JPH0452511Y2 - - Google Patents
Info
- Publication number
- JPH0452511Y2 JPH0452511Y2 JP18108487U JP18108487U JPH0452511Y2 JP H0452511 Y2 JPH0452511 Y2 JP H0452511Y2 JP 18108487 U JP18108487 U JP 18108487U JP 18108487 U JP18108487 U JP 18108487U JP H0452511 Y2 JPH0452511 Y2 JP H0452511Y2
- Authority
- JP
- Japan
- Prior art keywords
- rubber
- friction
- friction ring
- rotary plate
- continuously variable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920001971 elastomer Polymers 0.000 claims description 42
- 239000005060 rubber Substances 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Landscapes
- Pulleys (AREA)
- Friction Gearing (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
この考案は、無段変速機における摩擦輪に関
し、さらに詳しくは、摩擦円板の外周に取り付け
られている摩擦輪を改良した無段変速機における
摩擦輪に関するものである。[Detailed description of the invention] [Field of industrial application] This invention relates to a friction ring in a continuously variable transmission, and more specifically, to a continuously variable transmission in which a friction ring attached to the outer periphery of a friction disk is improved. This relates to friction wheels in
従来、小型除雪車におけるゴム履帯及びゴム車
輪の走行速度を変更するのに用いられている無段
変速機としては、例えば第2図及び第3図に示す
ように、駆動源により駆動軸1を介して回転され
る駆動回転板2と、この駆動回転板2の表面に直
交して圧接され外周にゴム製の摩擦輪3を取り付
けた摩擦円板4とで構成され、そしてこの摩擦円
板4の駆動回転板2に対する径方向接触位置を変
更することにより、摩擦円板4の回転速度及び回
転方向を変更する一方、摩擦円板4を駆動回転板
2から離間すること、または駆動回転板2の回転
中心位置に保持することにより、摩擦円板4の回
転を停止し得るように構成されている。
Conventionally, a continuously variable transmission that has been used to change the running speed of the rubber track and rubber wheels of a small snowplow uses a driving source to control the drive shaft 1, as shown in FIGS. 2 and 3, for example. It consists of a drive rotary plate 2 rotated through the drive rotary plate 2, and a friction disk 4 which is pressed perpendicularly to the surface of the drive rotary plate 2 and has a rubber friction ring 3 attached to its outer periphery. By changing the radial contact position of the friction disk 4 with respect to the drive rotary plate 2, the rotational speed and rotation direction of the friction disk 4 can be changed, while the friction disk 4 can be separated from the drive rotary plate 2, or the drive rotary plate 2 can be moved away from the drive rotary plate 2. The rotation of the friction disk 4 can be stopped by holding the friction disk 4 at the center of rotation.
従つて、この種無段変速機は、その動力伝達
中、前記摩擦円板4の外周に取り付けられたゴム
製の摩擦輪3に、
(a) 駆動回転板2への圧接により圧縮応力、
(b) 駆動回転板2からの回転トルク伝達による引
張応力、
(c) 駆動回転板2との接触部の内外周差による剪
断応力、
が作用する一方、これら各応力によつて駆動回転
板2との接触部には熱が発生する。 Therefore, in this type of continuously variable transmission, during power transmission, the rubber friction ring 3 attached to the outer periphery of the friction disk 4 is subjected to (a) compressive stress due to pressure contact with the driving rotary plate 2; (b) Tensile stress due to the transmission of rotational torque from the drive rotary plate 2; (c) Shear stress due to the difference between the inner and outer circumferences of the contact area with the drive rotary plate 2. These stresses act on the drive rotary plate 2 and Heat is generated at the contact area.
この現象は、大きなトルク伝達力を得るため摩
擦円板4の駆動回転板2への圧接力を大きくすれ
ばするほど顕著になり、早期にクラツクが発生す
る等、摩擦輪3の寿命を著しく短縮する。即ち、
圧接力を大きくすることにより、ゴムの変形が大
きくなり、ゴムの発熱も大きくなる。熱の発生に
伴いゴムの弾性係数も低下するので更にゴムの変
形が大きくなり、その結果、早期にクラツクが発
生する。 This phenomenon becomes more pronounced as the pressing force of the friction disk 4 against the drive rotary plate 2 is increased in order to obtain a large torque transmission force, and the life of the friction ring 3 is significantly shortened due to early cracks, etc. do. That is,
By increasing the pressure contact force, the deformation of the rubber increases and the heat generation of the rubber also increases. As heat is generated, the elastic modulus of the rubber also decreases, which further increases the deformation of the rubber, and as a result, cracks occur early.
また、繰返しの熱発生現象は、空気中の酸素の
影響により、高温酸化現象を招き、ゴムの表面の
劣化を促進させるため、同様に早期にクラツクが
発生する。 Furthermore, repeated heat generation can lead to high-temperature oxidation due to the effect of oxygen in the air, accelerating deterioration of the rubber surface and similarly causing early cracking.
特に、従来、摩擦輪3に用いられているSBR
(スチレンブタジエンゴム)を主体としたJIS,A
硬度70程度のゴムは熱による老化が進むと破断伸
びが低下するため、局部変形に耐えられずしばし
ばクラツクが発生するという欠点があつた。 In particular, SBR, which is conventionally used for friction wheel 3,
(Styrene-butadiene rubber) JIS, A
Rubber, which has a hardness of about 70, decreases in elongation at break as it ages due to heat, so it has the disadvantage that it cannot withstand local deformation and often cracks.
上記のような問題を解決する手段として、例え
ば第4図に示すように、摩擦輪3を構成するゴム
材料の内部に短繊維5が混合され、その短繊維5
に配向性を持たせるものも提案されている(特開
昭59−208264号公報)。 As a means to solve the above problems, for example, as shown in FIG. 4, short fibers 5 are mixed inside the rubber material constituting the friction ring 3, and the short fibers 5
It has also been proposed to give orientation to (Japanese Unexamined Patent Publication No. 59-208264).
この短繊維5を混合して構成した摩擦輪3は、
前者に比べて高負荷下において亀裂の発生のない
優れた摩耗特性を示すが、ゴム中に混合されてい
る短繊維の毛管現象により、ゴム中への吸湿作用
が律速され、接着境界面Xへの水分の影響により
接着力の低下や、摩擦円板の錆の発生を招き、摩
擦輪が剥離すると言う問題があつた。 The friction ring 3 made by mixing these short fibers 5 is
Compared to the former, it exhibits superior abrasion characteristics without cracking under high loads, but due to the capillary action of the short fibers mixed in the rubber, the moisture absorption into the rubber is rate-limited, and the bonding interface X There was a problem in that the influence of moisture caused the adhesive force to decrease and the friction disc to rust, causing the friction ring to peel off.
この考案は、かかる従来の問題点に着目して案
出されたもので、その目的とするところは摩擦輪
を構成するゴム材料の内部に短繊維が混合して成
る無段変速機における摩擦輪において、摩擦円板
と摩擦輪との接着境界面に水分の影響が作用しな
いようにして、接着力の低下や、錆の発生及びゴ
ム材料の剥離を有効に防止すると共に、伝達性及
び耐久性を向上させた無段変速機における摩擦輪
を提供するものである。
This invention was devised by focusing on such conventional problems, and its purpose is to create a friction ring in a continuously variable transmission that is made by mixing short fibers inside the rubber material that constitutes the friction ring. By preventing the influence of moisture from acting on the adhesive interface between the friction disc and the friction ring, it effectively prevents a decrease in adhesive strength, rust generation, and peeling of the rubber material, and improves conductivity and durability. The present invention provides a friction wheel for a continuously variable transmission with improved performance.
この考案は上記目的を達成するため、摩擦円板
に、クロロプレンゴムより成る内層ゴムを介して
短繊維を混入した同材質の外層ゴムを積層させて
構成することにより、ゴム中に混合されている短
繊維の毛管現象により、ゴム中への吸湿作用によ
つて接着境界面への水分の影響がないようにした
ことを要旨とするものである。
In order to achieve the above object, this invention consists of a friction disk, an inner layer of rubber made of chloroprene rubber, and an outer layer of rubber made of the same material mixed with short fibers, which is mixed into the rubber. The gist of this is that the short fibers absorb moisture into the rubber through capillary action, thereby eliminating the influence of moisture on the adhesion interface.
以下添付図面の第1図に基いて、この考案の実
施例を説明する。
An embodiment of this invention will be described below based on FIG. 1 of the accompanying drawings.
なお、以下の説明で、上記従来例と同一構成要
素は同一符号を付して説明する。 In the following description, the same components as those in the conventional example described above will be described with the same reference numerals.
第1図は、この考案を実施した無段変速機構を
示し、4は金属製の摩擦円板、3は摩擦円板4の
外周面に取付けた軟質ゴムから成る摩擦輪を示
し、前記摩擦輪3は、摩擦円板4の外周面に、ク
ロロプレンゴムより成る内層ゴム9を被覆した状
態で短繊維5を混入した同材質の外層ゴム7を積
層させて2層構造に構造されている。 FIG. 1 shows a continuously variable transmission mechanism in which this invention is implemented, in which reference numeral 4 indicates a metal friction disk, 3 indicates a friction ring made of soft rubber attached to the outer circumferential surface of the friction disk 4, and the friction ring 3 has a two-layer structure in which an outer rubber layer 7 made of the same material and mixed with short fibers 5 is laminated on the outer peripheral surface of a friction disk 4, with an inner rubber layer 9 made of chloroprene rubber coated thereon.
前記、内層ゴム6と外層ゴム7とは、同質のゴ
ム材料で構成することにより、加硫接着した時に
一体化される。内層ゴム6の厚さとしては、接着
界面Xへの水分の影響を防止するために、0.5mm
以上が好ましく、かつ摩擦輪3の性能を保持する
ために、内層ゴム6と外層ゴム7との弾性係数は
同程度とすることが好ましいことにより、内層ゴ
ム6の厚さは、総ゴム厚さHの30%以下にするこ
とが好ましい。 The inner rubber layer 6 and the outer rubber layer 7 are made of the same rubber material and are integrated when vulcanized and bonded. The thickness of the inner rubber layer 6 is 0.5 mm in order to prevent the influence of moisture on the adhesive interface X.
The above is preferable, and in order to maintain the performance of the friction ring 3, it is preferable that the elastic modulus of the inner layer rubber 6 and the outer layer rubber 7 be the same, so that the thickness of the inner layer rubber 6 is equal to the total rubber thickness. It is preferable to make it 30% or less of H.
なお、成形方向としては、摩擦円板4の外周面
に予め内層ゴム6を被覆し、そして短繊維5を混
入した同材質の外層ゴム7を積層させて2層構造
にする方法、または内層ゴム6と短繊維5を混入
した同材質の外層ゴム7とを予め一体的に成形し
ておき、このものを摩擦円板4の外周面に加硫接
着することも考えられる。 Note that the molding direction is a method in which the outer peripheral surface of the friction disk 4 is coated with the inner layer rubber 6 in advance, and then an outer layer rubber 7 of the same material mixed with short fibers 5 is laminated to form a two-layer structure, or 6 and an outer rubber layer 7 made of the same material mixed with short fibers 5 may be integrally molded in advance, and this may be vulcanized and bonded to the outer peripheral surface of the friction disk 4.
この考案は、上記のように摩擦円板4の外周面
に、外層ゴム7を直接付けずに、同じ材質の内層
ゴム6を介して装着するので、短繊維5の毛管現
象によるゴム中への吸湿作用によつて生ずる接着
境界面Xへの水分の影響がなく、この結果摩擦円
板4の錆の発生や摩擦輪の剥離等を有効に防止出
来るのである。 In this invention, as described above, the outer layer rubber 7 is not attached directly to the outer peripheral surface of the friction disk 4, but is attached via the inner layer rubber 6 made of the same material, so that the short fibers 5 enter the rubber due to capillary action. There is no influence of moisture on the adhesive interface X caused by moisture absorption, and as a result, rusting of the friction disk 4 and peeling of the friction ring can be effectively prevented.
この考案は、上記のように摩擦円板に、クロロ
プレンゴムより成る内層ゴムを介して短繊維を混
入した同材質の外層ゴムを積層させて構成したの
で、摩擦円板と摩擦輪との接着境界面に水分の影
響が作用しないようにすることが出来、この結
果、摩擦輪と摩擦円板との接着力の低下や、摩擦
円板の錆の発生及び摩擦円板と摩擦輪との剥離を
有効に防止出来、また伝達性及び耐久性を著しく
向上させることが出来る効果がある。
This device is constructed by laminating a friction disk with an outer rubber layer made of the same material mixed with short fibers through an inner layer rubber made of chloroprene rubber, as described above, so that the adhesive boundary between the friction disk and the friction ring is This prevents the influence of moisture from acting on the surface, resulting in a decrease in the adhesion between the friction ring and the friction disc, rust on the friction disc, and separation between the friction disc and the friction ring. It has the effect of being able to effectively prevent this and significantly improve transmission performance and durability.
第1図はこの考案を実施した摩擦輪の一部切欠
した断面図、第2図〜第4図は従来の無断変速機
を示すもので、第2図は無断変速機の概略構成
図、第3図は第2図の摩擦輪の一部を切欠した拡
大正面図、第4図は従来の他の実施例を示す摩擦
輪を示す一部を切欠した断面図である。
3……摩擦輪、4……摩擦円板、5……短繊
維、6……内層ゴム、7……外層ゴム。
Fig. 1 is a partially cutaway cross-sectional view of a friction wheel implementing this invention, Figs. 2 to 4 show a conventional continuously variable transmission, and Fig. 2 is a schematic configuration diagram of the continuously variable transmission. 3 is an enlarged front view with a portion of the friction ring shown in FIG. 2 cut away, and FIG. 4 is a sectional view of the friction ring of another conventional example with a portion cut away. 3...Friction ring, 4...Friction disk, 5...Short fiber, 6...Inner layer rubber, 7...Outer layer rubber.
Claims (1)
動回転板の表面に直交して圧接され外周に摩擦輪
を取り付けた摩擦円板とからなる無段変速機にお
ける摩擦輪において、前記摩擦円板に、クロロプ
レンゴムより成る内層ゴムを介して短繊維を混入
した同材質の外層ゴムを積層させて構成したこと
を特徴とする無段変速機における摩擦輪。 In a friction ring in a continuously variable transmission consisting of a drive rotary plate rotated by a drive source and a friction disk that is pressed orthogonally to the surface of the drive rotary plate and has a friction ring attached to its outer periphery, A friction ring for a continuously variable transmission, characterized in that it is constructed by laminating an inner rubber layer made of chloroprene rubber and an outer rubber layer made of the same material mixed with short fibers.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18108487U JPH0452511Y2 (en) | 1987-11-30 | 1987-11-30 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18108487U JPH0452511Y2 (en) | 1987-11-30 | 1987-11-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01104465U JPH01104465U (en) | 1989-07-14 |
JPH0452511Y2 true JPH0452511Y2 (en) | 1992-12-10 |
Family
ID=31472582
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18108487U Expired JPH0452511Y2 (en) | 1987-11-30 | 1987-11-30 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0452511Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3718326B2 (en) * | 1997-06-30 | 2005-11-24 | 財団法人鉄道総合技術研究所 | Vehicle tire wear prevention device, power transmission mechanism friction vehicle wear prevention device, vehicle tire wear prevention method, and power transmission mechanism friction vehicle wear prevention method |
-
1987
- 1987-11-30 JP JP18108487U patent/JPH0452511Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPH01104465U (en) | 1989-07-14 |
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