JPH0488050A - Fire retardant resin composition - Google Patents
Fire retardant resin compositionInfo
- Publication number
- JPH0488050A JPH0488050A JP20310090A JP20310090A JPH0488050A JP H0488050 A JPH0488050 A JP H0488050A JP 20310090 A JP20310090 A JP 20310090A JP 20310090 A JP20310090 A JP 20310090A JP H0488050 A JPH0488050 A JP H0488050A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- component
- parts
- compound
- pts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003063 flame retardant Substances 0.000 title claims abstract description 38
- 239000011342 resin composition Substances 0.000 title claims abstract description 31
- 239000000203 mixture Substances 0.000 claims abstract description 28
- 150000001875 compounds Chemical class 0.000 claims abstract description 18
- 239000004417 polycarbonate Substances 0.000 claims abstract description 13
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 13
- 229920001971 elastomer Polymers 0.000 claims abstract description 12
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 12
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 10
- 150000002367 halogens Chemical class 0.000 claims abstract description 10
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 9
- 229920000098 polyolefin Polymers 0.000 claims abstract description 7
- 150000001463 antimony compounds Chemical class 0.000 claims abstract description 5
- 239000005060 rubber Substances 0.000 claims abstract description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 35
- -1 Phosphite ester compound Chemical class 0.000 claims description 35
- 239000000126 substance Substances 0.000 claims description 12
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 8
- 229920001890 Novodur Polymers 0.000 claims description 7
- 125000001309 chloro group Chemical group Cl* 0.000 claims description 7
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 abstract description 27
- 229920005989 resin Polymers 0.000 abstract description 12
- 239000011347 resin Substances 0.000 abstract description 12
- 239000004615 ingredient Substances 0.000 abstract description 7
- 229910052794 bromium Inorganic materials 0.000 abstract description 3
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 abstract description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 abstract 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 abstract 1
- 230000007423 decrease Effects 0.000 description 15
- 238000000465 moulding Methods 0.000 description 11
- 229920001577 copolymer Polymers 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 239000000178 monomer Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 description 4
- 229920000578 graft copolymer Polymers 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- PZRWFKGUFWPFID-UHFFFAOYSA-N 3,9-dioctadecoxy-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound C1OP(OCCCCCCCCCCCCCCCCCC)OCC21COP(OCCCCCCCCCCCCCCCCCC)OC2 PZRWFKGUFWPFID-UHFFFAOYSA-N 0.000 description 3
- 239000004709 Chlorinated polyethylene Substances 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- ZJRAAAWYHORFHN-UHFFFAOYSA-N 2-[[2,6-dibromo-4-[2-[3,5-dibromo-4-(oxiran-2-ylmethoxy)phenyl]propan-2-yl]phenoxy]methyl]oxirane Chemical compound C=1C(Br)=C(OCC2OC2)C(Br)=CC=1C(C)(C)C(C=C1Br)=CC(Br)=C1OCC1CO1 ZJRAAAWYHORFHN-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 241000156978 Erebia Species 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 150000008301 phosphite esters Chemical class 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- NSBGJRFJIJFMGW-UHFFFAOYSA-N trisodium;stiborate Chemical compound [Na+].[Na+].[Na+].[O-][Sb]([O-])([O-])=O NSBGJRFJIJFMGW-UHFFFAOYSA-N 0.000 description 2
- WCVXAANRNCZCLE-UHFFFAOYSA-N (2,4-dibutylphenyl) dihydrogen phosphite Chemical compound CCCCC1=CC=C(OP(O)O)C(CCCC)=C1 WCVXAANRNCZCLE-UHFFFAOYSA-N 0.000 description 1
- RGASRBUYZODJTG-UHFFFAOYSA-N 1,1-bis(2,4-ditert-butylphenyl)-2,2-bis(hydroxymethyl)propane-1,3-diol dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O.C(C)(C)(C)C1=C(C=CC(=C1)C(C)(C)C)C(O)(C(CO)(CO)CO)C1=C(C=C(C=C1)C(C)(C)C)C(C)(C)C RGASRBUYZODJTG-UHFFFAOYSA-N 0.000 description 1
- AHBGXHAWSHTPOM-UHFFFAOYSA-N 1,3,2$l^{4},4$l^{4}-dioxadistibetane 2,4-dioxide Chemical compound O=[Sb]O[Sb](=O)=O AHBGXHAWSHTPOM-UHFFFAOYSA-N 0.000 description 1
- XZZWOTQMUOIIFX-UHFFFAOYSA-N 1-(2-diphenoxyphosphanyloxypropoxy)propan-2-yl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC(C)COCC(C)OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 XZZWOTQMUOIIFX-UHFFFAOYSA-N 0.000 description 1
- BOVQCIDBZXNFEJ-UHFFFAOYSA-N 1-chloro-3-ethenylbenzene Chemical compound ClC1=CC=CC(C=C)=C1 BOVQCIDBZXNFEJ-UHFFFAOYSA-N 0.000 description 1
- GXURZKWLMYOCDX-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O.OCC(CO)(CO)CO GXURZKWLMYOCDX-UHFFFAOYSA-N 0.000 description 1
- CMQUQOHNANGDOR-UHFFFAOYSA-N 2,3-dibromo-4-(2,4-dibromo-5-hydroxyphenyl)phenol Chemical compound BrC1=C(Br)C(O)=CC=C1C1=CC(O)=C(Br)C=C1Br CMQUQOHNANGDOR-UHFFFAOYSA-N 0.000 description 1
- JHJUYGMZIWDHMO-UHFFFAOYSA-N 2,6-dibromo-4-(3,5-dibromo-4-hydroxyphenyl)sulfonylphenol Chemical compound C1=C(Br)C(O)=C(Br)C=C1S(=O)(=O)C1=CC(Br)=C(O)C(Br)=C1 JHJUYGMZIWDHMO-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- VHOQXEIFYTTXJU-UHFFFAOYSA-N Isobutylene-isoprene copolymer Chemical compound CC(C)=C.CC(=C)C=C VHOQXEIFYTTXJU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- PHQBTXISHUNQQN-UHFFFAOYSA-N OP(O)OP(O)O.C(CCCCCCCC)C(C(C(O)(C1=CC=CC=C1)CCCCCCCCC)(CO)CO)O Chemical compound OP(O)OP(O)O.C(CCCCCCCC)C(C(C(O)(C1=CC=CC=C1)CCCCCCCCC)(CO)CO)O PHQBTXISHUNQQN-UHFFFAOYSA-N 0.000 description 1
- MOABYHZDQQELLG-UHFFFAOYSA-N OP(O)OP(O)O.C(CCCCCCCCCCCC)C(O)(C(CO)(CO)CO)CCCCCCCCCCCCC Chemical compound OP(O)OP(O)O.C(CCCCCCCCCCCC)C(O)(C(CO)(CO)CO)CCCCCCCCCCCCC MOABYHZDQQELLG-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 229910000411 antimony tetroxide Inorganic materials 0.000 description 1
- QEZIKGQWAWNWIR-UHFFFAOYSA-N antimony(3+) antimony(5+) oxygen(2-) Chemical compound [O--].[O--].[O--].[O--].[Sb+3].[Sb+5] QEZIKGQWAWNWIR-UHFFFAOYSA-N 0.000 description 1
- KIQKNTIOWITBBA-UHFFFAOYSA-K antimony(3+);phosphate Chemical compound [Sb+3].[O-]P([O-])([O-])=O KIQKNTIOWITBBA-UHFFFAOYSA-K 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 125000003354 benzotriazolyl group Chemical class N1N=NC2=C1C=CC=C2* 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 125000001246 bromo group Chemical group Br* 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- SPBMDAHKYSRJFO-UHFFFAOYSA-N didodecyl hydrogen phosphite Chemical compound CCCCCCCCCCCCOP(O)OCCCCCCCCCCCC SPBMDAHKYSRJFO-UHFFFAOYSA-N 0.000 description 1
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical class OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 1
- OGVJEUDMQQIAPV-UHFFFAOYSA-N diphenyl tridecyl phosphite Chemical compound C=1C=CC=CC=1OP(OCCCCCCCCCCCCC)OC1=CC=CC=C1 OGVJEUDMQQIAPV-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 239000012210 heat-resistant fiber Substances 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 150000003890 succinate salts Chemical class 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- 229920006032 ungrafted co-polymer Polymers 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、ゴム強化スチレン系樹脂と特定の難燃剤およ
び亜リン酸エステル系化合物とを主成分とする、耐光性
、耐熱性、実用成形性、耐衝撃性、熱安定性、および難
燃性に優れた難燃性樹脂組成物に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention provides a light-resistant, heat-resistant, practical molding material containing a rubber-reinforced styrene resin, a specific flame retardant, and a phosphite compound as the main components. The present invention relates to a flame-retardant resin composition having excellent properties, impact resistance, thermal stability, and flame retardancy.
[従来の技術]
ハイインパクトポリスチレン、ABS樹脂などのゴム強
化スチレン系樹脂は、その優れた機械的性質、電気絶縁
性、成形加工性および成形外観性を有していることから
、自動車部品、電気機器部品、建築用部材などの各種工
業用品として広い範囲に使用されている。[Prior Art] Rubber-reinforced styrenic resins such as high-impact polystyrene and ABS resins have excellent mechanical properties, electrical insulation properties, moldability, and molded appearance, and are therefore used in automotive parts, electrical It is used in a wide range of industrial products such as equipment parts and building materials.
しかしながら、ゴム強化スチレン系樹脂は易燃性である
ため、近年、その用途によって安全性の面から燃焼性に
関する各種法規制を受けており、そのために難燃性ゴム
強化スチレン系樹脂が開発され市販されている。However, because rubber-reinforced styrene resin is easily flammable, in recent years it has been subject to various laws and regulations regarding flammability from the standpoint of safety, depending on its use. has been done.
このように、難燃性ゴム強化スチレン系樹脂が各種工業
用品の成形材料として広範囲に使用されるに至って、難
燃化以外に使用部品によっては比較的高温においても変
形しない程度の耐熱性が要求されており、しかもこれら
の機器の外装利としての用途においては、窓からの直射
日光や室内の蛍光灯の光による褪色が、最近、特に問題
とされ、優れた耐光性を有していることが必須の条件と
なっている。In this way, flame-retardant rubber-reinforced styrene resins have come to be widely used as molding materials for various industrial products. Moreover, when these devices are used as exterior decorations, fading due to direct sunlight from windows or indoor fluorescent light has recently become a particular problem, and these materials have excellent light resistance. is an essential condition.
さらに、これらの外装材として用いられる場合には、そ
の多くは大型部品であり、優れた実用成形性および耐衝
撃性が要求されている。Furthermore, when these materials are used as exterior materials, most of them are large parts, and excellent practical moldability and impact resistance are required.
このため、難燃性ゴム強化スチレン系樹脂は、難燃性は
もとより、優れた耐光性、耐熱性、実用成形性および耐
衝撃性を併わせ持つ多機能の性能を有するものであるこ
とが要求されている。特に最近は、成形加工の生産性向
上、新しい用途への展開などにより、従来に比べ熱安定
が一段と優れた難燃性ゴム強化スチレン系樹脂が要求さ
れている。For this reason, flame-retardant rubber-reinforced styrene-based resins are required to have multifunctional properties that include not only flame retardancy but also excellent light resistance, heat resistance, practical moldability, and impact resistance. has been done. Particularly recently, due to improvements in molding productivity and the development of new applications, flame-retardant rubber-reinforced styrene resins with even better thermal stability than conventional resins have been required.
上記の性能を付与するために、従来は難燃剤の種類を選
択することが一般に行なわれていたが、」二記の性能を
併わせ持つ多機能の難燃性ゴム強化スチレン系樹脂は得
られていなかった。Conventionally, it was common practice to select the type of flame retardant to provide the above performance, but it has not been possible to obtain a multifunctional flame retardant rubber-reinforced styrene resin that has both of the above properties. It wasn't.
[発明が解決しようとする課8]
本発明は、前記従来技術を背景になされたもので、難燃
性のみならず、耐光性、耐熱性、実用成形性、耐衝撃性
、特に熱安定性の一段と優れた難燃性樹脂組成物を提供
することを目的とする。[Issue 8 to be solved by the invention] The present invention has been made against the background of the above-mentioned prior art, and has improved not only flame retardancy but also light resistance, heat resistance, practical moldability, impact resistance, and especially thermal stability. The purpose of the present invention is to provide a flame-retardant resin composition with even better flame retardant properties.
[課題を解決するための手段]
本発明は、
(A)グラフト率15〜180重量%、共重合している
芳香族ビニル/シアン化ビニル50〜10010〜50
重量%、ゴム成分含量5〜60重量%であるゴム強化ス
チレン系樹脂100重量部に対して、
(B)下記の一般式(I)で示すノ\ロゲン含有化合物
1〜30重量部(C)亜リン酸エステ
ル系化合物
0.05〜5重量部
(D)ハロゲン化ビスフェノール系化合物〔ただし(B
)成分を除く〕0〜20重量部(E)ハロケン化ポリオ
レフィン
0〜15重量部
(F)アンチモン化合物 0〜15重量部を含有する
ことを特徴とする難燃性樹脂組成物(以下、「第1組成
物」ということがある)を提供するものである。[Means for Solving the Problems] The present invention provides (A) a graft ratio of 15 to 180% by weight, copolymerized aromatic vinyl/vinyl cyanide 50 to 10010 to 50%;
(B) 1 to 30 parts by weight of a norogen-containing compound represented by the following general formula (I) (C) to 100 parts by weight of a rubber-reinforced styrenic resin having a rubber component content of 5 to 60% by weight. Phosphite ester compound 0.05 to 5 parts by weight (D) Halogenated bisphenol compound [However, (B
) components] 0 to 20 parts by weight (E) 0 to 15 parts by weight of a halokenated polyolefin (F) 0 to 15 parts by weight of an antimony compound (hereinafter referred to as "No. 1 composition).
(B)−船人(I)
CH3
C)−CH2
CH−CH2〕
H
CH3
・・・・・・・・・・・・・・・・・・・・ (I)〔
式中、R1およびR2は同一または異なり、Hl−CH
2−CH−CH2、および−CH2\ 1
H
素原子もしくは塩素原子、jは0〜5の整数を示す)か
ら選ばれた基であり、Xは臭素原子もしくは塩素原子、
iは0〜4、好ましくは1−〜4の整数、mは0〜10
、好ましくは1〜7を示す〕で表わされ、臭素原子およ
び/または塩素原子含有量が45〜60重量%、好まし
くは47〜58重量%であるハロゲン含有化合物。(B)-Sailor (I) CH3 C)-CH2 CH-CH2] H CH3 ・・・・・・・・・・・・・・・・・・・・・ (I)
In the formula, R1 and R2 are the same or different, Hl-CH
2-CH-CH2, and -CH2\1H elementary atom or chlorine atom, j is an integer from 0 to 5), X is a bromine atom or a chlorine atom,
i is an integer of 0 to 4, preferably 1 to 4, m is 0 to 10
, preferably 1 to 7] and has a bromine atom and/or chlorine atom content of 45 to 60% by weight, preferably 47 to 58% by weight.
また本発明は、前記(A)成分20〜90重量%、およ
び(G)ポリカーボネート10〜80重量%〔ただし、
(A) +(G) −100重量%)からなる組成物1
00重量部に対して、前記の(B)成分1〜30重量部
、(C)成分0.05〜5重量部、(D)成分0〜20
重量部、(E)成分0〜15重量部、および(F)成分
0〜15重量部を含有することを特徴とする難燃性樹脂
組成物(以下、「第2組成物」といい、第1〜2組酸物
を総称して「難燃性樹脂組成物」ということかある)を
提供するものである。Further, the present invention provides the above-mentioned (A) component 20 to 90% by weight and (G) polycarbonate 10 to 80% by weight [However,
Composition 1 consisting of (A) + (G) -100% by weight)
00 parts by weight, 1 to 30 parts by weight of the component (B), 0.05 to 5 parts by weight of the component (C), and 0 to 20 parts by weight of the component (D).
Parts by weight of component (E), 0 to 15 parts by weight of component (E), and 0 to 15 parts by weight of component (F) (hereinafter referred to as "second composition"). The first and second groups of acid compounds are collectively referred to as a "flame-retardant resin composition."
以下、まず本発明の第1〜2組成物に使用される(A)
〜(G)成分について説明し、次いで第1〜2組成物に
ついて詳述する。Hereinafter, first, (A) used in the first and second compositions of the present invention.
Component (G) will be explained, and then the first and second compositions will be explained in detail.
(A)成分
(A)成分は、グラフト率15〜180重量%、共重合
している芳香族ビニル/シアン化ビニル50〜1001
0〜50重量%、ゴム成分含量5〜60重量%であるゴ
ム強化スチレン系樹脂である。Component (A) Component (A) has a grafting rate of 15 to 180% by weight and a copolymerized aromatic vinyl/vinyl cyanide of 50 to 1001
It is a rubber-reinforced styrenic resin having a rubber component content of 5 to 60% by weight.
(A)成分に使用されるゴム状重合体としては、例えは
ポリブタジェン、ブタジェン−スチレンランダム共重合
体、ポリイソプレン、スチレン−ブタジェンブロック共
重合体などで代表されるジエン系ゴム状重合体あるいは
その水素添加物、エチレン−プロピレン共重合体、エチ
レン−プロピレン−ジエン共重合体、アクリル酸エステ
ルを主体としたアクリルゴム、イソブチレン−イソプレ
ン共重合体、ポリウレタンゴムなどを使用することがで
きるが、中でも所望のグラフト率を容易に得ることの面
からはポリブタジェン、ブタジェンスチレン共重合体な
どのジエン系ゴム状重合体を使用することが好ましく、
また耐光性を向上させる一ヒからはエチレン−プロピレ
ン共重合体、エチレン−プロピレン−非共役ジエン共重
合体、エチレン−ブテン共重合体などのニレチン−α−
オレフィン系ゴム状共重合体、あるいはジエン系ゴム状
重合体の水素添加物を使用することが好ましい。Examples of the rubbery polymer used in component (A) include diene-based rubbery polymers such as polybutadiene, butadiene-styrene random copolymer, polyisoprene, styrene-butadiene block copolymer, etc. Hydrogenated products thereof, ethylene-propylene copolymer, ethylene-propylene-diene copolymer, acrylic rubber mainly composed of acrylic acid ester, isobutylene-isoprene copolymer, polyurethane rubber, etc. can be used, among others. From the viewpoint of easily obtaining the desired graft ratio, it is preferable to use a diene-based rubbery polymer such as polybutadiene or butadiene-styrene copolymer.
In addition, from the viewpoint of improving light resistance, nyletin-α-
It is preferable to use a hydrogenated product of an olefin-based rubbery copolymer or a diene-based rubbery polymer.
また、(共)重合されている芳香族ビニル化合物として
は、例えはスチレン、α−メチルスチレン、p−メチル
スチレン、ビニルトルエン、m−クロルスチレン、p−
クロルスチレンなどのハロゲン置換スチレンなどが挙げ
られ、好ましくはスチレン、α−メチルスチレンである
。In addition, examples of (co)polymerized aromatic vinyl compounds include styrene, α-methylstyrene, p-methylstyrene, vinyltoluene, m-chlorostyrene, p-
Examples include halogen-substituted styrene such as chlorostyrene, and styrene and α-methylstyrene are preferred.
また、(共)重合されているシアン化ビニル化合物とし
ては、アクリロニトリル、メタクリロニトリルなどが挙
げられる。Further, examples of the (co)polymerized vinyl cyanide compound include acrylonitrile and methacrylonitrile.
なお、(A)成分のゴム強化スチレン系樹脂中の(共)
重合されている芳香族ビニル化合物とシアン化ビニル化
合物の割合(重量比)は、50〜10010〜50、好
ましくは60〜9515〜40である。シアン化ビニル
化合物が50を超えると熱安定性が低下し好ましくない
。また、シアン化ビニル化合物を必須成分にすると、耐
衝撃性、耐薬品性に優れ、特にポリカーボネートを使用
する組成物においては、−段と優れた耐衝撃性が得られ
る。In addition, (co) in the rubber-reinforced styrene resin of component (A)
The ratio (weight ratio) of the aromatic vinyl compound and vinyl cyanide compound being polymerized is 50 to 10,010 to 50, preferably 60 to 9,515 to 40. If the vinyl cyanide compound exceeds 50, thermal stability will decrease, which is not preferable. Furthermore, when a vinyl cyanide compound is used as an essential component, excellent impact resistance and chemical resistance can be obtained, and especially in a composition using polycarbonate, extremely excellent impact resistance can be obtained.
また、前記単量体以外に必要に応じて共重合可能な他の
単量体を併用することができる。この他の単量体として
は、まずアクリル酸エステル、メタクリル酸エステルな
どが挙げられ、例えばアクリル酸メチル、アクリル酸エ
チル、メタクリル酸メチル、メタクリル酸エチルなどが
挙げられる。In addition to the above monomers, other copolymerizable monomers may be used in combination, if necessary. Examples of other monomers include acrylic esters and methacrylic esters, such as methyl acrylate, ethyl acrylate, methyl methacrylate, and ethyl methacrylate.
また、他の単量体としては、アクリル酸、メタクリル酸
、ジビニルベンゼンで代表される非共役ジビニル化合物
、トリメチロールプロパントリメタクリレート、トリメ
チロールプロパントリアクリレートなどの多価(メタ)
アクリレート化合物の1種または2種以上を、重合工程
や本発明の組成物の物性に影響を与えない範囲で適宜使
用することができる。なお、これらの他の単量体の使用
量は、単量体混合物中に好ましくは50重量%以下程度
である。In addition, other monomers include acrylic acid, methacrylic acid, non-conjugated divinyl compounds represented by divinylbenzene, and polyvalent (meth) compounds such as trimethylolpropane trimethacrylate and trimethylolpropane triacrylate.
One or more acrylate compounds can be used as appropriate so long as they do not affect the polymerization process or the physical properties of the composition of the present invention. The amount of these other monomers used in the monomer mixture is preferably about 50% by weight or less.
前記(A)成分のゴム強化スチレン系樹脂は、前記のゴ
ム状重合体の存在下で芳香族ビニル化合物あるいは芳香
族ビニル化合物とシアン化ビニル化合物を重合して得ら
れるゴム強化スチレン系樹脂(イ)、または別途、芳香
族ビニル化合物あるいは芳香族ビニル化合物とシアン化
ビニル化合物を重合して得られる(共)重合体と該(イ
)からなるゴム強化スチレン系樹脂(ロ)である。当然
のことであるが、グラフト率、(共)重合している芳香
族ビニル化合物/シアン化ビニル化合物の重量比、ゴム
状重合体含有量が本発明の範囲内であれは、 (イ)と
(イ)、 (ロ)と(ロ)、 (イ)と(ロ)などから
なるものであってもよい。The rubber-reinforced styrenic resin of component (A) is a rubber-reinforced styrenic resin obtained by polymerizing an aromatic vinyl compound or an aromatic vinyl compound and a vinyl cyanide compound in the presence of the rubbery polymer. ) or, separately, a (co)polymer obtained by polymerizing an aromatic vinyl compound or an aromatic vinyl compound and a vinyl cyanide compound, and a rubber-reinforced styrenic resin (b) consisting of (a). Of course, as long as the graft ratio, the weight ratio of the (co)polymerized aromatic vinyl compound/cyanated vinyl compound, and the rubbery polymer content are within the range of the present invention, (a) It may consist of (a), (b) and (b), (a) and (b), etc.
(A)成分中のゴム状重合体成分の含有量は3〜60重
量%、好ましくは5〜40重量%である。The content of the rubbery polymer component in component (A) is 3 to 60% by weight, preferably 5 to 40% by weight.
該含有量か3重量%未満であると、目的とする耐衝撃性
が得られず、一方、60重量%を超えると、難燃性、実
用成形性が低下し好ましくない。If the content is less than 3% by weight, the desired impact resistance cannot be obtained, while if it exceeds 60% by weight, flame retardancy and practical moldability will deteriorate, which is undesirable.
また、(A)成分中のグラフ)・率は15〜180重量
%、好ましくは30〜150重量%、クラフト率が15
重量%未満では、耐衝撃性が低下し、一方、120重量
%を超えると、成形品の表面光沢度の低下、耐熱性の低
下の傾向があり好ましくない。In addition, the ratio (graph) in component (A) is 15 to 180% by weight, preferably 30 to 150% by weight, and the kraft ratio is 15% by weight.
If it is less than 120% by weight, the impact resistance will decrease, while if it exceeds 120% by weight, the surface gloss of the molded article will tend to decrease and the heat resistance will tend to decrease, which is not preferable.
さらに、(A)成分中のメチルエチルケトン可溶分の極
限粘度が好ましくは0.3〜0.8瀬/g、さらに好ま
しくは0.35〜0.7瀬/gである。この範囲にある
と、耐衝撃性と実用成形性のバランスの良好な難燃性樹
脂組成物が得られる。Furthermore, the intrinsic viscosity of the methyl ethyl ketone soluble component in component (A) is preferably from 0.3 to 0.8/g, more preferably from 0.35 to 0.7/g. Within this range, a flame-retardant resin composition with a good balance between impact resistance and practical moldability can be obtained.
(A)成分の製造方法としては、公知の乳化重合、懸濁
重合、溶液重合、塊状重合などにより重合すれはよい。As a method for producing component (A), known methods such as emulsion polymerization, suspension polymerization, solution polymerization, and bulk polymerization may be used.
この際、メチルエチルケトン可溶分の極限粘度は、重合
時の分子量調節剤の種類、量を適宜選択することにより
調節することができる。また、グラフト率については、
分子量調節剤の種類、量、さらには単量体成分(単量体
混合物)の重合系への添加時間などを適宜選択すること
により調節することか可能である。At this time, the intrinsic viscosity of the methyl ethyl ketone soluble component can be adjusted by appropriately selecting the type and amount of the molecular weight regulator during polymerization. In addition, regarding the graft rate,
It is possible to adjust the molecular weight by appropriately selecting the type and amount of the molecular weight regulator, as well as the time for adding the monomer component (monomer mixture) to the polymerization system.
(B)成分
(B)成分は前記一般式(I)で表わされるハロゲン含
有化合物である。Component (B) Component (B) is a halogen-containing compound represented by the above general formula (I).
該ハロゲン含有化合物の好ましい軟化点は112〜17
0℃、さらに好ましくは112〜150℃であり、好ま
しい重量平均分子量は500〜6゜000、さらに好ま
しくは1,200〜4,000である。The halogen-containing compound preferably has a softening point of 112 to 17.
The temperature is 0°C, more preferably 112°C to 150°C, and the preferred weight average molecular weight is 500° to 6°000, still more preferably 1,200 to 4,000.
(B)成分としては、好ましくは一般式(I)における
R1とR2が−CH2−CH−CH2、\ 1
H
であり、またXおよびYが臭素原子である。As for component (B), preferably R1 and R2 in general formula (I) are -CH2-CH-CH2, \1H, and X and Y are bromine atoms.
前記一般式(I)で表わされる(B)ハロゲン含有化合
物の一般的な説明については、例えは特開昭61−24
1322号公報などにおいて詳述されている。For a general explanation of the halogen-containing compound (B) represented by the general formula (I), see, for example, JP-A-61-24
This is described in detail in Japanese Patent No. 1322 and the like.
(B)成分の軟化点が112°C以上であると、耐熱性
の優れたものか得られやすく、一方、117°C以下で
あると、耐衝撃性の優れたものが得られやすい。When the softening point of component (B) is 112°C or higher, it is easy to obtain a product with excellent heat resistance, while when it is 117°C or lower, a product with excellent impact resistance is easily obtained.
また、(B)成分の重量平均分子量が500以上では、
成形加工時の熱安定性の優れたものが得られやすく、一
方、6,000を超えると、樹脂成分への分散性がよく
なり、耐衝撃強度の優れたものか得られやすい。In addition, when the weight average molecular weight of component (B) is 500 or more,
It is easy to obtain a product with excellent thermal stability during molding processing, and on the other hand, when it exceeds 6,000, the dispersibility in the resin component becomes good and it is easy to obtain a product with excellent impact resistance strength.
さらに、(B)成分の臭素原子および/または塩素原子
含有量が45重量%未満では、目的とする難燃性を得る
ためには添加量が多く必要となり、必然的に衝撃強度が
低下する。一方、60重量%を超えると、成形加工時の
熱安定性、耐光性か低下する。Furthermore, if the bromine atom and/or chlorine atom content of component (B) is less than 45% by weight, a large amount is required to obtain the desired flame retardance, and impact strength inevitably decreases. On the other hand, if it exceeds 60% by weight, the thermal stability and light resistance during molding will decrease.
(C)成分
難燃性樹脂組成物は、新規用途への展開、成形加工性の
生産性の向上などから成形加工温度の高温化、あるいは
生産工程上、成形機の加熱シリンダー中に高温下で滞留
されることがあり、これらの状況下で成形された成形品
は、変色、シルパースl−IJ−りなどの熱安定性不良
現象が発生し、その改良か望まれている。The flame-retardant resin composition of component (C) is required to be used at high temperatures in the molding process due to the development of new applications and improvement of productivity in molding processability, or in the production process at high temperatures in the heating cylinder of the molding machine. Molded products molded under these conditions suffer from poor thermal stability phenomena such as discoloration and sintering, and improvements are desired.
本発明の(C)成分を用いない難燃性樹脂組成物は、従
来の難燃性樹脂組成物に比べ、耐光性、耐熱性、熱安定
性に優れているが、しかし」二連の厳しい成形条件で成
形された場合、熱安定性についてまだ十分でない。The flame-retardant resin composition of the present invention that does not use component (C) has excellent light resistance, heat resistance, and thermal stability compared to conventional flame-retardant resin compositions. When molded under the molding conditions, the thermal stability is still insufficient.
しかし、(C)成分の亜リン酸エステル系化合物を使用
すると、上記の熱安定性が著しく改良される。However, when a phosphite compound as component (C) is used, the above-mentioned thermal stability is significantly improved.
亜リン酸エステル系化合物としては、例えばトリフェニ
ルホスファイト、トリス(ノニルフェニル)ホスファイ
ト、ジラウリルハイドロゲンホスファイト、トリエチル
ホスファイト、トリデシルホスファイト、l・リス(2
,4−ジ−t−ブチルフェニル)ボスファイトなどの芳
香族、脂肪族のついた亜リン酸エステル、ジフェニルモ
ノデシル、ジフェニルモノ(トリデシル)ホスファイト
など、芳香族、脂肪族、両方のついた亜リン酸エステル
、テトラフエニルジプロピレングリコールジホスファイ
ト、ジステアリルペンタエリスリトールジホスファイト
、ジトリデシルペンタエリスリトールジホスファイト、
ジノニルフェニルペンタエリスリトールジホスファイト
、テトラ(トリデシル)4.4′−イソプロピリデンジ
フェニルジホスファイトなどのジホスファイトおよびビ
ス(2゜4−ジ−t−ブチルフェニル)ペンタエリスリ
ト−ルジホスファイトなどである。好ましくは、ジステ
アリルペンタエリスリトールジホスファイトおよびビス
(2,4−ジ−t−ブチルフェニル)ペンタエリスリト
ールジホスファイトである。Examples of phosphite compounds include triphenyl phosphite, tris (nonylphenyl) phosphite, dilauryl hydrogen phosphite, triethyl phosphite, tridecyl phosphite, l.
, 4-di-t-butylphenyl) bosphite and other aromatic and aliphatic phosphites; diphenyl monodecyl and diphenyl mono(tridecyl) phosphite; Phosphite ester, tetraphenyl dipropylene glycol diphosphite, distearyl pentaerythritol diphosphite, ditridecyl pentaerythritol diphosphite,
Diphosphites such as dinonylphenylpentaerythritol diphosphite, tetra(tridecyl)4,4'-isopropylidene diphenyl diphosphite, and bis(2゜4-di-t-butylphenyl)pentaerythritol diphosphite, etc. be. Preferred are distearyl pentaerythritol diphosphite and bis(2,4-di-t-butylphenyl) pentaerythritol diphosphite.
(D)成分
(D)成分は、ハロゲン化ビスフェノール系化合物〔た
だし、(C)成分を除く〕であり、例えばテトラブロモ
ビスフェノールA1テトラブロモビスフエノールSなど
が挙げられ、好ましくはテロ
トラブロモビスフェノールAである。Component (D) Component (D) is a halogenated bisphenol compound [excluding component (C)], such as tetrabromobisphenol A1, tetrabromobisphenol S, and preferably tetrabromobisphenol A. It is.
(D)成分を用いると、難燃性を犠牲にすることなく、
実用成形性および耐衝撃性を一段と向上させることがで
きる。Using component (D), without sacrificing flame retardancy,
Practical moldability and impact resistance can be further improved.
(E)成分
(E)成分は、ハロゲン化ポリオレフィンであり、例え
ば塩素化ポリエチレン、塩素化ポリプロピレン、臭素化
ポリエチレン、塩素化エチレンプロピレン共重合体など
が挙げられる。これらの中では、塩素化ポリエチレン、
塩素化ポリプロピレンなどの塩素化ポリオレフィン、特
に塩素化ポリエチレンか好ましい。これらのハロゲン化
ポリオレフィン中のハロゲン含有量は、20〜50重量
%、特に25〜45重量%が好ましい。Component (E) Component (E) is a halogenated polyolefin, such as chlorinated polyethylene, chlorinated polypropylene, brominated polyethylene, chlorinated ethylene propylene copolymer, and the like. Among these are chlorinated polyethylene,
Chlorinated polyolefins such as chlorinated polypropylene, especially chlorinated polyethylene are preferred. The halogen content in these halogenated polyolefins is preferably 20 to 50% by weight, particularly 25 to 45% by weight.
(E)成分を用いることにより、難燃性、耐光性および
耐衝撃性を向上させることができる。By using component (E), flame retardance, light resistance, and impact resistance can be improved.
(F)成分
(F)成分は、アンチモン化合物であり、例えば三酸化
アンチモン、四酸化アンチモン、五酸化アンチモン、ア
ンチモン酸ナトリウム、リン酸アンチモンなどが挙げら
れるが、好ましくは二酸化アンチモン、アンチモン酸ナ
トリウムである。Component (F) Component (F) is an antimony compound, such as antimony trioxide, antimony tetroxide, antimony pentoxide, sodium antimonate, antimony phosphate, etc. Preferably, antimony dioxide or sodium antimonate is used. be.
(F)成分を用いると、−段と優れた難燃性が得られる
。When component (F) is used, much better flame retardancy can be obtained.
(G)成分
(G)成分のポリカーボネートとしては、例えば芳香族
ポリカーボネート、脂肪族ポリカーボネート、脂肪族−
芳香族ポリカーボネ−1・などを挙げることができる。(G) Component (G) Component polycarbonate includes, for example, aromatic polycarbonate, aliphatic polycarbonate, aliphatic polycarbonate, and aliphatic polycarbonate.
Aromatic polycarbonate 1. etc. can be mentioned.
(G)ポリカーボネートは、一般には2,2−ビス(4
−オキシフェニル)アルカン系、ビス(4−オキシフェ
ニル)エーテル系、ビス(4−オキシフェニル)スルボ
ンスルフィドまたはスルホキサイド系などのビスフェノ
ール類からなる(共)重合体であり、目的に応じてハロ
ゲンで置換されたビスフェノール類を用いた(共)重合
体であってもよい。(G) Polycarbonate is generally 2,2-bis(4
It is a (co)polymer consisting of bisphenols such as -oxyphenyl) alkanes, bis(4-oxyphenyl) ethers, bis(4-oxyphenyl)sulfone sulfides, or sulfoxides, and can be modified with halogen depending on the purpose. It may also be a (co)polymer using substituted bisphenols.
(G)ポリカーボネートの種類、製造方法については、
■四工業新聞社発行(昭和44年9月30日発行)の“
ポリカーボネ−1・樹脂”に詳述されている。(G) Regarding types of polycarbonate and manufacturing methods,
■Published by Shikogyo Shimbun (September 30, 1960) “
Polycarbonate 1/Resin”.
この(G)成分は、得られる組成物の耐熱性、耐衝撃性
を向−トさせることかできる。This component (G) can improve the heat resistance and impact resistance of the resulting composition.
次に、本発明の第11組成物について、説明する。Next, the eleventh composition of the present invention will be explained.
第11組成物
第1組成物は、(A、 )成分100重量部に対して、
(B)成分1〜30重量部、好ましくは3〜25重量部
、(C)成分0.05〜5重量部、好ましくは0.1〜
4重量部、(D)成分0〜20重量部、好ましくは0〜
15重量部、特に好ましくは0. 5〜15重量部、(
E)成分0〜15重量部、好ましくは0〜10重量部、
特に好ましくは0.5〜10重量部、(F)成分0〜1
5重量部、好ましくは0〜10重量部、特に好ましくは
0.5〜10重量部を含有する難燃性樹脂組成物である
。Eleventh Composition The first composition contains, based on 100 parts by weight of component (A,),
Component (B) 1 to 30 parts by weight, preferably 3 to 25 parts by weight, component (C) 0.05 to 5 parts by weight, preferably 0.1 to 25 parts by weight.
4 parts by weight, 0 to 20 parts by weight of component (D), preferably 0 to 20 parts by weight
15 parts by weight, particularly preferably 0. 5 to 15 parts by weight, (
E) component 0 to 15 parts by weight, preferably 0 to 10 parts by weight,
Particularly preferably 0.5 to 10 parts by weight, component (F) 0 to 1
The flame retardant resin composition contains 5 parts by weight, preferably 0 to 10 parts by weight, particularly preferably 0.5 to 10 parts by weight.
(A)成分100重量部に対して(B)成分が1重量部
未満であると、難燃性および耐熱性が低下し、一方、3
0重量部を超えると、実用成形性および耐衝撃性が低下
するので好ましくない。If the amount of component (B) is less than 1 part by weight per 100 parts by weight of component (A), flame retardancy and heat resistance will decrease;
If it exceeds 0 parts by weight, practical moldability and impact resistance will deteriorate, which is not preferable.
さらに、(C)成分(亜リン酸エステル系化合物)が(
A)成分100重量部に対して、0.05〜5重量部、
好ましくは0.1〜1.0重量部であり、0.5重量部
未満では熱安定性の改良が不十分であり、一方、5重量
部を超えても添加量にみあう改良効果が得られず、また
耐熱性が低下する。Furthermore, component (C) (phosphite ester compound) is (
A) 0.05 to 5 parts by weight per 100 parts by weight of component,
The amount is preferably 0.1 to 1.0 parts by weight, and if it is less than 0.5 parts by weight, the improvement in thermal stability is insufficient, while if it exceeds 5 parts by weight, an improvement effect commensurate with the amount added can be obtained. In addition, heat resistance decreases.
さらに、(D)成分(ハロゲン化ビスフェノール系化合
物)が(A)成分100重量部に対して20重量部を超
えると、耐光性および耐熱性が低下するので好ましくな
い。Furthermore, if the amount of component (D) (halogenated bisphenol compound) exceeds 20 parts by weight based on 100 parts by weight of component (A), light resistance and heat resistance decrease, which is not preferable.
さらに、(E)成分(ハロゲン化ポリオレフィン)か(
A)成分100重量部に対して10重量部を超えると、
熱安定性および耐熱性が低下するので好ましくない。Furthermore, component (E) (halogenated polyolefin) or (
A) If the amount exceeds 10 parts by weight per 100 parts by weight of the component,
This is not preferred because thermal stability and heat resistance decrease.
さらに、(F)成分(アンチモン化合物)が(A)成分
100重量部に対して10重量部を超えると、耐衝撃性
が低下するので好ましくない。Furthermore, if the amount of component (F) (antimony compound) exceeds 10 parts by weight based on 100 parts by weight of component (A), impact resistance decreases, which is not preferable.
第2組成物
第2組成物は、(A)成分/(G)成分−20〜90/
10〜80重量%、好ましくは30〜80/20〜70
重量%〔たた′し、(A) +(G)−100重量%〕
からなる樹脂組成物100重量部に対して、(B)成分
1〜30重量部、好ましくは3〜25重量部、(C)成
分0.05〜5重量部、好ましくは0.1〜4重量部、
(D)成分0〜20重量部、好ましくは0〜15重量部
、さらに好ましくは0.5〜10重量部、(E)成分0
〜15重量部、好ましくは0〜10重世部、特に好まし
くは0.5〜10重量部、(F)成分0〜15重量部、
好ましくは0〜10重量部、特に好ましくは0. 5〜
10重量部を含有する難燃性樹脂組成物である。Second composition The second composition consists of (A) component/(G) component -20 to 90/
10-80% by weight, preferably 30-80/20-70
Weight% [folded, (A) + (G) - 100% by weight]
1 to 30 parts by weight of component (B), preferably 3 to 25 parts by weight, and 0.05 to 5 parts by weight of component (C), preferably 0.1 to 4 parts by weight, per 100 parts by weight of the resin composition consisting of Department,
(D) component 0 to 20 parts by weight, preferably 0 to 15 parts by weight, more preferably 0.5 to 10 parts by weight, (E) component 0
~15 parts by weight, preferably 0 to 10 parts by weight, particularly preferably 0.5 to 10 parts by weight, 0 to 15 parts by weight of component (F),
Preferably 0 to 10 parts by weight, particularly preferably 0. 5~
This is a flame retardant resin composition containing 10 parts by weight.
ここで、(A)成分および(G)成分からなる樹脂組成
物中、(A)成分が20重量%未満であると、耐衝撃性
および難燃性が低下し、一方、90重量%を超えると、
モジュラス、硬度および難燃性が低下するので好ましく
ない。Here, in the resin composition consisting of the (A) component and the (G) component, if the (A) component is less than 20% by weight, the impact resistance and flame retardance will decrease, while if it exceeds 90% by weight. and,
This is not preferred because the modulus, hardness and flame retardancy are reduced.
(A)および(G)成分からなる樹脂組成物中、(G)
成分か10重量%未満では、耐熱性および耐衝撃性が低
下し、一方、80重量%を超えると、実用成形性が低下
するので好ましくない。In a resin composition consisting of components (A) and (G), (G)
If the amount of the component is less than 10% by weight, heat resistance and impact resistance will decrease, while if it exceeds 80% by weight, practical moldability will decrease, which is not preferable.
また、第2組成物中の(B)成分、(C)成分、(E)
成分、および(F)成分の使用割合、およびその理由に
ついては、前記第1組成物において記述した内容と同様
である。In addition, component (B), component (C), and (E) in the second composition.
The ingredients, the ratio of the ingredient (F) used, and the reasons thereof are the same as those described for the first composition.
以」二の本発明の難燃性樹脂組成物(第1〜2組成物)
には、安定剤および滑剤などを配合することができる。Flame-retardant resin compositions of the present invention (1st and 2nd compositions)
Stabilizers, lubricants, and the like can be added to the composition.
すなわち、安定剤として、エポキシ化合物、有機スズ化
合物、ステアリン酸などを少量添加すると、成形加工時
の熱安定性が一層向上する。滑剤として、水添硬化ひま
し油、低分子量ポリエチレン、シリコンオイルなどを少
量添加すると、成形性が向上する。That is, when a small amount of an epoxy compound, an organic tin compound, stearic acid, etc. is added as a stabilizer, the thermal stability during molding is further improved. Addition of a small amount of hydrogenated castor oil, low molecular weight polyethylene, silicone oil, etc. as a lubricant improves moldability.
また、本発明の難燃性樹脂組成物には、耐熱性向上、剛
性向上のため、ガラス繊維、チタン酸カリウム繊維、セ
ラミックス繊維、金属フィラーなどの繊維状物質や、タ
ルク、炭酸カルシウム、酸化チタン、硫酸バリウム、酸
化カルシウム、酸化アルミニウム、マイカ、ガラスピー
ズ、ガラスフレークなどの充填剤を添加することもでき
る。In order to improve heat resistance and rigidity, the flame retardant resin composition of the present invention may contain fibrous substances such as glass fibers, potassium titanate fibers, ceramic fibers, and metal fillers, as well as talc, calcium carbonate, and titanium oxide. Fillers such as barium sulfate, calcium oxide, aluminum oxide, mica, glass beads, glass flakes, etc. can also be added.
これらの充填剤のうち、繊維状物質は、その添加量とと
もに耐熱繊維、剛性が向上する反面、成形性か低下する
。実用的な成形性を得るための添加量は、本発明の第1
組成物では(A)成分100重量部に対し、第2組成物
では(A)成分と(G)成分の合計100重量部に対し
て、2〜70重量部、好ましくは5〜60重量部である
。Among these fillers, the heat-resistant fiber and rigidity of the fibrous substance improve as the amount added increases, but the moldability decreases. The amount added to obtain practical moldability is determined according to the first aspect of the present invention.
In the composition, 2 to 70 parts by weight, preferably 5 to 60 parts by weight, per 100 parts by weight of component (A), and in the second composition, per 100 parts by weight of the total of components (A) and (G). be.
本発明の難燃性樹脂組成物には、そのほかベンゾトリア
ゾール系化合物、ベンゾフェノン系化合物、サクシネー
ト系化合物などの紫外線吸収剤、ヒンダードフェノール
系化合物などの酸化防止剤や、分散剤、発泡剤、着色剤
、本発明に使用される以外の難燃剤などを添加剤として
加えることもできる。The flame-retardant resin composition of the present invention also contains ultraviolet absorbers such as benzotriazole compounds, benzophenone compounds, and succinate compounds, antioxidants such as hindered phenol compounds, dispersants, blowing agents, and colorants. Flame retardants other than those used in the present invention can also be added as additives.
本発明の難燃性樹脂組成物の製造方法
本発明の難燃性樹脂組成物(第1〜2組成物)は、前記
配合成分を配合する以外は、公知の樹脂組成物の製造方
法となんら変わることなく製造することができる。Method for producing a flame-retardant resin composition of the present invention The flame-retardant resin compositions (compositions 1 and 2) of the present invention are manufactured using no known method for producing a resin composition, except for blending the above-mentioned ingredients. It can be manufactured without any changes.
すなわち、前記各成分およびその他の必要とされる添加
剤を、通常、用いられるヘンシェル型ミキザー、タンブ
ラ−などによる混合および熱ロール、押出機、バンバリ
ーミキサ−などによる溶融混合により製造することがで
きるが、前記−成分分について、高濃度に配合したマス
ターバッチをあらかじめ調製し、これを未配合の成分に
配合する、いわゆるマスターバッチ方式で混合すること
もできる。That is, it can be produced by mixing the above-mentioned components and other necessary additives using a commonly used Henschel mixer, tumbler, etc., and melt-mixing using a heated roll, extruder, Banbury mixer, etc. It is also possible to mix by a so-called masterbatch method, in which a masterbatch in which the above-mentioned components are blended at a high concentration is prepared in advance, and this is blended with the unblended components.
なお本発明では、第2組成物において(A)および(G
)成分からなる樹脂組成物と定義したが、これらの各成
分を同時に混合して樹脂組成物となしても、あるいはこ
れらの各成分を別途に他の成分と混合して調製してもよ
いことはいうまでもない。In addition, in the present invention, in the second composition (A) and (G
Although it is defined as a resin composition consisting of the following components, it is also possible to prepare a resin composition by mixing each of these components at the same time, or by separately mixing each of these components with other components. Needless to say.
本発明の難燃性樹脂組成物は、引き続き押出成形、射出
成形、圧縮成形などにより成形されて成形品とされるが
、これらの成形品は、機械的性質のほか、難燃性、耐熱
性、耐光性、実用成形性および耐衝撃性にも優れており
、表面外観も良好であるので、機械部品、電気部品、自
動車部品として極めて有用である。The flame-retardant resin composition of the present invention is subsequently molded into molded products by extrusion molding, injection molding, compression molding, etc., and these molded products have not only mechanical properties but also flame retardancy and heat resistance. It also has excellent light resistance, practical moldability, and impact resistance, and has a good surface appearance, making it extremely useful as mechanical parts, electrical parts, and automobile parts.
[実 施 例]
以下、実施例によって本発明を具体的に説明するが、本
発明はこれらの実施例に限定されるものではない。なお
、実施例中の部および%は、それぞれ重量基準である。[Examples] Hereinafter, the present invention will be specifically explained with reference to Examples, but the present invention is not limited to these Examples. Note that parts and percentages in the examples are each based on weight.
また、グラフト率および極限粘度の測定方法、ならびに
得られた組成物についての物性の評価は、下記のとおり
である。Furthermore, the methods for measuring the graft ratio and intrinsic viscosity and the evaluation of the physical properties of the obtained composition are as follows.
■ グラフト率の測定
グラフト共重合体の一定量(X)をアセトン中に投入し
、振とう機で2時間振とうさせ、グラフト共重合体中の
未グラフト(共)重合体成分をアセトンに溶出させる。■ Measurement of graft ratio A certain amount (X) of the graft copolymer was placed in acetone and shaken for 2 hours to dissolve the ungrafted (co)polymer component in the graft copolymer into acetone. let
次いで、遠心分離機を用いて、前記溶液(溶出液)を2
.30Orpmで30分間遠心分離させ、不溶分を得る
。次に、前記不溶分を真空乾燥機を用いて120℃で1
時間乾燥し、不溶分(Y)を得、下記式より算出した。Then, using a centrifuge, the solution (eluate) was diluted with
.. Centrifuge at 30 rpm for 30 minutes to obtain insoluble matter. Next, the insoluble matter was removed at 120°C using a vacuum dryer.
After drying for a period of time, an insoluble fraction (Y) was obtained, which was calculated using the following formula.
C(Y)−(X)) Xグラフト共重合体中のゴム分率
(X)Xグラフト共重合体中のゴム分率■極限粘度
(グラフト)共重合体をメチルエチルケトンに溶解し、
30’Cの温度条件下でウベローデ粘度計を用いて測定
した。C(Y)-(X))
It was measured using an Ubbelohde viscometer under a temperature condition of 30'C.
■燃焼試験(燃焼性) UL94に準拠した。■Flammability test (flammability) Compliant with UL94.
試験片; 1/8’ xl/2’ x5″′および1/
16”XI/2’ X5’
■ 衝撃試験(耐衝撃性)
実用的な耐衝撃性を評価するため、受皿(30mmφ)
上に置いた厚さ2.4mmの板に、円錐先端を有する1
2.7mmφ、荷重10.56kgの打撃棒を50cm
の高さから落下させて落錘衝撃強度を測定した。Test piece; 1/8'xl/2'x5''' and 1/8'xl/2'x5'''
16"XI/2'
1 with a conical tip on a 2.4 mm thick plate placed on top
A 50cm striking rod with a diameter of 2.7mm and a load of 10.56kg
The falling weight impact strength was measured by dropping it from a height of .
■ 実用成形性(流動性)
実用的な加工性を評価するため、スパイラル金型(厚み
2 mm X巾20闘、ゲート2X3mm)を用い、5
oz射出成形機にて成形温度を220°C1射出圧力8
40kg/c4の条件で成形した場合の流動長さ(cm
)を求めた。■ Practical formability (fluidity) In order to evaluate practical processability, a spiral mold (2 mm thick x 20 mm wide, gate 2 x 3 mm) was used to
oz injection molding machine with molding temperature of 220°C and injection pressure of 8
Flow length (cm) when molded under the condition of 40 kg/c4
) was sought.
■耐熱性 ASTM D648に準拠した。■Heat resistance Compliant with ASTM D648.
試験片; 1/2” XI/2″X5”荷重; 18.
6kg/cイ
■耐光性
キセノンウェザーオメーターを用い、耐光性試験100
時間(ブラックパネル温度63℃、雨なし)後の色差(
ΔE)を下式により算出した。Test piece; 1/2"XI/2"X5"load; 18.
6kg/c ■ Light resistance Test 100 using a xenon weather meter
Color difference after time (black panel temperature 63℃, no rain) (
ΔE) was calculated using the following formula.
八E−(LOL) 2+(ao−8) 2+ (bo
b) 2LD% aO−bO:
耐光試験前の試験片の明度、赤色度、黄色度り、a、b
;
耐光試験後の試験片の明度、赤色度、黄色度耐光試験は
、ΔEが小さいほど良いものと判定する。8E-(LOL) 2+(ao-8) 2+ (bo
b) 2LD% aO-bO: Brightness, redness, yellowness of test piece before light resistance test, a, b
; The lightness, redness, and yellowness of the test piece after the lightfastness test. The smaller the ΔE, the better the lightfastness test.
■熱安定性
難燃性樹脂組成物を射出成形機のシリンダー中に260
°C115分滞留され、成形した成形品の色差を滞留前
の成形品を基準に測定し、色差は■耐光性の八Eと同様
に算出して、次の値にて評価した。■ Heat-stable flame-retardant resin composition is placed in the cylinder of an injection molding machine at 260°C.
The color difference of the molded product after being retained at 115 minutes at °C was measured based on the molded product before the retention, and the color difference was calculated in the same manner as 8E of light resistance, and evaluated using the following values.
◎ ΔE O〜2
0 ΔE 2〜5
× 八E >5
シルパース)・リーク;
○ はとんどなし、あるいはなし
× あり
参考例(各成分の調製)
グラフト共重合体の調製
ポリブタジェンラテックスの存在下に、スチレン、アク
リロニトリルおよび重合薬品を用い、乳化重合により重
合を行ない、表−1に示すグラフト共重合体を得た。◎ ΔE O~2 0 ΔE 2~5 × 8E > 5 Silpers leakage; ○ is almost none or none × Yes Reference example (preparation of each component) Preparation of graft copolymer Preparation of polybutadiene latex Polymerization was carried out by emulsion polymerization in the presence of styrene, acrylonitrile, and polymerization chemicals to obtain the graft copolymers shown in Table 1.
共重合体の調製
スチレン、アクリロニトリルおよび重合薬品を用い、バ
ルク重合で表−2の共重合体を得た。Preparation of copolymer The copolymers shown in Table 2 were obtained by bulk polymerization using styrene, acrylonitrile, and polymerization chemicals.
表
表
ハロゲン含有化合物の調製
B−1=テトラブロモビスフエノールAジグリシジルエ
ーテル(エポキシ当i372)と、テトラブロモビスフ
ェノールAを加熱反応させて得られる下記化合物。Preparation of halogen-containing compound B-1 = The following compound obtained by heating and reacting tetrabromobisphenol A diglycidyl ether (epoxy i372) with tetrabromobisphenol A.
Br CH3Br
0−CH2−CH−CH2)□
H
Br CH3Br
R1およびR2;−CH2−CH−CF3X 1
m ; 約1.7
軟化点;118°C
重量平均分子量;約2. 600
臭素含有量; %
B−2:テトラブロモビスフェノールAジグリシジルエ
ーテル(エポキシ当量372)と、テトラブロモビスフ
ェノールAと、トリブロモビスフェノールとを、加熱反
応させて得られる下記の化合物。Br CH3Br 0-CH2-CH-CH2) H Br CH3Br R1 and R2; -CH2-CH-CF3X 1 m; about 1.7 Softening point: 118°C Weight average molecular weight: about 2. 600 Bromine content; % B-2: The following compound obtained by heating and reacting tetrabromobisphenol A diglycidyl ether (epoxy equivalent: 372), tetrabromobisphenol A, and tribromobisphenol.
Br CH3Br
0−CH2−CH−CH2〕□
H
Br CH3Br
R1およびR2;
Br
m ; 約2.8
軟化点;140°C
重量平均分子量;約3. 700
臭素含有量;55%
亜リン酸エステル系化合物
C−1=ジステアリルペンタエリスリトールジホスフア
イト(アデカアーガス化学■製、MARK PEP−
8)
C−2:サイクリックペンタンテトライルビス(2,4
−ジブチルフェニルホスファイト)(アデカアーガス化
学■製、MARK PEP’−24)(比 較)
C−3=ジブチルスズアレート(三菱有機合成■製、S
t ann RC−20O8)(D)成分として、
テトラブロモビスフェノールA (TBA)を用いた。Br CH3Br 0-CH2-CH-CH2]□ H Br CH3Br R1 and R2; Br m; approximately 2.8 Softening point; 140°C Weight average molecular weight; approximately 3. 700 Bromine content: 55% Phosphite ester compound C-1 = distearyl pentaerythritol diphosphite (manufactured by Adeka Argus Chemical ■, MARK PEP-
8) C-2: cyclic pentanetetryrubis (2,4
-dibutylphenyl phosphite) (manufactured by Adeka Argus Chemical ■, MARK PEP'-24) (comparison) C-3 = dibutyltin arate (manufactured by Mitsubishi Organic Synthesis ■, S
t ann RC-20O8) (D) component,
Tetrabromobisphenol A (TBA) was used.
(E)成分の調製
(E)成分として、ダイソー株製、0235(塩素含有
量35%)を用いた。Preparation of component (E) As component (E), 0235 (chlorine content 35%) manufactured by Daiso Co., Ltd. was used.
(F)成分の調製 (F)成分として、三酸化アンチモンを用いた。(F) Preparation of ingredients Antimony trioxide was used as component (F).
(G)成分の調製
(G)成分として、出光石油化学株制、タフロンFN2
200 (重量平均分子量23,000)を用いた。(G) Preparation of ingredients (G) As ingredients, Idemitsu Petrochemical Co., Ltd., Taflon FN2
200 (weight average molecular weight 23,000) was used.
実施例1〜15、比較例1〜8
表−3に示す配合処方で、それぞれヘンシェルミキサー
を用いて混合し、50mmφの押出機を用いて、200
〜230°Cで溶融混練りしてペレットを作製した。こ
のペレットを用いて、各種物性の評価を行なった。結果
を併せて表−3に示す。Examples 1 to 15, Comparative Examples 1 to 8 The formulations shown in Table 3 were mixed using a Henschel mixer, and 200
Pellets were prepared by melt-kneading at ~230°C. Using this pellet, various physical properties were evaluated. The results are also shown in Table 3.
表−3から明らかなように、実施例1〜15は、本発明
の難燃性樹脂組成物であり、本発明の1]的とするもの
が得られている。As is clear from Table 3, Examples 1 to 15 are flame-retardant resin compositions of the present invention, and object 1 of the present invention was obtained.
これに対し、比較例1および比較例6は、いずれも(C
)成分の亜リン酸エステル化合物の使用量が本発明の範
囲未満の例であり、熱安定性が劣る。On the other hand, both Comparative Example 1 and Comparative Example 6 (C
This is an example in which the amount of the phosphite compound (component ) used is less than the range of the present invention, and the thermal stability is poor.
比較例2および(G)成分を加えた比較例7は、いずれ
も(C)成分の亜リン酸エステル化合物が本発明の範囲
を超えた例であり、熱安定性、耐熱性が劣る。Comparative Example 2 and Comparative Example 7 in which component (G) was added are both examples in which the phosphite compound of component (C) exceeds the scope of the present invention, and the thermal stability and heat resistance are poor.
比較例3は、(C)成分の亜リン酸エステル化合物に替
えて、安定剤として知られている本発明の範囲外のジブ
チルスズマレ−1・を用いた例であるが、熱安定性が劣
る。Comparative Example 3 is an example in which dibutyltin male-1, which is known as a stabilizer and is outside the scope of the present invention, was used in place of the phosphite compound of component (C), but the thermal stability was poor. .
比較例4は、(B)成分の難燃剤が本発明の範囲未満の
例であり、難燃性が劣る。Comparative Example 4 is an example in which the flame retardant of component (B) is less than the range of the present invention, and the flame retardance is poor.
比較例5は、(B)成分の難燃剤が本発明の範囲を超え
た例であり、熱安定性、耐熱性が劣る。Comparative Example 5 is an example in which the flame retardant of component (B) exceeds the scope of the present invention, and the thermal stability and heat resistance are poor.
比較例8は、(B)成分の難燃剤に替えて、本発明の範
囲外の難燃剤TBAを用いた例であり、熱安定性、耐熱
性が劣る。Comparative Example 8 is an example in which a flame retardant TBA outside the scope of the present invention was used in place of the flame retardant component (B), and the thermal stability and heat resistance were poor.
[発明の効果]
本発明の難燃性樹脂組成物は特定の難燃剤を用いている
ことから、従来の難燃性樹脂組成物に比べて耐光性、耐
熱性、実用成形性、耐衝撃性および難燃性などの物性バ
ランスが高水準にあり、さらに亜リン酸エステル化合物
を含有することから、高い成形温度での成形、あるいは
高温度のシリンダー内に長い時間滞留させたあと成形し
ても成形品の変色、およびシルバーストリークの発生が
著しく改良される。[Effect of the invention] Since the flame-retardant resin composition of the present invention uses a specific flame retardant, it has better light resistance, heat resistance, practical moldability, and impact resistance than conventional flame-retardant resin compositions. It has a high balance of physical properties such as flame retardancy and flame retardancy, and contains a phosphite compound, so it can be molded at high molding temperatures or after staying in a high temperature cylinder for a long time. Discoloration of molded products and occurrence of silver streaks are significantly improved.
従来の難燃性樹脂組成物では熱安定性が悪く、そのため
に成形生産性の向上および新しい用途への展開に大きな
支障となっていたが、本発明の難燃性樹脂組成物は熱安
定性に優れていることから、生産性の向」二および新し
い用途への展開が期待できる。従って、工業的価値は極
めて大きい。Conventional flame-retardant resin compositions have poor thermal stability, which has been a major hindrance to improving molding productivity and developing new applications, but the flame-retardant resin composition of the present invention has poor thermal stability. Because of its excellent properties, it can be expected to improve productivity and develop new applications. Therefore, the industrial value is extremely large.
特許出願人 日本合成ゴム株式会社Patent applicant: Japan Synthetic Rubber Co., Ltd.
Claims (2)
ている芳香族ビニル/シアン化ビニル50〜100/0
〜50重量%、ゴム成分含量5〜60重量%であるゴム
強化スチレン系樹脂100重量部に対して、 (B)下記の一般式( I )で示すハロゲン含有化合物
1〜30重量部 (C)亜リン酸エステル系化合物0.05〜5重量部 (D)ハロゲン化ビスフェノール系化合物〔ただし(B
)成分を除く〕0〜20重量部 (E)ハロゲン化ポリオレフィン0〜15重量部 (F)アンチモン化合物 0〜15重量部を含有するこ
とを特徴とする難燃性樹脂組成物。 (B)一般式( I ) ▲数式、化学式、表等があります▼ ▲数式、化学式、表等があります▼ ▲数式、化学式、表等があります▼ ・・・・・・・・・・・・・・・・・・・・・( I )
〔式中、R^1およびR^2は同一または異なり、−H
、▲数式、化学式、表等があります▼、および−CH_
2 ▲数式、化学式、表等があります▼(ここで、Yは臭素
原子もしくは塩素原子、jは0〜5の整数を示す)から
選ばれた基であり、Xは臭素原子もしくは塩素原子、i
は0〜4の整数、mは0〜10を示す〕 で表わされ、臭素原子および/または塩素原子含有量が
45〜60重量%であるハロゲン含有化合物。(1) (A) Grafting rate 15-180% by weight, copolymerized aromatic vinyl/vinyl cyanide 50-100/0
to 50% by weight and rubber component content of 5 to 60% by weight of a rubber reinforced styrenic resin, (B) 1 to 30 parts by weight of a halogen-containing compound represented by the following general formula (I) (C) Phosphite ester compound 0.05 to 5 parts by weight (D) Halogenated bisphenol compound [However, (B
A flame-retardant resin composition characterized by containing 0 to 20 parts by weight (E) 0 to 15 parts by weight of a halogenated polyolefin (F) 0 to 15 parts by weight of an antimony compound. (B) General formula (I) ▲There are mathematical formulas, chemical formulas, tables, etc.▼ ▲There are mathematical formulas, chemical formulas, tables, etc.▼ ▲There are mathematical formulas, chemical formulas, tables, etc.▼ ・・・・・・・・・・・・・・・・・・・・・(I)
[In the formula, R^1 and R^2 are the same or different, -H
, ▲Mathematical formulas, chemical formulas, tables, etc.▼, and -CH_
2 ▲There are mathematical formulas, chemical formulas, tables, etc.▼ (where Y is a bromine atom or chlorine atom, j is an integer from 0 to 5), X is a bromine atom or a chlorine atom, i
is an integer of 0 to 4, and m is an integer of 0 to 10.] A halogen-containing compound having a bromine atom and/or chlorine atom content of 45 to 60% by weight.
よび(G)ポリカーボネート10〜80重量%〔ただし
、(A)+(G)=100重量%〕からなる組成物10
0重量部に対して、請求項(1)の(B)成分1〜30
重量部、(C)成分0.05〜5重量部、(D)成分0
〜20重量部、(E)成分0〜15重量部、および(F
)成分0〜15重量部を含有することを特徴とする難燃
性樹脂組成物。(2) Composition 10 comprising 20 to 90% by weight of component (A) according to claim 1 and 10 to 80% by weight of (G) polycarbonate [provided that (A) + (G) = 100% by weight]
Component (B) in claim (1) 1 to 30 per 0 parts by weight
parts by weight, component (C) 0.05 to 5 parts by weight, component (D) 0
~20 parts by weight, 0 to 15 parts by weight of component (E), and (F
) A flame-retardant resin composition containing 0 to 15 parts by weight of the component.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20310090A JPH0488050A (en) | 1990-07-31 | 1990-07-31 | Fire retardant resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20310090A JPH0488050A (en) | 1990-07-31 | 1990-07-31 | Fire retardant resin composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0488050A true JPH0488050A (en) | 1992-03-19 |
Family
ID=16468387
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20310090A Pending JPH0488050A (en) | 1990-07-31 | 1990-07-31 | Fire retardant resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0488050A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012512942A (en) * | 2008-12-18 | 2012-06-07 | ダウ グローバル テクノロジーズ エルエルシー | Stabilizers for polymers containing aliphatic bonded bromine |
-
1990
- 1990-07-31 JP JP20310090A patent/JPH0488050A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012512942A (en) * | 2008-12-18 | 2012-06-07 | ダウ グローバル テクノロジーズ エルエルシー | Stabilizers for polymers containing aliphatic bonded bromine |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US9315731B2 (en) | High impact polystyrene flame retarded compositions | |
JPH04227954A (en) | Fire-retardant blend of polycarbonate, abs and terpolymer | |
AU610149B2 (en) | Fire retardant impact modified carbonate polymer composition and process for preparing the same | |
US3981843A (en) | Impact-resistant, flame-retardant resin composition | |
JP2001220486A (en) | Thermoplastic resin composition having excellent recyclability and regenerated molding material | |
JPH05295196A (en) | Styrenebased resin composition and its production | |
US4735983A (en) | Flame-retardant styrene-base resin composition | |
JPH05311030A (en) | Flame-retardant resin composition | |
JPS63221146A (en) | Flame-retarding rubber-modified styrene resin composition | |
JPH0488050A (en) | Fire retardant resin composition | |
JP2901721B2 (en) | Flame retardant styrenic resin composition | |
JP4056138B2 (en) | Flame retardant resin composition | |
JPH0468047A (en) | Flame-retardant resin composition | |
JPS5815514B2 (en) | Nannenseiji Yushisoseibutsu | |
US4837258A (en) | Fire retardant impact modified carbonate polymer composition | |
KR20180076638A (en) | Thermoplastic flame retardant resin composition, method for preparing the resin composition and molding product comprising the resin composition | |
US4929663A (en) | Fire retardant impact modified carbonate polymer composition | |
GB2300860A (en) | Flame retardant styrene polymer | |
KR100373212B1 (en) | Fire retardant styrene based resin composition having superior impact resistance | |
KR100645724B1 (en) | Fire-proofing Thermoplastic Styrene Resin Compositions | |
JPH07173401A (en) | Flame-retardant resin composition | |
US20020010238A1 (en) | Ignition resistant polymer compositions | |
JP2793350B2 (en) | Flame retardant styrenic resin composition | |
JPH03292351A (en) | Highly light-resistant and flame-retardant resin composition | |
JPH05112693A (en) | Resin composition |