JPH0447106A - Valve - Google Patents

Valve

Info

Publication number
JPH0447106A
JPH0447106A JP15631690A JP15631690A JPH0447106A JP H0447106 A JPH0447106 A JP H0447106A JP 15631690 A JP15631690 A JP 15631690A JP 15631690 A JP15631690 A JP 15631690A JP H0447106 A JPH0447106 A JP H0447106A
Authority
JP
Japan
Prior art keywords
valve
coolant
metal
melting point
valve stem
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP15631690A
Other languages
Japanese (ja)
Inventor
Makoto Kano
眞 加納
Atsushi Ehira
淳 江平
Hiroaki Nakayama
中山 宏明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Mitsubishi Materials Corp
Original Assignee
Nissan Motor Co Ltd
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd, Mitsubishi Materials Corp filed Critical Nissan Motor Co Ltd
Priority to JP15631690A priority Critical patent/JPH0447106A/en
Publication of JPH0447106A publication Critical patent/JPH0447106A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L3/00Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
    • F01L3/12Cooling of valves
    • F01L3/14Cooling of valves by means of a liquid or solid coolant, e.g. sodium, in a closed chamber in a valve

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Sliding Valves (AREA)

Abstract

PURPOSE:To stably manufacture a valve with no danger of burn or chemical damage and excellent cooling ability by providing a hollow part in a valve stem, and sealing a cooling material made of metal with a low melting point and high terminal conductivity other than alkaline metal. CONSTITUTION:A valve 1 has a valve shade 1a and a valve stem 1b provided with a hollow space 1c. A cooling member made of highly thermal conductive metal, including alloy, with a low melting point, other than alkali metal is sealed in the hollow space 1c. The alkali metal is excluded in order to avoid danger of burn or chemical damage which may occur when the alkali metal reacts with water or air causing fire and when strong base such as hydroxide is generated at the time of manufacturing of the valve. The valve can be provided which has excellent cooling ability, and no danger of fire or strong base at the time of manufacturing.

Description

【発明の詳細な説明】[Detailed description of the invention] 【発明の目的】[Purpose of the invention]

(産業上の利用分野) この発明は、冷却性能に優れたバルブに関するものであ
る。 (従来の技術) 従来1例えば自動・l(用エンジンに使用される吸気バ
ルブおよび排気バルブにおいて、その作動温度は、通常
の場合、吸気バルブで300〜450℃、排気バルブで
400〜800℃となっており、作動温度がより高くな
る排気バルブの冷却は弁座を通じて金属接触により行な
われる([新編自動工学便覧く第4編〉 昭和58年9
月30日初版発行の第1−3頁)。 そこで、とくに排気バルブの冷却性能をより向上させて
バルブ傘部表面の最高温度を低下させるために、バルブ
ステム部に冷却材として金属ナトリウムを封入したバル
ブも開発されていた。 第1図はバルブステム部に冷却材を封入したバルブの一
構造を例示するものであって、図に示すバルブ1は、バ
ルブ傘部1aとバルブステム部1bをそなえ、バルブス
テム部1bに中空部分ICを設けると共に、前記中空部
分ICに金属ナトリウムよりなる冷却材2を封入した構
造をなすものである。 このような構造をなすバルブ1を製作するに際しては、
オーステナイト系耐熱鋼の棒材を熱間鍛造したバルブ粗
材のバルブステム部1bに、ドリル孔をあけることによ
って中空部分ICを形成し、この中空部分1cの中に冷
却材2として金属ナトリウムの棒材を入れた後、軸端部
材1dを摩擦圧接により接合部Fを介して接合すること
によって中空部分1Cを塞ぎ、所定の熱処理および機械
加工を施すことによりバルブステム部1bの中に金属ナ
トリウムよりなる冷却材2を封入したバルブ1が得られ
るようにしていた。 (発明が解決しようとする課8) しかしながら、このような従来のバルブ1にあっては、
冷却材2として金属ナトリウムを使用していたため、バ
ルブ1の冷却性能は良好であるものの、バルブ1の製作
時に金属ナトリウムと水分や空気とが反応して発火した
り、水酸化ナトリウムといった強アルカリが生成される
危険性があるという問題点があり、このような問題点を
解決することがH題となっていた。 (発明の目的) この発明は、このような従来の課題にかんがみてなされ
たもので、冷却性能に優れていると共に、冷却材として
金属ナトリウムを用いた場合のようなバルブ製作時にお
ける発火や強アルカリによる危険性がない製造性にもす
ぐれたバルブを提供することを目的としている。
(Industrial Application Field) The present invention relates to a valve with excellent cooling performance. (Prior art) Conventional 1 For example, the operating temperature of intake valves and exhaust valves used in automatic engines is usually 300 to 450°C for the intake valve and 400 to 800°C for the exhaust valve. The exhaust valve, whose operating temperature is higher, is cooled by metal contact through the valve seat ([New Automatic Engineering Handbook, Part 4] September 1982
(Pages 1-3, first published on March 30th). Therefore, in order to particularly improve the cooling performance of the exhaust valve and lower the maximum temperature on the surface of the valve head, a valve was also developed in which the valve stem was filled with metallic sodium as a coolant. Fig. 1 shows an example of the structure of a valve in which a coolant is sealed in the valve stem part. It has a structure in which a partial IC is provided and a coolant 2 made of metallic sodium is sealed in the hollow portion IC. When manufacturing the valve 1 having such a structure,
A hollow portion IC is formed by drilling a hole in the valve stem portion 1b of a valve crude material made by hot forging an austenitic heat-resistant steel rod, and a metal sodium rod is placed as a coolant 2 in this hollow portion 1c. After inserting the material, the hollow portion 1C is closed by joining the shaft end member 1d via the joint F by friction welding, and by performing prescribed heat treatment and machining, metallic sodium is added to the valve stem portion 1b. The valve 1 containing the coolant 2 is obtained. (Problem 8 to be solved by the invention) However, in such a conventional valve 1,
Because metallic sodium was used as the coolant 2, the cooling performance of valve 1 was good, but when producing valve 1, metallic sodium reacted with moisture or air and ignited, or strong alkalis such as sodium hydroxide There is a problem that there is a risk of generation, and problem H has been to solve this problem. (Purpose of the Invention) This invention was made in view of the above-mentioned problems in the past, and has excellent cooling performance, and also prevents ignition and strong force during valve manufacturing, such as when metallic sodium is used as a coolant. The purpose is to provide a valve with excellent manufacturability and no danger from alkali.

【発明の構成】[Structure of the invention]

(課題を解決するための手段) この発明は、バルブ傘部とバルブステム部をそなえたバ
ルブにおいて、前記バルブステム部に中空部分を設ける
と共に、前記中空部分にアルカリ金属(元素周期表第1
a族)を除く低融点かつ高熱伝導度の金属(合金を含む
)よりなる冷却材を封入した構成としたことを特徴とし
ており、実施態様において前記冷却材が、融点=500
℃以下、溶融時の熱伝導度:0.lca文/ c m・
deg以上、密度:5.0g70m3以下の共晶合金で
ある構成としたことを特徴としており、このようなバル
ブの構成を前述した従来の課題を解決するための手段と
している。 この発明に係わるバルブは、上記したように、バルブス
テム部に中空部分を設けると共に、前記中空部分にアル
カリ金属(元素周期表第1a族)を除く低融点かつ高熱
伝導性の金属(合金を含む)よりなる冷却材を封入した
構成としているが、この場合、アルカリ金属を除くこと
としたのは、先に述べたように、バルブの製作時にアル
カリ金属と水分や空気とが反応して発火したり、水酸化
物といった強アルカリが生成されたりして。 火傷や薬傷の危険性が生ずるため好ましくないことによ
る。 そして、このようなアルカリ金属を除く低融点かつ高熱
伝導性の金属(合金を含む)よりなる冷却材を用いたこ
ととしたのは、冷却材の融点が高すぎるとこの冷却材が
バルブ作動時に溶融しにくくなり、冷却材の円滑なシェ
ーキングが阻害されたり、融解熱によって高温部から熱
を奪う際の効率が著しく低下したりするので好ましくな
く、バルブの作動温度を考慮すると冷却材の融点は50
0℃以下のものとすることがとくに望ましい。 また、冷却材の熱伝導度が高くないときには十分な冷却
作用が得られなくなるので、高熱伝導度のものとするこ
とが必要であり、バルブの冷却性能を向上させるために
冷却材の溶融時の熱伝導度は0.1ca交/ c m・
deg以上のものとすることがとくに望ましい、この理
由は、熱伝導度が、0.1caJl/cm@deg未満
では、バルブ素材の熱伝導との差がなくなり、バルブの
冷却効果が認められなくなるためである。 さらに、冷却材の密度については、バルブ素材の密度よ
りも小さくなければ、バルブの慣性重量が増加するため
、バルブ運動を阻害することとなるので、バルブの慣性
重量を低減させるには冷却材の密度は低い方が望ましく
、5.0g/Cm’以下のものとすることがとくに望ま
しい。 さらにまた、この発明に係わるバルブでは、バルブステ
ム部に中空部分を設けているが、この場合、バルブステ
ム部にのみ中空部分を設けるという限定的な解釈がなさ
れるべきでなく、中空部分がバルブ傘部にまで及んでい
るものも包含される。 (発明の作用) この発明に係わるバルブは、上述した構成を有している
ものであるから、バルブの冷却性能が向上したものとな
り、冷却材としてはアルカリ金属を除く低融点かつ高熱
伝導度の金属(合金を含む)よりなるものを用いている
ので、従来のアルカリ金属を用いた場合のようなバルブ
製作時に水分や空気と反応して発火したり、強アルカリ
が生成されたりして、火傷や薬傷の危険性が生じること
がなくなり、バルブ製作の際の安全性も著しく向上した
ものになる。 (実施例) この発明に係わるバルブは、第1図に例示したものと同
じものにすることが可能であるが、その他必要に応じて
適宜変更できることはいうまでもないところである。 第1図に示すバルブ1は、すでに説明したように、バル
ブ傘部1aとバルブステム部1bをそなえ、バルブステ
ム部1bに中空部分ICを設けると共に、前記中空部分
ICにアルカリ金属を除く低融点かつ高熱伝導度の金属
(合金を含む)よりなる冷却材2を封入した構造をなす
ものである。 この実施例において、上記構造のバルブ1を製作するに
あたっては、オーステナイト系耐熱鋼であるJIS  
5UH36の棒材を熱間鍛造したバルブ粗材のバルブス
テム部1bに、直径3mm。 長さ50mmのドリル孔をあけることによって中空部分
ICを形成し、この中空部分ICの中に冷却材2として
第1表の実施例1,2.3に示す共晶合金塊を大気中で
装入した後、所定の位置でバルブ軸端部材1dを摩擦圧
接することにより、接合部Fを介して接合して中空部分
ICを塞ぎ、中空部分ICの中に冷却材2を封入したバ
ルブ1が得られる。ここで、前記所定の位置とは、エン
ジン稼動時の最高排気温度にバルブ1がさらされた時に
、各々の冷却材2の融点を超えるバルブステム部位置を
示す。 また、比較のために、バルブ1の中空部分ICに、冷却
材2として金属ナトリウムを封入した比較例1のバルブ
と、バルブステム部1bが中実であって冷却材を封入し
ない比較例2のバルブとを用意した。 次いで、この発明の実施例1,2.3による3種のバル
ブと、従来の金属ナトリウムを封入した比較例1のバル
ブと、バルブステム部が中実の比較例2のバルブとを2
000cc、DOHCエンジンの排気側に排気バルブと
して各々組込み、エンジン最高回転数、全開(6500
rpmX4/4.排気温度=935℃)で1時間運転し
て、各バルブ傘部表面1eの最高温度を測足した。 この結果を第1表にまとめて示す。 この結果、この発明の実施例1,2.3におけるバルブ
の冷却効果は、従来の金属ナトリウムを封入した比較例
1のバルブに比べて若干減少するものの、比較例2の中
実バルブに比べれば著しい冷却効果が認められた。 そして、実施例2のごとく冷却材としてMg30原子%
AMを封入したバルブでは、冷却材の密度が2.05g
/cm3であって、実施例1の冷却材であるMg−30
原子%Geの密度4.01 g/cm3.および実施例
3の冷却材であるMg−26i子%Znv)密度4.4
4g/Cm’に比べて半分近くも軽量であるため、バル
ブ運動へのはね返りが小さいものとなるという好結果が
得られた。
(Means for Solving the Problems) The present invention provides a valve having a valve head portion and a valve stem portion, in which the valve stem portion is provided with a hollow portion, and the hollow portion is filled with an alkali metal (No.
It is characterized by a structure in which a coolant made of a metal (including alloy) with a low melting point and high thermal conductivity other than those of group A) is sealed, and in an embodiment, the coolant has a melting point of 500
℃ or less, thermal conductivity when melted: 0. lca sentence/c m・
The bulb is characterized by being made of a eutectic alloy with a density of 5.0 g or more and a density of 5.0 g or less than 70 m3, and this valve structure is a means for solving the above-mentioned conventional problems. As described above, the valve according to the present invention includes a hollow portion in the valve stem portion, and a metal having a low melting point and high thermal conductivity (including alloys) other than alkali metals (group 1a of the periodic table of elements). ), but in this case, we decided to exclude the alkali metal because, as mentioned earlier, the alkali metal reacts with moisture or air during the manufacture of the valve to avoid ignition. or strong alkalis such as hydroxides are produced. This is because it is undesirable due to the risk of burns and chemical injuries. We decided to use a coolant made of metals (including alloys) with a low melting point and high thermal conductivity, excluding alkali metals, because if the melting point of the coolant is too high, the coolant will leak when the valve is activated. This is undesirable because it becomes difficult to melt, hinders the smooth shaking of the coolant, and significantly reduces the efficiency of removing heat from high-temperature parts due to the heat of fusion. Considering the operating temperature of the valve, the melting point of the coolant is 50
It is particularly desirable that the temperature be below 0°C. In addition, if the coolant does not have high thermal conductivity, sufficient cooling effect cannot be obtained, so it is necessary to use a coolant with high thermal conductivity. Thermal conductivity is 0.1 ca/cm・
The reason for this is that if the thermal conductivity is less than 0.1 caJl/cm@deg, there will be no difference between the thermal conductivity of the valve material and the cooling effect of the valve will not be recognized. It is. Furthermore, if the density of the coolant is not lower than the density of the valve material, the inertial weight of the valve will increase, which will impede the valve movement. It is desirable that the density is low, and it is particularly desirable that the density be 5.0 g/Cm' or less. Furthermore, in the valve according to the present invention, the hollow portion is provided in the valve stem portion, but in this case, the hollow portion should not be interpreted to be limited to providing the hollow portion only in the valve stem portion; It also includes those that extend to the umbrella part. (Operation of the invention) Since the valve according to the present invention has the above-mentioned configuration, the cooling performance of the valve is improved, and the coolant is a material with a low melting point and high thermal conductivity other than alkali metals. Because the valve is made of metal (including alloys), it may react with moisture or air during the manufacturing process and cause a fire or generate strong alkali, which can cause burns. There is no risk of burns or chemical injuries, and safety during valve manufacturing is significantly improved. (Example) The valve according to the present invention can be the same as the one illustrated in FIG. 1, but it goes without saying that other changes can be made as appropriate. As already explained, the valve 1 shown in FIG. 1 includes the valve head part 1a and the valve stem part 1b, and the hollow part IC is provided in the valve stem part 1b. It also has a structure in which a coolant 2 made of a metal (including alloy) with high thermal conductivity is enclosed. In this embodiment, in manufacturing the valve 1 having the above structure, JIS steel, which is an austenitic heat-resistant steel, is used.
The valve stem portion 1b is made from a hot forged 5UH36 bar and has a diameter of 3 mm. A hollow portion IC was formed by drilling a drill hole with a length of 50 mm, and a eutectic alloy ingot shown in Examples 1 and 2.3 of Table 1 was placed in the hollow portion IC as the coolant 2 in the atmosphere. After the valve is inserted, the valve shaft end member 1d is friction welded at a predetermined position to join through the joint F and close the hollow part IC, and the valve 1 with the coolant 2 sealed in the hollow part IC is formed. can get. Here, the predetermined position refers to the position of the valve stem portion where the melting point of each coolant 2 exceeds the temperature when the valve 1 is exposed to the maximum exhaust temperature during engine operation. For comparison, a valve of Comparative Example 1 in which metallic sodium was sealed as the coolant 2 in the hollow IC of the valve 1, and a valve of Comparative Example 2 in which the valve stem portion 1b was solid and no coolant was sealed. A valve was prepared. Next, three types of valves according to Examples 1, 2, and 3 of the present invention, the valve of Comparative Example 1 in which conventional metal sodium was sealed, and the valve of Comparative Example 2 in which the valve stem portion was solid were tested.
000cc, each installed as an exhaust valve on the exhaust side of the DOHC engine, maximum engine speed, fully open (6500
rpmX4/4. After operating for 1 hour at an exhaust temperature of 935° C., the maximum temperature of the surface 1e of each valve head was measured. The results are summarized in Table 1. As a result, although the cooling effect of the valves in Examples 1, 2, and 3 of the present invention is slightly reduced compared to the conventional valve of Comparative Example 1, which is filled with metallic sodium, it is still lower than that of the solid valve of Comparative Example 2. A significant cooling effect was observed. Then, as in Example 2, 30 atomic % of Mg was used as a coolant.
In a valve containing AM, the density of the coolant is 2.05g.
/cm3, Mg-30 which is the coolant of Example 1
Atomic %Ge density 4.01 g/cm3. and the coolant of Example 3 Mg-26i% Znv) density 4.4
Since it is nearly half as light as 4g/Cm', good results were obtained in that the rebound caused by valve movement was small.

【発明の効果】【Effect of the invention】

この発明に係わるバルブでは、バルブステム部に中空部
分を設けると共に、前記中空部分に金属ナトリウム等の
アルカリ金属を除く低融点かつ高熱伝導度の金属(合金
を含む)よりなる冷却材を封入した構成としたから、バ
ルブの冷却性能に優れていると共に、/ヘルプの製作時
に水分や空気との反応による発火や強アルカリによる火
傷や薬傷の危険性がなくなり、バルブの製造性も向上し
たものになるという著しく優れた効果がもたらされる。
In the valve according to the present invention, a hollow portion is provided in the valve stem portion, and a coolant made of a metal (including alloy) having a low melting point and high thermal conductivity excluding alkali metals such as sodium metal is sealed in the hollow portion. As a result, the cooling performance of the valve is excellent, and the risk of ignition due to reaction with moisture or air, burns and chemical injuries due to strong alkali during the production of /help has been eliminated, and the manufacturability of the valve has also been improved. This brings about an extremely excellent effect.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明が適用されるバルブの構造を例示する
概略説明図である。 1・・・バルブ、1a・・・バルブ傘部、1b・・・バ
ルブステム部、IC・・・中空部分、2・・・冷却材。
FIG. 1 is a schematic explanatory diagram illustrating the structure of a valve to which the present invention is applied. DESCRIPTION OF SYMBOLS 1... Valve, 1a... Valve head part, 1b... Valve stem part, IC... Hollow part, 2... Coolant.

Claims (2)

【特許請求の範囲】[Claims] (1)バルブ傘部とバルブステム部をそなえたバルブに
おいて、前記バルブステム部に中空部分を設けると共に
、前記中空部分にアルカリ金属を除く低融点かつ高熱伝
導度の金属よりなる冷却材を封入したことを特徴とする
バルブ。
(1) In a valve having a valve head part and a valve stem part, a hollow part is provided in the valve stem part, and a coolant made of a metal with a low melting point and high thermal conductivity other than an alkali metal is sealed in the hollow part. A valve characterized by:
(2)冷却材が、融点:500℃以下、溶融時の熱伝導
度:0.1cal/cm・deg以上、密度:5.0g
/cm^3以下の共晶合金である請求項第1項に記載の
バルブ。
(2) The coolant has a melting point of 500°C or lower, a thermal conductivity of 0.1 cal/cm・deg or higher, and a density of 5.0 g.
The valve according to claim 1, which is a eutectic alloy of less than /cm^3.
JP15631690A 1990-06-14 1990-06-14 Valve Pending JPH0447106A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15631690A JPH0447106A (en) 1990-06-14 1990-06-14 Valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15631690A JPH0447106A (en) 1990-06-14 1990-06-14 Valve

Publications (1)

Publication Number Publication Date
JPH0447106A true JPH0447106A (en) 1992-02-17

Family

ID=15625138

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15631690A Pending JPH0447106A (en) 1990-06-14 1990-06-14 Valve

Country Status (1)

Country Link
JP (1) JPH0447106A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5769037A (en) * 1995-12-28 1998-06-23 Fuji Oozx, Inc. Hollow valve in an internal combustion engine
CN1091212C (en) * 1997-01-29 2002-09-18 富士乌兹克斯株式会社 Hollow valve in internal combustion engine
JP2008128047A (en) * 2006-11-17 2008-06-05 Mitsubishi Motors Corp Exhaust gas purification device
WO2016031455A1 (en) * 2014-08-27 2016-03-03 三菱重工業株式会社 Hollow engine valve and manufacturing method therefor
JP2016148257A (en) * 2015-02-10 2016-08-18 本田技研工業株式会社 Engine valve

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5769037A (en) * 1995-12-28 1998-06-23 Fuji Oozx, Inc. Hollow valve in an internal combustion engine
EP0855495A1 (en) * 1995-12-28 1998-07-29 Fuji Oozx Inc. Hollow valve in an internal combustion engine
CN1091212C (en) * 1997-01-29 2002-09-18 富士乌兹克斯株式会社 Hollow valve in internal combustion engine
JP2008128047A (en) * 2006-11-17 2008-06-05 Mitsubishi Motors Corp Exhaust gas purification device
JP4696288B2 (en) * 2006-11-17 2011-06-08 三菱自動車工業株式会社 Exhaust purification device
WO2016031455A1 (en) * 2014-08-27 2016-03-03 三菱重工業株式会社 Hollow engine valve and manufacturing method therefor
JP2016047537A (en) * 2014-08-27 2016-04-07 三菱重工業株式会社 Hollow engine valve and method for manufacturing the same
US10526933B2 (en) 2014-08-27 2020-01-07 Fuji Hollow Valve Inc. Hollow engine valve and manufacturing method therefor
US11215091B2 (en) 2014-08-27 2022-01-04 Fuji Hollow Valve Inc. Hollow engine valve and manufacturing method therefor
JP2016148257A (en) * 2015-02-10 2016-08-18 本田技研工業株式会社 Engine valve

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