JPH0452022Y2 - - Google Patents
Info
- Publication number
- JPH0452022Y2 JPH0452022Y2 JP1987098879U JP9887987U JPH0452022Y2 JP H0452022 Y2 JPH0452022 Y2 JP H0452022Y2 JP 1987098879 U JP1987098879 U JP 1987098879U JP 9887987 U JP9887987 U JP 9887987U JP H0452022 Y2 JPH0452022 Y2 JP H0452022Y2
- Authority
- JP
- Japan
- Prior art keywords
- mold
- release agent
- air
- mold release
- spray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Casting Devices For Molds (AREA)
- Nozzles (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
この考案は固定金型と可動金型を備えた金属ま
たはプラスチツク成形機における成形金型への離
型剤スプレー装置に関するものである。[Detailed Description of the Invention] [Industrial Application Field] This invention relates to a device for spraying a mold release agent onto a mold in a metal or plastic molding machine equipped with a fixed mold and a movable mold.
金型を用いた成形機、例えばダイカストマシン
やプラスチツク成形機における離型剤スプレー装
置としては、一般に次のようなものが知られてい
る。
The following types of release agent spray devices are generally known for molding machines using molds, such as die casting machines and plastic molding machines.
シリンダーの先端部にスプレーガンを取付
け、このスプレーガンをシリンダー作動によつ
て開放金型間に移動させて、固定金型および可
動金型の正面から該金型面に離型剤を吹付け
る。 A spray gun is attached to the tip of the cylinder, and the spray gun is moved between the open molds by cylinder operation to spray a mold release agent from the front of the fixed mold and the movable mold onto the surfaces of the molds.
固定金型および可動金型の外周部にスプレー
ガンを固定し、このスプレーガンから対向する
金型面に離型剤を吹付ける。 A spray gun is fixed to the outer periphery of the fixed mold and the movable mold, and a mold release agent is sprayed from the spray gun onto the opposing mold surfaces.
前記従来例のスプレー装置によれば、装置自
体が大掛りとなり、且つシリンダーでスプレーガ
ンを開放金型間に移動させているので、その分生
産性が低下するという問題があつた。また、前記
従来例のスプレー装置では、金型キヤビテイの
彫り込みが深いような場合に離型剤のスプレーに
死角ができて、目的とする個所に離型剤を旨くス
プレーすることができなくなる。しかも、この従
来例の場合には分配器内でエアーと離型剤を混
気した上で金型固定のスプレーガンに一重の接続
管を介して導入するように構成されているので、
機構上は簡略化できるが、分配器とスプレーガン
をつなぐ接続管内に離型剤が残り、これが次回ス
プレーの際に一緒に出てくるため、噴霧量が一定
しないという問題が生じる。少量の離型剤しか必
要としない製品の成形に際しては、品質に与える
影響が大きいので、離型剤の噴霧量を常時一定化
させる必要がある。
According to the conventional spray device, the device itself is large-scale, and the spray gun is moved between the open molds using a cylinder, so there is a problem that productivity is reduced accordingly. Further, in the conventional spray device, when the mold cavity is deeply carved, a blind spot is created in the spraying of the mold release agent, making it impossible to effectively spray the mold release agent to the intended location. Moreover, in the case of this conventional example, the air and mold release agent are mixed in the distributor and then introduced into the spray gun fixed to the mold via a single connecting pipe.
Although the mechanism can be simplified, the mold release agent remains in the connecting pipe that connects the distributor and the spray gun, and this comes out together with the next spray, resulting in the problem that the amount of spray is not constant. When molding products that require only a small amount of mold release agent, it is necessary to keep the amount of mold release agent sprayed constant at all times, since this has a large effect on quality.
この考案は前記従来の問題点を解決するため
に、固定金型および可動金型の合せ面に複数個の
凹部を設け、この各凹部内に対向する金型面へ離
型剤を吹付ける吹付方向の角度調整が可能な複数
個の球体ノズルを金型合せ面より没入させ且つエ
アーと離型剤の混気室に連通させて取付けたこ
と、スプレー用エアーの一部導入で作動するピス
トンによつて離型剤通路を開閉する機構を組込ん
だ分配器と球体ノズルを取付けた金型との間を二
重管で接続し、前記分配器からエアー及び離型剤
をノズル取付金型の内部まで別々に導入して、こ
れらを金型内の混気室において混気の上、球体ノ
ズルからスプレーするようにしたことを特徴とす
るものである。
In order to solve the above-mentioned conventional problems, this invention provides a plurality of recesses in the mating surfaces of a fixed mold and a movable mold, and sprays a mold release agent into each recess onto the opposing mold surface. Multiple spherical nozzles that can be adjusted in direction and angle are recessed from the mold mating surface and installed in communication with the air and mold release agent mixture chamber, and the piston is activated by introducing a portion of the spray air. Therefore, a double pipe is used to connect a distributor incorporating a mechanism for opening and closing the mold release agent passageway to the mold to which the spherical nozzle is attached, and air and mold release agent are supplied from the distributor to the mold to which the nozzle is attached. It is characterized in that these are separately introduced into the mold, and then sprayed from a spherical nozzle on top of the air mixture in the air mixture chamber within the mold.
成形金型への離型剤噴霧に際してスプレー用エ
アーが分配器に導入されると、この分配器内のピ
ストンがスプレー用エアーのピストン室への一部
導入によつて作動して離型剤通路が開放される。
そして、前記分配器内で分岐されたスプレー用エ
アーと離型剤は二重管内を別々に流れて球体ノズ
ルの取付けられている金型内部へ導入され、この
金型内部の混気室において混気霧化されて、球体
ノズルから対向する金型面に向かつて噴霧される
ようになる。
When spray air is introduced into the distributor when spraying the mold release agent onto the molding die, a piston in the distributor is actuated by introducing a portion of the spray air into the piston chamber to open the mold release agent passage. will be released.
The spray air and mold release agent separated in the distributor flow separately in the double pipe and are introduced into the mold where the spherical nozzle is attached, and are mixed in the air mixture chamber inside the mold. It is atomized and sprayed from the spherical nozzle toward the opposing mold surface.
以下、この考案の実施例を図面に従い説明する
と、この離型剤スプレー装置は固定ダイプレート
1′に取付けられる固定金型1と可動ダイプレー
ト2′に取付けられる可動金型2の各金型合せ面
に、複数個例えば4個ずつの凹部1a,2aをキ
ヤビテイ3に第1図の如く接近させて設け、この
各凹部1a,2aに対向する金型面へ向かつて第
2図の如く離型剤を吹付ける、吹付方向の角度調
整が可能な複数個の球体ノズル4を金型合せ面よ
り没入させ且つエアー・離型剤の混気室5に連通
させて第3図の如く取付けている。
Hereinafter, an embodiment of this invention will be described with reference to the drawings. This mold release agent spraying device will be described in detail below. A plurality of recesses 1a and 2a, for example, four recesses, are provided on the mold surface as shown in FIG. 1, and the mold is released as shown in FIG. A plurality of spherical nozzles 4, which spray the agent and whose spraying direction can be adjusted in angle, are installed as shown in Fig. 3, recessed from the mold mating surface and communicated with the air/mold release agent mixture chamber 5. .
6は前記混気室5の開口ネジ部に螺着された前
記球体ノズル4を吹付方向の角度調整ができるよ
うに抱持するノズルホルダー、7はこのホルダー
口先部に球体ノズル4を押付けるコイルスプリン
グ、8は前記ホルダー6内に螺着された端管状の
スプリング押えネジである。なお、前記金型1,
2には各混気室5に第4図の如く連通した複数の
横孔9が設けられ、この各横孔9には通気連通孔
10aを有する金型側接続金具10が外管11と
小径な内管12を介して第4図の如く取付けられ
ている。 6 is a nozzle holder that holds the spherical nozzle 4 screwed onto the opening thread of the air mixture chamber 5 so that the angle of the spray direction can be adjusted; 7 is a coil that presses the spherical nozzle 4 against the tip of the holder. The spring 8 is a spring holding screw with a tubular end screwed into the holder 6. Note that the mold 1,
2 is provided with a plurality of horizontal holes 9 communicating with each air mixture chamber 5 as shown in FIG. It is attached as shown in FIG. 4 through an inner tube 12.
20は前記金型1,2と離れた位置に設置され
る分配器(マニフオールド)で、第5図〜第10
図のように構成されている。すなわち、この分配
器20はコンプレツサー21からの圧縮空気(ス
プレー用エアー)が電磁弁22を介してエアー導
入口23から入り、送気路24を通つて分岐孔2
5に導入され、この分岐孔25内に入つたエアー
の一部は送気路26を通つてピストン室27に導
入されてピストン38を作動させるようになつて
おり、また前記分岐孔25のエアーはエアー調節
ネジ28のある複数個(実施例では4個)の流量
調節室29に入つて、接続金具30が第4図の如
く取付けられる接続口31に導出され、第4図に
示す接続金具30の通気連通孔30aから二重管
側接続金具16の通気通路16aを通つて可撓性
ホースからなる接続外管13側へと導かれるよう
になつている。 20 is a distributor (manifold) installed at a position apart from the molds 1 and 2;
It is configured as shown in the figure. That is, in this distributor 20, compressed air (spray air) from a compressor 21 enters from an air inlet 23 via a solenoid valve 22, passes through an air supply path 24, and enters a branch hole 2.
A part of the air introduced into the branch hole 25 is introduced into the piston chamber 27 through the air supply path 26 to actuate the piston 38. enters a plurality (four in the embodiment) of flow rate adjustment chambers 29 having air adjustment screws 28, and is led out to a connection port 31 to which a connection fitting 30 is attached as shown in FIG. 30 through the ventilation passage 16a of the double-pipe side connecting fitting 16 to the connecting outer pipe 13 made of a flexible hose.
一方、離型剤タンク33から圧送されてくる離
型剤は離型剤導入口34から送液路35,36へ
入り、電磁弁22のON作動(この電磁弁22は
開放金型1,2から成形品が取出された後に発せ
られるスプレー開始信号によつてONされ、一定
時間経過後に発せられるスプレー停止信号によつ
てOFFされるようになつている)によりスプレ
ー用エアーの一部がピストン室27に導入される
と、スプリング37の弾力に抗してピストン38
が後退し離型剤通路(送液路36,39)が開放
するので、送液路36内の離型剤は送液路39を
通つて分岐孔40に送られ、この分岐孔40内の
離型剤は離型剤調節ネジ41のある複数個(実施
例では4個)の流量調節室42から前記接続口3
1の中心に開口している送液孔43に導かれ、接
続金具30の中心孔30bと二重管側接続金具1
6の中心接続パイプ16bを通つて、可撓性のあ
るナイロンチユーブからなる接続内管14へと送
られるようになつている。 On the other hand, the mold release agent pressure-fed from the mold release agent tank 33 enters the liquid feeding paths 35, 36 from the mold release agent inlet 34, and turns on the solenoid valve 22 (this solenoid valve 22 (It is turned ON by the spray start signal issued after the molded product is taken out from the molded product, and turned OFF by the spray stop signal issued after a certain period of time). 27, the piston 38 resists the elasticity of the spring 37.
moves back and the mold release agent passage (liquid supply passages 36, 39) is opened, so the mold release agent in the liquid supply passage 36 is sent to the branch hole 40 through the liquid supply passage 39, and the mold release agent in this branch hole 40 is The mold release agent is supplied to the connection port 3 from a plurality of (four in the embodiment) flow rate adjustment chambers 42 with mold release agent adjustment screws 41.
The liquid is guided to the liquid feeding hole 43 which is open at the center of the connecting fitting 30 and the center hole 30b of the connecting fitting 30 is
6 through the central connecting pipe 16b to the connecting inner tube 14 made of a flexible nylon tube.
前記接続外管13と接続内管14の二重管は、
金型側接続金具10と分配器側接続金具30にネ
ジ結合される第4図に示すような接続金具15,
16(金型側接続金具10にネジ結合される一端
接続金具15には通気連通孔15aと中心接続パ
イプ15bが設けられ、また分配器側接続金具3
0にネジ結合される接続金具16には通気通路1
6aと中心接続パイプ16bが設けられている)
を両端に有し、この接続金具の螺着によつて前記
分配器20とノズル取付金型1,2との間を分配
器20で分岐されたエアーと離型剤が金型内部ま
で別々に導入されるように接続している。 The double pipe of the connecting outer pipe 13 and the connecting inner pipe 14 is
A connecting fitting 15 as shown in FIG. 4 is screwed to the mold side connecting fitting 10 and the distributor side connecting fitting 30,
16 (One end connection fitting 15 screwed to the mold side connection fitting 10 is provided with a ventilation hole 15a and a center connection pipe 15b, and the distributor side connection fitting 3
The connecting fitting 16 screwed to the ventilation passage 1
6a and a central connecting pipe 16b)
By screwing this connection fitting, the air and mold release agent branched by the distributor 20 are separated between the distributor 20 and the nozzle mounting molds 1 and 2 to the inside of the mold. Connected to be introduced.
而して、コンプレツサー21から送られるスプ
レー用エアーは電磁弁22のON動作によつて分
配器20に導入され、この導入エアーの一部が分
配器20内に設けたピストン室27に入つてピス
トン38を後退させ、離型剤タンク33より圧送
されてくる離型剤の送液路36,39を開放す
る。そして、前記分配器20内で分岐されたスプ
レー用エアーは各接続金具30の通気連通孔30
aから二重管側接続金具16の通気通路16aを
通つて可撓性ホースからなる接続外管13側へと
導かれ、更に他端接続金具15,10の通気連通
孔15a,10aから金属接続外管11内に入つ
て横孔9から金型内部の混気室5へ導かれ、別通
路(後述する)によつて当該金型内に導入された
離型剤と混気霧化されて、球体ノズル4から対向
する金型面に向かつて噴霧されるようになる。 The spray air sent from the compressor 21 is introduced into the distributor 20 by the ON operation of the solenoid valve 22, and a part of this introduced air enters the piston chamber 27 provided in the distributor 20, and the piston 38 is moved back, and the liquid feeding paths 36 and 39 for the mold release agent that is pumped from the mold release agent tank 33 are opened. The spray air branched in the distributor 20 is then transferred to the ventilation holes 30 of each connection fitting 30.
a through the ventilation passage 16a of the double-pipe side connection fitting 16 to the connection outer tube 13 side made of a flexible hose, and then from the ventilation communication holes 15a, 10a of the other end connection fittings 15, 10 to the metal connection. The mixture enters the outer tube 11 and is guided through the horizontal hole 9 to the air mixture chamber 5 inside the mold, where it is atomized with the mold release agent introduced into the mold through a separate passage (described later). , the spray is sprayed from the spherical nozzle 4 toward the opposing mold surface.
一方、離型剤タンク33より圧送された離型剤
は分配器20内に導入され、この分配器内のピス
トン38の作動(後退)によつて連通する送液路
36,39を介して分岐孔40に導かれ、分岐さ
れたそれぞれの離型剤は接続金具30,16の中
心孔30b及び中心接続パイプ16bを通つてナ
イロンチユーブからなる接続内管14側へと導か
れ、更に他端接続金具15の中心接続パイプ15
bから金具接続内管12内に入つて金型内部の混
気室5へ導かれ、この混気室5内において前述し
たエアーと混気霧化されて、球体ノズル4から対
向する金型面に向かつて噴霧されるようになる。 On the other hand, the mold release agent pressure-fed from the mold release agent tank 33 is introduced into the distributor 20, and is branched via the liquid feeding paths 36 and 39 communicating with each other by the operation (retreat) of the piston 38 in the distributor. The respective mold release agents that are led to the holes 40 and branched are led to the connection inner pipe 14 made of a nylon tube through the center hole 30b of the connection fittings 30, 16 and the center connection pipe 16b, and then to the connection inner pipe 14 made of a nylon tube. Center connection pipe 15 of metal fitting 15
b, enters the metal fitting connection inner pipe 12 and is guided to the air mixture chamber 5 inside the mold, where it is atomized with the air mentioned above, and is sprayed from the spherical nozzle 4 to the opposing mold surface. It will be sprayed as soon as it reaches the area.
第2図は固定金型1と可動金型2の対向する金
型面に離型剤を同時に噴霧している状態を示して
いるが、両側から噴霧される離型剤が互いに衝突
する恐れのある場合には、片側ずつ経時的に噴霧
させるか、或いは同時噴霧の場合には緩衝しない
位置に球体ノズル4を配設するという方法で対処
することができる。 Figure 2 shows a state in which the mold release agent is being sprayed simultaneously on the opposing mold surfaces of the fixed mold 1 and the movable mold 2, but there is a risk that the mold release agents sprayed from both sides may collide with each other. In some cases, this can be dealt with by spraying one side at a time or by arranging the spherical nozzle 4 at a position where it will not be buffered in the case of simultaneous spraying.
この考案の離型剤スプレー装置は前記のような
ものであるから、装置自体が簡単であり、生産性
の向上に貢献することはあつても障害となること
はない。また、球体ノズルを金型合せ面の凹部内
に没入固定し、対向する金型面へ離型剤を噴霧す
るようになつているので、彫り込みの深い金型に
対しても死角が出来難い利点がある。
Since the mold release agent spraying device of this invention is as described above, the device itself is simple, and although it contributes to the improvement of productivity, it does not become a hindrance. In addition, since the spherical nozzle is fixed in the recess of the mold mating surface and sprays the mold release agent onto the opposing mold surface, there is no blind spot even with deeply carved molds. There is.
更に、噴霧ノズルを球体にすることによつて吹
付方向の角度調整を容易に行なうことができる。
また、分配器と金型間を二重管で接続し、スプレ
ー用エアーと離型剤を別々に送つて、金型内部の
混気室で混気霧化させるように構成したので、離
型剤の送路内における残量をなくし、離型剤の噴
霧量を常時一定化させることができる。 Furthermore, by making the spray nozzle spherical, the angle of the spray direction can be easily adjusted.
In addition, the distributor and the mold are connected with a double pipe, and the spray air and mold release agent are sent separately, and the air mixture is atomized in the air mixture chamber inside the mold, making it possible to release the mold. It is possible to eliminate the residual amount of the agent in the feeding path and to keep the spray amount of the mold release agent constant at all times.
第1図は本考案の一実施例による離型剤スプレ
ー装置を示した全体的な構成説明図、第2図は固
定金型と可動金型の対向する金型面に離型剤を吹
付けている状態を示した側面図、第3図は第1図
の−線部分の拡大断面図、第4図は分配器と
金型間を接続する二重管による接続構造を示した
断面図、第5図は分配器の平面図、第6図は同分
配器の右側面図、第7図は第5図のA−A′線断
面図、第8図は第5図のB−B′線断面図、第9
図は第5図のC−C′線断面図、第10図は第5図
のD−D′線断面図である。
1……固定金型、2……可動金型、1a,2a
……凹部、3……金型キヤビテイ、4……球体ノ
ズル、5……エアー・離型剤の混気室、10……
金型側接続金具、13……二重管の外管、14…
…二重管の内管、15,16……二重管の両端接
続金具、20……分配器、21……コンプレツサ
ー、22……電磁弁、23……スプレー用エアー
導入口、24,26……送気路、25……分岐
孔、27……ピストン室、28……エアー調節ネ
ジ、29……流量調節室、30……分配器側接続
金具、31……接続口、33……離型剤タンク、
34……離型剤導入口、35,36……送液路、
38……ピストン、39……送液路、40……分
岐孔、41……離型剤調節ネジ、42……流量調
節室、43……送液孔。
Fig. 1 is an explanatory diagram of the overall configuration of a mold release agent spraying device according to an embodiment of the present invention, and Fig. 2 shows a mold release agent sprayed onto opposing mold surfaces of a fixed mold and a movable mold. FIG. 3 is an enlarged sectional view of the - line part in FIG. 1, FIG. 4 is a sectional view showing a connection structure using a double pipe connecting the distributor and the mold, Figure 5 is a plan view of the distributor, Figure 6 is a right side view of the distributor, Figure 7 is a sectional view taken along line A-A' in Figure 5, and Figure 8 is B-B' in Figure 5. Line sectional view, No. 9
The figure is a sectional view taken along line CC' in FIG. 5, and FIG. 10 is a sectional view taken along line D-D' in FIG. 1...Fixed mold, 2...Movable mold, 1a, 2a
... recess, 3 ... mold cavity, 4 ... spherical nozzle, 5 ... air/mold release agent mixture chamber, 10 ...
Mold side connection fitting, 13...Double pipe outer pipe, 14...
...Inner pipe of double pipe, 15, 16...Both end connection fittings of double pipe, 20...Distributor, 21...Compressor, 22...Solenoid valve, 23...Air inlet for spray, 24, 26 ... Air supply path, 25 ... Branch hole, 27 ... Piston chamber, 28 ... Air adjustment screw, 29 ... Flow rate adjustment chamber, 30 ... Distributor side connection fitting, 31 ... Connection port, 33 ... mold release agent tank,
34...Mold release agent inlet, 35, 36...Liquid feeding path,
38... Piston, 39... Liquid feeding path, 40... Branch hole, 41... Release agent adjustment screw, 42... Flow rate adjustment chamber, 43... Liquid feeding hole.
Claims (1)
チツク成形機における成形金型への離型剤スプレ
ー装置であつて、固定金型および可動金型の合せ
面に複数個の凹部を設け、この各凹部内に対向す
る金型面へ離型剤を吹付ける吹付方向の角度調整
が可能な複数個の球体ノズルを金型合せ面より没
入させ且つエアー・離型剤の混気室に連通させて
取付けると共に、スプレー用エアーの一部導入で
作動するピストンによつて離型剤通路を開閉する
機構を組込んだ分配器と球体ノズルを取付けた金
型との間を二重管で接続し、前記分配器からエア
ー及び離型剤をノズル取付金型の内部まで別々に
導入して、これらを金型内の混気室において混気
の上、球体ノズルからスプレーするようにしたこ
とを特徴とする成形金型への離型剤スプレー装
置。 A device for spraying a mold release agent onto a mold in a metal or plastic molding machine equipped with a fixed mold and a movable mold. A plurality of spherical nozzles, which are capable of adjusting the angle of the spray direction for spraying the mold release agent onto the opposing mold surfaces within the recess, are recessed from the mold mating surface and communicated with the air/mold release agent mixture chamber. At the same time, a double pipe is used to connect the distributor with a mechanism that opens and closes the mold release agent passage using a piston that operates when a portion of the spray air is introduced, and the mold with the spherical nozzle installed. Air and a mold release agent are separately introduced into the nozzle-attached mold from the distributor, and are sprayed from a spherical nozzle onto the air mixture in the air mixture chamber within the mold. Release agent spray device for molding molds.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1987098879U JPH0452022Y2 (en) | 1987-06-27 | 1987-06-27 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1987098879U JPH0452022Y2 (en) | 1987-06-27 | 1987-06-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS644609U JPS644609U (en) | 1989-01-12 |
JPH0452022Y2 true JPH0452022Y2 (en) | 1992-12-08 |
Family
ID=31325529
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1987098879U Expired JPH0452022Y2 (en) | 1987-06-27 | 1987-06-27 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0452022Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3707207B2 (en) * | 1997-06-20 | 2005-10-19 | 宇部興産株式会社 | Method and apparatus for spraying liquid agent on molten metal contact surface |
-
1987
- 1987-06-27 JP JP1987098879U patent/JPH0452022Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS644609U (en) | 1989-01-12 |
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