforate 606 back to limb bar export when, limb bar can drop out and through feedboard under the effect of gravity 601 tumble to designated position;At the same time, the outlet of limb bar can also be blocked by blocking the side of the circumferencial direction of pipe 605.
As it can be seen that the setting of above-mentioned construction of switch, not only simply, and controls convenient and reliable.
During implementation, the driving mechanism for switches can use servomotor or stepper motor, and using the motor shaft come It is connected with the drive end driving for blocking pipe 605.
Wherein, the driving mechanism for switches includes gear 607, rack(Not shown in figure), guide groove(Not shown in figure) And switching cylinder(Not shown in figure);The gear 607 is coaxial fixedly sleeved in drive end;The guide groove and switching cylinder are equal Fixed for vertical installation;And the rack is engaged with the gear 607 and is connected, and the side of the gear 607 is deviated from the rack End sliding connection is in the guide groove, and the piston rod of the end of the rack and the switching cylinder is fixedly linked and energy Enough it is driven by it.
Above-mentioned driving mechanism for switches, it is more reliable using the switching cylinder that control is more easy, cost is lower, and connection Gear 607, the structure of rack and guide groove controls closure pipe 605, reduces cost, improve practicality.
To sum up, the more limb stirrup welders of above-mentioned rectangle pinch knot by reinforcing bar transfer structure, reinforcing bar push structure, reinforcing bar Structure, limb bar feeding structure, bonding machine and workpiece export structure produce to realize that the automation of the more limb stirrups of rectangle, batch are quick, Specifically production process is:
First, by reinforcing bar transfer structure come automatic transport rectangle reinforcing bar, and the conveying posture of rectangle reinforcing bar is corrected automatically Afterwards;Rectangle reinforcing bar enters reinforcing bar by reinforcing bar push structure and pinches structure, pinches structure by the reinforcing bar to realize rectangle reinforcing bar " walking welding " process on bonding machine, the reinforcing bar pinch lower welding electricity of the structure also by control rectangle reinforcing bar and bonding machine The contact position of pole carrys out the limb bar welding position exactly on control rectangle reinforcing bar;At the same time, limb bar feeding structure automatically one The limb bar is simultaneously closely guided to limb bar welding position by secondary next limb bar of property;
Then, the upper welding electrode of bonding machine is moved down and compressed after limb bar both ends contact with rectangle reinforcing bar, and bonding machine is powered Welding is rapidly completed, next limb bar is welded immediately, it is more that rectangle is made after the required amount of limb bar of completion to be welded Limb stirrup;
Finally, workpiece export structure automatic transport and the more limb stirrups of rectangle are cooled down, distribute automatically and fill it is each load it is small Car, realizes the efficient output of the more limb stirrups of rectangle.
It the above is only the preferred embodiment of the present invention, need to point out it is not depart from this skill for those skilled in the art On the premise of art scheme, several modifications and improvements can also be made, the technical solution of above-mentioned modification and improvement equally should be considered as Enter this application claims scope.

Claims (4)

1. the bonding machine of the more limb stirrup welders of shear wall rectangle, including in the vertical direction face and horizontally disposed two Group welding electrode, the underlying one group lower welding electrode for fixed setting in two group welding electrodes, above one group For upper welding electrode;The upper welding electrode is mounted as a whole on the movement portion of telescoping mechanism, and can be acted as with the movement portion one Movement away from or adjacent to the lower welding electrode;The upper welding electrode and lower welding electrode have spaced two electricity respectively Cartridge;
It is characterized in that:Position on the lower welding electrode between two electrode tips is vertically provided through an installation Hole;The bonding machine further includes magnetic part and lifting cylinder;
The lifting cylinder is vertically fixedly mounted in the mounting hole, and the piston rod of the lifting cylinder is upward;The piston The upper end of bar is installed with the magnetic part, and the rear end face of the magnetic part is to arrange with two electrode tips of lower welding electrode The parallel perpendicular in direction;
After the magnetic part is stretched out with the piston rod of lifting cylinder, the upper end of the rear end face of the magnetic part can be higher than lower welding electricity The upper surface of two electrode tips of pole simultaneously forms magnetic absorption portion;, should after the magnetic part is retracted with the piston rod of lifting cylinder The upper end of magnetic part can be less than the upper surface of two electrode tips of lower welding electrode;
The magnetic part is permanent magnet;
The bonding machine further includes the elastic support structure for supporting limb bar, and the elastic support structure includes dynamic clamping head and quiet clamping head And rest pad;
The dynamic clamping head and quiet clamping head is to be fixed between two electrode tips of lower welding electrode, and at two of lower welding electrode The arragement direction of electrode tip sets and positioned at two of the mounting hole both sides;
The rest pad level is fixedly connected on the strip of the upper end of the dynamic clamping head and quiet clamping head, and the rear end of the rest pad is located at The rear of the rear end face of the magnetic part;And when dynamic clamping head and quiet clamping head is uncompressed, the upper end surface of the rest pad is described Between altitude range between the upper surface of the electrode tip of the upper end in magnetic absorption portion and lower welding electrode.
2. bonding machine according to claim 1, it is characterised in that:The lower welding electrode has conductive plate, and two electricity Cartridge is the upper surface for being fixedly mounted on the conductive plate;After the magnetic part is retracted with the piston rod of lifting cylinder, the magnetic part Upper end can be less than the conductive plate.
3. bonding machine according to claim 1, it is characterised in that:The dynamic clamping head and quiet clamping head generally has acute angle Bending is block, and is fixedly mounted on lower welding electrode by its horizontal component;The dynamic clamping head and quiet clamping head is overall by elastic material system .
4. bonding machine according to claim 1, it is characterised in that:The dynamic clamping head and quiet clamping head and the rest pad are by same Integrated formed structure made from kind elastic material.
CN201610684731.1A 2016-08-18 2016-08-18 The bonding machine of the more limb stirrup welders of shear wall rectangle Active CN106112239B (en)

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CN114101879B (en) * 2021-11-24 2023-04-25 沃逸新能源科技(江苏)有限公司 Double-end welding set is used in energy net group processing
CN116787039B (en) * 2023-08-29 2023-11-03 云南途赛工程建设有限公司 Electrode welding tool for aluminum oxide roasting furnace

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CN105344892A (en) * 2015-09-29 2016-02-24 建科机械(天津)股份有限公司 Device for bending and welding stirrup on main reinforcements of square steel reinforcement cage
CN105729029A (en) * 2016-05-10 2016-07-06 中冶建工集团有限公司 Multi-leg rectangular stirrup welding device
CN205888344U (en) * 2016-08-18 2017-01-18 中冶建工集团有限公司 Shear force many limbs of rectangle stirrup welding set's for wall welding machine

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JPH08164486A (en) * 1994-12-10 1996-06-25 Kyushu Tekkin Kako Center:Kk Automatic reinforcement welding machine, and welding method of reinforcement
CN202684313U (en) * 2012-08-14 2013-01-23 中冶建工集团有限公司 Rebar parallel lap joint electric resistance pressure welding forming electrode
CN203076781U (en) * 2013-01-09 2013-07-24 武汉敏惠汽车零部件有限公司 Automobile part spot-welding horizontal multi-station transmission system
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