JPH047967B2 - - Google Patents

Info

Publication number
JPH047967B2
JPH047967B2 JP32209887A JP32209887A JPH047967B2 JP H047967 B2 JPH047967 B2 JP H047967B2 JP 32209887 A JP32209887 A JP 32209887A JP 32209887 A JP32209887 A JP 32209887A JP H047967 B2 JPH047967 B2 JP H047967B2
Authority
JP
Japan
Prior art keywords
resin plate
mold
water return
bowl
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP32209887A
Other languages
Japanese (ja)
Other versions
JPH01237107A (en
Inventor
Taiji Nakagawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
R P TOPURA KK
Original Assignee
R P TOPURA KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by R P TOPURA KK filed Critical R P TOPURA KK
Priority to JP32209887A priority Critical patent/JPH01237107A/en
Publication of JPH01237107A publication Critical patent/JPH01237107A/en
Publication of JPH047967B2 publication Critical patent/JPH047967B2/ja
Granted legal-status Critical Current

Links

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明はいわゆる人工大理石製のボウル、とく
に洗面ボウル、カウンタ付き洗面ボウル、カウン
タ付きシンクなどの製法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method of manufacturing so-called artificial marble bowls, particularly washbowls, washbowls with counters, sinks with counters, and the like.

なお本明細書にいう「人工大理石」とは、無機
質の粒子を充填材として含有する注型用樹脂を型
内で重合固化させたものをいう。
The term "artificial marble" as used herein refers to a material obtained by polymerizing and solidifying a casting resin containing inorganic particles as a filler in a mold.

[従来の技術] 一般的には洗面ボウルは陶器で製造されてお
り、その陶器製の洗面ボウルを人工大理石製など
のカウンタ材と組み合わせてボウルカウンタが構
成される。そのような陶器製の洗面ボウルには、
使用者の手前側の立ち上がり部に水のはねかえり
を防ぐためのへこみ、またはそれに水面の高さを
一定以内に保つための貫通孔を加えた水返し部が
設けられている。
[Prior Art] Washbowls are generally made of ceramic, and a bowl counter is constructed by combining the ceramic washbowl with a counter material such as artificial marble. Such ceramic washbasins include
The rising part in front of the user is provided with a recess to prevent water from splashing or a water return part with a through hole added to it to keep the height of the water level within a certain level.

一方、近時住生活の高級化志向に伴ない、人工
大理石製の洗面ボウルおよびカウンタのトツプと
洗面ボウルを人工大理石で一体に形成したカウン
タ付き洗面ボウルが脚光を浴びている。そのよう
な人工大理石製のボウルに前述の水返し部を設け
るには、型を割り型にする必要があり、割り型の
パーテイングラインが製品の表面に残る。したが
つて後工程で平滑に仕上げるなど繁雑な作業を伴
なうほか、仕上部の外観が他と異なることになる
ので、従来は水返し部を有する人工大理石製のボ
ウルはまつたく製造されていない。そのため従来
の人工大理石製のボウルは、水道の蛇口を急に開
いたばあいなどの水圧による水のはねかえり、あ
るいは使用時の水のはねかえりで衣服を濡らすな
どの問題がある。
On the other hand, with the recent trend towards more upscale living, washbowls made of artificial marble and washbowls with counters in which the counter top and washbowl are integrally formed of artificial marble have been in the spotlight. In order to provide the above-mentioned water return part on such an artificial marble bowl, it is necessary to split the mold, and the parting line of the split mold remains on the surface of the product. Therefore, in addition to requiring complicated work such as smooth finishing in the subsequent process, the appearance of the finished part will be different from other parts, so conventionally, artificial marble bowls with a water return part were not manufactured in the same way. do not have. Therefore, conventional artificial marble bowls have problems such as water splashing due to water pressure when the faucet is suddenly opened, or water splashing during use, which can wet clothes.

なお陶器製のカウンタ付きボウルは製作後の歪
(とくに反り)が大きいので製作が困難なうえ、
高価であるという問題がある。
It should be noted that ceramic bowls with counters are difficult to manufacture as they are subject to large distortions (especially warping) after manufacture.
The problem is that it is expensive.

本発明はかかる従来の問題を解消し、水返し部
を有する人工大理石製のボウルを簡単に、かつ安
価に製造する方法を提供することを目的としてい
る。
It is an object of the present invention to solve such conventional problems and provide a method for easily and inexpensively manufacturing an artificial marble bowl having a water return part.

[問題点を解決するための手段] 本発明の水返し部を有する人工大理石製ボウル
の製法は、熱可塑性樹脂板を水返し部を有するボ
ウルの形状に熱成形し、該熱成形された樹脂板を
水返し部を有しないボウル用の雄型のコア部上に
被せ、前記雄型と雌型とをセツトしてその内部に
充填材含有の注型用樹脂材料を注入し、該樹脂材
料が重合固化した後に離型し、ついで成型された
製品から樹脂板をその弾力性を利用してとりはず
すことを特徴としている。
[Means for Solving the Problems] The method of manufacturing an artificial marble bowl having a water return part according to the present invention is to thermoform a thermoplastic resin plate into the shape of a bowl having a water return part, and to A plate is placed over the core of a male mold for a bowl that does not have a water return part, the male mold and the female mold are set, and a casting resin material containing a filler is injected into the core of the male mold, and the resin material is poured into the mold. The resin plate is released from the mold after it has polymerized and solidified, and then the resin plate is removed from the molded product using its elasticity.

なお水返し部のアンダーカツトが大きいばあい
は、前記製品から樹脂板をとりはずすときに、水
返し部に相当する樹脂板のアンダーカツト部を樹
脂板の変形温度以上に加熱して離脱しやすいよう
にするのが好ましい。
If the undercut of the water return part is large, when removing the resin plate from the product, heat the undercut part of the resin plate corresponding to the water return part to a temperature higher than the deformation temperature of the resin plate to make it easier to remove. It is preferable to

[作用] 本発明の製法により人工大理石製のボウルを成
形するときは、型のコア部自体は通常の水返し部
のないボウル成形用のアンダーカツト部のないも
のを使用しているので型と製品の離型は容易であ
る。
[Function] When molding a bowl made of artificial marble using the manufacturing method of the present invention, the core part of the mold itself does not have an undercut part for molding bowls that does not have a normal water return part, so it is easy to use with the mold. The product can be easily released from the mold.

また熱可塑性樹脂の熱成形品は製品のアンダー
カツトが小さいばあいはそのまま弾性変形させな
がら抜きとることができ、そのまま再使用するこ
とができる。アンダーカツトが大きいばあいは、
熱成形品の変形温度以上にアンダーカツト部を加
熱する。そのようにすると熱成形品はいわば形状
記憶効果に基づいて成形前の状態、すなわち板状
に戻ろうとする。そのため離脱可能な状態まで変
形を戻したうえでボウルから抜きとると、きわめ
て簡単に抜きとることができる。そのばあいは抜
きとつた熱成形品を再び加熱成形することによ
り、再度利用することができる。
Furthermore, if the undercut of the thermoplastic resin product is small, it can be removed while being elastically deformed and can be reused as is. If the undercut is large,
The undercut portion is heated above the deformation temperature of the thermoformed product. In this case, the thermoformed product tends to return to its pre-molding state, that is, to its plate shape, based on the so-called shape memory effect. Therefore, it is extremely easy to remove the bowl from the bowl after returning the deformation to a state where it can be removed. In that case, the removed thermoformed product can be reused by thermoforming it again.

なお一般的には通常の型のばあいと同じよう
に、熱成形品の表面に離型剤を塗布しておき、熱
成形品とボウルとの分離を容易にするのが好まし
い。
Generally, it is preferable to apply a mold release agent to the surface of the thermoformed product to facilitate separation of the thermoformed product from the bowl, as in the case of a normal mold.

[実施例] つぎに図面を参照しながら本発明の製法を説明
する。
[Example] Next, the manufacturing method of the present invention will be explained with reference to the drawings.

第1図は本発明の製法における注型工程の一実
施例を示す断面図、第2図は第1図に示す樹脂板
と製品との分離工程の説明図、第3図および第4
図はそれぞれ本発明の製法における分離工程およ
び復元工程の一実施例を示す説明図である。
Fig. 1 is a cross-sectional view showing an example of the casting process in the manufacturing method of the present invention, Fig. 2 is an explanatory view of the separation process of the resin plate and the product shown in Fig. 1, and Figs.
The figures are explanatory diagrams each showing an example of the separation step and restoration step in the manufacturing method of the present invention.

第1図に示す注型工程において1は雄型Aのベ
ースであり、2はベース1上に固着されたコア部
である。コア部2は図面上で下方にいくにしたが
つて水平方向の断面積が広がるような形状であ
り、いわゆるアンダーカツト部を有しない。第1
図のBは前記雄型と対応する雌型であり、その内
面も下方にいくにしたがつて水平方向の断面積が
広がるようになつている。
In the casting process shown in FIG. 1, 1 is the base of the male mold A, and 2 is the core portion fixed onto the base 1. The core portion 2 has a shape in which the cross-sectional area in the horizontal direction increases as it goes downward in the drawing, and does not have a so-called undercut portion. 1st
B in the figure is a female mold corresponding to the male mold, and its inner surface also has a horizontal cross-sectional area that increases as it goes downward.

雄型Aの上面にはあらかじめ雄型とほぼ密着す
るように熱成形された樹脂板3が配置されてい
る。樹脂板3にはアンダーカツトの水返し部4が
設けられている。
On the upper surface of the male mold A, a thermoformed resin plate 3 is placed in advance so as to be in close contact with the male mold. The resin plate 3 is provided with an undercut water return portion 4.

そのような樹脂板3は、たとえばスチロール樹
脂、ABS樹脂、ポリカーボネート樹脂、ポリ塩
化ビニル、ポリエチレン、ポリプロピレン、トラ
ンス−ポリイソプレン、ポリノルボルネンなどの
熱可塑性樹脂のシート材で厚さが1〜3mm程度
(通常は2mm前後)のものを熱成形したものであ
る。
Such a resin plate 3 is made of a sheet material of a thermoplastic resin such as styrene resin, ABS resin, polycarbonate resin, polyvinyl chloride, polyethylene, polypropylene, trans-polyisoprene, or polynorbornene, and has a thickness of about 1 to 3 mm ( Usually around 2mm) is thermoformed.

熱成形に用いられる型としては、最終的に成形
されるボウルの内面と同形状の内面を備えた雌
型、すなわち水返し部を有する雌型を用いること
ができる。なお水返し部のアンダーカツトが大き
いばあいは割り型が使用され、真空成形、圧空成
形などの熱成形方法で成形される。
As the mold used for thermoforming, a female mold having an inner surface having the same shape as the inner surface of the bowl to be finally molded, that is, a female mold having a water return part can be used. If the undercut of the water return part is large, a split mold is used, and the molding is performed using a thermoforming method such as vacuum forming or pressure forming.

また熱成形用の型として、雄型を用いるばあい
は、前記雄型Aのコア部2に水返し部4に相当す
る突部を固着したものを用いることができる。そ
のばあいはたとえばアンダーカツト部は熱成形品
と共に離型しうるように割型にしておく。
Further, when a male mold is used as the mold for thermoforming, the male mold A having a protrusion corresponding to the water return portion 4 fixed to the core portion 2 can be used. In that case, for example, the undercut portion is made into a split mold so that it can be released together with the thermoformed product.

前述の方法で一旦熱成形された樹脂板3は、以
下に示す注型工程で繰り返し使用することができ
る。
The resin plate 3 once thermoformed by the method described above can be repeatedly used in the casting process described below.

まず第1図に示すように樹脂板3を雄型Aと対
向するようにセツトする。なおセツトする前に樹
脂板3の表面および雌型Bの内面にはそれぞれシ
リコン系などの離型剤を塗布しておく。
First, as shown in FIG. 1, the resin plate 3 is set so as to face the male die A. Before setting, the surface of the resin plate 3 and the inner surface of the female mold B are coated with a mold release agent such as silicone.

ついで樹脂板3と雌型Bの間に形成されるキヤ
ビテイ5内に注型用樹脂が注入される。
Next, a casting resin is injected into the cavity 5 formed between the resin plate 3 and the female mold B.

注型用樹脂としては従来公知の人工大理石用の
樹脂、すなわちアクリル樹脂、ポリエステル樹
脂、エポキシ樹脂などの液状樹脂に各種の無機質
粒子を充填材として含有させたものが用いられ
る。
As the casting resin, conventionally known resins for artificial marble, ie, liquid resins such as acrylic resins, polyester resins, and epoxy resins, containing various inorganic particles as fillers are used.

無機質粒子としては水酸化アルミニウム、水酸
化マグネシウム、炭酸カルシウム、珪砂などの粉
粒、あるいはそれらを含む天然岩の粉粒が多く用
いられる。
As the inorganic particles, powder particles of aluminum hydroxide, magnesium hydroxide, calcium carbonate, silica sand, etc., or powder particles of natural rocks containing these are often used.

なお注型用樹脂には適切な時期に重合開始剤な
どの触媒その他の添加剤が入れられる。
Note that a catalyst such as a polymerization initiator and other additives are added to the casting resin at an appropriate time.

雄型Aのコア部2と樹脂板3とは水返し部4の
部位でたがいに離れており、そこに空洞6が形成
されるが、空洞のコア部に対する投影面積も小さ
く、樹脂温度もそれほど高くないので(約40〜60
℃程度)、充分に注型時の加圧力に耐えることが
できる。しかし内圧による水返し部4の変形を少
なくするため、注型用樹脂が重合固化するときの
温度は50〜60℃以下にしておくのが好ましい。
The core part 2 and resin plate 3 of the male type A are separated from each other at the water return part 4, and a cavity 6 is formed there, but the projected area of the cavity with respect to the core part is small, and the resin temperature is not so high. Because it is not expensive (about 40-60
℃), and can sufficiently withstand pressure during casting. However, in order to reduce deformation of the water return part 4 due to internal pressure, the temperature at which the casting resin polymerizes and solidifies is preferably kept at 50 to 60°C or lower.

注型用樹脂が固まつたのち、まず雌型Bおよび
雄型Aから製品Cと樹脂板3とを一緒に取り出
し、ついで樹脂板3をその弾力性を利用して製品
Cからはずすことにより水返し部を有する人工大
理石製の洗面ボウルがえられる。
After the casting resin has hardened, first remove the product C and the resin plate 3 from the female mold B and the male mold A, and then remove the resin plate 3 from the product C using its elasticity. An artificial marble washbasin with a turned part is obtained.

アンダーカツトが大きく、弾性変形だけでは簡
単に取りはずせないばあいは、第2図に示すよう
に樹脂板3の水返し部4を熱風や赤外線ランプ7
などで変形温度以上に加熱すると樹脂板3の熱成
形状態の形状、すなわち平板状に戻ろうとする。
そのような熱成形板のいわば形状記憶作用を利用
すると、アンダーカツトが小さくなるので、樹脂
板3の取りはずしが容易になる。
If the undercut is large and cannot be easily removed by elastic deformation alone, as shown in FIG.
When heated above the deformation temperature, the resin plate 3 tends to return to its thermoformed shape, that is, the flat plate shape.
By utilizing the so-called shape memory effect of such a thermoformed plate, the undercut becomes smaller, so that the resin plate 3 can be easily removed.

弾性変形のみを利用して取りはずした樹脂板3
はそのままつぎの形成作業に用いることができ
る。
Resin plate 3 removed using only elastic deformation
can be used as is for the next forming operation.

一方、熱変形を利用して取りはずした樹脂板3
は、全体またはアンダーカツト部のみを再加熱し
て型を用いて再成形することにより、つぎの成形
作業に再度利用することができる。
On the other hand, resin plate 3 was removed using thermal deformation.
can be reused for the next molding operation by reheating the entire mold or only the undercut portion and molding it again using a mold.

なお以上の方法は合成樹脂の形状記憶作用をア
ンダーカツト部の平坦化に利用したものである
が、トランス−ポリイソプレンやポリノルボルネ
ンなどのように特定の成形温度に設定しうる合成
樹脂では、形状記憶作用をアンダーカツト部の形
状を回復するために利用することもできる。
The above method utilizes the shape memory effect of synthetic resin to flatten the undercut, but with synthetic resins such as trans-polyisoprene and polynorbornene, which can be set at a specific molding temperature, A memory effect can also be used to restore the shape of the undercut.

すなわち注型用樹脂が重合固化した後に、第3
図に示すように樹脂板3を製品Cから無理に、す
なわちアンダーカツト部4aが塑性変型するもの
もかまわずに離型させる。その後第4図に示すよ
うに離された樹脂板3の変型したアンダーカツト
部4aに湯などをかけて加熱すると、形状記憶作
用により、正しいアンダーカツト部の形状が復元
し、つぎの注型工程に再び利用しうる。
In other words, after the casting resin has polymerized and solidified, the third
As shown in the figure, the resin plate 3 is forcibly released from the product C, even if the undercut portion 4a is plastically deformed. Thereafter, as shown in FIG. 4, when hot water or the like is poured over the deformed undercut portion 4a of the separated resin plate 3 and heated, the correct shape of the undercut portion is restored due to the shape memory effect, and the next casting step is performed. can be used again.

第1〜2図に示されている製品Cはカウンタ8
とボウル部9とが一体になつたカウンタ付洗面ボ
ウルであるが、本発明の製法は水返し部を有する
ボウルだけを製造するばあいはもちろんのこと、
キツチン用のカウンタつきシンクやバーシンクな
どを製造するばあいでもそのまま適用でき、同じ
効果が奏される。
Product C shown in Figures 1 and 2 is a counter 8
Although this is a washbowl with a counter in which the and bowl part 9 are integrated, the manufacturing method of the present invention is applicable not only to the case where only a bowl having a water return part is manufactured, but also to
The same effect can be obtained even when manufacturing kitchen counter sinks, bar sinks, etc.

[発明の効果] 本発明の製法によれば、特別な設備を用いるこ
となく、人工大理石製の水返し部を有するボウル
を簡単に、かつ安価に製造することができる。ま
た割り型を使用しないので、成形品の表面にパー
テイングラインが残らず、仕上げ作業も不要であ
る。
[Effects of the Invention] According to the manufacturing method of the present invention, a bowl having a water return part made of artificial marble can be easily and inexpensively manufactured without using special equipment. Furthermore, since no split molds are used, no parting lines remain on the surface of the molded product, and no finishing work is required.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の製法における注型工程の一実
施例を示す断面図、第2図は樹脂板と製品とを分
離させる工程の一実施例を示す断面図、第3図お
よび第4図はそれぞれ本発明の製法における分離
工程および復元工程の一実施例を示す説明図であ
る。 図面の主要符号、2……コア部、3……樹脂
板、4……水返し部、A……雄型、B……雌型、
C……製品。
FIG. 1 is a sectional view showing an example of the casting process in the manufacturing method of the present invention, FIG. 2 is a sectional view showing an example of the process of separating the resin plate and the product, and FIGS. 3 and 4 These are explanatory diagrams each showing an example of a separation step and a restoration step in the manufacturing method of the present invention. Main symbols in the drawings: 2...core part, 3...resin plate, 4...water return part, A...male type, B...female type,
C...Product.

Claims (1)

【特許請求の範囲】 1 熱可塑性樹脂板を水返し部を有するボウルの
形状に熱成形し、 該熱成形された樹脂板を水返し部を有しないボ
ウル用の雄型のコア部上に被せ、 前記雄型と雌型とをセツトしてその内部に充填
材含有の注型用樹脂材料を注入し、 該樹脂材料が重合固化した後に離型し、 ついで成型された製品から樹脂板をその弾力性
を利用してとりはずす工程からなる 水返し部を有する人工大理石製ボウルの製法。 2 前記製品から樹脂板をとりはずすときに、水
返し部に相当する樹脂板のアンダーカツト部を樹
脂板の変形温度以上に加熱して離脱しやすいよう
に前記熱変形を戻す特許請求の範囲第1項記載の
製法。
[Scope of Claims] 1. Thermoforming a thermoplastic resin plate into the shape of a bowl having a water return part, and placing the thermoformed resin plate over a male core part for a bowl that does not have a water return part. , the male mold and the female mold are set, a casting resin material containing a filler is injected into them, and after the resin material has polymerized and solidified, the mold is released, and then a resin plate is removed from the molded product. A method for manufacturing an artificial marble bowl with a water return part, which consists of a process of removing it using its elasticity. 2. When removing the resin plate from the product, the undercut part of the resin plate corresponding to the water return part is heated to a temperature higher than the deformation temperature of the resin plate to restore the thermal deformation so that it can be easily removed. Manufacturing method described in section.
JP32209887A 1987-11-17 1987-12-18 Manufacture of artificial marble bowl with water-intercepting portion Granted JPH01237107A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32209887A JPH01237107A (en) 1987-11-17 1987-12-18 Manufacture of artificial marble bowl with water-intercepting portion

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP29028187 1987-11-17
JP62-290281 1987-11-17
JP32209887A JPH01237107A (en) 1987-11-17 1987-12-18 Manufacture of artificial marble bowl with water-intercepting portion

Publications (2)

Publication Number Publication Date
JPH01237107A JPH01237107A (en) 1989-09-21
JPH047967B2 true JPH047967B2 (en) 1992-02-13

Family

ID=26557979

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32209887A Granted JPH01237107A (en) 1987-11-17 1987-12-18 Manufacture of artificial marble bowl with water-intercepting portion

Country Status (1)

Country Link
JP (1) JPH01237107A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0524398A (en) * 1991-07-24 1993-02-02 Yoshisuke Enomoto Forming method of embossed pattern to artificial plastic marble plate
JP2003024224A (en) * 2001-07-12 2003-01-28 Cleanup Corp Integrated type washbasin cabinet, and its manufacturing method
JP4979367B2 (en) * 2006-05-16 2012-07-18 クリナップ株式会社 Composite molded body and method for producing the same

Also Published As

Publication number Publication date
JPH01237107A (en) 1989-09-21

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