JPH04502654A - Prefabricated house parts set - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed description of the invention] Prefab room set The present invention is designed to transport standard containers by means of a mechanism intended for transporting them. A set of materials for constructing a prefabricated house that is formed into a transport unit that can related.

Lukoto supplies such sets in the form of transport contins consisting of sets, e.g. For example, US 3,945,157 (corresponds to [lE 2,063.109) and It is known from DE 2,854,471. Container walls are part of the final house It consists of a tray consisting of pre-assembled end and side walls. did Therefore, a lot of unnecessary space is inevitably created in the container, and the container is There are strict restrictions on the size of houses that can be transported. It will be done.

The novel set according to the invention of components for building prefabricated houses is characterized in that it substantially together to form a transport unit of the size and shape of a normal container. and the container consists essentially only of prefabricated house members, and From multiple elongated beams whose ridges can be separated individually used in houses It consists of a rectangular parallelepiped frame.

The size of the transport unit is the size of a truck or other vehicle intended for transporting regular containers. can be transported by a vehicle and is typically a regular container and virtually The size of the container should be the same as that of the other 6. A normal container is about 2. ~3m in height and approximately 2.44m (nominal dimension 2°435m) in width and typically approx. 6.06 m (nominal dimension 6°058 m), sometimes shorter (e.g. approx. m) or longer (for example, 12.1 m). transportation uni The kit is a high cube container (formerly gh Cube’ Container) [ Also known as supercontainer Preferably, the container has substantially the size and shape of the type of container; It preferably has a height of approximately 2.6 m and a length of 12.1 m in most cases. Yes.

Corner members can be provided to secure the beam at each corner of the rectangular parallelepiped frame. Ru. The frame includes at least 12 elongated beams from 12 frame members. Typically each beam is used as a member of a prefabricated house. It is separated from the corner members before it is removed.

Each school may need to join two or more beams together for the longest edges However, it consists of a single beam to maximize the strength and stability of the unit. Generally, each member can be carried by one person or at most two people.

The beams forming the ridge of the transport unit are placed, for example, directly on the ground and are used to support the frame of the house. Although later used in prefabricated houses as part of the supporting transportable foundation, these beams A beam is a stabilizing member used to attach a roof frame horizontally across the top edge of a wall. Preferably, these are usually of cross-section. Alternatively, the beam may be a roof support or a vertical corner member of a house.

The transport unit is placed between the edges of the frame, preferably as close as possible to their @ part. Stabilization is preferably achieved by providing diagonal struts that are connected together. Usually imported It is advantageous if the floor of the feeding unit has such diagonal supports, and also For stabilization, ceilings and/or long walls (i.e. side walls) are provided with such supports. These diagonal columns, which may have columns, are preformed triangular roof frames. Conveniently, it is formed by possible beams. These will be used later on e.g. It can be fixed to the edge of the transport unit by means of bolts. In general, transportation The floor of the unit is supported by horizontal cross members fixed between the horizontal edges at the bottom of the frame. ing.

The floor, walls and top of a transport unit are typically wall panels, floor panels or roof panels. It is formed by panels that can continue to be used in houses as a building block.

Typically, the exterior surfaces of the walls, floor and top of the transport unit are connected to the roofing or fascia of the house. It is formed by panels that continue to be used. These are for example plywood manufactured, strong, and cheap, so the unit is unlikely to suffer significant damage during transportation. no, therefore these are more vulnerable than those propped up behind them Protect wall panels.

Enclose a wall corner panel unit (e.g. consisting of two narrow panels at right angles to each other). Contains individual or pre-assembled panels packed together to make up the entire container. Preferably, they are substantially all flat so that they are easy to flatten. transportation Formed from a plurality of separate panels in which one or more sides of the knit are in a side-by-side relationship Preferably.

The transport unit is also designed so that it can only be dismantled from the inside out. Building a house by taking out parts and using them substantially in that order. Preferably, it is formed and packaged to allow for

For example, it is designed so that each part can be taken out in the order needed to build a house. Combine them into a transport unit. Now, the time required to assemble the house construction must be stopped at any time before the house is completed. There is no need to repackage the transport unit even if the , house foundation and wall components inside the unit before demolishing the unit frame. Preferably, it can be taken out.

In a preferred embodiment, the transport unit is e.g. or provide an access door that can be locked during that time, for example on the front or rear wall. is preferred.

This door is the only entrance to the transport unit, so there should be enough space for each member to pass through. This door must be large enough to be used later as a door member for a house.

For strength and ease of transport of the unit, it is equipped with WA quasi-container handling equipment. The unit is equipped with standard container corner pieces for easy handling. is preferred.

For example, container handling bags! Has a standard opening for! ! Consisting of corner members of A standard size. These corners are generally made of steel, e.g. 5-6ms gauge. Beams made of steel, either bolted or welded together, e.g. into a beam that forms the frame of the transport unit by integrating with! ＃Makurasa It will be done.

In some cases these or other corner members of the frame may be members of a pre-pub house. For example, it can be used for the interior structure of a house. However, it These parts may not be useful for the house. In a preferred embodiment, each corner The material is welded to the three beams of the frame facing each other at its corners.Normally, corner members are , removed from the beams before they are used in buildings, e.g. can be separated from the beam using conventional equipment, such as a disk grinder.

Sometimes, the transport unit is generally used to disassemble the interior furniture of a house for later assembly. 6. May include components such as storage units, beds, tables, chairs, stands, etc. There is furniture etc.

Generally, a house with a floor area of approximately Zoom2, for example, would have a single standard 20 feet) (6,058m) Supplied in container form. For smaller houses, the A single container of size is, for example, a simple shed with a floor area of approximately 45-50 m2. Contains enough parts to build two or three houses. For larger houses , a larger transport unit is required, or two transport units are required. be.

The houses to be built may be residences, shops, factories, or public buildings such as schools, hospitals, etc. The present invention can be used in areas where these are required, such as homes that have collapsed due to natural causes. to provide emergency accommodation facilities in case of emergency, or when there are too many evacuees to accommodate. The transport unit is particularly useful for and prefabricated houses are generally easy and quick to construct even by unskilled workers. 6 This invention can be dismantled after use, repacked, and rebuilt at another location. In a preferred embodiment, it also serves to provide temporary buildings that require Since all members of the transport unit, especially its frame, form part of the building structure, These parts can be used to reassemble the transport unit when the house is demolished. . For example, it is necessary to reunite previously separated parts by welding. The beams forming the frame of the transport unit shall be welded to their respective corner members. Must be.

Preferred embodiments of the invention are illustrated in the accompanying drawings.

In the attached drawings, Figure 1 is a plan view of the floor of the transport unit; Figure 2 is a side view of the transport unit. Figure 3 is an end view of the transport unit; Figure 4 is a partial cutaway of the transport unit. Figure 5 is a perspective view of a building under construction; Figure 6 is a completed building. FIG. 7 is a cross-sectional view taken along line vii-vii of FIG. 2; 8 is a cross-sectional view taken along line viii-viii of FIG. 6. FIG.

Figures 1, 2 and 3 are taken together to show a schematic representation of the transport unit ready for transport. This is a schematic diagram. This unit has vertical beams 28~2d and lower horizontal beams 3a~3d. and upper horizontal beams 48-4d, in which case each beam It consists of a frame held together by eight corner members 5a to 5h that are welded together. ing. All beams have an L-shaped cross section and are constructed of 5-6 inch gauge steel. There is. The rectangular lower frame formed by the horizontal beams 3a to 3d is a beam by diagonal columns consisting of two triangular roof frames 6 and 7 bolted to the It has been stabilized. small! [Under 6 and 7, over the entire floor area of the transport unit] , it is preferred to provide a protective layer, for example consisting of a plywood sheet (as shown in Figures 6 and 7). , these plywood sheets are later used as part of the roofing material of the house.

The long side walls of the transport unit are formed by house wall panels 8 and 9. No. 1. Not shown in Figures 2 and 3, but used as the outer wall of the transport unit Preferably a protective layer of plywood sheet is present.

Figure 3 shows the wall panels leaning vertically on each side of the container and Also shown are other members of the house, shown generally as 10, propped up in the middle. FIG. These other parts are used in houses It can also be another roof frame, another roof panel, fascia or floor panel. . Preferred houses include portable foundations formed from many beams, these Beams are needed in the first stage of building a house, so it is best to place them in area 10. Good, end walls should have a protective layer of plywood to prevent parts from disappearing or shifting during transportation. You can leave it.

Implementation shown in Figure 4! In transport unit g, along one longitudinal side wall. There are many wall panels 9 leaning against it. Some of them are window openings 2 8 and others have a door opening 29. Large roof frame 35 and 36 and the small huts containing these @ 37 and 38 The triangular roof frames are also organized into units. In the illustrated implementation g, the large The beams 35 and 36 have extensions 39,40 supporting the eaves of the house and are It is supported on protruding ridges 41 and 42 in the feeding unit. other longitudinal side Bolted to horizontal beam 3a and vertical beam 2a fixed along the wall one larger small which acts as a stabilizing support for the transport unit structure by A roof assembly 43 is indicated by a broken line. This hut frame is even more reinforced with 44.45 yen. and 46, further increasing the strength. The smaller roof frame has four slopes. Used in the construction of roofs with, for example pyramidal roofs.

Figures 7 and 8 further illustrate the configuration of the corner members and their attachment to the beam. As can be seen from Figure 0, which is shown in detail, the beam 3a has an L-shaped cross section. Ru. This is fixed to the corner member 5a by welding. 5a is generally a box-shaped unit. knit, the three outward faces of which are provided with openings 11, 12 and 13. There is. These openings may be used, for example, on or in a crane for lifting containers. A standard locking device for securing vehicles to transport vehicles such as trains or trucks. be of standard shape to accept tenor handling equipment6, e.g. The mouths can then be twisted to lock them within this box-shaped corner. It is rectangular so that it can accommodate a generally rectangular member. long horizontal beam 3a , a plurality of horizontal columns are attached, the cross section of which is shown by one column 14. Ru. This cross strut has a T-section for most of its length, but the beam 3a This T-section, which has no legs at the end that is attached to the horizontal part 15 of the Provides strength to the beams used to support the floor of the unit. On these cross supports , first the plywood 16, for example 16II11 plywood layer! On top of the layer 16 of plywood, Of these, the roof set of 1-pNo. 6 is shown in Figure 7. The two shown in Figure 1 The roof frames 6 and 7 are located. This roof frame is located at various positions along its length. bolted to the transverse beam 3a and also to the second roof frame along their adjacent sides. The entire body is bolted in multiple locations. To protect these roof frames For this purpose, a further plywood layer 17 is placed over them.

The vertical beam 2a is also welded to the corner piece 5a. The side walls of the transport unit are made of plywood outside A top plate 19 having a layer 18, a metal frame 20 and a metal sheet 21 and A house wall panel consisting of 22 is mounted within the frame. other panels are vertically placed in line with the illustrated wall panel 8.

FIG. 8 shows a cross section along the line V]II-Vllll in FIG. In this diagram has an opening 12 on its lower side and a surface facing outward at the end of the container transport unit. A corner member 5a having an opening 13 is shown. For corner members, vertical beam 2 a and horizontal beam 3a are fixed by welding. Behind the corner member in the same figure A transverse beam 3b, not shown, is also welded to the corner piece. to beam 3a A cross beam 14 having a T-shaped cross section is fixed along the corner member at a position remote from the corner member. ing.

This beam is connected to the floor and shed of the transport unit formed by the plywood cladding 16. Another sheet 17 of 6 plywood supporting the diagonal posts formed by the set 6 It is provided on the upper surface of the set 6. The end walls of the transport unit also have plywood cladding 23. ing. The wall panels including panel 8 are placed vertically parallel to the side wall. .

Figures 5 and 6 are constructed using members assembled into a set of transport units according to the present invention. 1 schematically shows one type of hut that can be used. Figure 5 shows hut 2, which is currently under construction. 4 is shown. This shed is fixed to the ground and is generally fixed at least at each corner. It consists of a transportable foundation consisting of beams 25 and 26 fixed to each other by fixed plates. It's 0g! The panel 27 can be constructed as a portable foundation by combining fixing means (not shown). 0g supported on the beam of! Some units have window openings 28 and Others have door openings 29. All wall panels have been installed on a portable foundation. As soon as the roof is finished, attach the roof. As further shown in Figures 1.6 and 7, The roof consists of triangular roof frames 6 and 7 used as diagonal supports for the foundation of the transport unit. Consists of. These triangular roof frames are fixed to each other along their adjacent parts. Ru. The roof frames 6 and 7 have L-shaped beams 3, wall panels and flexible roof frames fixed to them. It is fixed onto the wall via the carrier foundation beam 25 with long bolts 30. L-shape A shaped beam is a beam used to form the frame of a transport unit. shop The roots can be stabilized against the wind, for example by bracing them across the roof of a shed. can be converted into These braces are used to support the floor of the transport unit. It is conveniently formed by a T-shaped beam as shown in FIGS. 6 and 7.

The roof of the shed is finished by covering it with a plywood layer 31 using plywood from the transport unit. It can be raised. Plywood can be used as the flooring material 32. Illustrated shed smell In addition, a gutter 33 and a drain pipe 34 are also provided.

In the set shown, the bolts used to secure the parts together during transportation are All parts of the transport unit, including: Use beam 3 on buildings Before cutting, the corner member 5 is cut using conventional means for cutting steel, such as a disc grinder. to separate it from the beam. Corner members can be used as parts of a house, for example to support cooking equipment. It can also be used as a structural member. The transport unit is approximately the size of a house. The parts are grouped together so that you can use them in the order you need them to build. For example, transportable foundation beams 25 and 2G may be removed from the transport unit at an early stage. Next, wall panels 8 and 9 are attached to the transport unit. Take it out from the rack and fix it on a portable foundation, then install the roof frames 6 and 7 on the wall. Can be attached. L-shaped beam 3 is the last member to be removed from the transport unit. Yes, and is not needed until the final stage of construction of the house.

The members of the transport unit set of the present invention were filed on the same day by the applicant, GB ``Prefabricated house'' claimed priority by 8822562 Set listed in the specification with the name ated Building) J Preferably, the entire disclosure of the specification is incorporated herein by reference. It will be done.

Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Submission of translation of written amendment (Article 184-8 of the Patent Law) March 26, 1991

Claims (11)

[Claims] 1. For building prefabricated houses arranged to form a transport unit (1) a set of members, wherein said transport unit is substantially the size of a normal container; and that the container is made substantially solely from the members of a prefabricated house. A plurality of elongated beams that can be separated into individual structures and used in houses. It consists of a rectangular parallelepiped frame with ridges formed from the frames (2, 3, 4). A set featuring: 2. The 12 edges of the frame are at least 12 edges that can be individually separated. are formed from elongated beams, and these beams are framed by corner members (5). 2. A set according to claim 1, wherein the sets are secured to each other at the corners of the frames. 3. 3. The set according to claim 1, wherein the edge of the frame has an L-shaped cross section. 4. the transport unit is provided with at least one diagonal support in the floor of the unit; , and optionally at least one diagonal support on at least one of the side walls and the unit. Diagonal supports (6, 7 ) between the ridges near the edge of the frame. A set as claimed in either claim. 5. at least one of said posts on the floor, ceiling and each side wall of said unit; 5. The set according to claim 4. 6. The floor, walls and top of said transport unit are comprised of wall panels (2, 7), floor panels or by panels (8, 9) which can later be used on the house as roof panels and the outer surfaces of the walls, floor and top of the transport unit are similar to the roof of the house. formed by panels later used as timber (31) or fascias A set according to any preceding claim. 7. said frame consists of a roof member (3) of a house, and said transport unit comprises In order to be able to dismantle from the inside to the outside, and to take out the parts at the same time. formed in such a way that they can be used substantially in that order to build houses; A set according to any preceding claim, being packaged. 8. Claim 7: The transport unit comprises a single entrance/exit in the form of a lockable door. set as described. 9. 9. A set according to claim 8, wherein said door is later used as a door member of a house. 10. Arranged as a unit with the size and shape of a high cube container A set according to any preceding claim, comprising: 11. Supplied as one or more sets according to any preceding claim. A house that is assembled from parts that are