JPH0475744A - Slurry for producing casting mold for precision lost wax casting - Google Patents

Slurry for producing casting mold for precision lost wax casting

Info

Publication number
JPH0475744A
JPH0475744A JP2189214A JP18921490A JPH0475744A JP H0475744 A JPH0475744 A JP H0475744A JP 2189214 A JP2189214 A JP 2189214A JP 18921490 A JP18921490 A JP 18921490A JP H0475744 A JPH0475744 A JP H0475744A
Authority
JP
Japan
Prior art keywords
casting
powder
mold
slurry
lost wax
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2189214A
Other languages
Japanese (ja)
Inventor
Shinichi Miyamoto
伸一 宮本
Hideo Kawabata
秀雄 川端
Saburo Wakita
三郎 脇田
Junji Hoshi
純二 星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP2189214A priority Critical patent/JPH0475744A/en
Publication of JPH0475744A publication Critical patent/JPH0475744A/en
Pending legal-status Critical Current

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  • Mold Materials And Core Materials (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

PURPOSE:To greatly improve the refractoriness on a formed inner side layer or the entire part of a casting mold and to provide the extremely clean casting surface of the casting cast with this mold by compounding an alkaline zirconia sol contg. specific components with a specific ratio of Ca compd. powder. CONSTITUTION:The slurry used for forming at least the inner layer (over the entire part of the old as well) of the casting mold for precision lost wax casting is prepd. by compounding and mixing the alkaline zirconia sol which contains 10 to 40wt.% colloidal ZrO2 powder and is adjusted to 9 to 11 pH with ammonia at 1/9 to 4/6 weight ratio with the Ca compd. powder consisting of one or >=2 kinds among oxide, carbooxide and hydroxide of Ca (hereafter shown respectively by CaO, CaCO3 and Ca(OH)2).

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、耐火度が著(2く高く、特にTiおよびT
i合金などの高融点金属の鋳造に用いた場合にも鋳肌の
きれいな鋳物を製造することができるロストワックス精
密鋳造鋳型を製造するのに用いられるスラリーに関する
ものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] This invention has a remarkable (2 high) fire resistance, especially Ti and T
The present invention relates to a slurry used for manufacturing lost wax precision casting molds that can produce castings with clean casting surfaces even when used for casting high melting point metals such as i-alloys.

〔従来の技術〕[Conventional technology]

従来、一般に、第1図に全体か模式図的に概略縦断面図
で示され、また、第2図にt部か同(7く拡大断面図で
示されているロストワックス精密鋳造鋳型Mか、Tiお
よびTi合金などの高融点金属の鋳造に用いられている
ことは良く知られるところである。
Conventionally, in general, the entire lost wax precision casting mold M is shown schematically in FIG. It is well known that it is used for casting high melting point metals such as Ti, Ti and Ti alloys.

また、このロストワックス精密鋳造鋳型Mか、まず、鋳
型キャビテイ面1aに相当する外面形状を有するワック
ス模型を、例えばコロイド状酸化ジルコニウム(以下Z
 r 02で示す)粉末を10〜40重量%含有し、か
つ塩酸でpH:3〜5とした酸性水性ジルコニアゾルに
、1/9〜4/6の重;割合てZ r O2粉末を配合
し、混合1.てなるスラリーの中に浸漬し2、引上げて
粗粒のZ r 02粉末を散布し、ついで乾燥L、この
スラリー浸漬、粉末散布、乾燥を1工程と17、これを
2工程以上行なって内側層1を形成し、さらに同様にシ
リカ(以下S IO2で示す)系スラリー中への浸漬、
引上げ、粗粒粉末散布、および乾燥を1工程とし、これ
を2工程以上繰り返し行なって前記内側層上にバックア
ツプ層2を形成し、ついでオートクレーブ(圧力釜)内
で、脱ワツクスを行なった後、例えば大気中、1300
℃に5時間保持の条件で焼成することにより製造される
ことも知られている。
In addition, in this lost wax precision casting mold M, first, a wax model having an outer surface shape corresponding to the mold cavity surface 1a is made of, for example, colloidal zirconium oxide (hereinafter referred to as Z
ZrO2 powder is blended in an acidic aqueous zirconia sol containing 10 to 40% by weight of powder (denoted as R02) and adjusted to pH: 3 to 5 with hydrochloric acid at a ratio of 1/9 to 4/6 by weight. , Mixing 1. 2, pulled up and sprinkled with coarse Zr 02 powder, then dried L. This slurry immersion, powder scattering, and drying are performed in step 1 and step 17, and this is performed in two or more steps to form the inner layer. 1, and further immersed in a silica (hereinafter referred to as SIO2) based slurry,
Pulling, coarse powder scattering, and drying are one step, and these are repeated two or more steps to form a back-up layer 2 on the inner layer, and then dewaxed in an autoclave (pressure cooker). , e.g. in the atmosphere, 1300
It is also known that it can be produced by firing under conditions of holding at ℃ for 5 hours.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかし、上記の従来ロストワックス精密鋳造鋳型に、T
iおよびTi合金などの高融点金属を鋳造した場合、鋳
型、特に内側層の鋳型キャビテイ面の耐火度が十分でな
いために、鋳造温度が高いことと合まって、鋳肌が荒れ
るようになり、この結果リュータ−などによる鋳物表面
の平滑化が不可欠であるのが現状である。
However, in the conventional lost wax precision casting mold mentioned above, T
When high melting point metals such as Ti and Ti alloys are cast, the mold, especially the inner layer mold cavity surface, does not have sufficient refractoriness, which, combined with the high casting temperature, causes the casting surface to become rough. As a result, it is currently essential to smooth the casting surface using a router or the like.

〔課題を解決するための手段〕[Means to solve the problem]

そこで、本発明者等は、上述のような観点から、鋳肌の
きれいな鋳物を製造することのできる耐火度の高いロス
トワックス精密鋳造鋳型を開発すべく研究を行なった結
果、ロストワックス精密鋳造鋳型の少なくとも内側層(
鋳型全体でもよい)の形成に用いられているスラリーを
、 コロイド状Z r O2粉末を10〜40重量%含有し
、かつアンモニアでpH:9〜IIとしたアルカリ性水
性ジルコニアゾルを、1/9〜4/Bの重量割合で、 Caの酸化物、炭酸化物、および水酸化物(以下、それ
ぞれCab、CaCO3,およびCa (OH) 2で
示す)のうちの1種または2種以上からなるCa化合物
粉末に配合し、混合してなるスラリーで構成し、同時に
散布される粗粒粉末も上記Ca化合物粉末にすると、焼
成後Ca化合物はCaOとなり、形成された内側層また
は鋳型全体の耐火度が著しく上昇し、これに鋳造された
鋳物の鋳肌は非常にきれいで、サンドブラスト処理や研
削程度で最終製品表面とすることができるという研究結
果を得たのである。
Therefore, from the above-mentioned viewpoint, the present inventors conducted research to develop a lost wax precision casting mold with high fire resistance that can produce castings with a clean casting surface. At least the inner layer of (
The slurry used to form the mold (which may be the entire mold) is an alkaline aqueous zirconia sol containing 10 to 40% by weight of colloidal ZrO2 powder and adjusted to pH: 9 to II with ammonia. A Ca compound consisting of one or more of Ca oxides, carbonates, and hydroxides (hereinafter referred to as Cab, CaCO3, and Ca(OH)2, respectively) at a weight ratio of 4/B. If the above-mentioned Ca compound powder is used as the coarse powder that is mixed with the powder, and the coarse powder that is sprinkled at the same time is also the Ca compound powder, the Ca compound will become CaO after firing, and the refractory of the inner layer or the entire mold will be significantly improved. Research has shown that the surface of castings cast using this material is extremely clean, and that the surface of the final product can be made into a finished product by just sandblasting or grinding.

この発明は、上記研究結果にもとづいてなされたもので
あって、 コロイド状Z r O2粉末を10〜40重量%含有し
、かつアンモニアでpH:9〜11としたアルカリ性水
性ジルコニアゾルを、1/9〜4/6の重量割合で、 Cab、CaC0およびCa(OH) 2のう3′ ちの1種または2種以上からなるCa化合物粉末に配合
し、混合してなるロストワックス精密鋳造鋳型製造用ス
ラリーに特徴を有するものである。
This invention was made based on the above-mentioned research results, and the alkaline aqueous zirconia sol containing 10 to 40% by weight of colloidal ZrO2 powder and adjusted to pH 9 to 11 with ammonia was Lost wax precision casting mold manufacturing product prepared by blending and mixing Ca compound powder consisting of one or more of Cab, CaC0 and Ca(OH)2/3' in a weight ratio of 9 to 4/6. The slurry has characteristics.

なお、この発明のスラリーにおいて、アルカリ性水性ジ
ルコニアゾル中のコロイド状Z r 02 粉末の含有
量を10〜40重量%としたのは、その含有量が10重
量%未満では十分な鋳型強度を確保することができず、
一方その含有量が40M量%を越えるとZ r O2粉
末に凝集が生じるようになるという理由によるものであ
り、また同ジルコニアゾル中のpHを9〜11と限定し
たのは、pHが9未満ではZ r 02粉末に凝集が起
り易く、一方、pHが11を越えると、相対的にアンモ
ニアの含有割合が多くなりすぎ、鋳型乾燥時にアンモニ
アの蒸発が原因の割れが発生し易くなるという理由から
であり、さらに同ジルコニアゾルのCa化合物粉末との
配合割合を重量割合で1/9〜4/6としたのは、その
割合が179未満では相対的にZ r 02の含有割合
が少なくなりすぎて十分な鋳型強度を確保することがで
きず、一方その割合が4/6を越えると、相対的にZ 
r O2が多くなりすぎ、反面Ca化合物の含有割合が
少なくなりすぎて鋳型の耐火度が低下するようになると
いう理由にもとづくものである。
In addition, in the slurry of this invention, the content of colloidal Z r 02 powder in the alkaline aqueous zirconia sol is set to 10 to 40% by weight because sufficient mold strength is ensured when the content is less than 10% by weight. I can't do it,
On the other hand, if the content exceeds 40 M%, agglomeration will occur in the ZrO2 powder, and the reason why the pH in the zirconia sol is limited to 9 to 11 is because the pH is less than 9. This is because agglomeration tends to occur in the Zr02 powder, and on the other hand, when the pH exceeds 11, the ammonia content becomes relatively too high, and cracks are likely to occur due to evaporation of ammonia during mold drying. Furthermore, the reason why the blending ratio of the same zirconia sol with the Ca compound powder was set to 1/9 to 4/6 in terms of weight ratio is that if the ratio is less than 179, the content ratio of Z r 02 will be relatively too small. On the other hand, if the ratio exceeds 4/6, the relative Z
This is based on the reason that if rO2 becomes too large, the content of Ca compounds becomes too low, and the fire resistance of the mold decreases.

〔実 施 例〕〔Example〕

つぎに、この発明のスラリーを実施例により具体的に説
明する。
Next, the slurry of the present invention will be specifically explained using examples.

それぞれ第1表に示されるアルカリ性(pHをアンモニ
アで調整)および酸性(pHを塩酸で調g1)の水性ジ
ルコニアゾル、並びにいずれも粒度が一325メツシュ
のCaO粉末、CaCO3粉末、Ca(OH)  粉末
、およびZ r O2粉末を用意し、これらを同じく第
1表に示される割合に配合し、混合して本発明スラリー
1〜4および従来スラリー1〜4をそれぞれ調製し、さ
らに散布用粉末と1.て粒度: 28−42メツシユの
Ca(OI() 2粉末(本発明スラリー用)およびz
「02粉末(従来スラリー用)を用意した。
Alkaline (pH adjusted with ammonia) and acidic (pH adjusted with hydrochloric acid g1) aqueous zirconia sols shown in Table 1, as well as CaO powder, CaCO3 powder, and Ca(OH) powder, each with a particle size of 1325 mesh. , and Z r O2 powder were prepared, and these were blended in the proportions shown in Table 1, mixed to prepare slurries 1 to 4 of the present invention and conventional slurries 1 to 4, respectively. .. Particle size: 28-42 mesh Ca(OI() 2 powder (for the slurry of the present invention) and z
``02 powder (for conventional slurry) was prepared.

つぎに、外径:50肺X内径:44mmX肉〜゛:3關
の寸法をもったカップ状ワックスピースを12個とりつ
けた長さ:400mmのワックスツリー苓用い、これに
上記の各種のスラリーにそれぞれ浸漬して引上げた後、
同じく上記のCa (OH) 2粉末またはZ r O
2粉末の散布を行ない、温度=23℃、湿度:40〜5
0%の条件で3時間の乾燥を行なう工程を1工程とL2
、これを3工程繰り返17行なうことにより厚さ二3關
の内側層を形成し、さらに引続いて、いずれもA1!2
03系スラリー中に浸漬して引上げ、これにAl2O3
粉末散布と、1.5時間の上記乾燥を施し1、ついてZ
 r O2・S i 02系スラリー中への浸漬、引コ
ニげ、およびへβ203粉末の散布、1.5時間の上記
乾燥からなる工程を1工程と]7、これを3工程繰り返
し行なうことにより厚さ二61のバックアツプ層を形成
した後、これを圧力釜内に装入1.て、温度:150℃
、圧力(水蒸気による加圧)=8気圧の条件で脱ワツク
スを行ない、さらに大気中、温度: 1300℃に5時
間保持の条件で焼成を行なって、内側層形成に本発明ス
ラリー1〜4並びに従来スラリー1〜4をそれぞれ用い
た鋳型を製造した。
Next, a wax tree with a length of 400 mm to which 12 cup-shaped wax pieces with dimensions of outer diameter: 50 mm x inner diameter: 44 mm x 3 mm were attached was used, and the various slurries mentioned above were added to the wax tree. After soaking and pulling up each
Also the above Ca (OH) 2 powder or Z r O
Sprinkle 2 powders, temperature = 23℃, humidity: 40-5
The process of drying for 3 hours under 0% conditions is 1 process and L2
, This process is repeated 17 times for 3 steps to form an inner layer with a thickness of 23 mm, and subsequently, both A1!2 layers are formed.
It is immersed in 03 system slurry and pulled up, and then Al2O3 is added to it.
Sprinkle powder and dry as above for 1.5 hours.
The process consisting of immersion in rO2・S i 02-based slurry, drying, sprinkling of β203 powder, and drying for 1.5 hours is considered to be 1 process]7, and by repeating this for 3 steps, the thickness is increased. After forming the back-up layer of the wafer 61, it is charged into a pressure cooker.1. Temperature: 150℃
Dewaxing was carried out under the conditions of pressure (pressurization by water vapor) = 8 atm, and further baking was carried out in the atmosphere at a temperature of 1300°C for 5 hours, and slurries 1 to 4 of the present invention and slurries 1 to 4 of the present invention were used to form the inner layer. Molds were manufactured using each of conventional slurries 1 to 4.

つぎに、この結果得られた鋳型に、焼成後、鋳型が20
0℃に冷却された時点で、スカルアーク溶解法で溶解さ
れたTi−6%Ap−4%■のTi合金を遠心鋳造によ
り鋳造し、得られた鋳物の表面粗さ(JIS規格)を測
定した。この結果を第1表に示した。
Next, after firing, the mold obtained as a result has a mold size of 20 mm.
When cooled to 0°C, the Ti alloy of Ti-6%Ap-4%■ melted by the skull arc melting method was cast by centrifugal casting, and the surface roughness (JIS standard) of the obtained casting was measured. did. The results are shown in Table 1.

〔発明の効果〕〔Effect of the invention〕

第1表に示される結果から、本発明スラリーを用いれば
、従来スラリーを用いて製造されたロストワックス精密
鋳造鋳型に比して、特に内側層の耐火度か著しく高いロ
ストワックス精密鋳造鋳型を製造することができること
が明らかである。
From the results shown in Table 1, if the slurry of the present invention is used, a lost wax precision casting mold can be produced which has significantly higher refractory properties, especially in the inner layer, than lost wax precision casting molds produced using conventional slurries. It is clear that it can be done.

上述のように、この発明のスラリーによれば、特に少な
くとも鋳型キャビティを構成する内側層の耐火度かきわ
めて高いロストワックス精密鋳造鋳型を製造することが
でき、したがってこれにTiおよびTi合金などの高融
点金属を鋳造しても、鋳肌のきれいな鋳物を製造するこ
とができ、かつこのことは表面硬さ上昇の原因となる表
面酸化層の形成も少ないことを示すものであるから、鋳
物の健全性にも寄与するなど工業上有用な効果かもたら
されるのである。
As described above, according to the slurry of the present invention, it is possible to produce a lost wax precision casting mold with extremely high refractory properties, especially at least the inner layer constituting the mold cavity, and therefore, it is possible to manufacture a lost wax precision casting mold with extremely high refractory properties, and therefore, to use the slurry, it is possible to manufacture a lost wax precision casting mold that has extremely high refractory properties, especially at least the inner layer constituting the mold cavity. Even when melting point metals are cast, castings with clean casting surfaces can be produced, and this indicates that there is little formation of a surface oxidation layer that causes an increase in surface hardness, so the soundness of the castings is maintained. It also brings about industrially useful effects such as contributing to performance.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はロストワックス精密鋳造鋳型を模式図的に示す
概略縦断面図、第2図は同鋳型の要部拡大断面図である
。 M・・・ロストワックス精密鋳造鋳型、1・・・内側層
、       2・・・バックアツプ層、1a・・・
鋳型キャビティ。
FIG. 1 is a schematic vertical cross-sectional view schematically showing a lost wax precision casting mold, and FIG. 2 is an enlarged cross-sectional view of a main part of the mold. M... Lost wax precision casting mold, 1... Inner layer, 2... Backup layer, 1a...
mold cavity.

Claims (1)

【特許請求の範囲】[Claims] (1)コロイド状酸化ジルコニウム粉末を10〜40重
量%含有し、かつアンモニアでpH:9〜11としたア
ルカリ性水性ジルコニアゾルを、1/9〜4/6の重量
割合で、 Caの酸化物、炭酸化物、および水酸化物のうちの1種
または2種以上からなるCa化合物粉末に配合し、混合
してなるロストワックス精密鋳造鋳型製造用スラリー。
(1) An alkaline aqueous zirconia sol containing 10 to 40% by weight of colloidal zirconium oxide powder and adjusted to pH 9 to 11 with ammonia in a weight ratio of 1/9 to 4/6, Ca oxide, A slurry for manufacturing a lost wax precision casting mold, which is prepared by blending and mixing Ca compound powder consisting of one or more of carbonates and hydroxides.
JP2189214A 1990-07-17 1990-07-17 Slurry for producing casting mold for precision lost wax casting Pending JPH0475744A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2189214A JPH0475744A (en) 1990-07-17 1990-07-17 Slurry for producing casting mold for precision lost wax casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2189214A JPH0475744A (en) 1990-07-17 1990-07-17 Slurry for producing casting mold for precision lost wax casting

Publications (1)

Publication Number Publication Date
JPH0475744A true JPH0475744A (en) 1992-03-10

Family

ID=16237465

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2189214A Pending JPH0475744A (en) 1990-07-17 1990-07-17 Slurry for producing casting mold for precision lost wax casting

Country Status (1)

Country Link
JP (1) JPH0475744A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2696445A1 (en) * 1992-10-01 1994-04-08 Rennes Inst Nal Sciences Appli Composition for obtaining products based on pure lime, application of this composition and process for its implementation.
JP2015171723A (en) * 2014-03-12 2015-10-01 三菱重工業株式会社 Casting mold manufacturing method, slurry for forming casting mold, and casting mold

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2696445A1 (en) * 1992-10-01 1994-04-08 Rennes Inst Nal Sciences Appli Composition for obtaining products based on pure lime, application of this composition and process for its implementation.
EP0592275A1 (en) * 1992-10-01 1994-04-13 Institut National Des Sciences Appliquees De Rennes Compostion for the preparation of products based on pure lime, use of this composition and method of application
JP2015171723A (en) * 2014-03-12 2015-10-01 三菱重工業株式会社 Casting mold manufacturing method, slurry for forming casting mold, and casting mold

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