JPH0451866Y2 - - Google Patents
Info
- Publication number
- JPH0451866Y2 JPH0451866Y2 JP13643887U JP13643887U JPH0451866Y2 JP H0451866 Y2 JPH0451866 Y2 JP H0451866Y2 JP 13643887 U JP13643887 U JP 13643887U JP 13643887 U JP13643887 U JP 13643887U JP H0451866 Y2 JPH0451866 Y2 JP H0451866Y2
- Authority
- JP
- Japan
- Prior art keywords
- honeycomb
- shaped body
- outer cylinder
- stopper
- metal carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002184 metal Substances 0.000 claims description 32
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000003466 welding Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000000746 purification Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000224421 Heterolobosea Species 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Landscapes
- Exhaust Gas After Treatment (AREA)
- Catalysts (AREA)
Description
【考案の詳細な説明】
[産業上の利用分野]
本考案は内燃機関、特に自動車の排気ガス浄化
用触媒に用いるメタル担体の構造に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to the structure of a metal carrier used in an exhaust gas purifying catalyst for internal combustion engines, particularly automobiles.
[従来の技術]
従来メタル担体は、平板と、波板の薄板鋼板を
交互に重ねて巻き上げたハニカム形状体を外筒に
挿入して形成したものであり、使用中にハニカム
形状体が移動変形しないようにろう付を行つて固
着している。また、特開昭56−4373号公報には、
鋼板を交互に巻き上げてハニカム形状体を形成す
るときに平板および波板の少なくとも一方より電
子ビームまたはレーザービームによる溶接を行な
いメタル担体を形成する旨の開示がある。[Prior art] Conventional metal carriers are formed by inserting into an outer cylinder a honeycomb-shaped body made by rolling up alternately stacked flat plates and corrugated thin steel plates, and the honeycomb-shaped body moves and deforms during use. It is secured by brazing to prevent it from happening. Also, in Japanese Patent Application Laid-open No. 56-4373,
There is a disclosure that when steel plates are wound up alternately to form a honeycomb-shaped body, a metal carrier is formed by welding at least one of a flat plate and a corrugated plate using an electron beam or a laser beam.
また特開昭56−126450号公報には、メタル担体
の両端部に橋渡状の溶接部を設けてメタル担体を
固定する旨の開示がある。 Furthermore, Japanese Patent Application Laid-Open No. 126450/1983 discloses that the metal carrier is fixed by providing bridging welds at both ends of the metal carrier.
また実開昭55−31420号公報には、石油ストー
ブ用の燃焼排ガス浄化用触媒保持装置として第5
図に示す芯100の周りに波板101と平板10
2とを巻き上げたハニカム形状体103を上下2
個の十字状金具104と板状コイルバネ105と
で梱包したものの開示がある。 In addition, Utility Model Publication No. 55-31420 discloses a fifth catalyst holding device for purifying combustion exhaust gas for kerosene stoves.
A corrugated plate 101 and a flat plate 10 are arranged around the core 100 shown in the figure.
2 and the honeycomb shaped body 103 rolled up
There is a disclosure of a package made up of several cross-shaped metal fittings 104 and a plate-shaped coil spring 105.
[考案が解決しようとする問題点]
上記メタル担体を高温で使用すると内部のハニ
カム形状体が熱膨張、収縮の繰返しにより初期の
全長より長くなり外筒よりはみ出す現象が起る。[Problems to be Solved by the Invention] When the above-mentioned metal carrier is used at high temperatures, the internal honeycomb-shaped body becomes longer than its initial total length due to repeated thermal expansion and contraction, and a phenomenon occurs in which it protrudes from the outer cylinder.
従来のメタル担体の両端部に横渡状の溶接部を
設けてハニカム形状体を固定する方法は波板、平
板が薄板であるため溶着が充分できないという問
題点がある。また十字状金具と板状コイルバネに
よりハニカム形状体を梱包する方法では十字状金
具の無い部分よりのはみ出しがおきる。また止金
具の数を増すとガスの通路を塞ぐことになり排ガ
ス浄化用のメタル担体として使用できない。この
ようなメタル担体の変形により触媒浄化性能、流
路圧力等が変化し排ガス浄化触媒装置の安全な使
用が妨げられる。上記のようなメタル担体のはみ
出し現象がおこるのを防ぐために、鋭意検討した
結果想達したものである。本考案は、上記の使用
時にハニカム形状体が外筒より、はみ出すのを防
いだメタル担体を提供することを目的とする。 The conventional method of fixing a honeycomb-shaped body by providing transverse welds at both ends of a metal carrier has a problem in that sufficient welding cannot be achieved because the corrugated plate or flat plate is a thin plate. In addition, in the method of packing a honeycomb-shaped body using a cross-shaped metal fitting and a plate-shaped coil spring, some protrusion occurs from a portion where the cross-shaped metal fitting is not present. Furthermore, if the number of fasteners is increased, the gas passages will be blocked, making it impossible to use the metal carrier for exhaust gas purification. Such deformation of the metal carrier changes the catalyst purification performance, flow path pressure, etc., and prevents safe use of the exhaust gas purification catalyst device. This idea was arrived at after intensive study to prevent the above-mentioned metal carrier protrusion phenomenon from occurring. The object of the present invention is to provide a metal carrier that prevents the honeycomb-shaped body from protruding from the outer cylinder during the above-mentioned use.
[問題点を解決するための手段]
本考案のメタル担体は、波板と平板とを交互に
重ねて巻き上げて形成したハニカム形状体と、該
ハニカム形状体が挿入される外筒と、該ハニカム
形状体の両端面に挿入された該ハニカム形状体の
少なくとも排出口側の端面を固定する網部と該網
部を固定支持して該外筒に係止するストツパープ
レートとをもつストツパーとから構成される。[Means for Solving the Problems] The metal carrier of the present invention comprises a honeycomb-shaped body formed by alternately stacking and rolling up corrugated plates and flat plates, an outer cylinder into which the honeycomb-shaped body is inserted, and the honeycomb-shaped body. a stopper having a net portion inserted into both end surfaces of the honeycomb shaped body and fixing at least the end face on the discharge port side of the honeycomb shaped body, and a stopper plate fixedly supporting the net portion and locking to the outer cylinder; configured.
ハニカム形状体は、薄板の鋼板の波板と平板と
を交互に重ねて巻き上げてロール状形成したもの
である。このハニカム形状体は円筒状の外筒に挿
入されてメタル担体を形成する。 The honeycomb-shaped body is formed into a roll by alternately stacking corrugated and flat thin steel plates and rolling them up. This honeycomb-shaped body is inserted into a cylindrical outer tube to form a metal carrier.
ストツパーはハニカム形状体の少なくとも非出
口側の端面を固定する網部と、網部を固支し外筒
に係止されているストツパープレートとから構成
することができる。 The stopper can be composed of a net portion that fixes at least the non-exit side end face of the honeycomb shaped body, and a stopper plate that firmly supports the net portion and is latched to the outer cylinder.
網部はハニカム形状体の少なくとも端部の全面
を押圧し使用時の熱膨張、冷却による収縮の繰返
しにより変形して外筒外部にはみ出しているのを
防ぐもので、外周が外筒の内径とほぼ一致するも
のである。この網部は、排ガスの通路を妨げるこ
とのない網で目の粗いもので形成するのが好まし
い。 The mesh part presses the entire surface of at least the end of the honeycomb-shaped body to prevent it from deforming and protruding outside the outer cylinder due to repeated thermal expansion and contraction due to cooling during use, and the outer periphery is the same as the inner diameter of the outer cylinder. They almost match. This net portion is preferably formed of a coarse mesh that does not obstruct the passage of exhaust gas.
ストツパープレートは細巾の鋼板を折り曲げて
溶着してX字形状として、各4端面で外筒に係止
することができる。 The stopper plate is formed by bending and welding a narrow steel plate into an X-shape, and can be secured to the outer cylinder at each of the four end faces.
またストツパーには、熱膨張率がハニカム形状
体を形成する材質の熱膨張率より小さい材質のボ
ルトとナツトを用いてハニカム形状の両端面に形
成するストツパーを係止固定することができる。
すなわちボルトをハニカム形状体の中心に挿入し
て網部およびストツパープレートを介して、ボル
トのネジ部をナツトで締めることによりハニカム
形状体を固定させることもできる。 Further, the stoppers formed on both end faces of the honeycomb shape can be locked and fixed using bolts and nuts made of a material whose coefficient of thermal expansion is smaller than that of the material forming the honeycomb shape body.
That is, the honeycomb shaped body can be fixed by inserting a bolt into the center of the honeycomb shaped body and tightening the threaded portion of the bolt with a nut through the mesh portion and the stopper plate.
[考案の効果]
本考案は、ハニカム形状体と、該ハニカム形状
体が挿入される外筒と、挿入された該ハニカム形
状体の少なくとも排出口側端面に該ハニカム形状
体を固定し該外筒に係止されるストツパーとから
構成されている。このストツパーは、メタル担体
が使用時にハニカム形状体が熱膨張、収縮の繰返
しにより変形し、変形部分が長くなり外筒より外
へはみ出してくるのを防ぐものである。このはみ
出し現象を確実に阻止するためには、ストツパー
部に網部と網部を固着させるストツパープレート
を設けて、このストツパープレートを外筒に固着
することによりハニカム形状体のはみ出しを防ぐ
ことができる。この場合排ガスの流路を妨げない
ような形状のストツパーで係止されている。[Effects of the invention] The present invention provides a honeycomb-shaped body, an outer cylinder into which the honeycomb-shaped body is inserted, and a housing in which the honeycomb-shaped body is fixed to at least an end surface on the discharge port side of the inserted honeycomb-shaped body, and the outer cylinder. It consists of a stopper that is locked to. This stopper prevents the honeycomb-shaped body from deforming due to repeated thermal expansion and contraction during use of the metal carrier, and preventing the deformed portion from becoming longer and protruding outside the outer cylinder. In order to reliably prevent this protrusion phenomenon, a stopper plate that fixes the net parts to each other is provided in the stopper part, and this stopper plate is fixed to the outer cylinder to prevent the honeycomb-shaped body from protruding. I can do it. In this case, it is locked with a stopper shaped so as not to obstruct the exhaust gas flow path.
また従来のハニカム形状体(第5図)をプレー
トを用いて係止する方法では、ガスの通路を塞ぐ
ため排ガス浄化効率が低下するが本考案のものは
殆ど低下しない。 Furthermore, in the conventional method of locking a honeycomb-shaped body (FIG. 5) using a plate, the exhaust gas purification efficiency decreases because the gas passages are blocked, but the efficiency of exhaust gas purification decreases with the method of the present invention.
さらに上記ストツパーに、ハニカム形状体より
熱膨張係数の小さいボルトとネジを用いて両端部
よりハニカム形状体をストツパーで係止すれば、
ハニカム形状体の一部が外筒よりはみ出す現象を
より完全に防ぐことができるメタル担体となる。 Furthermore, if the honeycomb shaped body is fixed to the stopper from both ends using bolts and screws having a smaller coefficient of thermal expansion than the honeycomb shaped body,
This results in a metal carrier that can more completely prevent the phenomenon in which a portion of the honeycomb-shaped body protrudes from the outer cylinder.
[実施例] 以下、実施例により本考案を説明する。[Example] The present invention will be explained below with reference to Examples.
第1図に実施例のメタル担体の斜視図を、第2
図にストツパーの斜視図を示す。 Fig. 1 shows a perspective view of the metal carrier of the embodiment, and Fig.
The figure shows a perspective view of the stopper.
第1図に示すメタル担体は、薄板鋼板より形成
される波板と平板とを交互に重ねて巻き上げてロ
ール状に形成したハニカム形状体(図示せず)
が、外筒1に挿入されてメタル担体を形成してい
る。このハニカム形状体の両端面には、ハニカム
形状体の両端を押圧し固定し外筒1に係止される
ストツパー2が形成されている。 The metal carrier shown in FIG. 1 is a honeycomb-shaped body (not shown) formed into a roll by alternately stacking corrugated plates and flat plates made of thin steel plates and rolling them up.
is inserted into the outer cylinder 1 to form a metal carrier. Stoppers 2 are formed on both end faces of this honeycomb-shaped body to press and fix both ends of the honeycomb-shaped body and to be latched to the outer cylinder 1.
ストツパー2は第2図に示すように網部4と細
巾板を折り曲げX字形状に形成し、網部4を押圧
し外筒1に係止されるストツパープレート5とか
らなる。 As shown in FIG. 2, the stopper 2 consists of a stopper plate 5 which is formed by bending a mesh portion 4 and a narrow plate into an X-shape, presses against the mesh portion 4, and is secured to the outer cylinder 1.
網部4は網の変形を防ぐために周囲に縁板6が
溶着されている。この網部4はハニカム形状体を
押圧、固定するものであるが、ハニカム形状体に
流入する排気ガスのガス圧損失を起さない程度の
網目すなわち粗目の網(例えば5メツシユ)であ
る。 An edge plate 6 is welded around the mesh portion 4 to prevent deformation of the mesh. This mesh portion 4 presses and fixes the honeycomb shaped body, and has a coarse mesh (for example, 5 mesh) that does not cause a loss of gas pressure of the exhaust gas flowing into the honeycomb shaped body.
ストツパープレート5は、細巾板を2枚重ねて
溶接8してX字形状に折り曲げさらに端部が外筒
に当接する面7を形成し、外筒に面接させて溶着
9して外筒に固定されている。なお網部4とスト
ツパープレート5とは固着してもよく、また、固
着しなくてもよい。上記の様にしてハニカム形状
体は外筒1中に固定されている。 The stopper plate 5 is made by stacking two narrow plates, welding them together 8, bending them into an X-shape, forming a surface 7 whose end abuts against the outer cylinder, and then welding them 9 to form the outer cylinder. is fixed. Note that the mesh portion 4 and the stopper plate 5 may or may not be fixed to each other. The honeycomb shaped body is fixed in the outer cylinder 1 as described above.
このメタル担体は使用時の加熱、冷却の繰返し
によつてもハニカム形状体が網部4を介してスト
ツパープレート5で外筒1に係止されているの
で、ハニカム形状体の一部が外筒1からはみ出す
のが防止できる。従つてストツパー2を使用しな
い従来のものに比べてハニカム形状体の固持能力
は増加する。 Even when this metal carrier is repeatedly heated and cooled during use, the honeycomb-shaped body is retained on the outer cylinder 1 by the stopper plate 5 through the mesh portion 4, so that a part of the honeycomb-shaped body is removed from the outside. It can be prevented from protruding from the tube 1. Therefore, the holding ability of the honeycomb shaped body is increased compared to the conventional one which does not use the stopper 2.
上記のメタル担体を850℃に10分間保持した後、
室温で10分保つというサイクルを1サイクルとし
1000サイクル繰返した。その結果メタル担体に異
常は認められなかつた。比較例としてストツパー
を用いない他は上記と同じメタル担体においては
同一条件でハニカム形状体の一部がはみ出してい
るのが認められた。 After holding the above metal carrier at 850℃ for 10 minutes,
One cycle is a cycle of keeping it at room temperature for 10 minutes.
1000 cycles were repeated. As a result, no abnormality was observed in the metal carrier. As a comparative example, in the same metal carrier as above except that no stopper was used, it was observed that a part of the honeycomb-shaped body protruded under the same conditions.
さらに他の実施例を第3図に示す。 Still another embodiment is shown in FIG.
このメタル担体は前記のストツパー15にボル
ト12とナツト13を用いてハニカム形状体の両
端面をストツパー15で固定したものである。こ
こで使用するボルト12とナツト13は、ハニカ
ム形状体15より熱膨張率の小さい素材のを用
い、網部10を介してストツパープレート11の
外部でナツト13により両端を結合したものであ
る。 This metal carrier has both end surfaces of a honeycomb-shaped body fixed to the stopper 15 using bolts 12 and nuts 13. The bolts 12 and nuts 13 used here are made of a material with a smaller coefficient of thermal expansion than the honeycomb-shaped body 15, and both ends are connected by the nuts 13 outside the stopper plate 11 via the mesh portion 10.
第4図にストツパーの説明模式図を示す。ハニ
カム形状体15の中心部にボルト12が挿入さ
れ、網部10がハニカム形状体15の両端面に面
接している(図示せず)。網部10の外側にはス
トツパープレート11で網部10を押圧してい
る。ストツパープレート11はボルト12を保持
し、ナツト13で係止可能とする中央部を円筒状
に形成し、円筒の上下接合部14をそれぞれ溶接
して形成したX字状に形成されている。このスト
ツパープレート11はボルト12とナツト13で
係止され、さらにX字形状のストツパープレート
11の各端部が上記の実施例の場合と同様に外筒
1に4箇所で溶着9されている。このようにして
得られたメタル担体では使用時のハニカム形状体
の一部が外筒1の外へはみ出す現象を防ぐことが
できる。さらにボルトとナツトの熱膨張係数がハ
ニカム形状体より小さいものを使用すると、スト
ツパーの押圧効果が向上しハニカム形状体の保持
力がすぐれたメタル担体となる。 FIG. 4 shows an explanatory schematic diagram of the stopper. A bolt 12 is inserted into the center of the honeycomb-shaped body 15, and the mesh portion 10 faces both end surfaces of the honeycomb-shaped body 15 (not shown). A stopper plate 11 is placed on the outside of the net portion 10 to press the net portion 10. The stopper plate 11 holds a bolt 12 and has a cylindrical center portion that can be locked with a nut 13, and is formed into an X-shape by welding upper and lower joint portions 14 of the cylinder. This stopper plate 11 is locked with bolts 12 and nuts 13, and each end of the X-shaped stopper plate 11 is welded 9 to the outer cylinder 1 at four locations as in the above embodiment. There is. The metal carrier thus obtained can prevent a portion of the honeycomb-shaped body from protruding outside the outer cylinder 1 during use. Furthermore, if bolts and nuts with a coefficient of thermal expansion smaller than that of the honeycomb-shaped body are used, the pressing effect of the stopper will be improved, resulting in a metal carrier with excellent holding power for the honeycomb-shaped body.
第1図は実施例のメタル担体の要部を示す斜視
図であり、第2図は第1図のストツパーを構成す
る網部とストツパープレートの斜視図、第3図は
ボルトを使用して係止した実施例のメタル担体の
要部斜視図、第4図は第3図のボルト締めの説明
図であり、第5図は従来のハニカム形状体の保持
例を示す斜視図である。
1……外筒、2,15……ストツパー、4,1
0……網部、5,11……ストツパプレート、7
……溶着面、12……ボルト、13……ナツト。
Fig. 1 is a perspective view showing the main parts of the metal carrier of the embodiment, Fig. 2 is a perspective view of the mesh part and stopper plate that constitute the stopper of Fig. 1, and Fig. 3 is a perspective view showing the main parts of the metal carrier of the embodiment. FIG. 4 is an explanatory view of bolt tightening in FIG. 3, and FIG. 5 is a perspective view showing an example of holding a conventional honeycomb-shaped body. 1...Outer cylinder, 2,15...Stopper, 4,1
0... Amibe, 5, 11... Stopper plate, 7
...welding surface, 12...bolt, 13...nut.
Claims (1)
したハニカム形状体と、該ハニカム形状体が挿
入される外筒と、挿入された該ハニカム形状体
の少なくとも排出口側の端面を固定する網部と
該網部を固定支持して該外筒に係止するストツ
パープレートとをもつストツパーとから構成さ
れるメタル担体。 (2) ストツパープレートは、細巾板を折り曲げて
溶着してX字形状として端面で外筒に係止され
る実用新案登録請求の範囲第1項記載のメタル
担体。[Claims for Utility Model Registration] (1) A honeycomb-shaped body formed by stacking corrugated plates and flat plates alternately and rolling them up, an outer cylinder into which the honeycomb-shaped body is inserted, and a honeycomb-shaped body into which the honeycomb-shaped body is inserted. A metal carrier comprising a stopper having a net portion that fixes at least an end face on the discharge port side, and a stopper plate that fixedly supports the net portion and locks the outer cylinder. (2) The metal carrier according to claim 1, wherein the stopper plate is a narrow width plate that is bent and welded to form an X-shape and that is fixed to the outer cylinder at the end surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13643887U JPH0451866Y2 (en) | 1987-09-07 | 1987-09-07 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13643887U JPH0451866Y2 (en) | 1987-09-07 | 1987-09-07 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6439827U JPS6439827U (en) | 1989-03-09 |
JPH0451866Y2 true JPH0451866Y2 (en) | 1992-12-07 |
Family
ID=31396948
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13643887U Expired JPH0451866Y2 (en) | 1987-09-07 | 1987-09-07 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0451866Y2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0441578U (en) * | 1990-08-08 | 1992-04-08 | ||
JP2568751Y2 (en) * | 1992-02-28 | 1998-04-15 | 三恵技研工業株式会社 | Exhaust gas purification device |
JP2010099604A (en) * | 2008-10-24 | 2010-05-06 | Kao Corp | Method for manufacturing film-like catalyst structure |
-
1987
- 1987-09-07 JP JP13643887U patent/JPH0451866Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS6439827U (en) | 1989-03-09 |
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