JPH045365A - Decorative material and manufacturing method thereof - Google Patents

Decorative material and manufacturing method thereof

Info

Publication number
JPH045365A
JPH045365A JP10706290A JP10706290A JPH045365A JP H045365 A JPH045365 A JP H045365A JP 10706290 A JP10706290 A JP 10706290A JP 10706290 A JP10706290 A JP 10706290A JP H045365 A JPH045365 A JP H045365A
Authority
JP
Japan
Prior art keywords
pattern
pattern section
granules
resin
paste
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10706290A
Other languages
Japanese (ja)
Other versions
JP2540647B2 (en
Inventor
Shinji Kokubu
国府 晋次
Nobuyuki Nishida
西田 信行
Yukio Matsushima
幸夫 松島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toli Corp
Original Assignee
Toli Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toli Corp filed Critical Toli Corp
Priority to JP2107062A priority Critical patent/JP2540647B2/en
Publication of JPH045365A publication Critical patent/JPH045365A/en
Application granted granted Critical
Publication of JP2540647B2 publication Critical patent/JP2540647B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Landscapes

  • Floor Finish (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To obtain high designability by intermittingly providing a pattern section on a base material, sticking a granular material group having thickness larger than that of the pattern section to on a non-pattern section, and coating the pattern section and granular material group with transparent resin. CONSTITUTION:On a paste-like resin base material 21 made of PVC or urethane, a non-woven glass fiber fabric 22 of about 30 to 60g/m<2> is layered, and a pattern section 25 of about 0.3 to 1mm thickness is intermittedly formed on the non- woven glass fiber fabric 22. This pattern section 25 comprises an ink layer 23 and transparent resin layer 24, and on a non-pattern section, granular material group 26 comprising non-organic granular material or plastic resin granulated is formed. In addition, the surface of the pattern section 25 and granular material group 26 are coated with transparent resins 28 and 29 made of PVC or ultra violet plastic resin or the like. Thus, durability and designability can be obtained.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は床材、壁材等の内装材、特にノンスリップ床材
に適した装飾材に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a decorative material suitable for interior materials such as flooring materials and wall materials, particularly for non-slip flooring materials.

(従来の技術) 従来のノンスリップ床材としては例えばvf開昭57−
143058号に記載された床材表面に厚く粒状体層が
設けられた床カバーが公知であるが、これらはノンスリ
ップ材周囲に塵が溜り、又台車等の通過が困難である等
の欠点があった。
(Prior art) As a conventional non-slip flooring material, for example, VF
143058, which has a thick granular layer on the surface of the flooring material, is known, but these have drawbacks such as dust accumulation around the non-slip material and difficulty for vehicles etc. to pass through. Ta.

(発明が解決しようとする課題) 本発明の目的は上記問題、αを解消することにあり、模
様層と粒状体群の厚さが略々同一で、意匠性、ノンスリ
ップ性及びメンテナンス性を兼備した装飾材を提供する
ことにある。
(Problems to be Solved by the Invention) The purpose of the present invention is to solve the above-mentioned problem α.The pattern layer and the granule group have approximately the same thickness, and the design, non-slip property, and maintainability are achieved. Our goal is to provide decorative materials with a high quality.

(課題を解決するための手段) 本発明は (、)基材に模様部が間欠的に設けられ、(h)lll
j様非形I#、部に模様部よりも僅かに高い厚さの粒状
体群が#C着され、 (c)更に該模様部及び粒状体群が共に透明樹脂により
被覆されている (d)ことを特徴とする装飾材 に係る。
(Means for Solving the Problems) The present invention provides (a) pattern portions are intermittently provided on the base material, and (h) lll
A group of granules having a slightly higher thickness than the pattern part is attached to the non-shaped part I# of J, (c) Furthermore, both the pattern part and the group of granules are covered with a transparent resin (d ).Regarding a decorative material characterized by:

本発明の装飾材は、例えば (a)不織布上に間欠的に模様部を形成する工程、(1
) )基材上にペースト状樹脂をコーティングして、該
ペースト状樹脂上に上記不織布を積層して、不織布の模
様非形成部にペースト状樹脂を含浸させる工程、 CC)上記撲様非形11t部に粒状体を模様部よりも僅
かに高い厚さに充填してこれを接着する工程、及び (d)該模様部及び粒状体群上に透明樹脂を被覆する工
程 により製造することができる。
The decorative material of the present invention includes, for example, (a) a step of intermittently forming pattern portions on a nonwoven fabric;
)) A step of coating a base material with a paste resin, laminating the nonwoven fabric on the paste resin, and impregnating the non-patterned part of the nonwoven fabric with the paste resin, CC) The above bruise-like non-shape 11t It can be manufactured by a step of filling a portion with granules to a thickness slightly higher than that of the pattern portion and adhering the same, and (d) a step of coating the pattern portion and the group of granules with a transparent resin.

以下、本発明の1製造例を図面に基づり・て説明する。Hereinafter, one manufacturing example of the present invention will be explained based on the drawings.

第1図は本発明装飾材の製造工程図であり、剥離性基材
や〃ラス不織布等の基材1上にポリ塩化ビニル(PVC
)ペースト下層2をドクターブレード3で塗布し、ヒー
ター4でプリゲル化後、PvCペースト上1115をド
クターブレード6で塗布し、未ゲル化状態の開に化粧下
地8を原反7から繰り出して未ゲル化状態のべ一又ト上
に載置し、ロール10. Inoによりペースト層に圧
着する。化粧下地には模様部9が予め間欠的に形成され
てシーる。
Figure 1 is a manufacturing process diagram of the decorative material of the present invention, in which polyvinyl chloride (PVC) is
) Apply the paste lower layer 2 with a doctor blade 3, pre-gel it with a heater 4, apply the PvC paste upper layer 1115 with a doctor blade 6, and ungel the makeup base 8 from the original fabric 7 to remove the ungelled layer. Place it on a flat plate in a heated state, and roll 10. Pressure-bond to the paste layer using Ino. Pattern portions 9 are intermittently formed in advance on the makeup base.

ホッパー11から粒状体12が散布され、化粧下地の模
様非形成部13に粒状体12が充填され、該粒状体は未
硬化ペースト5が化粧下地上部ににじみ出した部分によ
り固定される。
Granules 12 are dispersed from a hopper 11, filling the non-patterned area 13 of the makeup base with the granules 12, and the granules are fixed by the portion where the uncured paste 5 oozes out onto the top of the makeup base.

得られたシートはオーブン14に通されて、P VCぺ
一又ト層が150〜220℃で加熱硬化された後、表面
全面に紫外線硬化性樹脂塗布手段15で紫外線硬化性樹
脂を50〜200μ輪厚に塗布後、紫外#iI照射装置
16で樹脂を硬化させ、本発明の装飾材17を巻き取る
The obtained sheet is passed through an oven 14, and the PVC tape layer is heated and cured at 150 to 220°C. After that, the entire surface is coated with 50 to 200 µm of ultraviolet curable resin using an ultraviolet curable resin coating means 15. After coating to a ring thickness, the resin is cured using an ultraviolet #iI irradiation device 16, and the decorative material 17 of the present invention is rolled up.

尚、所望によりペースト層をオーブン14で加熱硬化後
、任意め位置で剥離基材を除去してもよい。
Note that, if desired, after the paste layer is heated and cured in the oven 14, the release base material may be removed at an arbitrary position.

第2図は本発明に使用する化粧下地の断面図であ1)、
30〜60g/−”の不繊布、好ましくはプラス不織布
18上にPvC等のインキ層19が形成され、更にその
上に透明樹脂層20が形成され模様部9が形成される。
Figure 2 is a cross-sectional view of the makeup base used in the present invention 1).
An ink layer 19 such as PvC is formed on a 30 to 60 g/-'' nonwoven fabric, preferably a plush nonwoven fabric 18, and a transparent resin layer 20 is further formed thereon to form a pattern portion 9.

この時、模様非形成部が得られ、この模様非形成部も結
果として柄が同調している。
At this time, a pattern-free area is obtained, and as a result, the pattern of this pattern-free area is also in sync.

尚、模様部は全部インキ層の厚塗り印刷による部分でも
よ<0.3〜1.0Il111厚が好適である。このよ
うにして化粧下地8が得られる。
It is to be noted that the entire pattern portion may be a portion formed by thick printing of an ink layer, but preferably has a thickness of <0.3 to 1.0 Il111. In this way, the makeup base 8 is obtained.

#IJ3図は本発明の装飾材の断面図である。21はP
V(4はウレタン等のペースト状樹脂基材で、基材は0
.5〜1.5mII厚が好ましい。
#IJ3 is a sectional view of the decorative material of the present invention. 21 is P
V (4 is a paste-like resin base material such as urethane, and the base material is 0
.. A thickness of 5 to 1.5 mII is preferred.

基材上に30〜60g/!l+:の〃ラス繊維不織布2
2が積層され、ガラス繊維不織布上に間欠的に0.3〜
1、に−厚の模様部25が形成されている。模様部25
は好ましくはインキ層23と透明樹脂層24により構成
されているが、模様層全体がインキ層で厚塗りされてい
てもよい。模様の非形成部(間欠部)に粒状体が充填さ
れ、粒状体群26が形成されている。
30-60g/! on the base material! l+: lath fiber nonwoven fabric 2
2 is laminated, and 0.3~
1, a -thick pattern portion 25 is formed. Pattern part 25
is preferably composed of an ink layer 23 and a transparent resin layer 24, but the entire pattern layer may be thickly coated with an ink layer. The non-formed portions (intermittent portions) of the pattern are filled with granules to form a granule group 26 .

粒状体群は粒径が0.5〜2.0悄悄のケイ砂、カーボ
ラ/ダム、7ランダム、シリコンカーバイド等の無機粒
状体、又はP〜IC、アクリル系ポリマー、ボッ又千し
ン等の合成樹脂を粒状化したものが好適である。粒状体
群は模様部の厚さの100%以下程度の厚さが模様部表
面より上に出ており、粒状体群は不織布層を通して含浸
された接着剤27により接着固定されている。
The granular material group includes inorganic granular materials such as silica sand, carbora/dam, 7 random, silicon carbide, etc. with a particle size of 0.5 to 2.0, or P to IC, acrylic polymer, Bomatachishin, etc. A granulated synthetic resin is suitable. The granule group has a thickness of about 100% or less of the thickness of the pattern portion and protrudes above the surface of the pattern portion, and the granule group is adhesively fixed by an adhesive 27 impregnated through the nonwoven fabric layer.

本発明において、模様非形成部も模様と同調して得られ
、この非形成部に粒状体群が形rIlされるため、粒状
体群自体も柄同調して模様を形成している。
In the present invention, the non-pattern-formed portion is also obtained in synchronization with the pattern, and the granule group is formed in this non-formation portion, so that the granule group itself also forms the pattern in synchronization with the pattern.

本発明において模様部25の表面及び粒状体群は透明樹
脂28.29で被覆される。透明樹脂はPvCペースト
でもよく、又紫外線硬化性樹脂でもよい。
In the present invention, the surface of the pattern portion 25 and the group of granules are coated with transparent resin 28 and 29. The transparent resin may be a PvC paste or an ultraviolet curable resin.

透明樹脂29は粒状体間にも浸透して粒状体を強固に接
着する。このようにして本発明の装飾材30が得られる
The transparent resin 29 also penetrates between the particles and firmly adheres the particles. In this way, the decorative material 30 of the present invention is obtained.

上記構成により、模様部の間欠部に粒状体群が強固に接
着されており、歩行により剥がれず、又横様部表面より
僅かに出ている程度なので塵が溜まらずメンテナンス性
も良好で、又台車の通行にも支障がない。
With the above structure, the granules are firmly adhered to the intermittent parts of the pattern, so they do not peel off when walking, and since they are only slightly protruding from the surface of the horizontal part, dust does not accumulate, making maintenance easy. There is no problem with the passage of trolleys.

第4図は本発明装飾材の斜視図であり、31は模様部、
32は粒状体群である。
FIG. 4 is a perspective view of the decorative material of the present invention, where 31 is a patterned portion;
32 is a group of granules.

(寅 施 例) 以下に実施例を挙げて本発明について説明する。(example) The present invention will be described below with reference to Examples.

実施例1 5067’饋”のプラス繊維不織布上にPvCペースト
インキで0.2mmのインキ層を間欠的に形成し、イン
キ層上に0.2鎗簡の透明樹脂層を形成して間欠的な模
様部を有する化粧下地を作成した。
Example 1 A 0.2 mm thick ink layer was intermittently formed using PvC paste ink on a 5067''' plus fiber nonwoven fabric, and a 0.2 mm thick transparent resin layer was formed on the ink layer. A makeup base having a pattern was created.

剥離性基材上にPvCペースト下層及び下記配合のP〜
7Cペースト上層をコーティングしてP■Cペースト上
層が未硬化状態の開に上記化粧下地を載置し、PVCペ
ーストを模様非形成部に含浸させた後、乎均粒径が60
0μ−の硬質PvCの粒状体を散布して上記模様非形成
部に充填し、過剰の粒状体を除去した後PVCペースト
層を加熱ゲル化して粒状体群を接着固定した。次に7ク
リルーウレタン系紫外線硬化性81脂を100μmの厚
さに塗布後、紫外線を照射して本発明のノンスリップ床
材を得た。
PvC paste lower layer and P~ of the following composition on a removable base material
After coating the upper layer of 7C paste and placing the above makeup base on the uncured upper layer of PVC paste and impregnating the non-patterned area with PVC paste, the average particle size was 60.
Hard PvC granules of 0 .mu.m were scattered and filled into the non-patterned area, and after removing the excess granules, the PVC paste layer was heated to gel and the granules were adhesively fixed. Next, a 7-criluurethane-based ultraviolet-curable 81 resin was applied to a thickness of 100 μm, and ultraviolet rays were irradiated to obtain the non-slip flooring material of the present invention.

(発明の効果) ■本発明の装飾材においては粒状体群が剥がれにてく、
優れた耐久性を有している。
(Effects of the invention) ■In the decorative material of the present invention, the granule group does not peel off easily.
It has excellent durability.

■本発明の装飾材においては粒状体が模様部に比べてあ
まi)高くないので、ノンスリップ材の周囲に塵か溜n
汚れることがなく、又、台車等の通過ら容易に行われる
■In the decorative material of the present invention, the granules are not as high as the pattern, so dust can accumulate around the non-slip material.
It does not get dirty and can be easily passed by carts, etc.

■本発明の装飾材においては粒状体群自身が柄と同調し
て模様を兼ねているので高い意匠性が得られる。
- In the decorative material of the present invention, the granular group itself synchronizes with the pattern and also serves as a pattern, so a high degree of design can be obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明装飾材の製造工程の1例を示す工程図、
第2図は本発明に使用する化粧下地の断面図、第3図は
本発明の装飾材の断面図、第4図は本発明装飾材の斜視
図である。 1.21・・・基材、4・・・ヒーター、8・・・化粧
下地、9゜25、31・・・模様部、+2.26.32
・・・粒状体、13・・模様非形成部、14・・・オー
ブン、17.30・・・本発明装飾材、18、22・・
・不織布、19.23・・・インキ層、20.24.2
8゜29・・・透明樹脂層、27・・・接着剤。 (以 上) 出 U  人  東洋り/リューム株式会社代  理 
 人   弁理士   1) 村    巌手 続 補 正 書 平成2年4月23日提出の特許願 発明の名称 装飾材及びその製造方法 3、補正をする者 事件との関係  特許出願人 東洋す/リューム株式会社 〒530大阪府大阪市北区曽根崎1丁目2番8号補正の
、11象 明細書中、「発明の詳細な説明」の項 7、補正の内容 (1)明細書$8頁第5行の次に下記を加入します。 「PvCペースト上層の配合 ポリ塩化ビニル樹脂      100重ji部D O
P              50重量部安定剤(B
a−Zn)         3重量部減粘剤    
         適 量(以 上)
FIG. 1 is a process diagram showing one example of the manufacturing process of the decorative material of the present invention;
FIG. 2 is a sectional view of the makeup base used in the present invention, FIG. 3 is a sectional view of the decorative material of the present invention, and FIG. 4 is a perspective view of the decorative material of the present invention. 1.21... Base material, 4... Heater, 8... Makeup base, 9°25, 31... Pattern part, +2.26.32
... Granular body, 13.. Non-patterned part, 14.. Oven, 17.30.. Decorative material of the present invention, 18, 22..
・Nonwoven fabric, 19.23... Ink layer, 20.24.2
8°29...Transparent resin layer, 27...Adhesive. (That's all) Person Toyo Ri/Reume Co., Ltd. Agent
Person Patent Attorney 1) Iwao Mura Procedural Amendment Name Decorative Material for the Patented Invention submitted on April 23, 1990 and its Production Method 3, Relationship with the Amendment Person Case Patent Applicant Toyosu/Reume Co., Ltd. 530 No. 2-8 Sonezaki, Kita-ku, Osaka-shi, Osaka Prefecture Amended Section 7 of "Detailed Description of the Invention" in the 11-paragraph specification, Contents of the amendment (1) Following line 5 of page 8 of the specification Add the following to: ``PvC paste upper layer blended polyvinyl chloride resin 100 parts DO
P 50 parts by weight stabilizer (B
a-Zn) 3 parts by weight thinner
Appropriate amount (or more)

Claims (3)

【特許請求の範囲】[Claims] (1)(a)基材に模様部が間欠的に設けられ、(b)
模様非形成部に模様部よりも僅かに高い厚さの粒状体群
が接着され、 (c)更に該模様部及び粒状体群が共に透明樹脂により
被覆されている (d)ことを特徴とする装飾材。
(1) (a) Pattern portions are intermittently provided on the base material, (b)
A group of granules having a slightly higher thickness than the pattern portion is adhered to the non-patterned portion, (c) and (d) both the pattern portion and the group of granules are coated with a transparent resin. Decorative material.
(2)模様部がインキ層と透明樹脂層との組み合わせか
らなる請求項1記載の装飾材。
(2) The decorative material according to claim 1, wherein the pattern portion consists of a combination of an ink layer and a transparent resin layer.
(3)(a)不織布上に間欠的に模様部を形成する工程
、 (b)基材上にペースト状樹脂をコーティングして、該
ペースト状樹脂上に上記不織布を積層して、不織布の模
様非形成部にペースト状樹脂を含浸させる工程、 (c)上記模様非形成部に粒状体を模様部よりも僅かに
高い厚さに充填してこれを接着する工程、及び (d)該模様部及び粒状体群上に透明樹脂を被覆する工
程 (e)を含むことを特徴とする装飾材の製造方法。
(3) (a) Step of intermittently forming a pattern on a nonwoven fabric; (b) Coating a paste-like resin on a base material and laminating the above-mentioned non-woven fabric on the paste-like resin to form a pattern on the non-woven fabric. (c) filling the non-patterned portion with granules to a slightly higher thickness than the patterned portion and bonding the same; (d) the patterned portion. and a step (e) of coating a group of granules with a transparent resin.
JP2107062A 1990-04-23 1990-04-23 Decorative material manufacturing method Expired - Fee Related JP2540647B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2107062A JP2540647B2 (en) 1990-04-23 1990-04-23 Decorative material manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2107062A JP2540647B2 (en) 1990-04-23 1990-04-23 Decorative material manufacturing method

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP12912595A Division JP2696685B2 (en) 1995-04-28 1995-04-28 Decorative material

Publications (2)

Publication Number Publication Date
JPH045365A true JPH045365A (en) 1992-01-09
JP2540647B2 JP2540647B2 (en) 1996-10-09

Family

ID=14449529

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2107062A Expired - Fee Related JP2540647B2 (en) 1990-04-23 1990-04-23 Decorative material manufacturing method

Country Status (1)

Country Link
JP (1) JP2540647B2 (en)

Cited By (6)

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WO1995016503A1 (en) * 1993-12-17 1995-06-22 Kabushiki Kaisha Yamaguchi Kogeisha Green mark for golf
US5670237A (en) * 1995-06-07 1997-09-23 Mannington Mills, Inc. Method for making a surface covering product and products resulting from said method
US5891564A (en) * 1995-06-07 1999-04-06 Mannington Mills, Inc. Decorative surface coverings
KR100423842B1 (en) * 2000-12-30 2004-03-24 주식회사 금강고려화학 Floor with pastel and cubic quality, and exceellant durability
JP2007277439A (en) * 2006-04-10 2007-10-25 Toli Corp Internal trim material and method for producing the same
US20170312875A1 (en) * 2016-04-28 2017-11-02 Fanuc Corporation Machining system

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Publication number Priority date Publication date Assignee Title
JP6094970B2 (en) * 2013-09-10 2017-03-15 株式会社佐渡島 Method for manufacturing steel plate roofing material with stone-grain adhesive

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JPS59177639U (en) * 1983-05-13 1984-11-28 東洋リノリユ−ム株式会社 Non-slip sheet

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Publication number Priority date Publication date Assignee Title
JPS59177639U (en) * 1983-05-13 1984-11-28 東洋リノリユ−ム株式会社 Non-slip sheet

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WO1995016503A1 (en) * 1993-12-17 1995-06-22 Kabushiki Kaisha Yamaguchi Kogeisha Green mark for golf
US5670237A (en) * 1995-06-07 1997-09-23 Mannington Mills, Inc. Method for making a surface covering product and products resulting from said method
US5891564A (en) * 1995-06-07 1999-04-06 Mannington Mills, Inc. Decorative surface coverings
KR100423842B1 (en) * 2000-12-30 2004-03-24 주식회사 금강고려화학 Floor with pastel and cubic quality, and exceellant durability
JP2007277439A (en) * 2006-04-10 2007-10-25 Toli Corp Internal trim material and method for producing the same
US20170312875A1 (en) * 2016-04-28 2017-11-02 Fanuc Corporation Machining system

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