JPH0475353B2 - - Google Patents
Info
- Publication number
- JPH0475353B2 JPH0475353B2 JP60255760A JP25576085A JPH0475353B2 JP H0475353 B2 JPH0475353 B2 JP H0475353B2 JP 60255760 A JP60255760 A JP 60255760A JP 25576085 A JP25576085 A JP 25576085A JP H0475353 B2 JPH0475353 B2 JP H0475353B2
- Authority
- JP
- Japan
- Prior art keywords
- frame
- decorative hole
- stile
- door
- top sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 28
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 239000002023 wood Substances 0.000 claims description 10
- 229920003002 synthetic resin Polymers 0.000 claims description 5
- 239000000057 synthetic resin Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000000123 paper Substances 0.000 claims description 2
- 239000011120 plywood Substances 0.000 description 8
- 239000011162 core material Substances 0.000 description 7
- 210000001061 forehead Anatomy 0.000 description 7
- 230000002093 peripheral effect Effects 0.000 description 7
- 239000007787 solid Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Landscapes
- Wing Frames And Configurations (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Description
本発明は、框を縦、横に組んで装飾孔を設け、
この装飾孔に、額を介して板材を固定した扉に関
し、特に、框と額との境界を美しく仕上げること
ができる扉に関する。
The present invention consists of vertically and horizontally assembling frames and providing decorative holes.
The present invention relates to a door in which a plate is fixed to the decorative hole through a frame, and particularly relates to a door that can beautifully finish the border between the frame and the frame.
框で囲まれた装飾孔に、額を介して板材を固定
する扉、例えば唐戸として、種々の形態のものが
実用化されている。
この形態の扉は、額と装飾孔との間に隙間がで
きないように加工するのが極めて難しい。この
為、従来多用されている扉は、第７図に示すよう
に、額１を框２の表面まで延長し、額１でもつて
框２の装飾孔の開口部隅角３を覆う形状としてい
る。しかしながら、この構造の扉は、額１が太幅
になつて、スツキリとしたデザインの扉が得難い
欠点がある。
額１が框２の装飾孔４内に固定された扉とし
て、第８図に示すように、框２と額１とを同一平
面に固定する扉も開発されている。しかしなが
ら、この構造の扉は、框２と額１との間、即ち、
開口部隅角３に少しでも隙間ができると、これが
良く目立つて製品の品質を著しく低下させる欠点
がある。
この為、第８図に示す構造の扉は、スツキリし
た美しいデザインの扉が得られるにもかかわら
ず、製造が難しいので多用されず、特に、框２の
表面に木材の突板５等を接着して表面処理したも
のは、突板５の収縮で更に隙間が目立つ欠点があ
つた。
表面に突板を張ることなく、又合板等を芯材に
使用せず、全体が１本の木材である框を組み立て
た無垢の框扉は昔から使用されている。この框扉
は、第９図に示すように、横框の木口に凸起を設
け、縦框の内側に、凸起がかん着できる溝を刻設
し、溝に凸起をかん着して凸起に接着剤を塗布し
て横を縦框に固定している。この框扉は、高級な
扉として使用でき、木製扉独特の美しいデザイン
のものが製作できるが、１本の木材を使用した框
は、経時的に木材特有の狂いや収縮を生じ、又接
着部分が離れる等の欠点があつた。
この欠点を解決するために、第１２図に示す構
造の扉が開発されている（実開昭57−21792号公
報）。この公報に記載される扉は、表面の化粧合
板２３を装飾孔２４の内側に傾斜して設け、この
傾斜面２５に額２６の外側を接触させるようにな
つている。
Various types of doors have been put into practical use, such as Karato doors, in which a plate is fixed to a decorative hole surrounded by a frame through a frame. It is extremely difficult to process this type of door so that there is no gap between the frame and the decorative hole. For this reason, the door that has been commonly used in the past has a shape in which the frame 1 extends to the surface of the stile 2, and the frame 1 also covers the opening corner 3 of the decorative hole in the stile 2, as shown in Figure 7. . However, the door of this structure has a drawback that the frame 1 is wide, making it difficult to obtain a door with a neat design. As a door in which the frame 1 is fixed in the decorative hole 4 of the stile 2, a door in which the stile 2 and the frame 1 are fixed on the same plane as shown in FIG. 8 has also been developed. However, the door of this structure is located between the frame 2 and the frame 1, that is,
If there is even a slight gap in the corner 3 of the opening, it will be noticeable and will significantly reduce the quality of the product. For this reason, although the door with the structure shown in Fig. 8 can provide a door with a clean and beautiful design, it is not widely used because it is difficult to manufacture. The one that had been surface-treated had the disadvantage that gaps were more noticeable due to shrinkage of the veneer 5. Solid stile doors, made entirely of a single piece of wood, have been used for a long time without veneers on the surface or plywood as the core material. As shown in Figure 9, this stile door has a protrusion on the end of the horizontal stile, a groove on the inside of the vertical stile into which the protrusion can be attached, and a protrusion attached to the groove. Adhesive is applied to the protrusions and the sides are fixed to the vertical stile. This stile door can be used as a high-class door and can be manufactured with a beautiful design unique to wooden doors.However, a stile made from a single piece of wood will warp and shrink over time, which is characteristic of wood. There were drawbacks such as separation of the parts. In order to solve this drawback, a door having the structure shown in FIG. 12 has been developed (Japanese Utility Model Publication No. 57-21792). In the door described in this publication, the decorative plywood 23 on the front surface is provided to be inclined inside the decorative hole 24, and the outside of the frame 26 is brought into contact with this inclined surface 25.
この構造の扉は、化粧合板の傾斜面を折曲部の
クツシヨンバツクによる復元力で額の外側に隙間
なく接触させることができる。このため、装飾孔
の内側開口面と額との間に隙間ができるのを防止
できる。しかしながら、この構造の扉は、装飾孔
の内側開口面に額の外側面を密着することができ
ず、両者の境界にＶ溝ができる。このため、装飾
孔と額との境界が独得の構造となり、額の外周を
隙間なく装飾孔の内側開口面に密着することがで
きない欠点がある。
本発明はこれ等従来の欠点を除去することを目
的に開発されたもので、本発明の重要な目的は、
框と額との境界部分をスツキリと美しく処理し
て、簡単かつ容易に、しかも能率よく安価に多量
生産できる扉を提供するにある。
又、本発明の他の重要な目的は、框の表面処理
に使用される表面シートを、額と框の隙間防止用
に併用する為、隙間防止の為に別の部材を必要と
せず、しかもこの表面シートでもつて経時的に発
生する隙間を目立たなくできる扉を提供するにあ
る。
更に又、本発明の他の重要な目的は、框の表面
に接着する表面シートに、木材を薄くスライスし
た突板を使用することによつて、框全体を１本の
木材で製作された無垢の框扉と同一の外観を有す
る高級扉が製作できる扉を提供するにある。
With this structure, the sloping surface of the decorative plywood can be brought into contact with the outside of the forehead without any gaps due to the restoring force produced by the cushion back of the bent portion. Therefore, it is possible to prevent a gap from forming between the inner opening surface of the decorative hole and the forehead. However, with this structure of the door, the outer surface of the forehead cannot be brought into close contact with the inner opening surface of the decorative hole, and a V-groove is formed at the boundary between the two. For this reason, the boundary between the decorative hole and the frame has a unique structure, and there is a drawback that the outer periphery of the frame cannot be brought into close contact with the inner opening surface of the decorative hole without any gaps. The present invention has been developed with the aim of eliminating these conventional drawbacks, and the important objectives of the present invention are:
To provide a door which can be simply and easily, efficiently and inexpensively mass-produced by processing the boundary part between a stile and a frame neatly and beautifully. Another important object of the present invention is that the surface sheet used for surface treatment of the stile is also used to prevent gaps between the frame and the stile, so there is no need for a separate member to prevent gaps. To provide a door in which gaps generated over time can be made inconspicuous even with this top sheet. Furthermore, another important object of the present invention is that by using thinly sliced wood veneers as the top sheet that is adhered to the surface of the stile, the entire stile can be made of solid wood made of one piece of wood. To provide a door capable of producing a high-class door having the same appearance as a frame door.
この発明の扉は、前述の目的を達成するため
に、下記の構造を備える。
すなわち、この発明は、縦横の框２で装飾孔４
が形成され、この装飾孔４に額１を介して板材を
固定した扉を改良したものである。この発明の扉
は、框２の装飾孔の開口部隅角３で直角に折曲さ
れて、框２の表面から装飾孔４の内側開口面に可
とう性を有する表面シート６を接着している。装
飾孔４の内側開口面に接着された表面シート６
は、先端縁を、額１と装飾孔４の内側開口面とに
挟着している。さらに、框２に接着された表面シ
ート６は、装飾孔４の開口部隅角で框２の装飾孔
４の内側に突出されて、折曲縁に沿つて、表面シ
ート６の裏面と装飾孔４の内側開口面との間に、
緩衝隙間を設けている。緩衝隙間には接着剤９を
充填している。さらにまた、額１の表面８は框の
表面７より下げられて段差ができるように額を固
定している。
The door of the present invention has the following structure in order to achieve the above object. That is, this invention has decorative holes 4 in vertical and horizontal frames 2.
This door is an improved version of the door in which a plate is fixed to the decorative hole 4 through the frame 1. The door of this invention is bent at a right angle at the opening corner 3 of the decorative hole of the stile 2, and a flexible top sheet 6 is adhered from the surface of the stile 2 to the inner opening surface of the decorative hole 4. There is. Top sheet 6 adhered to the inner opening surface of the decorative hole 4
The tip edge is sandwiched between the frame 1 and the inner opening surface of the decorative hole 4. Furthermore, the top sheet 6 adhered to the stile 2 is projected inside the decorative hole 4 of the stile 2 at the corner of the opening of the decorative hole 4, and is attached to the back side of the top sheet 6 and the decorative hole along the bent edge. Between the inner opening surface of 4,
A buffer gap is provided. The buffer gap is filled with adhesive 9. Furthermore, the frame 1 is fixed in such a way that the surface 8 of the frame 1 is lowered than the surface 7 of the frame to form a step.
以下、本発明の実施例を図面に基づいて説明す
る。
本発明の扉は下記のようにして製造される。第
２図の框２の端面図に示すように、框２の表面
に、装飾孔４を形成する側縁１０（第２図に於て
右側）から突出する状態で表面シート６を接着す
る。
表面シート６が装飾孔内に突出する幅Ｗは、こ
れが框と額との段差面を覆うことができ、かつ先
端が確実に框と装飾孔内面と額の外周面とに挟着
できるように、通常２〜10mm、好ましくは、３〜
８mm程度に決定される。
表面シート６は、装飾孔４の開口部隅部３に沿
つて折曲できる可とう性を有し、かつ、框２の表
面処理ができるシート材、例えば木材を薄くスラ
イスした突板、塩化ビニルシート材等の合成樹脂
シート、紙、布等が単層であるいはこれ等が積層
されたものが使用される。
表面シート６は、框２の装飾孔内面と額１との
間に挟まれて、両者の隙間を充分に塞ぐことがで
きるように、好ましくは、厚さが、0.1〜１mmの
シート材が使用される。
又、表面シート６は、もともと平面状のものを
装飾孔４の開口部隅角３で折曲して固定するが、
それ自体の復元力で、折曲状態に於て額１の外周
面により完全に密着するように、手で折曲できる
程度の可とう性を有し、かつ折曲した後、元の形
状に戻る復元力が強いシート材、例えば、突板の
裏面に、紙や布や合成樹脂シートを貼着したシー
ト材、あるいは布や紙と合成樹脂とを積層したシ
ート材が理想的である。
これ等復元力の強い表面シート６を使用する
と、額１と、框２の装飾孔内面とに相当広い隙間
があつても隙間を密封できる。
ただ、表面シート６は、框２の装飾孔の開口部
隅角３に於て、相当に小さい曲率半径で折曲され
る為、殆ど全でのシート材を使用して、それ自体
の復元力で外周面に密着できるのはいうまでもな
い。
表面シート６が接着された框２は、第３図に示
すように、装飾孔４を形成する開口部隅角３で表
面シート６を内側に折曲し、表面でもつて框２の
装飾孔内側を覆う状態として、装飾孔４に額１を
かん入して、額１と框２とで表面シート６の折曲
端を挟んで固定する。
この状態で折曲された表面シート６の折曲部を
第１図に示している。この図に示す表面シート６
は、装飾孔の開口部隅角３で所定の曲率半径で折
曲され、装飾孔の内側に突出させることによつて
折曲縁に沿つて表面シート６の裏面に緩衝隙間を
設けている。緩衝隙間には接着剤９を充填してい
る。
框２の装飾孔にかん入された額１は、接着、釘
止め、捻止め等、従来と同様の方法で框２に固定
される。
額１は、全体を１本の木材を切断加工して製造
することもできるが、第１０図に示すように、芯
材１９の表面に下地材２０を介して突板２１等の
表面材を接着したものも使用できる。
第１０図に示す額１は、第１１図に示すよう
に、ベニヤ合板等の下地材２０の表面に、可とう
性を有する接着剤を介して突板２１を接着した
後、表面の突板２１を残して折曲線に沿つて下地
材をＶカツトし、Ｖカツト部分２２を折曲して下
地材２０を芯材１９表面に接着する。
この形状の額１は、芯材１９にも合板を使用す
ることによつて経時的な狂いがおこらず、しかも
表面全体が無垢の木材と同一の木目模様を有する
高級な額にできる。
額１は、第３図に示すように、框２の表面から
多少下げて、段差ができる状態で装飾孔にかん着
される。額１と框２表面との段差は、デザイン的
に美しく、かつ両者の隙間が最も目立たないよう
に、通常0.2〜５mm、好ましくは0.5〜２mm程度に
決定される。
第３図に示すように、額１を装飾孔４の両側か
ら挿入して、額１の間に、装飾孔を塞ぐ板材１１
を挟んで固定する。板材１１には、ガラス板、木
製板、金属板、合成樹脂板等が使用される。
本発明の扉は、框２と額１を隙間なく固定す
る。この構造は、縦框と横框との隙間を減少する
のにも使用できる。
以下、その方法を述べる。
第４図および第５図は、第６図に示す扉のＡ−
Ａ線断面部分を示す。まず、縦、横框が連結され
た芯材１５の表面に、第４図に示す如く、縦框の
表面に、ベニヤ板等の下地材１６を接着し、この
下地材１６に、内側に突出して可とう性の表面シ
ート６を接着する。
表面シート６は、下地材１６を縦框に接着する
前又は後のいずれに接着しても良い。
表面シート６を縦框の内側隅角１７に沿つて内
側に折曲し、折曲部分を、横框用の下地材１８の
木口で挟着する。横框用の下地材１８は、あらか
じめ表面シート６が接着されており、表面シート
６は横框用下地材の木口に揃えて裁断されてい
る。
横框用の下地材１８は、縦框用の下地材１６よ
りも薄く形成されており、両下地材１６，１８を
框の芯材１５表面に接着することによつて、横框
の表面が縦框の表面よりも一段低く表面仕上げさ
れ、縦框の内側は、表面シート６で覆われて表面
仕上げされる。
第４図および第５図に示す状態で、縦、横框の
表面に接着する表面シート６は、第７図に示すよ
うに、装飾孔４内に突出する形状に裁断されてい
る。従つて、第７図に示す状態で縦、横框の表面
に表面シート６を接着した後、これに額１をかん
着して装飾孔内に突出する表面シート６を装飾孔
の内側に折曲して接着する。
この方法で製造された扉は、縦横框の境界、並
びに框と額との間の隙間を極減して美しくて高級
な扉にできる効果がある。
Embodiments of the present invention will be described below based on the drawings. The door of the present invention is manufactured as follows. As shown in the end view of the stile 2 in FIG. 2, the top sheet 6 is adhered to the surface of the stile 2 in such a manner that it protrudes from the side edge 10 (on the right side in FIG. 2) forming the decorative hole 4. The width W of the surface sheet 6 protruding into the decorative hole is set so that it can cover the stepped surface between the stile and the frame, and the tip can be securely clamped between the stile, the inner surface of the decorative hole, and the outer peripheral surface of the frame. , usually 2 to 10 mm, preferably 3 to 10 mm
It is determined to be about 8mm. The top sheet 6 is made of a sheet material that is flexible enough to be bent along the opening corner 3 of the decorative hole 4 and that can be surface-treated for the frame 2, such as a thinly sliced wood veneer or a vinyl chloride sheet. A single layer of synthetic resin sheets, paper, cloth, etc., or a stack of these materials is used. The top sheet 6 is preferably a sheet material with a thickness of 0.1 to 1 mm so that it can be sandwiched between the inner surface of the decorative hole of the frame 2 and the frame 1 and sufficiently close the gap between the two. be done. In addition, the top sheet 6 is originally flat and is bent and fixed at the opening corner 3 of the decorative hole 4.
Due to its own restoring force, it has enough flexibility to be bent by hand so that it completely adheres to the outer peripheral surface of the forehead 1 in the folded state, and after being bent, it returns to its original shape. Ideally, a sheet material with a strong returning force, such as a sheet material made by pasting paper, cloth, or a synthetic resin sheet on the back side of a veneer, or a sheet material made by laminating cloth, paper, and synthetic resin, is ideal. If such a top sheet 6 having a strong restoring force is used, even if there is a considerably wide gap between the frame 1 and the inner surface of the decorative hole of the frame 2, the gap can be sealed. However, since the surface sheet 6 is bent with a considerably small radius of curvature at the opening corner 3 of the decorative hole of the stile 2, almost all the sheet material is used, and its own restoring force is Needless to say, it can be closely attached to the outer peripheral surface. As shown in FIG. 3, the stile 2 to which the top sheet 6 is adhered is made by bending the top sheet 6 inward at the corner 3 of the opening that forms the decorative hole 4, and then bending the top sheet 6 on the inside of the decorative hole of the stile 2. To cover the frame, a frame 1 is inserted into the decorative hole 4, and the folded end of the top sheet 6 is sandwiched between the frame 1 and the frame 2 and fixed. FIG. 1 shows the folded portion of the topsheet 6 that is bent in this state. Top sheet 6 shown in this figure
is bent at a predetermined radius of curvature at the opening corner 3 of the decorative hole, and by protruding inside the decorative hole, a buffer gap is provided on the back surface of the top sheet 6 along the bent edge. The buffer gap is filled with adhesive 9. The frame 1 inserted into the decorative hole of the frame 2 is fixed to the frame 2 by a conventional method such as gluing, nailing, screwing, etc. Although the frame 1 can be manufactured by cutting a single piece of wood as a whole, as shown in FIG. You can also use the As shown in FIG. 11, the frame 1 shown in FIG. 10 is made by bonding a veneer 21 to the surface of a base material 20 such as plywood using a flexible adhesive. The base material is V-cut along the folding line, the V-cut portion 22 is bent, and the base material 20 is adhered to the surface of the core material 19. By using plywood for the core material 19, this shaped frame 1 can be made into a high-quality frame that does not become distorted over time and has the same grain pattern as solid wood on the entire surface. As shown in FIG. 3, the frame 1 is attached to the decorative hole slightly lower than the surface of the stile 2 so as to form a step. The level difference between the frame 1 and the surface of the frame 2 is usually determined to be about 0.2 to 5 mm, preferably about 0.5 to 2 mm, so that the design is beautiful and the gap between the two is least noticeable. As shown in FIG. 3, the frame 1 is inserted from both sides of the decorative hole 4, and a plate 11 that closes the decorative hole is inserted between the frames 1.
Secure it by pinching it. As the plate material 11, a glass plate, a wooden plate, a metal plate, a synthetic resin plate, etc. are used. The door of the present invention fixes the frame 2 and the frame 1 without any gaps. This structure can also be used to reduce the gap between stiles and stiles. The method will be described below. Figures 4 and 5 show the A- of the door shown in Figure 6.
A section taken along line A is shown. First, as shown in FIG. 4, on the surface of the core material 15 where the vertical and horizontal frames are connected, a base material 16 such as a plywood board is glued to the surface of the vertical frame, and a base material 16 such as a plywood board is attached to the base material 16 so as to protrude inward. A flexible top sheet 6 is adhered. The topsheet 6 may be adhered either before or after the base material 16 is adhered to the stiles. The top sheet 6 is folded inward along the inner corner 17 of the vertical stile, and the bent portion is sandwiched between the edges of the base material 18 for the horizontal stile. A top sheet 6 is adhered to the base material 18 for the horizontal stile in advance, and the top sheet 6 is cut to align with the edge of the base material for the horizontal stile. The base material 18 for the horizontal stile is formed thinner than the base material 16 for the vertical stile, and by adhering both base materials 16 and 18 to the surface of the core material 15 of the stile, the surface of the horizontal stile is The surface is finished one step lower than the surface of the stile, and the inside of the stile is covered with a surface sheet 6 and finished. In the state shown in FIGS. 4 and 5, the top sheet 6 to be adhered to the surfaces of the vertical and horizontal frames is cut into a shape that projects into the decorative hole 4, as shown in FIG. 7. Therefore, after adhering the topsheet 6 to the surfaces of the vertical and horizontal frames in the state shown in FIG. 7, the frame 1 is attached to this and the topsheet 6 protruding into the decorative hole is folded inside the decorative hole. Bend and glue. Doors manufactured using this method have the effect of minimizing the boundaries between the vertical and horizontal frames, as well as the gaps between the frames and the frame, resulting in a beautiful and high-class door.
この発明の扉は、表面シートを装飾孔の開口部
隅角で直角に折曲し、折曲縁にそつて表面シート
の裏面に緩衝隙間を設け、緩衝隙間に接着剤を充
填している。この構造の扉は、表面シートの裏面
の緩衝隙間に充填された接着剤と、表面シートの
復元力とによつて、額の外周面を装飾孔の内側開
口面に隙間なく密着できる特長がある。この状態
で装飾孔の開口部隅角を装飾する表面シートは、
額と装飾孔との境界に溝ができることなく、極め
て美しく仕上げることができる。とくに、表面シ
ートの開口部隅角に設けられた緩衝隙間に充填さ
れた接着剤は、充填量を調整することによつて、
表面シートをより強く、額の外周面に向かつて押
し出すことができ、これによつて表面シートを額
の外周面に密着することができる。すなわち、こ
の発明の扉は、単に表面シートのクツシヨンバツ
クで表面シートを額の外周に密着させるのに止ま
らず、表面シートの緩衝隙間に設けた緩衝隙間と
ここに充填した接着剤とで、表面シートを強制的
に額の外周面に密着することができ、框と額との
境界を極めて綺麗に仕上げることができる。この
ようにして額と框との境界を隙間なく連結できる
この発明の扉は、框に開口する装飾孔の内形と、
額の外形とに高い寸法精度が要求されず、簡単か
つ容易に、しかも能率よく安価に高精度な高級品
を多量生産できる特長がある。
さらに、この発明の扉は、額と框の表面を同一
平面に位置させず、額を框の表面から一段下げて
固定している。このため、框の装飾孔の開口部隅
角で折曲された表面シートは、所定の曲率半径で
折曲されて額と框に挟着される。この為、段差に
よつて額と框との隙間をより目立たなくできるこ
とに加えて、額と框の隙間を塞ぐ為の表面シート
を、框の装飾孔の内側開口面の表面処理用に兼用
でき、額と框の隙間を防止する為に両者の間に別
の部材を挟み込む必要がなく、段差部を框の表面
と同様に美しく表面仕上げして隙間を極減できる
卓効が実現される。この為、額と框とを簡単に連
結して、スツキリして、美しいデザインの扉を安
価に多量生産できる特長が実現される。
更に、框の表面のみでなく、框と額との段差部
にも表面シートを接着する為、表面シートに突板
を使用することによつて、外観が無垢の框扉と同
様の高級扉となる特長も実現される。
In the door of this invention, the top sheet is bent at right angles at the opening corners of the decorative holes, a buffer gap is provided on the back side of the top sheet along the folded edge, and the buffer gap is filled with adhesive. A door with this structure has the advantage that the outer peripheral surface of the frame can be tightly attached to the inner opening surface of the decorative hole without any gaps due to the adhesive filled in the buffer gap on the back of the top sheet and the restoring force of the top sheet. . In this state, the surface sheet that decorates the opening corner of the decorative hole is
An extremely beautiful finish can be achieved without creating a groove at the boundary between the frame and the decorative hole. In particular, by adjusting the amount of adhesive filled in the buffer gap provided at the corner of the opening of the top sheet,
The top sheet can be pushed out more strongly toward the outer peripheral surface of the forehead, thereby making it possible to tightly adhere the top sheet to the outer peripheral surface of the forehead. In other words, the door of the present invention does not simply adhere the top sheet to the outer periphery of the forehead using the cushion bag of the top sheet, but also uses the cushioning gap provided in the cushioning gap of the top sheet and the adhesive filled therein to close the top sheet. can be forcefully brought into close contact with the outer peripheral surface of the frame, and the boundary between the stile and the frame can be finished extremely neatly. The door of this invention, which can connect the border between the frame and the stile without any gaps, has the inner shape of the decorative hole opening in the stile,
High dimensional accuracy is not required for the outer shape of the frame, and it has the advantage that high-precision luxury products can be mass-produced easily, efficiently, and inexpensively. Further, in the door of the present invention, the frame and the stile surface are not located on the same plane, but the frame is fixed one step lower than the stile surface. Therefore, the top sheet that is bent at the corner of the opening of the decorative hole of the stile is bent at a predetermined radius of curvature and is sandwiched between the frame and the stile. Therefore, in addition to making the gap between the frame and the stile more inconspicuous due to the step, the surface sheet for closing the gap between the frame and the stile can also be used for surface treatment of the inner opening of the decorative hole in the stile. In order to prevent a gap between the frame and the stile, there is no need to insert another member between the two, and the step part can be finished beautifully like the surface of the stile, resulting in the great effect of minimizing the gap. Therefore, it is possible to easily connect the frame and the stile, and realize the advantage of being able to inexpensively mass-produce doors with beautiful designs. Furthermore, since the top sheet is glued not only to the surface of the stile but also to the step between the stile and the frame, by using a veneer for the top sheet, it becomes a high-class door with the same appearance as a solid stile door. Features are also realized.
第１図は本発明の方法で製造された扉の装飾孔
の開口部隅角の拡大断面、第２図ないし第３図は
扉の製造工程を示す縦横框の断面図、第４図及び
第５図は縦横框連結部分の製造工程を示す断面
図、第６図は框に表面シートを接着して額を固定
した扉の正面図、第７図及び第８図は従来の扉の
縦横框部分の断面図、第９図は無垢の框扉の框連
結部分を示す斜視図、第１０図および第１１図は
額並びに額の製造工程を示す横断面図、第１２図
は従来の扉の一部を示す斜視図である。
１……額、２……框、３……開口部隅角、４…
…装飾孔、５……突板、６……表面シート、７…
…表面（框の）、８……表面（額の）、９……接着
剤、１０……側縁、１１……板材、１２……下地
材、１３……折曲線、１４……Ｖ溝、１５……芯
材、１６……下地材、１７……内側隅角、１８…
…下地材、１９……芯材、２０……下地材、２１
……突板、２２……Ｖカツト部分、２３……化粧
合板、２４……装飾孔、２５……傾斜面、２６…
…額。
Fig. 1 is an enlarged cross-section of the opening corner of the decorative hole of a door manufactured by the method of the present invention, Figs. 2 and 3 are cross-sectional views of the vertical and horizontal frames showing the manufacturing process of the door, and Figs. Figure 5 is a cross-sectional view showing the manufacturing process of the vertical and horizontal stile connecting parts, Figure 6 is a front view of a door with a frame fixed by gluing a top sheet to the stile, and Figures 7 and 8 are the vertical and horizontal frames of a conventional door. Fig. 9 is a perspective view showing the stile connecting part of a solid stile door, Figs. 10 and 11 are cross-sectional views showing the frame and the manufacturing process of the frame, and Fig. 12 is a cross-sectional view of the conventional door. It is a perspective view showing a part. 1... Frame, 2... Frame, 3... Opening corner, 4...
... Decorative hole, 5... Veneer, 6... Surface sheet, 7...
... Surface (of the frame), 8 ... Surface (of the frame), 9 ... Adhesive, 10 ... Side edge, 11 ... Board material, 12 ... Base material, 13 ... Folding line, 14 ... V groove , 15...core material, 16...base material, 17...inner corner, 18...
...Base material, 19... Core material, 20... Base material, 21
... veneer, 22 ... V-cut part, 23 ... decorative plywood, 24 ... decorative hole, 25 ... slope, 26 ...
…amount.
Claims (1)
孔４に額１を介して板材１１が固定された扉に於
て、 框２の装飾孔の開口部隅角３で直角に折曲され
て、框２の表面から装飾孔４の内側開口面に可と
う性を有する表面シート６が接着されており、装
飾孔４の内側開口面に装着された表面シート６
は、先端縁が額１と装飾孔４の内側開口面とに挟
着されており、框２に接着された表面シート６
は、装飾孔４の開口部隅角で框２の装飾孔４の内
側に突出されて、折曲縁に沿つて、表面シート６
の裏面と装飾孔４の内側開口面との間に緩衝隙間
が設けられており、この緩衝隙間には接着剤９が
充填されており、更に、額１の表面８は框の表面
７より下げられて段差を設けて額が框に固定され
ていることを特徴とする扉。 ２ 表面シート６が、木材を薄くスライスした突
板、塩化ビニルシート材、紙、布の何れかを単独
で、あるいはこれ等を積層したものである特許請
求の範囲第１項記載の扉。 ３ 表面シート６の厚さが0.1〜１mmである特許
請求の範囲第１項記載の扉。 ４ 装飾孔４に固定される板材１１が、ガラス
板、木製板、金属板、合成樹脂板の何れかである
特許請求の範囲第１項記載の扉。 ５ 框２の表面７と、額１の表面８との段差が、
0.2〜５mmである特許請求の範囲第１項記載の扉。[Claims] 1. In a door in which a decorative hole 4 is formed in the vertical and horizontal frames 2, and a plate 11 is fixed to the decorative hole 4 through the frame 1, the corner of the opening of the decorative hole in the frame 2 A flexible top sheet 6 is bent at right angles at 3 and adhered from the surface of the stile 2 to the inner opening surface of the decorative hole 4.
The front edge is sandwiched between the frame 1 and the inner opening surface of the decorative hole 4, and the top sheet 6 is glued to the frame 2.
is projected inside the decorative hole 4 of the frame 2 at the opening corner of the decorative hole 4, and the top sheet 6 is attached along the bent edge.
A buffer gap is provided between the back surface of the frame 1 and the inner opening surface of the decorative hole 4, and this buffer gap is filled with an adhesive 9. Furthermore, the surface 8 of the frame 1 is lower than the surface 7 of the stile. A door characterized by having a step and a frame fixed to a stile. 2. The door according to claim 1, wherein the top sheet 6 is made of one of thinly sliced wood veneer, vinyl chloride sheet material, paper, and cloth, or a laminate of these. 3. The door according to claim 1, wherein the top sheet 6 has a thickness of 0.1 to 1 mm. 4. The door according to claim 1, wherein the plate material 11 fixed to the decorative hole 4 is any one of a glass plate, a wooden plate, a metal plate, and a synthetic resin plate. 5 The difference in level between the surface 7 of the frame 2 and the surface 8 of the frame 1 is
The door according to claim 1, which has a diameter of 0.2 to 5 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25576085A JPS62117974A (en) | 1985-11-13 | 1985-11-13 | Manufacture of door |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25576085A JPS62117974A (en) | 1985-11-13 | 1985-11-13 | Manufacture of door |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62117974A JPS62117974A (en) | 1987-05-29 |
| JPH0475353B2 true JPH0475353B2 (en) | 1992-11-30 |
Family
ID=17283243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP25576085A Granted JPS62117974A (en) | 1985-11-13 | 1985-11-13 | Manufacture of door |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62117974A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH042888U (en) * | 1990-04-24 | 1992-01-10 | ||
| JP2014047591A (en) * | 2012-09-04 | 2014-03-17 | Lixil Corp | Structure of door body, and method for manufacturing door body |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5721792B2 (en) * | 1976-11-17 | 1982-05-10 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6113676Y2 (en) * | 1980-07-15 | 1986-04-26 | ||
| JPS6075587U (en) * | 1983-10-29 | 1985-05-27 | フクビ化学工業株式会社 | Decorative doors used for storage of kitchen utensils, furniture, cabinets, etc. |
-
1985
- 1985-11-13 JP JP25576085A patent/JPS62117974A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5721792B2 (en) * | 1976-11-17 | 1982-05-10 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62117974A (en) | 1987-05-29 |
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