JPH0466164A - Method for coating outer surface of steel pipe - Google Patents
Method for coating outer surface of steel pipeInfo
- Publication number
- JPH0466164A JPH0466164A JP17998990A JP17998990A JPH0466164A JP H0466164 A JPH0466164 A JP H0466164A JP 17998990 A JP17998990 A JP 17998990A JP 17998990 A JP17998990 A JP 17998990A JP H0466164 A JPH0466164 A JP H0466164A
- Authority
- JP
- Japan
- Prior art keywords
- steel pipe
- film
- air atmosphere
- cooling
- stayed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 34
- 239000010959 steel Substances 0.000 title claims abstract description 34
- 238000000576 coating method Methods 0.000 title claims abstract description 23
- 239000011248 coating agent Substances 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000010422 painting Methods 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 13
- 239000003973 paint Substances 0.000 claims description 21
- 238000001816 cooling Methods 0.000 abstract description 13
- 239000000463 material Substances 0.000 abstract description 3
- 230000006866 deterioration Effects 0.000 abstract description 2
- 239000002904 solvent Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 229920000180 alkyd Polymers 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、作業環境を損なわずに塗膜品質の良好な鋼管
の外面塗装をオンラインで行う方法に関するものである
。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a method for on-line painting the external surface of a steel pipe with good coating quality without impairing the working environment.
(従来の技術)
鋼管の外面塗装は、防食を目的として成されるもので、
種々の塗料を噴霧状にし、塗料独自の性能か得られる塗
膜厚になるよう鋼管の外表面に塗料膜を形成するもので
ある。(Prior art) The exterior coating of steel pipes is done for the purpose of corrosion prevention.
Various paints are atomized and a paint film is formed on the outer surface of the steel pipe to a thickness that achieves the unique performance of the paint.
ところで、一般に鋼管外面に塗装する場合、先ず部分塗
装を行って乾燥させ、乾燥した塗膜面で鋼管を支承して
残りの未塗装部を塗装する方法か用いられている。By the way, in general, when painting the outer surface of a steel pipe, a method is used in which a partial coating is first applied, the coating is dried, the steel pipe is supported on the dried coating surface, and the remaining unpainted parts are painted.
(発明か解決しようとする課題)
一次防錆用塗料のような比較的乾燥の速い速乾型塗料に
ついては、オンライン塗装設備で強制乾燥を行う方法か
あるか、この方法では、部分塗装を行った後、強制乾燥
を実施するために鋼管全体か予熱され、次の未塗装部を
塗装する際に塗膜軟化による塗装部の塗膜ダメージや朱
塗装部塗装塗膜の色彩か不均一になる等、塗膜品質の低
下をきたすという問題かある。(Problem to be solved by the invention) Regarding quick-drying paints that dry relatively quickly, such as primary rust prevention paints, is there a way to force dry them using online painting equipment? After that, the entire steel pipe is preheated to perform forced drying, and when painting the next unpainted part, the paint film will soften, causing damage to the painted part and uneven color of the painted part of the vermilion painted part. There is a problem of deterioration of coating film quality.
本発明は、上記した問題点を解決できる鋼管の外面塗装
方法を提供することを目的としている。An object of the present invention is to provide a method for painting the outer surface of a steel pipe that can solve the above-mentioned problems.
(課題を解決するための手段)
上記目的を達成するために、本発明に係る鋼管の外面塗
装方法は、オンライン搬送途中で鋼管の一部分を塗装し
た後60〜100℃の熱風雰囲気内において鋼管温度か
35℃を超えない範囲で5〜20分、その後20℃以下
の冷風雰囲気内に10〜40分滞在させ、次に残部を塗
装した後前記と同じ熱風及び冷風の雰囲気内に同時間滞
在させ、次に残部を塗装した後前記と同じ熱風及び冷風
の雰囲気内に同時間滞在させて塗装被膜を強制的に乾燥
及び硬化させることとしているのである。(Means for Solving the Problems) In order to achieve the above object, the method for painting the external surface of a steel pipe according to the present invention is such that after painting a part of the steel pipe during online transportation, the steel pipe is heated to a temperature of 60 to 100°C in a hot air atmosphere. 5 to 20 minutes at a temperature not exceeding 35℃, then 10 to 40 minutes in a cold air atmosphere below 20℃, then after painting the remaining part, stay in the same hot and cold air atmosphere as above for the same time. Then, after painting the remaining part, the paint film is forced to dry and harden by staying in the same hot air and cold air atmospheres for the same period of time.
本発明において、熱風雰囲気内の温度を60〜100℃
としたのは、100℃を超えた場合には塗料が沸いてな
めらかな塗膜面が得られないからてあり、60℃未満で
は乾燥効果か得られないからである。In the present invention, the temperature in the hot air atmosphere is set at 60 to 100°C.
This is because if the temperature exceeds 100°C, the paint will boil and a smooth coating surface cannot be obtained, and if the temperature is below 60°C, no drying effect can be obtained.
る。Ru.
また、本発明において、前記60〜100℃の熱風雰囲
気内において鋼管温度か35℃を超えない範囲で5〜2
0分滞在させるのは、搬送途中における鋼管の塗膜ダメ
ージの発生防止と、塗膜の色彩外観を良好に保ちつつ、
所望の乾燥効果か得られかつ可及的設備スペースを小な
らしめるためである。In addition, in the present invention, in the hot air atmosphere of 60 to 100°C, the temperature of the steel pipe is 5 to 2°C within a range not exceeding 35°C.
The purpose of allowing the water to stay for 0 minutes is to prevent damage to the paint film of the steel pipe during transportation, and to maintain a good color appearance of the paint film.
This is to obtain the desired drying effect and to minimize the equipment space as much as possible.
すなわち、第2図は、ウレタン変性アルキド系塗料で1
5A鋼管を80℃の熱風雰囲気に10分間放置後鋼管温
度が10〜50℃になった状態て搬送した時の結果を示
したちのであるか、この第2図より鋼管温度を40℃以
下にした場合には塗膜ダメージの発生か防止できるのか
判る。In other words, Figure 2 shows that urethane-modified alkyd paint
Figure 2 shows the results when a 5A steel pipe was left in a hot air atmosphere at 80°C for 10 minutes and then transported with the pipe temperature at 10 to 50°C. In this case, it can be determined whether paint film damage occurs or whether it can be prevented.
次に第3図は、ウレタン変性アルキド系塗料で15A鋼
管の温度を10〜60℃の範囲にした状態て塗装した時
の鋼管外表面に形成されている塗膜の色彩外観を調べた
結果を示したものであるが、この第3図より鋼管温度を
35℃以下にした場合には塗膜の色彩外観を良好に保て
るのが判る。Next, Figure 3 shows the results of examining the color appearance of the coating film formed on the outer surface of a 15A steel pipe when it was coated with a urethane-modified alkyd paint at a temperature in the range of 10 to 60°C. As shown in Fig. 3, it can be seen that when the steel pipe temperature is kept below 35°C, the color appearance of the coating film can be maintained well.
これら第2図及び第3図に示す結果より、鋼管温度を3
5℃以下にすることが望ましいのが判る。From the results shown in Figures 2 and 3, the steel pipe temperature was
It can be seen that it is desirable to keep the temperature below 5°C.
また、本発明において冷風雰囲気の温度を20℃以下と
したのは、20℃を超えると、冷却効果か小さく塗膜の
硬化か遅れるからであり、好ましくは、10〜20℃で
あり、冷風も容易に得ることができ、冷却効果も大きい
。In addition, in the present invention, the temperature of the cold air atmosphere is set to 20°C or less because if it exceeds 20°C, the cooling effect will be small and the curing of the coating will be delayed.The temperature is preferably 10 to 20°C, and the cold air is It is easy to obtain and has a great cooling effect.
また、本発明において冷風雰囲気内の滞在時間を10〜
40分としたのは、所望の冷却効果が得られかつ可及的
設備スペースを小ならしめるためである。In addition, in the present invention, the residence time in the cold air atmosphere is 10 to
The reason for setting the time to 40 minutes is to obtain the desired cooling effect and to minimize the equipment space as much as possible.
(実 施 例) 以下本発明方法を第1図を用いて説明する。(Example) The method of the present invention will be explained below with reference to FIG.
第1図(イ)は鋼管の外面塗装装置の概略図、(ロ)は
塗装の概要を示す説明図である。FIG. 1(A) is a schematic diagram of an apparatus for painting the outer surface of steel pipes, and FIG. 1(B) is an explanatory diagram showing an outline of the coating.
1は素管提供台であり、鋼管pはこの素管提供台1から
塗装室II内に設置されている素管搬送装置2.を経て
管回転装置31上に送られ、所要の回転か与えられる。Reference numeral 1 denotes a base pipe providing stand, and the steel pipe p is transferred from this base pipe providing stand 1 to a raw pipe conveying device 2 installed in the coating room II. The tube is then sent to the tube rotation device 31 and given the required rotation.
41は前記管回転装置31の上位に設けられたレシプロ
装置であり、例えば塗装ガン5を3基有し、これを第1
図(ロ)の矢印で示す管軸方向に移動させることにより
鋼管pの外表面の一部分を外面塗装するのである。41 is a reciprocating device provided above the tube rotating device 31, and has, for example, three painting guns 5, which are connected to the first
A portion of the outer surface of the steel pipe p is coated by moving it in the direction of the pipe axis shown by the arrow in FIG.
なお、−次防錆塗装としてはウレタン変性アルキド系塗
料やブチラール系塗料を使用し、ドライ膜厚で20〜3
0μmの塗膜を生成させる。In addition, as the secondary rust prevention coating, use a urethane-modified alkyd paint or a butyral paint, with a dry film thickness of 20 to 3.
A coating film of 0 μm is produced.
そして、前記塗装を施した鋼管pは素管搬送装置2.に
よってチェーンコンベア71に載せられ、このチェーン
コンベア71て乾燥室61内を移動しつつ塗料の溶剤分
を強制的に揮発させられる。Then, the coated steel pipe p is transferred to a raw pipe conveying device 2. The coating material is placed on a chain conveyor 71, and the solvent component of the coating material is forcibly volatilized while being moved within the drying chamber 61 by the chain conveyor 71.
ところで、本発明方法では、前記乾燥室61内は熱風発
生装置81によって60〜100℃の熱風雰囲気と成さ
れ、この乾燥室6.内に5〜20分間滞在するようにチ
ェーンコンベア7、の搬送速度が制御されている。By the way, in the method of the present invention, a hot air atmosphere of 60 to 100° C. is created in the drying chamber 61 by the hot air generator 81. The conveyance speed of the chain conveyor 7 is controlled so that the conveyor stays within 5 to 20 minutes.
前記チェーンコンベア71上の鋼管は乾燥室6内に5〜
20分間滞在した後、続いて冷風発生装置101によっ
て20℃以下の冷風雰囲気と成された冷却室9.に案内
され、この冷却室9.内に10〜40分間滞在せしめら
れ、ここて塗装部分が硬化させられる。The steel pipes on the chain conveyor 71 are placed in the drying chamber 6.
After staying there for 20 minutes, the cooling room 9 is created with a cold air atmosphere of 20° C. or lower by the cold air generator 101. I was guided to this cooling room 9. The coating is left in the solution for 10 to 40 minutes to cure the painted area.
次に、チェーンコンベア7、から次の素管搬送装置2□
に移され、これから管回転装置32上に送られて所要の
回転が与えられる。Next, from the chain conveyor 7 to the next blank pipe conveying device 2□
The tube is then transferred to a tube rotation device 32 from which it is given the required rotation.
以後は前記と同様レシプロ装置42を管軸方向に移動さ
せて残部を塗装し、チェーンコンベア72によって乾燥
室62、冷却室9□を経て塗装が強制的に乾燥・硬化さ
せられる。Thereafter, as before, the reciprocating device 42 is moved in the direction of the tube axis to coat the remaining portion, and the coating is forcibly dried and hardened by the chain conveyor 72 through the drying chamber 62 and the cooling chamber 9□.
しかる後、出側スキッド12を経てコンベアロール13
に搬出される。After that, the conveyor roll 13 passes through the exit skid 12.
It will be transported to
(発明の効果)
以上説明したように、本発明方法を適用した場合には、
従来問題となっていた塗膜ダメージや色彩ムラかなくな
り、高品質の塗膜か得られるという効果を有する。(Effect of the invention) As explained above, when the method of the present invention is applied,
It has the effect of eliminating paint film damage and color unevenness, which were problems in the past, and providing a high-quality paint film.
第1図(イ)は鋼管の外面塗装装置の概略図、(ロ)は
塗装の概要を示す説明図、第2図は鋼管搬送中での塗膜
ダメージの発生域についての実験結果図、第3図は鋼管
温度と塗膜色彩外観の関係図を示す。
6、.62は乾燥室、7I、72はチェーンコンベア、
9..92は冷却室、pは鋼管。
第]Fg
(ロ)Figure 1 (a) is a schematic diagram of the external surface coating equipment for steel pipes, (b) is an explanatory diagram showing the outline of the coating process, Figure 2 is a diagram showing the experimental results of areas where paint film damage occurs during transport of steel pipes, Figure 3 shows the relationship between steel pipe temperature and paint film color appearance. 6. 62 is a drying room, 7I, 72 is a chain conveyor,
9. .. 92 is a cooling room, p is a steel pipe. ]Fg (b)
Claims (1)
60〜100℃の熱風雰囲気内において鋼管温度が35
℃を超えない範囲で5〜20分、その後20℃以下の冷
風雰囲気内に10〜40分滞在させ、次に残部を塗装し
た後前記と同じ熱風及び冷風の雰囲気内に同時間滞在さ
せて塗装被膜を強制的に乾燥及び硬化させることを特徴
とする鋼管の外面塗装方法。(1) After painting a part of the steel pipe during online transportation, the temperature of the steel pipe is 35°C in a hot air atmosphere of 60 to 100°C.
℃ for 5 to 20 minutes, then stay in a cold air atmosphere below 20℃ for 10 to 40 minutes, then paint the remaining part, stay in the same hot air and cold air atmosphere as above for the same time, and paint. A method for painting the exterior surface of steel pipes, which is characterized by forcibly drying and curing the coating.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17998990A JPH0466164A (en) | 1990-07-06 | 1990-07-06 | Method for coating outer surface of steel pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17998990A JPH0466164A (en) | 1990-07-06 | 1990-07-06 | Method for coating outer surface of steel pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0466164A true JPH0466164A (en) | 1992-03-02 |
Family
ID=16075516
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17998990A Pending JPH0466164A (en) | 1990-07-06 | 1990-07-06 | Method for coating outer surface of steel pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0466164A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114682466A (en) * | 2022-03-17 | 2022-07-01 | 山东东宏管业股份有限公司 | External anticorrosion technology and production line for epoxy external polyethylene anticorrosion steel pipe in socket joint |
-
1990
- 1990-07-06 JP JP17998990A patent/JPH0466164A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114682466A (en) * | 2022-03-17 | 2022-07-01 | 山东东宏管业股份有限公司 | External anticorrosion technology and production line for epoxy external polyethylene anticorrosion steel pipe in socket joint |
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