JPH0496925A - Melamine resin composition - Google Patents

Melamine resin composition

Info

Publication number
JPH0496925A
JPH0496925A JP21546590A JP21546590A JPH0496925A JP H0496925 A JPH0496925 A JP H0496925A JP 21546590 A JP21546590 A JP 21546590A JP 21546590 A JP21546590 A JP 21546590A JP H0496925 A JPH0496925 A JP H0496925A
Authority
JP
Japan
Prior art keywords
melamine
melamine resin
diglycidyl
compound
molar ratio
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21546590A
Other languages
Japanese (ja)
Other versions
JPH0778112B2 (en
Inventor
Yoshihisa Ueda
芳久 上田
Nobuyuki Kawamura
信行 川村
Narimasa Iwamoto
成正 岩本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP21546590A priority Critical patent/JPH0778112B2/en
Publication of JPH0496925A publication Critical patent/JPH0496925A/en
Publication of JPH0778112B2 publication Critical patent/JPH0778112B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Phenolic Resins Or Amino Resins (AREA)
  • Epoxy Resins (AREA)

Abstract

PURPOSE:To obtain the subject composition, excellent in strength, toughness and dimensional stability and further good in water resistance, etc., by reacting melamine with a monoglycidyl compound, a diglycidyl compound and formalin at a specific molar ratio. CONSTITUTION:The objective composition is obtained by reacting (A) melamine with (B) a monoglycidyl compound (e.g. phenyl glycidyl ether), (C) a diglycidyl compound (e.g. polyoxyethylene bisphenol A diglycidyl ether) and (D) formalin so as to provide 0.04-2 molar ratio of the components [(B)/(A)], 0.01-5 molar ratio of the components [(C)/(A)] and 0.5-3 molar ratio of the components {2D/[3A-(2C+B)]}. Furthermore, the reaction is preferably carried out by reacting the components (A) with (B), then successively reacting the components (C) and (D) therewith.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、メラミン樹脂組成物に関するものである。[Detailed description of the invention] (Industrial application field) This invention relates to a melamine resin composition.

さらに詳しくは、この発明は、強度に優れるとともに、
寸法安定性、耐水性も良好な新しいメラミン樹脂組成物
に関するものである。
More specifically, this invention has excellent strength and
The present invention relates to a new melamine resin composition that has good dimensional stability and water resistance.

(従来の技術) 従来より、耐熱性を有し、高硬度、高強度という優れた
特性を持つメラミン樹脂が機械、電気・電子機器等の分
野において広く使用されており、また、これまでのメラ
ミン樹脂の改良として、靭性を付与したモノグリシジル
変性メラミン樹脂成形材や、ジグリシジル変性メラミン
樹脂成形材か知られてもいる。
(Prior art) Melamine resin, which has excellent properties such as heat resistance, high hardness, and high strength, has been widely used in the fields of machinery, electrical and electronic equipment, etc. As improvements to resins, monoglycidyl-modified melamine resin molding materials and diglycidyl-modified melamine resin molding materials that have been imparted with toughness are known.

(発明が解決しようとする課題) この改良されたメラミン樹脂は強靭性メラミン材として
注目されているものではあるが、この優れた強度と靭性
という特性とともに、寸法安定性、さらには耐水性等の
良好のメラミン材はこれまで実現されてこなかった。
(Problem to be solved by the invention) This improved melamine resin is attracting attention as a strong melamine material, but in addition to its excellent strength and toughness properties, it also has dimensional stability, water resistance, etc. A good melamine material has not been realized so far.

このため、より高度な寸法安定性が要求される電気・電
子部品や自動車等の分野において強靭メラミン樹脂材を
使用することはできないのが実情であった。
For this reason, the reality is that strong melamine resin materials cannot be used in fields such as electrical/electronic parts and automobiles that require higher dimensional stability.

この発明は、以上の通りの事情に鑑みてなされたもので
あり、従来のメラミン材の欠点を改善し、強度、靭性に
優れるとともに、寸法安定性等にも優れた新しいメラミ
ン樹脂組成物を提供することを目的としている。
This invention was made in view of the above circumstances, and provides a new melamine resin composition that improves the drawbacks of conventional melamine materials and has excellent strength, toughness, and dimensional stability. It is intended to.

(課題を解決するための手段) この発明は、上記の課題を解決するものとして、メラミ
ン(M)、モノグリシジル化合物(E1)、ジグリシジ
ル化合物(E2)およびホルマリン(F)のモル比を、 E 1/ M = 0.04〜2.0 E2 /M=0.01〜5.0 2 F/ (3M  (2E2 十El ) ) = 
0.5〜3.0として反応させてなることを特徴とする
メラミン樹脂組成物を提供する。
(Means for Solving the Problems) This invention solves the above problems by changing the molar ratio of melamine (M), monoglycidyl compound (E1), diglycidyl compound (E2) and formalin (F) to E 1/M = 0.04-2.0 E2 /M = 0.01-5.0 2 F/ (3M (2E2 10El)) =
Provided is a melamine resin composition characterized by being reacted at a concentration of 0.5 to 3.0.

この発明の組成物においては、モノグリシジル化合物(
El)およびジグリシジル化合物(E2)として適宜な
ものを選択使用することができ、たとえばポリエーテル
、フェノールエーテル等としてモノまたはジグリシジル
化合物を用いることができる。ビスフェノール型等とし
てもよい。
In the composition of this invention, a monoglycidyl compound (
Appropriate compounds can be selected and used as El) and diglycidyl compounds (E2). For example, mono- or diglycidyl compounds can be used as polyethers, phenol ethers, and the like. It may also be a bisphenol type.

メラミン(M)に対するモノグリシジル化合物(E、)
のモル比が0.04以下、またジグリシジル化合物(E
2)のモル比が0.OI以下では強靭性・寸法安定性に
効果はない。またそれぞれ2.0(E1)、5.0  
(E2)以上のモル比になるとメラミンとゲル化しやす
くなる。
Monoglycidyl compound (E,) for melamine (M)
molar ratio of 0.04 or less, and diglycidyl compound (E
The molar ratio of 2) is 0. Below OI, there is no effect on toughness and dimensional stability. Also 2.0 (E1) and 5.0 respectively
When the molar ratio is higher than (E2), it becomes easier to gel with melamine.

一方、ホルマリン(F)の添加量がモル比で[2F/(
3M−2E2 +El):I O,50以下だと硬化し
にくく、3.0以上では架橋密度が高いため強靭効果・
寸法安定性も悪い。
On the other hand, the amount of formalin (F) added is [2F/(
3M-2E2 +El): I O, below 50, it is difficult to cure, and above 3.0, the crosslinking density is high, so the toughness effect
Dimensional stability is also poor.

反応はまずメラミン(M)に対してモノグリシジル化合
物(E 、)を反応させ、次いでジグリシジル化合物(
E2)を反応させる。その後ホルマリンを反応させるこ
とが好ましい。この反応により得られたメラミン樹脂は
、液状として、あるいは固形物として各種の配合組成に
使用することができる。
In the reaction, melamine (M) is first reacted with a monoglycidyl compound (E,), and then a diglycidyl compound (E) is reacted with melamine (M).
E2) is reacted. It is preferable to react with formalin after that. The melamine resin obtained by this reaction can be used in various formulations as a liquid or a solid.

固形物にする場合には、加熱脱水法を用いることができ
、その方法としては、真空加熱、スプレードライ、薄膜
蒸発等のいつずれでもよい。
When forming a solid product, a heating dehydration method can be used, and the method may be any one of vacuum heating, spray drying, thin film evaporation, and the like.

また、この発明において使用するメラミン(M)につい
ては、アセトグアナミン、ベンブグアナミン、CTUグ
アナミン等のグアナミン類の単独もしくは任意の複数の
組合せも可能で、メラミンおよび又はグアナミン類と尿
素との任意の組合せも可能である。
Furthermore, regarding melamine (M) used in this invention, guanamines such as acetoguanamine, benbuguanamine, and CTU guanamine may be used alone or in any combination of a plurality of them, and melamine and/or guanamines may be used in combination with urea. Combinations are also possible.

この発明のメラミン樹脂組成物には、その使用目的、用
途に応じて、各種の添加材を配合することができる。
Various additives can be added to the melamine resin composition of the present invention depending on its purpose and use.

たとえば、充填材、補強材としては、有機性のフィラー
では、木粉、モミガラ粉、クルミ粉、綿実粉、パルプあ
るいはポリアミド、ビニロン等の合成繊維類等が、無機
性フィラーとしては、シリカ、マイカ、硫酸カルシウム
、硫酸バリウム、タルク、ウオラストナイト、ガラス繊
維等が任意の組合せで使用できる。
For example, as fillers and reinforcing materials, organic fillers include wood flour, rice hull flour, walnut flour, cottonseed flour, pulp, and synthetic fibers such as polyamide and vinylon, while inorganic fillers include silica, Mica, calcium sulfate, barium sulfate, talc, wollastonite, glass fiber, etc. can be used in any combination.

その他、硬化剤、硬化助剤、粘度調整剤、離型剤、顔料
等も配合することができる。
In addition, curing agents, curing aids, viscosity modifiers, mold release agents, pigments, etc. can also be blended.

(作用) この発明においては、特定モル比で、かつ、モリグリシ
ジル化合物とともにジグリシジル化合物をも反応させて
変性したメラミン樹脂からなるため、高強度、高靭性で
ある表ともに、寸法安定性に優れ、耐水性等も良好な成
形材組成物が実現される。
(Function) In this invention, since it is made of a melamine resin modified by reacting a diglycidyl compound with a molyglycidyl compound at a specific molar ratio, it has high strength, high toughness, and excellent dimensional stability. A molding material composition with good water resistance etc. can be realized.

(実施例) 以下、実施例を示し、さらに詳しくこの発明のメラミン
樹脂組成物について説明する。
(Example) Hereinafter, the melamine resin composition of the present invention will be explained in more detail by showing examples.

実施例 1 (樹脂合成) メラミンクリスタル2424 g、水1693 g、メ
チルポリエチレンオキシドグリシジルエーテル(分子量
426 ) 500gを51の3つロフラスコに仕込ん
だ後に昇温し、80〜100℃で10〜150分間加熱
反応させた。次に、メタノール1693 g、1,6−
ヘキサンシオールジグリシジルエーテル(分子量230
) 1000gを投入し、60〜80’Cで10〜15
0分間加熱反応させた。次に40%ホルマリン2690
 gを投入し70〜80°Cで5〜60分間反応させて
メラミン樹脂を得た。
Example 1 (Resin synthesis) 2424 g of melamine crystal, 1693 g of water, and 500 g of methyl polyethylene oxide glycidyl ether (molecular weight 426) were charged into three flasks of No. 51, and the temperature was raised and heated at 80 to 100°C for 10 to 150 minutes. Made it react. Next, 1693 g of methanol, 1,6-
Hexanethiol diglycidyl ether (molecular weight 230
) Add 1000g and heat at 60-80'C for 10-15 minutes.
The reaction was carried out by heating for 0 minutes. Next, 40% formalin 2690
g was added and reacted at 70 to 80°C for 5 to 60 minutes to obtain a melamine resin.

実施例2 (樹脂合成) 実施例1と同様にして表1に示した配合と条件によって
モノグリシジル・ジグリシジル変性メラミン樹脂を得た
Example 2 (Resin Synthesis) A monoglycidyl/diglycidyl modified melamine resin was obtained in the same manner as in Example 1 using the formulation and conditions shown in Table 1.

また、この樹脂は表2に示した通りの添加材を配合して
組成物とした。混合分散はポットミルによって行った。
Further, this resin was made into a composition by blending the additives shown in Table 2. Mixing and dispersion was performed using a pot mill.

比較例 l (一般メラミン材の合成) メラミンクリスタル810.4g、水465.5 g 
Comparative example l (Synthesis of general melamine material) Melamine crystal 810.4g, water 465.5g
.

10%水酸化ナリトゥム溶液0.8g、40%ポルマリ
ン723.8 gを還流管付き三つロフラスコに仕込み
、92部2℃で2〜3時間反応させ、反応停止剤として
炭酸グアニジン6gを添加し、液状ツメラミン樹脂を得
た。
0.8 g of 10% naritum hydroxide solution and 723.8 g of 40% Polmarin were placed in a three-neck flask with a reflux tube, 92 parts were reacted at 2°C for 2 to 3 hours, and 6 g of guanidine carbonate was added as a reaction terminator. A liquid thumelamin resin was obtained.

この樹脂2000 gにシートパルプ470 gを加え
、浸透〜乾燥〜粉砕してメラミン樹脂乾燥品を得た。
470 g of sheet pulp was added to 2000 g of this resin, and the mixture was infiltrated, dried, and crushed to obtain a dried melamine resin product.

このメラミン乾燥品100部に対して無水フタル酸0.
2部、ステアリン酸亜鉛1部をポットミルにより混合分
散させてメラミン樹脂成形材料を得た。
0.0% phthalic anhydride per 100 parts of this dry melamine product.
A melamine resin molding material was obtained by mixing and dispersing 2 parts of zinc stearate and 1 part of zinc stearate using a pot mill.

比較例 2 (モノグリシジル変性メラミン樹脂合成)メラミンクリ
スタル1716 g、水1526g、メチルポリエチレ
ンオキシドグリシジルエーテル288gを還流管付き三
つロフラスコに仕込み、92部2℃の温度条件で60分
間反応させた後、40%ホルマリン1470gを投入し
、82部2℃で30〜60分間反応させ、トリエチルア
ミンを反応停止剤として添加して、モノエポキシ変性メ
ラミン樹脂を得た。
Comparative Example 2 (Synthesis of monoglycidyl-modified melamine resin) 1716 g of melamine crystal, 1526 g of water, and 288 g of methyl polyethylene oxide glycidyl ether were placed in a three-necked flask equipped with a reflux tube, and 92 parts were reacted at a temperature of 2° C. for 60 minutes. 1470 g of 40% formalin was added, 82 parts were reacted at 2° C. for 30 to 60 minutes, and triethylamine was added as a reaction terminator to obtain a monoepoxy-modified melamine resin.

この樹脂5000 gにシートパルプ1071gを加え
、浸透〜乾燥〜粉砕してグリシジル変性メラミン樹脂乾
燥品を得た。
1071 g of sheet pulp was added to 5000 g of this resin and subjected to infiltration, drying, and pulverization to obtain a dried glycidyl-modified melamine resin product.

この乾燥品100部に対して無水フタル酸0.2部、ス
テアリン酸亜鉛1部をポットミルにて混合分散し、モノ
エポキシ変性メラミン樹脂成形材料を得た。
To 100 parts of this dry product, 0.2 part of phthalic anhydride and 1 part of zinc stearate were mixed and dispersed in a pot mill to obtain a monoepoxy-modified melamine resin molding material.

比較例 3 (ジグリシジル変性メラミン樹脂合成)メラミン150
0 g 、ポリエチレングツイコールジグリシジルエー
テル750g、水1430gを還流管付きの三つロフラ
スコに仕込み、92部2℃で60分間反応させた後4o
%ポルマリン1935 gを投入し、82部2℃で30
〜60分間反応させ、炭酸グアニジンを反応停止剤とし
て添加し、ジェポキシ変性メラミン樹脂を得た。この樹
脂を薄膜蒸発法で加熱脱水し、固形樹脂を得た。
Comparative Example 3 (Diglycidyl modified melamine resin synthesis) Melamine 150
0 g, 750 g of polyethylene glycol diglycidyl ether, and 1430 g of water were placed in a three-necked flask equipped with a reflux tube, and 92 parts were reacted at 2°C for 60 minutes.
% Polmarin (1935 g) was added, and 82 parts were heated at 2℃ for 30 minutes.
After reacting for ~60 minutes, guanidine carbonate was added as a reaction terminator to obtain a jepoxy-modified melamine resin. This resin was heated and dehydrated using a thin film evaporation method to obtain a solid resin.

この固形樹脂70部に粉末パルプ30部、無水フタル酸
0.3部、ステアリン酸亜鉛1部をポットミルにて混合
分散し、ジグリシジル変性メラミン樹脂成形材料を得た
30 parts of powder pulp, 0.3 parts of phthalic anhydride, and 1 part of zinc stearate were mixed and dispersed in 70 parts of this solid resin using a pot mill to obtain a diglycidyl-modified melamine resin molding material.

実施例3〜4 (樹脂成形材) 実施例2により得たモノグリシジル化合物・ジグリシジ
ル化合物変性メラミン樹脂(液状) 5000gにパル
プフィラー1070gを浸透〜乾燥〜粉砕して乾燥品と
し、この乾燥品100部に無水フタル酸0.1部、ステ
アリン酸亜鉛1部を添加しポットミルにて混合分散させ
て成形材料とした。
Examples 3 to 4 (Resin molding material) 1070 g of pulp filler was infiltrated into 5000 g of the monoglycidyl compound/diglycidyl compound modified melamine resin (liquid) obtained in Example 2, followed by drying and pulverization to obtain a dry product, and 100 parts of this dry product was obtained. 0.1 part of phthalic anhydride and 1 part of zinc stearate were added to the mixture and mixed and dispersed in a pot mill to obtain a molding material.

このパウダー成形材料にて下記の表3の評価結果を得た
The evaluation results shown in Table 3 below were obtained using this powder molding material.

実施例5〜6 (樹脂成形材) 実施例2より得たモノグリシジル化合物・ジグリシジル
化合物変性した液状メラミン樹脂を加熱脱水して得られ
た固形樹脂70部に粉末ノくルプ30部、ステアリン酸
亜鉛1部、無水フタル酸0゜2部をポットミルにて混合
分散し成形材料を得た。この成形材料にて下記の表4の
評価結果を得た。
Examples 5 to 6 (Resin molding material) 70 parts of solid resin obtained by heating and dehydrating the monoglycidyl compound/diglycidyl compound modified liquid melamine resin obtained in Example 2, 30 parts of powdered nokuru, and zinc stearate. 1 part and 0.2 parts of phthalic anhydride were mixed and dispersed in a pot mill to obtain a molding material. The evaluation results shown in Table 4 below were obtained using this molding material.

実施例7〜10 (樹脂成形材) モノクリシジル・ジグリシジル変性メラミン固形樹脂を
一般メラミン材に1〜100%添加することにより、強
靭性・寸法安定性が著しく改良できることを確認した。
Examples 7 to 10 (Resin molding material) It was confirmed that the toughness and dimensional stability could be significantly improved by adding 1 to 100% of a monocricidyl/diglycidyl modified melamine solid resin to a general melamine material.

その結果を表5に示した。The results are shown in Table 5.

(発明の効果) この発明により、以上詳しく説明した通り、強度、靭性
とともに、寸法安定性等にも優れたメラミン樹脂成形材
が得られる。
(Effects of the Invention) As explained in detail above, the present invention provides a melamine resin molded material that is excellent in strength, toughness, and dimensional stability.

Claims (1)

【特許請求の範囲】[Claims] (1)メラミン(M)、モノグリシジル化合物(E_1
)、ジグリシジル化合物(E_2)およびホルマリン(
F)のモル比を、 E_1/M=0.04〜2.0 E_2/M=0.01〜5.0 2F/(3M−(2E_2+E_1))=0.5〜3.
0として反応させてなることを特徴とするメラミン樹脂
組成物。
(1) Melamine (M), monoglycidyl compound (E_1
), diglycidyl compound (E_2) and formalin (
The molar ratio of F) is as follows: E_1/M=0.04-2.0 E_2/M=0.01-5.0 2F/(3M-(2E_2+E_1))=0.5-3.
A melamine resin composition characterized in that it is obtained by reacting as 0.
JP21546590A 1990-08-15 1990-08-15 Melamine resin composition Expired - Fee Related JPH0778112B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21546590A JPH0778112B2 (en) 1990-08-15 1990-08-15 Melamine resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21546590A JPH0778112B2 (en) 1990-08-15 1990-08-15 Melamine resin composition

Publications (2)

Publication Number Publication Date
JPH0496925A true JPH0496925A (en) 1992-03-30
JPH0778112B2 JPH0778112B2 (en) 1995-08-23

Family

ID=16672828

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21546590A Expired - Fee Related JPH0778112B2 (en) 1990-08-15 1990-08-15 Melamine resin composition

Country Status (1)

Country Link
JP (1) JPH0778112B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012528234A (en) * 2009-05-27 2012-11-12 ダウ グローバル テクノロジーズ エルエルシー Polymeric glycidyl ether reactive diluent

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012528234A (en) * 2009-05-27 2012-11-12 ダウ グローバル テクノロジーズ エルエルシー Polymeric glycidyl ether reactive diluent

Also Published As

Publication number Publication date
JPH0778112B2 (en) 1995-08-23

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