JP2696685B2 - Decorative material - Google Patents
Decorative materialInfo
- Publication number
- JP2696685B2 JP2696685B2 JP12912595A JP12912595A JP2696685B2 JP 2696685 B2 JP2696685 B2 JP 2696685B2 JP 12912595 A JP12912595 A JP 12912595A JP 12912595 A JP12912595 A JP 12912595A JP 2696685 B2 JP2696685 B2 JP 2696685B2
- Authority
- JP
- Japan
- Prior art keywords
- pattern
- present
- layer
- granular
- paste
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Finishing Walls (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明は床材、壁材等の内装材、
特にノンスリップ床材に適した装飾材に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to interior materials such as floor materials and wall materials,
In particular, it relates to a decorative material suitable for non-slip flooring.
【０００２】[0002]
【従来の技術】従来のノンスリップ床材としては例えば
特開昭５７−１４３０５８号に記載された床材表面に厚
く粒状体層が設けられた床カバーが公知であるが、これ
らはノンスリップ材周囲に塵が溜り、又台車等の通過が
困難である等の欠点があつた。2. Description of the Related Art As a conventional non-slip flooring material, for example, a floor cover in which a thick granular material layer is provided on the flooring surface described in Japanese Patent Application Laid-Open No. 57-143058 is known. There are drawbacks such as accumulation of dust and difficulty in passing a truck or the like.
【０００３】[0003]
【発明が解決しようとする課題】本発明の目的は上記問
題点を解消することにあり、模様層と粒状体群の厚さが
略々同一で、意匠性、ノンスリップ性及びメンテナンス
性を兼備した装飾材を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems. The thickness of the pattern layer and the group of granular materials are substantially the same, and both the design, the non-slip property and the maintainability are achieved. To provide decorative materials.
【０００４】[0004]
【課題を解決するための手段】本発明は (a) 基材にインキ層と透明樹脂層との組み合わせからな
る模様部が間欠的に設けられ、(b) 模様非形成部に模様
部よりも僅かに高い厚さの粒状体群が接着され、(c) 更
に該模様部及び粒状体群が共に透明樹脂により被覆され
ている (d) ことを特徴とする装飾材 に係る。According to the present invention, (a) a pattern portion comprising a combination of an ink layer and a transparent resin layer is provided intermittently on a base material; The decorative material according to the present invention is characterized in that a group of particles having a slightly higher thickness is adhered, and (c) both the pattern portion and the group of particles are covered with a transparent resin.
【０００５】本発明の装飾材は、例えば (a) 不織布上に間欠的にインキ層と透明樹脂層との組み
合わせからなる模様部を形成する工程、(b) 基材上にペ
ースト状樹脂をコーテイングして、該ペースト状樹脂上
に上記不織布を積層して、不織布の模様非形成部にペー
スト状樹脂を含浸させる工程、(c) 上記模様非形成部に
粒状体を模様部よりも僅かに高い厚さに充填してこれを
接着する工程、及び(d) 該模様部及び粒状体群上に透明
樹脂を被覆する工程により製造することができる。勿
論、不織布を介さずに基材に間欠的にインキ層と透明樹
脂層との組み合わせからなる模様部を形成しても良い。 [0005] The decorative material of the present invention comprises, for example, (a) a step of intermittently forming a pattern portion comprising a combination of an ink layer and a transparent resin layer on a nonwoven fabric, and (b) coating a paste-like resin on a base material. Then, laminating the nonwoven fabric on the paste resin, impregnating the non-pattern forming portion of the nonwoven fabric with the paste resin, (c) the granular material in the non-pattern forming portion is slightly higher than the pattern portion It can be manufactured by a step of filling the film to a thickness and bonding the same, and (d) a step of coating a transparent resin on the pattern portion and the group of granular materials. Of course
The ink layer and the transparent resin intermittently
You may form the pattern part which consists of a combination with a fat layer.
【０００６】以下、本発明の１製造例を図面に基づいて
説明する。第１図は本発明装飾材の製造工程図であり、
剥離性基材やガラス不織布等の基材１上にポリ塩化ビニ
ル（ＰＶＣ）ペースト下層２をドクターブレード３で塗
布し、ヒーター４でプリゲル化後、ＰＶＣペースト上層
５をドクターブレード６で塗布し、未ゲル化状態の間に
化粧下地８を原反７から繰り出して未ゲル化状態のペー
スト上に載置し、ロール１０, １０'によりペースト層
に圧着する。化粧下地には模様部９が予め間欠的に形成
されている。ホツパー１１から粒状体１２が散布され、
化粧下地の模様非形成部１３に粒状体１２が充填され、
該粒状体は未硬化ペースト５が化粧下地上部ににじみ出
した部分により固定される。Hereinafter, a production example of the present invention will be described with reference to the drawings. FIG. 1 is a manufacturing process diagram of the decorative material of the present invention,
A polyvinyl chloride (PVC) paste lower layer 2 is applied on a base material 1 such as a peelable base material or a glass nonwoven fabric by a doctor blade 3, pre-gelled by a heater 4, and a PVC paste upper layer 5 is applied by a doctor blade 6, During the ungelled state, the decorative base 8 is unwound from the raw material 7, placed on the ungelled paste, and pressed against the paste layer by the rolls 10, 10 '. The pattern portion 9 is intermittently formed in advance on the makeup base. The granular material 12 is sprayed from the hopper 11,
The granular material 12 is filled in the pattern non-forming portion 13 of the makeup base,
The granular material is fixed by a portion where the uncured paste 5 oozes out on the upper part of the decorative base.
【０００７】得られたシートはオーブン１４に通され
て、ＰＶＣペースト層が１５０〜２２０℃で加熱硬化さ
れた後、表面全面に紫外線硬化性樹脂塗布手段１５で紫
外線硬化性樹脂を５０〜２００μm厚に塗布後、紫外線
照射装置１６で樹脂を硬化させ、本発明の装飾材１７を
巻き取る。尚、所望によりペースト層をオーブン１４で
加熱硬化後、任意の位置で剥離基材を除去してもよい。
第２図は本発明に使用する化粧下地の断面図であり、３
０〜６０g／m2の不織布、好ましくはガラス不織布１８
上にＰＶＣ等のインキ層１９が形成され、更にその上に
透明樹脂層２０が形成され模様部９が形成される。この
時、模様非形成部が得られ、この模様非形成部も結果と
して柄が同調している。即ち基材上に模様部が間欠的に
形成されるため、この模様に即して模様非形成部も裏腹
に模様状となり、既に形成されている模様部と相俟って
模様が同調する。尚、模様部は０.３〜１.０mm厚が好適
である。このようにして化粧下地８が得られる。The sheet thus obtained is passed through an oven 14 where the PVC paste layer is cured by heating at 150 to 220 ° C., and the entire surface of the sheet is coated with an ultraviolet curable resin by a UV curable resin coating means 15 to a thickness of 50 to 200 μm. Then, the resin is cured by an ultraviolet irradiation device 16 and the decorative material 17 of the present invention is wound up. If desired, after the paste layer is cured by heating in the oven 14, the release substrate may be removed at any position.
FIG. 2 is a cross-sectional view of the makeup base used in the present invention.
Nonwoven fabric of 0 to 60 g / m 2 , preferably glass nonwoven fabric 18
An ink layer 19 of PVC or the like is formed thereon, and a transparent resin layer 20 is further formed thereon to form the pattern portion 9. At this time, a pattern non-formed portion is obtained, and the pattern non-formed portion is also tuned as a result. That is, since the pattern portion is formed intermittently on the base material, the non-pattern-formed portion also becomes a pattern shape in accordance with this pattern, and the pattern is synchronized with the already formed pattern portion. The pattern portion preferably has a thickness of 0.3 to 1.0 mm. Thus, the makeup base 8 is obtained.
【０００８】第３図は本発明の装飾材の断面図である。
２１はＰＶＣ又はウレタン等のペースト状樹脂基材で、
基材は０.５〜１.５mm厚が好ましい。基材上に３０〜６
０g／m2のガラス繊維不織布２２が積層され、ガラス繊
維不織布上に間欠的に０.３〜１.０mm厚の模様部２５が
形成されている。模様部２５はインキ層２３と透明樹脂
層２４により構成されている。模様の非形成部（間欠
部）に粒状体が充填され、粒状体群２６が形成されてい
る。粒状体群は粒径が０.５〜２.０mmのケイ砂、カーボ
ランダム、アランダム、シリコンカーバイド等の無機粒
状体、又はＰＶＣ、アクリル系ポリマー、ポリスチレン
等の合成樹脂を粒状化したものが好適である。粒状体群
は模様部の厚さの１５％以下程度の厚さが模様部表面よ
り上に出ており、粒状体群は不織布層を通して含浸され
た接着剤２７により接着固定されている。本発明におい
て、模様非形成部も模様と同調して得られ、この非形成
部に粒状体群が形成されるため、粒状体群自体も柄同調
して模様を形成している。本発明において模様部２５の
表面及び粒状体群は透明樹脂２８, ２９で被覆される。
透明樹脂はＰＶＣペーストでもよく、又紫外線硬化性樹
脂でもよい。透明樹脂２９は粒状体間にも浸透して粒状
体を強固に接着する。このようにして本発明の装飾材３
０が得られる。上記構成により、模様部の間欠部に粒状
体群が強固に接着されており、歩行により剥がれず、又
模様部表面より僅かに出ている程度なので塵が溜まらず
メンテナンス性も良好で、又台車の通行にも支障がな
い。第４図は本発明装飾材の斜視図であり、３１は模様
部、３２は粒状体群である。FIG. 3 is a sectional view of the decorative material of the present invention.
21 is a paste-like resin base material such as PVC or urethane,
The substrate preferably has a thickness of 0.5 to 1.5 mm. 30 to 6 on substrate
A glass fiber nonwoven fabric 22 of 0 g / m 2 is laminated, and a pattern portion 25 having a thickness of 0.3 to 1.0 mm is intermittently formed on the glass fiber nonwoven fabric. The pattern portion 25 is composed of an ink layer 23 and a transparent resin layer 24. The non-formation portions (intermittent portions) of the pattern are filled with the granular material, and the granular material group 26 is formed. The particle group is made of inorganic particles such as silica sand, carborundum, alundum and silicon carbide having a particle size of 0.5 to 2.0 mm, or those obtained by granulating synthetic resin such as PVC, acrylic polymer, and polystyrene. It is suitable. The granular material group has a thickness of about 15% or less of the thickness of the pattern portion above the surface of the pattern portion, and the granular material group is adhered and fixed by the adhesive 27 impregnated through the nonwoven fabric layer. In the present invention, the pattern non-formed portion is also obtained in synchronization with the pattern, and the granular material group is formed in the non-formed portion. Therefore, the granular material group itself forms the pattern in pattern synchronization. In the present invention, the surface of the pattern portion 25 and the group of granular materials are covered with transparent resins 28 and 29.
The transparent resin may be a PVC paste or an ultraviolet curable resin. The transparent resin 29 also penetrates between the granules and firmly adheres the granules. Thus, the decorative material 3 of the present invention
0 is obtained. According to the above configuration, the granular body group is firmly adhered to the intermittent portion of the pattern portion, does not peel off by walking, and is slightly protruded from the surface of the pattern portion, so that dust does not accumulate and maintenance is good, and There is no obstacle to traffic. FIG. 4 is a perspective view of the decorative material of the present invention, in which 31 is a pattern portion, and 32 is a group of granular materials.
【０００９】[0009]
【実施例】以下に実施例を挙げて本発明について説明す
る。 実施例１ ５０g／m2のガラス繊維不織布上にＰＶＣペーストイン
キで０.２mmのインキ層を間欠的に形成し、インキ層上
に０.２mmの透明樹脂層を形成して間欠的な模様部を有
する化粧下地を作成した。剥離性基材上にＰＶＣペース
ト〔組成（重量部）、ＰＶＣ １００、ＤＯＰ ６０、安
定剤（Ｂａ−Ｚｎ）３、炭酸カルシウム １２０、減粘
剤 ３〕下層及び下記配合のＰＶＣペースト上層をコー
テイングしてＰＶＣペースト上層が未硬化状態の間に上
記化粧下地を載置し、ＰＶＣペーストを模様非形成部に
含浸させた後、平均粒径が６００μmの硬質ＰＶＣの粒
状体を散布して上記模様非形成部に充填し、過剰の粒状
体を除去した後ＰＶＣペースト層を加熱ゲル化して粒状
体群を接着固定した。次にアクリル−ウレタン系紫外線
硬化性樹脂を１００μmの厚さに塗布後、紫外線を照射
して本発明のノンスリップ床材を得た。 ＰＶＣペースト上層の配合 ポリ塩化ビニル樹脂 １００重量部 ＤＯＰ ５０重量部 安定剤（Ｂａ−Ｚｎ） ３重量部 減粘剤 適 量The present invention will be described below with reference to examples. Example 1 A 0.2 mm ink layer was intermittently formed with a PVC paste ink on a 50 g / m 2 glass fiber nonwoven fabric, and a 0.2 mm transparent resin layer was formed on the ink layer to form an intermittent pattern. Was prepared. A lower layer of a PVC paste [composition (parts by weight), PVC 100, DOP 60, a stabilizer (Ba-Zn) 3, calcium carbonate 120, a viscosity reducing agent 3] and an upper layer of a PVC paste having the following composition are coated on a peelable substrate. The decorative base is placed while the upper layer of the PVC paste is in an uncured state, and the non-pattern-formed portion is impregnated with the PVC paste. Then, a granular material of hard PVC having an average particle diameter of 600 μm is sprayed to spread the pattern. After filling in the forming part and removing the excessive particulate matter, the PVC paste layer was heated and gelled to adhere and fix the particulate matter group. Next, an acrylic-urethane-based ultraviolet-curable resin was applied to a thickness of 100 μm, and then irradiated with ultraviolet rays to obtain a non-slip flooring material of the present invention. Formulation of PVC paste upper layer Polyvinyl chloride resin 100 parts by weight DOP 50 parts by weight Stabilizer (Ba-Zn) 3 parts by weight Thickener proper amount
【００１０】[0010]
【発明の効果】 本発明の装飾材においては粒状体群が剥がれにく
く、優れた耐久性を有している。 本発明の装飾材においては粒状体が模様部に比べて
あまり高くないので、ノンスリップ材の周囲に塵が溜り
汚れることがなく、又、台車等の通過も容易に行われ
る。 本発明の装飾材においては粒状体群自身が柄と同調
して模様を兼ねているので高い意匠性が得られる。Effect of the Invention In the decorative material of the present invention, the granular material group is hardly peeled off and has excellent durability. In the decorative material of the present invention, the granular material is not so high as compared with the pattern portion, so that dust does not accumulate around the non-slip material and does not become dirty, and the passage of a bogie or the like is easily performed. In the decorative material of the present invention, a high design property can be obtained because the granular body itself also functions as a pattern in synchronization with the pattern.
【図１】本発明装飾材の製造工程の１例を示す工程図で
ある。FIG. 1 is a process chart showing one example of a manufacturing process of the decorative material of the present invention.
【図２】本発明に使用する化粧下地の断面図である。FIG. 2 is a sectional view of a makeup base used in the present invention.
【図３】本発明の装飾材の断面図である。FIG. 3 is a sectional view of the decorative material of the present invention.
【図４】本発明装飾材の斜視図である。FIG. 4 is a perspective view of the decorative material of the present invention.
【符号の説明】 １，２１ 基材 ４ ヒーター ８ 化粧下地 ９，２５，３１ 模様部 １２，２６，３２ 粒状体 １３ 模様非形成部 １４ オーブン １７，３０ 本発明装飾材 １８，２２ 不織布 １９，２３ インキ層 ２０，２４，２８，２９ 透明樹脂層 ２７ 接着剤[Description of Signs] 1,21 Base material 4 Heater 8 Decorative base 9,25,31 Patterned portion 12,26,32 Granular material 13 Non-patterned portion 14 Oven 17,30 Present decorative material 18,22 Nonwoven fabric 19,23 Ink layer 20, 24, 28, 29 Transparent resin layer 27 Adhesive
Claims (1)
組み合わせからなる模様部が間欠的に設けられ、 (b) 模様非形成部に模様部よりも僅かに高い厚さの粒状
体群が接着され、 (c) 更に該模様部及び粒状体群が共に透明樹脂により被
覆されている (d) ことを特徴とする装飾材。(1) A pattern portion comprising a combination of an ink layer and a transparent resin layer is provided intermittently on a substrate, and (b) a granular portion having a slightly higher thickness than the pattern portion in a non-pattern-formed portion. A decorative material, wherein a body group is adhered, and (c) the pattern portion and the granular body group are both covered with a transparent resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12912595A JP2696685B2 (en) | 1995-04-28 | 1995-04-28 | Decorative material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12912595A JP2696685B2 (en) | 1995-04-28 | 1995-04-28 | Decorative material |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2107062A Division JP2540647B2 (en) | 1990-04-23 | 1990-04-23 | Decorative material manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0842121A JPH0842121A (en) | 1996-02-13 |
| JP2696685B2 true JP2696685B2 (en) | 1998-01-14 |
Family
ID=15001712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12912595A Expired - Fee Related JP2696685B2 (en) | 1995-04-28 | 1995-04-28 | Decorative material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2696685B2 (en) |
-
1995
- 1995-04-28 JP JP12912595A patent/JP2696685B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0842121A (en) | 1996-02-13 |
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