JPH0445886A - Method and apparatus for evaporating, concentrating and treating used photographic processing solution - Google Patents
Method and apparatus for evaporating, concentrating and treating used photographic processing solutionInfo
- Publication number
- JPH0445886A JPH0445886A JP2153210A JP15321090A JPH0445886A JP H0445886 A JPH0445886 A JP H0445886A JP 2153210 A JP2153210 A JP 2153210A JP 15321090 A JP15321090 A JP 15321090A JP H0445886 A JPH0445886 A JP H0445886A
- Authority
- JP
- Japan
- Prior art keywords
- waste liquid
- photographic processing
- water
- tank
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001704 evaporation Methods 0.000 title claims abstract description 44
- 238000012545 processing Methods 0.000 title claims description 125
- 238000000034 method Methods 0.000 title claims description 38
- 230000008020 evaporation Effects 0.000 claims abstract description 30
- 238000000909 electrodialysis Methods 0.000 claims abstract description 28
- 239000012528 membrane Substances 0.000 claims abstract description 10
- 238000005341 cation exchange Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 124
- 239000002699 waste material Substances 0.000 claims description 90
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000001816 cooling Methods 0.000 claims description 10
- 238000011034 membrane dialysis Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 64
- 239000003957 anion exchange resin Substances 0.000 abstract description 4
- 239000011347 resin Substances 0.000 abstract description 4
- 229920005989 resin Polymers 0.000 abstract description 4
- 238000009833 condensation Methods 0.000 abstract description 3
- 230000005494 condensation Effects 0.000 abstract description 3
- 238000001223 reverse osmosis Methods 0.000 abstract description 3
- 239000003729 cation exchange resin Substances 0.000 abstract description 2
- 150000001768 cations Chemical class 0.000 abstract 1
- 239000013522 chelant Substances 0.000 abstract 1
- 238000011033 desalting Methods 0.000 abstract 1
- 238000011282 treatment Methods 0.000 description 51
- 239000000243 solution Substances 0.000 description 35
- 239000000463 material Substances 0.000 description 19
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 14
- 238000005406 washing Methods 0.000 description 14
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 230000033228 biological regulation Effects 0.000 description 12
- -1 silver halide Chemical class 0.000 description 12
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 238000004821 distillation Methods 0.000 description 10
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 9
- 239000007844 bleaching agent Substances 0.000 description 8
- 238000011161 development Methods 0.000 description 8
- 238000011084 recovery Methods 0.000 description 7
- 230000000087 stabilizing effect Effects 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 229960000583 acetic acid Drugs 0.000 description 5
- 238000005115 demineralization Methods 0.000 description 5
- 230000002328 demineralizing effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000010802 sludge Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 239000003011 anion exchange membrane Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 238000010612 desalination reaction Methods 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 229910052697 platinum Inorganic materials 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- XYXNTHIYBIDHGM-UHFFFAOYSA-N ammonium thiosulfate Chemical compound [NH4+].[NH4+].[O-]S([O-])(=O)=S XYXNTHIYBIDHGM-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 239000003575 carbonaceous material Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 239000010812 mixed waste Substances 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000003507 refrigerant Substances 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- PQUCIEFHOVEZAU-UHFFFAOYSA-N Diammonium sulfite Chemical compound [NH4+].[NH4+].[O-]S([O-])=O PQUCIEFHOVEZAU-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000003911 water pollution Methods 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- TXVWTOBHDDIASC-UHFFFAOYSA-N 1,2-diphenylethene-1,2-diamine Chemical compound C=1C=CC=CC=1C(N)=C(N)C1=CC=CC=C1 TXVWTOBHDDIASC-UHFFFAOYSA-N 0.000 description 1
- BDKLKNJTMLIAFE-UHFFFAOYSA-N 2-(3-fluorophenyl)-1,3-oxazole-4-carbaldehyde Chemical compound FC1=CC=CC(C=2OC=C(C=O)N=2)=C1 BDKLKNJTMLIAFE-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- ZNBNBTIDJSKEAM-UHFFFAOYSA-N 4-[7-hydroxy-2-[5-[5-[6-hydroxy-6-(hydroxymethyl)-3,5-dimethyloxan-2-yl]-3-methyloxolan-2-yl]-5-methyloxolan-2-yl]-2,8-dimethyl-1,10-dioxaspiro[4.5]decan-9-yl]-2-methyl-3-propanoyloxypentanoic acid Chemical compound C1C(O)C(C)C(C(C)C(OC(=O)CC)C(C)C(O)=O)OC11OC(C)(C2OC(C)(CC2)C2C(CC(O2)C2C(CC(C)C(O)(CO)O2)C)C)CC1 ZNBNBTIDJSKEAM-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 1
- 229920004449 Halon® Polymers 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- JZRWCGZRTZMZEH-UHFFFAOYSA-N Thiamine Natural products CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N JZRWCGZRTZMZEH-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- CTRSTUUBBQTFST-UHFFFAOYSA-N [S].NC1=CC=CC=C1 Chemical compound [S].NC1=CC=CC=C1 CTRSTUUBBQTFST-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 238000000998 batch distillation Methods 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001944 continuous distillation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000895 extractive distillation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910000378 hydroxylammonium sulfate Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000199 molecular distillation Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910001924 platinum group oxide Inorganic materials 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- BHZRJJOHZFYXTO-UHFFFAOYSA-L potassium sulfite Chemical compound [K+].[K+].[O-]S([O-])=O BHZRJJOHZFYXTO-UHFFFAOYSA-L 0.000 description 1
- 235000019252 potassium sulphite Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000008237 rinsing water Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000001577 simple distillation Methods 0.000 description 1
- FJIQFJMGTVVXBP-UHFFFAOYSA-M sodium 5-methyl-2H-benzotriazole bromide Chemical compound CC1=CC2=C(NN=N2)C=C1.[Br-].[Na+] FJIQFJMGTVVXBP-UHFFFAOYSA-M 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229940087562 sodium acetate trihydrate Drugs 0.000 description 1
- QJQRNDGUWQVAEV-AAFSJPGBSA-M sodium bisulfite adduct Chemical compound [Na+].[O-]S(=O)(=O)C([C@H]1N(C(C2=C3)=O)C=C(C1)/C=C/C(=O)N(C)C)NC2=CC1=C3OCO1 QJQRNDGUWQVAEV-AAFSJPGBSA-M 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- KYMBYSLLVAOCFI-UHFFFAOYSA-N thiamine Chemical compound CC1=C(CCO)SCN1CC1=CN=C(C)N=C1N KYMBYSLLVAOCFI-UHFFFAOYSA-N 0.000 description 1
- 229960003495 thiamine Drugs 0.000 description 1
- 235000019157 thiamine Nutrition 0.000 description 1
- 239000011721 thiamine Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 239000011686 zinc sulphate Substances 0.000 description 1
- 235000009529 zinc sulphate Nutrition 0.000 description 1
Landscapes
- Silver Salt Photography Or Processing Solution Therefor (AREA)
- Photographic Processing Devices Using Wet Methods (AREA)
- Heat Treatment Of Water, Waste Water Or Sewage (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
Description
【発明の詳細な説明】
「産業上の利用分野]
本発明は、写真処理廃液の蒸発濃縮処理方法及び処理装
置に関し、詳しくは、写真用(自動)現像機による写真
感光材料の現像処理に伴ない発生ずる廃液(本明細書に
おいて写真処理廃液ないし廃液と略称)を処理する、写
真処理廃液の蒸発濃縮処理方法及び処理装置に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method and apparatus for evaporating and concentrating photographic processing waste liquid. The present invention relates to a method and apparatus for evaporating and concentrating photographic processing waste liquid, which processes waste liquid that is not generated (abbreviated herein as photographic processing waste liquid or waste liquid).
[従来の技術]
一般に、ハロンケン化銀写真感光材料の写真処理は、黒
白感光材料の場合には現像、定着、水洗等、カラー感光
材料の場合には発色現像、漂白定M(又は漂白、定着)
、水洗、安定化等の機能の1つ又は2つ以上を有する処
理液を用いた工程を組合せて行なわれている。[Prior Art] In general, photographic processing of silver halon saponide photographic light-sensitive materials includes development, fixing, washing, etc. in the case of black and white light-sensitive materials, and color development, bleach-fixing M (or bleaching, fixing, etc.) in the case of color light-sensitive materials. )
A combination of processes using a treatment liquid having one or more functions such as , water washing, and stabilization is performed.
そして、多方1の感光材ネ:1を処理する写真処理に4
3いては、処理によって消費された成分をタンク処理液
に補充し、一方、処理によってタンク処理液中に溶出或
は蒸発によって濃厚化する成分く例えは現像液におりる
臭化物イオン、定着液における銀錯塩のような)を除去
して処理液成分を一定に保つことによって処理液の性能
を一定に維持する手段が採られており、上記補充のため
に補充液かタンク処理液に補充され、上記写真処理にお
ける濃厚化成分の除去のためにタンク処理液の一部が廃
棄されている。Then, a photosensitive material of 1:1 is used for photographic processing.
3, the components consumed during processing are replenished into the tank processing solution, and on the other hand, components that are eluted into the tank processing solution during processing or become concentrated by evaporation, such as bromide ions in the developer solution and components in the fixer solution, are A method is used to maintain the performance of the processing solution at a constant level by removing substances (such as silver complex salts) and keeping the processing solution components constant. A portion of the tank processing solution is discarded to remove thickening components in the photographic processing described above.
補充液は、水洗の補充液である水洗水を含めて公害上や
経済的理由から補充の量を大幅に減少させたシステムに
変わりつつあるか、写真処理廃液は自動現像機の処理槽
から廃液管(排管)によって導かれ、水洗水の廃液や自
動現像機の冷却水等て稀釈されて下水道等に廃棄されて
いる。The system is changing to a system in which the amount of replenishment, including washing water, which is used as a replenishment solution for washing, has been significantly reduced due to pollution and economic reasons. It is led through a pipe (discharge pipe), diluted with waste water from washing water, cooling water from automatic processing machines, etc., and then disposed of in sewers, etc.
しかしなから、近年の水質汚濁防止法や各都道府県条例
による公害規制の強化により、写真処理液〔例えは、現
像液、定着液、発色現像液、漂白定着液(又は漂白腋、
定着液)、安定液等〕の廃棄は、実質的に不可能となっ
ている。このため、各写真処理業者は廃液を専門の廃液
処理業者に回収料金を支払って回収してもらったり公害
処理設備を設着したりしている。しかしなから、廃液処
理業者に依託する方法は、廃液を貯めておくのにかなり
のスペースが必要となるし、またコスト的にも極めて高
価であり、さらに公害処理設備は初期投資(イニシャル
コス1へ)か極めて大きく、整備するのにかなり広大な
場所を必要とする等の欠点を有している。尚、上記公害
処理設備としては、以前から、活性汚泥法(例えは、特
公昭511、2943号及び特公昭5]−7952号等
)、蒸発法(特開昭49−89437号及び同56−3
3996号等)、電解酸化法(特開昭/18−8446
2号、同49−119458号、特公昭53−4347
8月、特開昭41119457号等)、イオン交換法(
特公昭51−37704号、特開昭53383号、特公
昭53−43271号等)、逆浸透法(4¥開昭50−
22463号等)、化学的処理法(特開昭496425
7号、特公昭57−37396号、特開昭53−121
52号、同49−588:]:11号同53−637[
i3号、特公昭57−37395号等)等が知られてい
るが未だ十分ではない。However, due to the recent tightening of pollution control by the Water Pollution Control Law and the ordinances of each prefecture, photographic processing solutions [for example, developer, fixer, color developer, bleach-fixer (or bleach armpit,
fixing solution), stabilizer solution, etc.] has become virtually impossible to dispose of. For this reason, each photo processing company pays a collection fee to a specialized waste liquid processing company to collect the waste liquid, or installs pollution treatment equipment. However, the method of entrusting a waste liquid treatment company to a waste liquid treatment company requires a considerable amount of space to store the waste liquid, is extremely expensive, and requires an initial investment (initial cost 1) for pollution treatment equipment. ) is extremely large, and has the disadvantage of requiring a fairly vast area to maintain. The above-mentioned pollution treatment equipment has been used for a long time, such as activated sludge method (for example, Japanese Patent Publication No. 511-2943 and Japanese Patent Publication No. 5]-7952, etc.), evaporation method (Japanese Patent Publication No. 49-89437 and Japanese Patent Publication No. 56-79). 3
3996, etc.), electrolytic oxidation method (JP-A-Sho/18-8446)
No. 2, No. 49-119458, Special Publication No. 53-4347
August, JP 41119457, etc.), ion exchange method (
Japanese Patent Publication No. 51-37704, Japanese Patent Publication No. 53383, Japanese Patent Publication No. 53-43271, etc.), reverse osmosis method (4 ¥
22463 etc.), chemical treatment method (JP-A-496425)
No. 7, Special Publication No. 57-37396, Japanese Patent Publication No. 121-1983
No. 52, No. 49-588: ]: No. 11, No. 53-637 [
i3, Japanese Patent Publication No. 57-37395, etc.) are known, but they are still not sufficient.
一方、水資源面からの制約、給排水コストの上昇、自動
現像機設備における簡易さと、自動現像機周辺の作業環
境」二の点等から、近年、水洗に替わる安定化処理を用
い、自動現像機の機外に水洗の給排水のための配管を要
しない自動現像機(いわゆる無水洗自動現像機)による
写真処理か、急速に普及しつつある。このような処理で
は処理液の温度コントロールのための冷却水も省略され
たものか望まれている。このような実質的に水洗水や冷
却水を用いない写真処理では、自動現像機力)らの写真
処理廃液は水洗処理かある場合と比べて水によって稀釈
されないため、その公害負荷h<極めて大きく、一方に
於て廃液量が少なしX#微力)ある。従って、この廃液
量が少ないことにより、給廃液用の機外の配管を省略て
き、それにより従来の自動現像機の欠点(例えば配管を
設置するために設置後は移動か困難てあり、足下スペー
スか狭く、設置時の配管工事に多大の費用を要し、温水
供舶用のエネルギー費を要する等)が全て解消され、オ
フィスマシンとして使用できるまでコンバクIへ化、簡
易化が達成されるという極めて大きい利点か発揮される
。On the other hand, due to constraints from water resources, rising water supply and drainage costs, the simplicity of automatic processor equipment, and the working environment around automatic processors, in recent years, stabilization treatments have been used to replace washing with water. Photographic processing using automatic developing machines (so-called waterless automatic developing machines), which do not require piping for water supply and drainage outside the machine, is rapidly becoming popular. In such processing, it is desired that cooling water for controlling the temperature of the processing liquid be omitted. In such photographic processing that does not substantially use rinsing water or cooling water, the photographic processing waste liquid from automatic processors is not diluted by water compared to the case where washing is used, so the pollution load h < extremely large. On the other hand, the amount of waste liquid is small (X# slightly). Therefore, due to the small amount of waste liquid, the piping outside the machine for supplying and waste liquid can be omitted, which eliminates the drawbacks of conventional automatic processors (for example, it is difficult to move after installation to install piping, and there is no space underfoot). It is extremely simple and easy to use as an office machine. A great advantage will be demonstrated.
しかしなから、反面、その廃液は極めて高い公害負荷を
有しており、河川はもとより下水道にさえ、その公害規
制に照してその廃棄は全く不可能となってしまう。さら
にこのような写真処理(実質的に水洗を行わない処理)
の廃液量は少ないとはいえ、比較的小規模な処理でも、
例えばXレイ感光材料の処理て1日に10父、印刷製版
用感光材料の処理で、1日に30文、カラー感光材料の
処理では1日に50文程度となり、その廃液の処理は、
近年、益々大きな問題となりつつある。However, on the other hand, the waste liquid has an extremely high pollution load, and it is completely impossible to dispose of it not only in rivers but also in sewers in view of pollution regulations. Furthermore, such photographic processing (processing that virtually does not involve washing with water)
Even though the amount of waste liquid is small, even in relatively small-scale processing,
For example, the processing time for X-ray photosensitive materials is 10 days per day, the processing time for photosensitive materials for printing plate making is 30 times a day, and the processing for color photosensitive materials is about 50 times a day.
In recent years, this has become an increasingly big problem.
写真処理廃液の処理を容易に行うことを目的とする最近
の技術としては、低温蒸発法(特開昭63287588
号)、廃液pHコン1〜ロール法(特開昭631439
91号)、熱風加熱蒸発法(特開昭6:I−40779
5号)、減圧加熱蒸発法(特開昭63−151301号
)、スラッジ除去法(特開平]、 −143683号)
、蒸気処理法(特開昭62−201442号法)、凝縮
液処理法(特開昭52−201442号)かある。A recent technique aimed at facilitating the treatment of photographic processing waste liquid is the low-temperature evaporation method (Japanese Patent Application Laid-open No. 63287588
No.), waste liquid pH controller 1-roll method (Japanese Patent Application Laid-open No. 631439
91), hot air heating evaporation method (Japanese Patent Application Laid-Open No. 6:I-40779)
No. 5), reduced pressure heating evaporation method (JP-A-63-151301), sludge removal method (JP-A No. 143683)
, a steam treatment method (Japanese Unexamined Patent Publication No. 62-201442), and a condensate treatment method (Japanese Unexamined Patent Publication No. 52-201442).
臭気防止を図ること、蒸留液を処理液として再利用する
こと等のため−に記種々の方法が提案されている。しか
しなから、凝縮液は公害規制のきびしい地域の規制値を
クリア出来ず、下水に流せないのが現状である。Various methods have been proposed for preventing odors, reusing distilled liquid as a processing liquid, etc. However, the current situation is that condensate cannot pass the regulatory values in areas with strict pollution regulations and cannot be discharged into sewers.
そこで、本発明は公害規制のきびしい地域の公害規制値
をクリアし、凝縮液の一般河川、海等への排出を可能と
することを目的とする。Therefore, an object of the present invention is to clear the pollution regulation values in areas with strict pollution regulations and to enable discharge of condensate into general rivers, the sea, etc.
[問題点を解決するだめの手段]
上記目的を達成する本発明の処理方法は、写真処理廃液
を加熱して蒸発濃縮せしめ、これによって生じる蒸気を
冷却凝縮して凝縮液を得る写真処理廃液の蒸発濃縮処理
方法において、」二記蒸発温度を70℃以下とし、該凝
縮液を陽極と陰極を陽イオン交換膜で仕切った電気透析
槽に入れ直流電源により電気透析し、かつ該電極の電流
密度を10A/dm’以下とすることを特徴とする。[Means for Solving the Problems] The processing method of the present invention which achieves the above-mentioned object is to heat the photographic processing waste liquid to evaporate and concentrate it, and then cool and condense the resulting vapor to obtain a condensate. In the evaporation concentration treatment method, the evaporation temperature is set to 70°C or less, the condensate is placed in an electrodialysis tank with an anode and a cathode separated by a cation exchange membrane, and electrodialysis is performed using a DC power source, and the current density of the electrode is is 10 A/dm' or less.
」−配回的を達成する本発明の処理装置は、蒸発温度を
70’C以下として写真処理廃液を加熱し蒸発濃縮せし
め、これによって生じる蒸気を冷却凝縮して凝縮液を得
る写真処理廃液の蒸発濃縮処理装置と、該凝縮液を陽極
と陰極を陽イオン交換膜て仕切った電気透析槽に入れ直
流電源により電気透析し、かつ該電極の電流密度をIO
A/dm’以下とするfl或の電気透析装置を有するこ
とを特徴とする。The processing apparatus of the present invention, which achieves efficient distribution, heats and evaporates photographic processing waste liquid at an evaporation temperature of 70'C or lower, and cools and condenses the resulting vapor to obtain a condensate. The condensate is placed in an evaporation concentration treatment device and an electrodialysis tank with an anode and a cathode separated by a cation exchange membrane, and electrodialysis is performed using a DC power source, and the current density of the electrode is set to IO.
The present invention is characterized by having an electrodialysis device with a fl value of A/dm' or less.
本発明の好ましい実施態様は、電流濃度か5 A/、Q
−以下であること、である。A preferred embodiment of the invention has a current concentration of 5 A/, Q
-Be below.
公害規制値はBOD、COD、有害物質、重金属等から
p++、全窒素、沃素消費量、全リン、浮遊物等かあり
、これを全てクリアしたものでなげればならない。しか
し、前記従来の方法では、規制のきびしい地域では規制
値をクリア出来ないている。Pollution regulation values include BOD, COD, toxic substances, heavy metals, etc., as well as p++, total nitrogen, iodine consumption, total phosphorus, suspended solids, etc., and all of these must be cleared before use. However, with the conventional method, it is not possible to clear the regulation value in areas with strict regulations.
尚、詳述ずれば、蒸留液(凝縮液)を公害規制のきびし
い地域には、そのまま流せない。特にアン干ニア濃度、
p H値か問題となる。To be more specific, distilled liquid (condensate) cannot be directly poured into areas with strict pollution regulations. In particular, the concentration of
The problem is the pH value.
このため前記特開昭62−201442号の蒸留凝縮液
の処理技術かある。しかし、単にこれら方法を使用した
場合、コスト的にかなり掛り実用的てない
しかるに本発明は、コスl〜的に安価で実用性の高い技
術である。For this purpose, there is a technique for treating distillation condensate disclosed in Japanese Patent Application Laid-Open No. 62-201442. However, simply using these methods would be very costly and impractical.However, the present invention is a technology that is inexpensive in cost and highly practical.
この点を具体的に述べれば、日本の水質汚濁防止法は窒
素成分(アンモニア) 120ppm以下(閉鎖水域)
と規制しており、一方、海外の例では、スウェーデンは
30ppmの規制であるし、その他各国でアンモニアの
規制はきびしくなる方向にある。To put this point in concrete terms, Japan's Water Pollution Control Law stipulates that nitrogen content (ammonia) must be 120 ppm or less (in closed waters).
On the other hand, in other countries, Sweden has a 30ppm regulation, and other countries are becoming stricter in their ammonia regulations.
しかるに、本発明の特徴の1つである蒸発温度h)70
℃以下だと、発生ずる規制対象成分かアンモニア性窒素
が主成分となり、これを電気透析処理により除去するこ
とか、廃液処理コスト、排水性能、メンデナンス等全て
を綜合的に考慮した時に最も有利である。However, one of the features of the present invention is the evaporation temperature h) 70
If the temperature is below ℃, the main component will be regulated components or ammonia nitrogen, which can be removed by electrodialysis treatment, which is the most advantageous option when considering all aspects such as waste liquid treatment cost, drainage performance, and maintenance. be.
[発明の具体的構成] 以下、本発明について詳述する。[Specific structure of the invention] The present invention will be explained in detail below.
本発明が処理対象とする写真処理廃液はいずれのもので
あってもよいか、自動現像機から排出されるものか好ま
しい。The photographic processing waste liquid to be treated in the present invention may be of any kind, preferably one discharged from an automatic processor.
また、本発明に係る処理装置は自動現像機に内蔵される
か、又は近隣に配設されて廃液処理配管を施されること
が好ましい。Further, it is preferable that the processing apparatus according to the present invention is built into an automatic processor or disposed nearby and provided with waste liquid processing piping.
上記自動現像機はいずれの種類、型式のものでもよく、
例えはロール状の写真感光材料を、発色現像槽CD、漂
白定着槽BP、水洗代替安定槽sbに連続的に案内して
写真処理し、乾燥り後、巻き取る方式のものがある(自
動現像機としては、ジョートリーターに写真感光材料を
案内させる発色現像槽CD、漂白槽重4、定着槽目×、
水洗代替安定槽sb、第2安定槽を有する態様等種々の
ものかある。)。The automatic developing machine mentioned above may be of any type or model.
For example, there is a method in which a roll-shaped photographic material is continuously guided through a color developing tank CD, a bleach-fixing tank BP, and a washing alternative stabilizing tank sb for photographic processing, and then rolled up after drying (automatic development). The machines include a color developing tank CD that guides the photographic material through a jaw treater, a bleach tank weight 4, and a fixing tank x.
There are various types including a water washing alternative stabilizing tank sb, a second stabilizing tank, etc. ).
自動現像機には、通′帛、補充液タンクがあり、センサ
ーにより写真感光材料の写真処理量を検知し、その検出
情報に従い制御装置により各処理槽に補充液の補充が行
われる。The automatic processor has a general system and a replenisher tank, and a sensor detects the amount of photographic processing of the photographic light-sensitive material, and a control device replenishes each processing tank with the replenisher according to the detected information.
なお、写真処理の方式、写真処理槽の構成、補充液の補
充方法は、限定されるものではなく、例えば特開昭58
−14834号、同48−34/148号、同57−1
32146号及び同58−18631号、特願昭59−
119840号、同5!]−120658号等に示され
る所謂無水洗方式のものを含めて、他の方式ないし構成
のものに対しても本発明の適用が可能である。Note that the method of photographic processing, the structure of the photographic processing tank, and the method of replenishing the replenisher are not limited.
-14834, 48-34/148, 57-1
No. 32146 and No. 58-18631, patent application No. 1983-
No. 119840, same 5! ]-120658 and the like, the present invention can be applied to other systems or configurations, including the so-called waterless washing system shown in Japanese Patent No. 120658.
本発明による処理を行うことができる写真処理廃液の代
表例について例えば特願昭60−2541003号に詳
述されている。但し、特願昭60−259003号には
処理される写真材料かカラー用である場合の写真処理液
について主に述べられているが、写真処理廃液は写真処
理液を用いてハロゲン化銀写真材料を処理する際に出る
オーバーフロー液が用いられる。特にチオ硫酸イオンを
含有する時に本発明の効果を良好に奏し、チオ硫酸イオ
ンを20g/!Q以上含有する時、より効果的である。Representative examples of photographic processing waste liquids that can be processed according to the present invention are detailed in, for example, Japanese Patent Application No. 60-2541003. However, although Japanese Patent Application No. 60-259003 mainly describes photographic processing liquids for photographic materials to be processed or color materials, photographic processing waste liquids can be used to process silver halide photographic materials using photographic processing liquids. The overflow liquid that comes out when processing is used. The effects of the present invention are especially good when containing thiosulfate ions, and thiosulfate ions are contained at 20g/! It is more effective when it contains Q or more.
写真処理廃液の回収
各処理もjllに対し補充液の補充か行われると、オー
バーフロー廃液として処理槽から排出されストックタン
クに集められる。通常の自動現像機においては、補充液
の補充により処理槽の上部からオーバーフローした分が
写真処理廃液として処理の対象となる。Collection of photographic processing waste liquid When the replenisher is replenished into the jll in each process, the overflow waste liquid is discharged from the processing tank and collected in a stock tank. In a typical automatic processor, the amount that overflows from the top of the processing tank due to replenishment of the replenisher is treated as photographic processing waste.
ストックタンクを複数個設けること、本発明の蒸発濃縮
処理装置を複数個設け、その工ないし2以」二をストッ
クタンクとして利用すること(例えば、交互にス1〜ツ
クタンクと処理装置として使い分ける)等も本発明は包
含する。ストックタンクを用い、一定量を1度に処理す
るようにすれば、写真処理廃液の成分を均一化でき、ス
1〜ツクタンクは写真処理槽から処理装置へのバッファ
ーとして有用である。Providing a plurality of stock tanks, providing a plurality of evaporation concentration processing devices of the present invention, and using one or more of them as stock tanks (for example, alternately using them as stock tanks and processing devices), etc. The present invention also encompasses. By using a stock tank and processing a certain amount at a time, the components of the photographic processing waste liquid can be made uniform, and the stock tanks are useful as buffers from the photographic processing tank to the processing equipment.
オーバーフローした写真処理廃液をストックタンクに移
す手段としては、案内管を通して自然落下させるのが簡
易の方法であるが、途中に熱交換手段な配置して写真処
理廃液の保有している熱エネルギーを採取したり、或は
、自動現像機若1ノくは後述する蒸発濃縮処理装置の熱
エネルギーを利用してストックタンクに東められる以前
に写真処理廃液を予備加熱、若しくは水分を蒸発させる
手段を設けてもよいし、また、ポンプ等より強制移送す
る場合もあり得る。A simple way to transfer overflow photographic processing waste to a stock tank is to let it fall naturally through a guide tube, but it is also possible to place a heat exchanger somewhere in the middle to collect the thermal energy held by the photographic processing waste. Alternatively, a means is provided to preheat the photographic processing waste liquid or evaporate water before it is sent to the stock tank by using the thermal energy of an automatic processor or an evaporative concentration processing device described below. Alternatively, it may be forcibly transferred using a pump or the like.
また各写真処理槽CD、 BF、 Sbに写真処理廃液
中の成分に相違が有るため、全ての写真処理廃液を一括
処理せず、各写真処理槽毎に、若しくは2又は3以上の
群に分けられた処理槽の廃液毎にストックタンクを用意
して別々に処理する場合も本発明に含まれる。特に、銀
の回収の点から発色現像槽CDの廃液と、漂白定着槽B
F及び水洗代替安定槽sbの廃液とを分けると有利であ
る。In addition, since there are differences in the components of the photographic processing waste liquid in each photographic processing tank CD, BF, and Sb, all the photographic processing waste liquid is not treated at once, but is divided into each photographic processing tank or into two or three or more groups. The present invention also includes a case where a stock tank is prepared for each waste liquid in the treatment tank and the waste liquid is treated separately. In particular, from the point of view of silver recovery, waste liquid from color developing tank CD and bleach-fixing tank B are
It is advantageous to separate F and the waste liquid from the washing alternative stabilization tank sb.
本発明において、ネガフィルム処理の写真処理廃液とペ
ーパー処理の写真処理廃液とを混合した写真処理廃液を
処理することか好ましい。In the present invention, it is preferable to treat a photographic processing waste liquid that is a mixture of a photographic processing waste liquid from negative film processing and a photographic processing waste liquid from paper processing.
また、既存の自動現像機等にある廃液タンクに配管しポ
ンプにより廃液をス1へツクタンクへ強制移送してもよ
い。更に、自動現像機の廃液タンク自体をストックタン
クとして利用することかできる。この場合、該ストック
タンクの重量を検知してポンプを作動し配管にて廃液を
強制移送することか好ましい。廃液タンクにフロー1−
を浮かせて一定以上の液面を検知してポンプを作動させ
ることも既存の自動現像機に対する設置か簡単て好まし
い。Alternatively, piping may be provided to a waste liquid tank in an existing automatic developing machine or the like, and the waste liquid may be forcibly transferred to the tank by a pump. Furthermore, the waste liquid tank of the automatic processor itself can be used as a stock tank. In this case, it is preferable to detect the weight of the stock tank and operate a pump to forcibly transfer the waste liquid through piping. Flow 1- to waste liquid tank
It is also preferable to float the liquid to detect a liquid level above a certain level and then operate the pump because it is easy to install in an existing automatic developing machine.
尚、本発明によって蒸留濃縮処理される写真処理廃液は
、そのpH伯はそのままでもよいが、pl+3.5〜7
、特にpH4,5〜6.5て蒸発処理することが、本発
明の目的をより効果的に達成する上から好ましい。また
各種の消泡剤(例えばシリコーン系化合物等)を用いる
ことにより、写真処理液中に存在する又は感光材料から
溶出する活性剤による蒸発処理時の発泡を押えることか
てきて極めて有利である。In addition, the photographic processing waste liquid subjected to the distillation and concentration treatment according to the present invention may have a pH value of pl+3.5 to 7.
In particular, it is preferable to perform the evaporation treatment at a pH of 4.5 to 6.5 in order to achieve the object of the present invention more effectively. Furthermore, the use of various antifoaming agents (eg, silicone compounds, etc.) is extremely advantageous in that it is possible to suppress foaming during evaporation processing due to the activator present in the photographic processing solution or eluted from the photographic material.
本発明の処理装置
本発明に用いる蒸留濃縮処理とは、写真処理廃液を蒸留
処理することをいい、所謂精留操作の1つを応用するこ
とか可能である。回分蒸留(単蒸留、回分精留を含む)
でも連続蒸留でもよく連続精留に対する連続平衡蒸留法
も採用できる。Processing Apparatus of the Present Invention The distillation concentration process used in the present invention refers to the distillation process of photographic processing waste liquid, and it is possible to apply one of the so-called rectification operations. Batch distillation (including simple distillation and batch rectification)
However, continuous distillation may also be used, and a continuous equilibrium distillation method for continuous rectification can also be used.
蒸留処理によって純水(水量外の留分の著しく少ないも
の)を得ることは写真処理液に有効に水分を供給できる
。また共佛蒸留及び抽出蒸留に45いて適当な分離剤を
用いることが有利である。本発明においては、所謂水蒸
気蒸留によっても処理効果か得られる。なお操作圧につ
いても高圧蒸留、ん圧蒸留、真空蒸留及び分子蒸留のい
ずれてあってもよい。Obtaining pure water (with a significantly small amount of fractions other than water) through distillation can effectively supply water to the photographic processing solution. It is also advantageous to use suitable separating agents in the co-distillation and the extractive distillation. In the present invention, a treatment effect can also be obtained by so-called steam distillation. Note that the operating pressure may be any of high pressure distillation, atmospheric distillation, vacuum distillation, and molecular distillation.
本発明において、蒸発温度を70℃以下とさせる好まし
い手段は下記である。In the present invention, preferred means for controlling the evaporation temperature to 70°C or less are as follows.
A 常圧で加熱廃液に多量の空気を接触させること、空
気量の好ましい範囲は6〜SOm’/IKW−hrであ
る。A A large amount of air is brought into contact with the heated waste liquid at normal pressure, and the preferable range of the amount of air is 6 to SOm'/IKW-hr.
B 常圧で廃液に加熱空気を接触させること。B. Bringing heated air into contact with the waste liquid at normal pressure.
C減圧下で加熱蒸発すること。C. Evaporate by heating under reduced pressure.
D 減圧下でヒートポンプにより加熱、凝縮ずること。D Heating and condensing using a heat pump under reduced pressure.
これらの中ても、最も好ましくは上記りで、好ましい減
圧度は]0〜100 mm 11g、より好ましくは2
(]〜60mm11gである。上記ヒートポンプ加熱は
加熱部温度か低いため、有害成分の発生がない(浮遊物
となるイ才つの蒸発かセロとなる。)という利点かある
。Among these, the above is most preferred, and the preferred degree of vacuum is] 0 to 100 mm 11g, more preferably 2
(] ~ 60 mm and 11 g. The above heat pump heating has the advantage that the temperature of the heated part is low, so no harmful components are generated (the floating matter becomes evaporation or cellulose).
なお、本発明においての蒸留濃縮処理における濃縮とは
、廃液体積を写真処理槽から出た時の体積の2分の】以
下にすることであり、4分の1以下が好ましく、更に好
ましくは5分の1以下であり、最適には、10分の1以
下である。In addition, concentration in the distillation concentration process in the present invention means to reduce the waste liquid volume to 2 times or less of the volume when it comes out from the photographic processing tank, preferably 1/4 or less, and more preferably 5 It is one-tenth or less, and optimally one-tenth or less.
先ず、後記実施例に用いた写真処理廃液の蒸発濃縮処理
装置(第1実施例)について第1図の断面図を用いて詳
、述する。First, an apparatus for evaporating and concentrating photographic processing waste liquid (first embodiment) used in the examples described later will be described in detail with reference to the sectional view of FIG.
減圧に耐える減圧蒸発濃縮カラム(以下単にカラムとい
う)1内に、北記自動現像機等から排出される写真処理
廃液を注入貯留し、該カラム1の上部蒸気凝縮部5には
、減圧手段7を接続して、減圧するようにする。大気圧
より低い減圧下でば、そのものの琲騰点以下で沸1府か
起こることは知られており、この装置ては、減圧下で行
なうものである。2()〜80mmftgの減圧下で7
06C以下、特に25〜60℃の澗騰温度で運転するこ
とか好ましい。A photographic processing waste liquid discharged from an automatic processor, etc., is injected and stored in a reduced pressure evaporation concentration column (hereinafter simply referred to as a column) 1 that can withstand reduced pressure. Connect it to reduce the pressure. It is known that under reduced pressure, which is lower than atmospheric pressure, boiling occurs below the boiling point of the substance, and this device is designed to perform this under reduced pressure. 2() to 7 under reduced pressure of 80 mmftg
It is preferable to operate at a boiling temperature of 0.06C or less, particularly 25 to 60C.
次に該カラム1内には、3次元配置とした加熱手段2を
設け、この加熱手段2は、その下部を」二記写真処理廃
液の貯留部4に浸し、該写真処理廃液を加熱するように
し、その」二部は、該写真処理廃液の貯留部から突出し
て空中にあり、この部分に、該写真処理廃液を、ヒ記貯
留部から電磁弁6の開による減圧吸引による液給送手段
をもって散布するようにし、散布滴下過程で加熱パイプ
に付着したスラッジを洗い落とす。この液供給は、LC
(レヘルセンサー)によりカラム内液面を維持するよう
に供給する。Next, a three-dimensionally arranged heating means 2 is provided in the column 1, and the lower part of the heating means 2 is immersed in the storage part 4 of the photographic processing waste liquid described in 2 above to heat the photographic processing waste liquid. The second part protrudes from the storage part of the photographic processing waste liquid and is in the air, and the photographic processing waste liquid is transferred to this part from the storage part by vacuum suction by opening the solenoid valve 6. Wash off the sludge that adheres to the heating pipe during the spraying process. This liquid supply is LC
(Reher sensor) to maintain the liquid level in the column.
ここて蒸発した水分は、とのカラム1内の」二部に冷却
手段8Aと凝縮水の案内部及び水受←−18Cを設ける
ことによって、コンバク1〜化と、カラム内の減圧安定
化のために寄与する。一方、」−記の蒸発−a縮を繰り
返1ノて、高濃度に固形化1ノだ成分は、このカラム1
の下部より掻き出し林3によってスラッジを掻き出し、
該スラッジを用意した容器12に受は取り回収する。本
実施例において、加熱手段2を液中と空中とにまたがる
3次元配置とした理由は、液中部分は主に写真処理廃液
の加熱蒸発に当たり空中の部分は発生蒸気を更に加熱し
、移動促進させる効果があり、全加熱パイプを廃液中に
浸漬するより蒸発速度か高いからである。By providing a cooling means 8A, a condensed water guide part, and a water receiver ←-18C in the second part of the column 1, the evaporated water can be converted into a condensate and stabilized under reduced pressure in the column. Contribute to the cause. On the other hand, the components that have been solidified to a high concentration by repeating the evaporation and condensation described in column 1 are
The sludge is scraped out from the bottom by the scraping forest 3,
The sludge is collected in a prepared container 12. In this embodiment, the heating means 2 is arranged three-dimensionally in both the liquid and the air. This is because the evaporation rate is higher than that of immersing the entire heating pipe in the waste liquid.
ざらにこのカラム1内の−に部には冷却手段8Aを設け
て、下部より」二かってきた水蒸気を捕らえて冷却凝縮
して、水滴として回収するように構成されている。これ
は発生蒸気によって、このカラム1内の減圧バランスか
崩れ、減圧装置7(本実施例ではエジェクターを使用)
で規定の減圧状態を維持するために多大の負荷かかかる
のを軽減する効果がある。即ち発生蒸気によりカラム1
内の圧力か上昇するところをすぐさま冷却凝縮して圧力
」二部を抑制する。Roughly speaking, a cooling means 8A is provided at the bottom of the column 1, and is configured to capture water vapor coming up from the bottom, cool it, condense it, and recover it as water droplets. This is due to the generated steam causing the depressurization balance in this column 1 to collapse, resulting in the decompression device 7 (in this example, an ejector is used)
This has the effect of reducing the heavy load required to maintain a specified reduced pressure state. That is, column 1 is
The area where the internal pressure rises is immediately cooled and condensed to suppress the pressure.
加熱手段2の表面温度は、好ま1ノくは100℃以■で
、特に、20℃〜60℃が最も好ましい。The surface temperature of the heating means 2 is preferably at least 100°C, most preferably from 20°C to 60°C.
上記加熱手段2にヒートポンプの放熱部を用い、上記冷
却手段8Aおよび水回収容器9内に設けた冷却手段8B
にヒートポンプの吸熱部を使用しである。A heat radiating part of a heat pump is used as the heating means 2, and the cooling means 8B is provided in the cooling means 8A and the water recovery container 9.
This uses the heat absorption part of a heat pump.
そ1ノて加熱手段2を構成するビー1〜ポンプの凝縮器
をチャージさせるチャージパイプ25および該加熱手段
2の後に供給廃液の予υ11加熱部37を設け、その後
に膨張弁の役目をするキャピラリーチューブ26や、冷
却手段8Aのアラ1〜側に配設される冷媒用のコンプレ
ッサー2】およびその冷媒を空冷凝縮させる空冷凝縮器
22、およびそのファン24とファンモータ23はカラ
ム1の外に置かれている。First, a charge pipe 25 for charging the condenser of the bee 1 to pump constituting the heating means 2, a pre-heating section 37 for the supplied waste liquid is provided after the heating means 2, and a capillary serving as an expansion valve is installed after the heating means 2. The tube 26, the refrigerant compressor 2 disposed on the side 1 of the cooling means 8A, the air-cooled condenser 22 for air-cooling and condensing the refrigerant, and its fan 24 and fan motor 23 are placed outside the column 1. It's dark.
また、加熱手段2の凝縮器を通りキャピラリーチューブ
26から、水回収容器9内の冷却手段8Bに接続した上
で、更にその延長が冷却手段8Aとしてカラム1内の上
部蒸気凝縮部5の冷媒蒸発器に接続され、カラム1外の
コンプレッサー21に還るようにしである。In addition, the capillary tube 26 passes through the condenser of the heating means 2 and is connected to the cooling means 8B in the water recovery container 9, and its extension serves as a cooling means 8A for refrigerant evaporation in the upper vapor condensing section 5 in the column 1. The air is connected to the compressor 21 and is returned to the compressor 21 outside the column 1.
そして、水回収容器9内の冷水は水循環ポンプ(P−2
) 33によって減圧装置のエジェクター(2ヶ以上並
列が好ましい)7に連けられ、カラム1」二部の蒸%凝
縮部5の凝縮液回収口8Cからパイプ34で引かれた水
を水回収容器9に入れると共に、カラム1内の減圧を行
うようにしである。The cold water in the water recovery container 9 is pumped through a water circulation pump (P-2).
) 33 to the ejector (preferably two or more in parallel) 7 of the decompression device, and the water drawn through the pipe 34 from the condensate recovery port 8C of the evaporation percentage condensation section 5 of the column 1'' is transferred to a water recovery container. At the same time, the pressure inside the column 1 is reduced.
また、水回収容器9からオーバーフローした水はパイプ
3bによって水槽35に送られる構成である。Further, water overflowing from the water recovery container 9 is sent to a water tank 35 through a pipe 3b.
次に、後記実施例に用いた写真処理廃液の蒸発濃縮処理
装置の他の実施例(第2実施例)について第2図に示す
正面図を用いて説明する。Next, another example (second example) of the evaporative concentration processing apparatus for photographic processing waste liquid used in the examples described later will be described using a front view shown in FIG.
熱源41を内蔵する温度コン(・ロール式オイルバス4
2に、エア−ポンプ43ト温度センサー44を有する耐
熱性カラム45を浸漬してあり、該カラム45中の写真
処理廃液の蒸発温度を、オイルパス42温度とエアーポ
ンプ43のエアー導入量との調節によって、高・低温度
コントロールできる構成である。Temperature controller with built-in heat source 41 (roll-type oil bath 4
2, a heat-resistant column 45 having an air pump 43 and a temperature sensor 44 is immersed, and the evaporation temperature of the photographic processing waste liquid in the column 45 is determined by the temperature of the oil path 42 and the amount of air introduced by the air pump 43. The structure allows for high and low temperature control by adjusting the temperature.
そして蒸発された蒸気は、水道水の導入口46及び導出
口47を有するコイル式冷却濃縮器48によって冷却濃
縮されて水槽49に溜まる構成である。The evaporated steam is then cooled and concentrated by a coil-type cooling concentrator 48 having an inlet 46 and an outlet 47 for tap water, and is collected in a water tank 49.
次に、本発明に用いられる電気透析処理装置の一実施例
を第3図に基き説明する。Next, an embodiment of the electrodialysis treatment apparatus used in the present invention will be described with reference to FIG.
加配水槽35又は49に直接、または水槽35又は49
の蒸発凝縮水を導入貯留する別の水槽60に、電気透析
処理装置δ1を設置し、ポンプによって水槽6〔)(又
は35若しくは49)中の蒸発凝縮水な電気透析処理装
置6Xを通過するように循環する構成である。Directly to the additional water tank 35 or 49, or the water tank 35 or 49
An electrodialysis treatment device δ1 is installed in another water tank 60 for introducing and storing evaporated condensed water, and the evaporation condensed water in the water tank 6 [) (or 35 or 49) is passed through the electrodialysis treatment device 6X by a pump. This is a configuration that circulates between
本発明の電気透析処理を行う場合、電気透析装置の膜に
よって分割された各室において液を循環することが好ま
しく、更に好ましくは、脱塩室て又は脱塩室及び陰極室
で常に循環することである。When performing the electrodialysis treatment of the present invention, it is preferable to circulate the liquid in each chamber divided by the membrane of the electrodialyzer, and more preferably to constantly circulate the liquid in the demineralization chamber or in the demineralization chamber and the cathode chamber. It is.
尚、処理後の凝縮液を補充液として使用することも可能
であるか、この場合、当該処理液成分を添加する。It is also possible to use the condensate after treatment as a replenisher, or in this case, the relevant treatment liquid components are added.
更に、本発明の電気透析処理の処理中に陽イオン交換樹
脂、陰イオン交換樹脂、キレ−1へ樹脂又は吸着樹脂と
接触させて処理1ノたり、逆浸透処理したりすることか
好ましく、特に、陰イオン交換樹脂と接触処理すること
が好ましい。Furthermore, during the electrodialysis treatment of the present invention, it is preferable to contact the cation exchange resin, anion exchange resin, or KIRE-1 with the resin or adsorption resin, or to perform reverse osmosis treatment. , contact treatment with an anion exchange resin is preferred.
第3図に電気透析処理装置61の具体的な一実施例が示
されており、同図において、62は陰極、63は陽極、
64は陰イオン交換膜又は単なる隔膜、55は陽イオン
交換膜、66は陰極室、67は脱塩室、68は濃縮室、
69は陽極室、70は電解質溶液循環タンク、71は循
環ポンプ、72は電界質溶液循環パイフライン(供給側
)173は同循環パイプライン(流出側)、74は凝縮
水、75は循環ポンプ、76は凝縮水74の循環パイプ
ライン(供給側)、77は同循環バイブライン(流出側
)を各々示す。78は凝縮水の循環又は排出の切換二方
弁79を崩する排出ラインで、水槽60又は処理済み水
槽80へ連結されている。A specific embodiment of the electrodialysis treatment apparatus 61 is shown in FIG. 3, in which 62 is a cathode, 63 is an anode,
64 is an anion exchange membrane or a simple diaphragm, 55 is a cation exchange membrane, 66 is a cathode chamber, 67 is a demineralization chamber, 68 is a concentration chamber,
69 is an anode chamber, 70 is an electrolyte solution circulation tank, 71 is a circulation pump, 72 is an electrolyte solution circulation pipe line (supply side), 173 is the same circulation pipeline (outflow side), 74 is condensed water, 75 is a circulation pump, 76 74 shows a circulation pipeline (supply side) for the condensed water 74, and 77 shows a circulation pipeline (outflow side) for the condensed water. Reference numeral 78 is a discharge line for breaking the two-way valve 79 for circulating or discharging condensed water, and is connected to the water tank 60 or the treated water tank 80.
本発明の電気透析処理装置は、−上記第3図に示す実施
例に限定されず、例えば第4図に示す如く、陰イオン交
換膜ない1ノ単なる隔膜66省略したりすることや、脱
塩室67ないし濃縮室68の凝縮水を陰イオン交換樹脂
81と接触させる循環ライン82.83とポンプ84.
85を設りたりしてもよい。The electrodialysis treatment apparatus of the present invention is not limited to the embodiment shown in FIG. 3, for example, as shown in FIG. Circulation lines 82 , 83 and pumps 84 . which bring the condensed water in the chambers 67 to 68 into contact with the anion exchange resin 81 .
85 may be provided.
更に別の実施例としては、第5図に示ず如く、脱塩室6
7と濃縮室68とを交互に並設することが挙げられる。In yet another embodiment, as shown in FIG.
7 and the concentration chamber 68 may be arranged in parallel alternately.
また、第6図に示すような配置も好ましい。Further, an arrangement as shown in FIG. 6 is also preferable.
尚、第4図、第5図、第6図に示す符号中、第3図に示
す符号と同一のものは、該第3図て説明した部位を示し
ている。Incidentally, among the reference numerals shown in FIGS. 4, 5, and 6, the same reference numerals as those shown in FIG. 3 indicate the parts explained in FIG.
本発明の好ましい電気透析処理装置におりる電気透析槽
は、前記第3図、第4図または第6図に示す構成を多段
とすることてあり、最も好ましくは2〜3段である。The electrodialysis tank included in the preferred electrodialysis treatment apparatus of the present invention may have a multi-stage structure as shown in FIG. 3, FIG. 4, or FIG. 6, most preferably two to three stages.
本発明における電流密度は、好ましくは0.1〜10A
/dm’、より好ましくは1〜8 A #Im’である
。The current density in the present invention is preferably 0.1 to 10A.
/dm', more preferably 1 to 8 A #Im'.
電流濃度は、好ましくは0,1〜5A/l以下であり、
より好ましくは0.5〜4A/u以下である。The current concentration is preferably 0.1 to 5 A/l or less,
More preferably it is 0.5 to 4 A/u or less.
本発明において電流密度か]OA/c1m’を越える場
合では、アンモニア、亜硫酸等の分離か悪い。In the present invention, if the current density exceeds OA/c1m', the separation of ammonia, sulfite, etc. is poor.
電流濃度が5A/lを越える場合ではアンモニア、亜硫
酸等の分離か悪い。If the current concentration exceeds 5 A/l, the separation of ammonia, sulfite, etc. will be poor.
0.1A/l又はIA/dm’未満か好ましくない理由
は装置が大型化するからである。The reason why it is undesirable to use less than 0.1 A/l or IA/dm' is because the device becomes larger.
電圧は」二記電流密度ないし電流濃度を得られる範囲で
あれはよい。The voltage may be within a range in which the current density or current density can be obtained.
本発明の電気透析処理装置に用いられる陽イオン交換膜
は、アイオニクス社製、東洋ソーダ社製、デュポン社製
、旭硝子社製等のメーカーて製造市販されている。陰イ
オン交換膜は、同じくアイオニクス社製等のメーカーて
製造市販されている。The cation exchange membrane used in the electrodialysis treatment apparatus of the present invention is manufactured and commercially available by manufacturers such as Ionics, Toyo Soda, DuPont, and Asahi Glass. Anion exchange membranes are manufactured and commercially available by manufacturers such as Ionics.
電解槽本体は、長期間の使用又は再度の使用にも向え得
る電気絶縁材料で形成することが好ましく、特に合成樹
脂であるポリエビクロル上1〜リン、ポリビニルメタク
リレート、ポリエチレン、ポリプロピレン、ポリ塩化ビ
ニル、ポリ塩化エチレン、フェノールーホルムアルデヒ
1く樹脂等が好ましく使用てきる。正の直流′電圧を与
える前記給電用陽極63は、例えは炭素材(例えは活性
次像、コークス、石灰等)、クラファイト材(例えは炭
素繊維、カーボンクロス、クラファイlへ等)、炭素複
合材(例えば炭素に金属を粉状で混ぜ焼結したもの等)
、活性炭素繊維不織布(例えばKE−1000フエルト
、東洋紡株式会社)、又はこれに白金、白金、パラジウ
ムやニッケルを相持させた材料、更に寸法安定性電極(
白金族酸化物被膜チタン材。チタンに酪化イリジウムな
コーチインクしたもの。例えばDSAエクスハンドメツ
シュかある。)、白金被1gチタン材、ニッケル材、ス
テンレス材、鉄制等から形成される。又給電用陽極63
に対向し負の直流電圧を与える給電用陰極62は、例え
ば白金、ステンレス、チタン、ニッケル、ハステロイ、
グラファイト、炭素材、軟鋼あるいは白金族金属をコー
チインクした金属材料等から形成されている。該電極は
メツシュ状の物を使用することが好ましい。The electrolytic cell body is preferably made of an electrically insulating material that can be used for a long time or can be used again, and is particularly made of synthetic resins such as polyevichloride, polyvinyl methacrylate, polyethylene, polypropylene, polyvinyl chloride, Polychlorinated ethylene, phenol-formaldehyde resin, etc. are preferably used. The power feeding anode 63 which provides a positive direct current voltage is made of, for example, a carbon material (for example, activated carbon, coke, lime, etc.), a graphite material (for example, carbon fiber, carbon cloth, graphite, etc.), or a carbon material. Composite materials (for example, carbon mixed with metal in powder form and sintered)
, activated carbon fiber nonwoven fabric (e.g. KE-1000 felt, Toyobo Co., Ltd.), or a material in which this is combined with platinum, platinum, palladium or nickel, as well as dimensionally stable electrodes (
Platinum group oxide coated titanium material. Titanium coated with butyric iridium coach ink. For example, there is the DSA ex-hand mesh. ), platinum coated 1g titanium material, nickel material, stainless steel material, iron construction, etc. Also, power feeding anode 63
The power feeding cathode 62 which faces the ion and applies a negative DC voltage is made of, for example, platinum, stainless steel, titanium, nickel, Hastelloy,
It is made of graphite, carbon material, mild steel, or a metal material coated with a platinum group metal. It is preferable to use a mesh-like electrode as the electrode.
制御
本発明の写真処理廃液の処理装置における制御は主とし
て
(1)ストックタンクへの写真処理廃液の排出(2)ス
1へツタタンクから蒸発濃縮処理装置への写真処理廃液
の供給
(3)蒸発濃縮処理装置の作動
(4)蒸発濃縮処理済み廃液に対する本発明の電気透析
処理装置による処理
の各事項について自動制御することか好ましい。Control The control of the photographic processing waste liquid processing apparatus of the present invention is mainly performed by (1) discharging the photographic processing waste liquid to the stock tank, (2) supplying the photographic processing waste liquid from the tank to the evaporation concentration processing apparatus, and (3) evaporation concentration. Operation of the Treatment Apparatus (4) It is preferable to automatically control each aspect of the treatment of the evaporation-concentrated waste liquid by the electrodialysis treatment apparatus of the present invention.
本発明に好ましく用いられる写真処理廃液の処理装置は
、特に、単一ないし少数の自動現像機か配備されている
写真処理施設において、自動現像機に組み込むか、或は
その近傍に配置して用いる。そして完全に又は大部分自
動制御により写真処理廃液を処理する構成のものが好ま
しい。The processing device for photographic processing waste liquid preferably used in the present invention is used by being built into the automatic processing machine or placed near it, especially in a photographic processing facility where one or a small number of automatic processing machines are installed. . Preferably, the apparatus is configured to treat the photographic processing waste liquid completely or largely under automatic control.
なお、以上の実施例は各処理槽からのオーバーフロー液
をストックタンクを捨して間接的に蒸発濃縮処理装置に
受入れる場合について主に説明したか、ストックタンク
等を設けず、直接蒸発濃縮処理装置に受入れてもよい。Note that the above embodiments mainly explained the case where the overflow liquid from each treatment tank is discarded from the stock tank and is indirectly received into the evaporation concentration treatment equipment, or the overflow liquid from each treatment tank is directly received into the evaporation concentration treatment equipment without providing a stock tank etc. may be accepted.
[発明の効果]
本発明によれは、公害規制のきびしい地域の公害規制値
をクリアし、凝tm液の一般河川、海等への排出を可能
とすることかできる。[Effects of the Invention] According to the present invention, it is possible to clear the pollution regulation values in areas with strict pollution regulations, and to make it possible to discharge the condensed TM liquid into general rivers, the sea, etc.
[実施例]
以下、実施例によって本発明の詳細な説明するが、これ
により本発明の実施態様が限定されるものではない。[Examples] Hereinafter, the present invention will be explained in detail with reference to Examples, but the embodiments of the present invention are not limited thereto.
実施例−1
前記第1図に示す第1実施例、及び第2図に示す第2実
施例の蒸発濃縮処理装置を用いて蒸留液(凝縮液)を得
、この凝縮液を第6図に示す電気透析処理装置を用いて
処理を行った。即ち、第6図において、脱塩室67は]
、OmmX 200mmX 200mm==400 m
、Qを標準とし、2[] 0 +n m X 2 [
] Om mの面積を変化させると共に、電圧を変化さ
せてNO61〜6の条件を設定した。第6図において、
a = 1010111. b =3+nm 、 c
=10mm、 d=3mm 、 e=IDmmであ
り、陰極62、陽極63と共に5cmX 5cmとして
。また陰極62としてはチタンのエクスパン1くメツシ
ュ、陽極63としてはDSAのエクスパンドメツシュ、
陰イオン交換膜64としては、アイオニクス社製陰イオ
ン交換膜、陽イオン交換膜65としては、アイオニクス
社製陽イオン交換IIMを用いた。また、処理中、循環
ポンプ、P+、p2.1:’+によって、陰極室66、
脱塩室67、陽極室69の各々の液を循環した。Example-1 A distilled liquid (condensate) was obtained using the evaporation concentration processing apparatus of the first example shown in FIG. 1 and the second example shown in FIG. 2, and this condensate was shown in FIG. The treatment was performed using the electrodialysis treatment apparatus shown below. That is, in FIG. 6, the desalination chamber 67 is]
, OmmX 200mmX 200mm==400 m
, Q as standard, 2[] 0 +n m X 2 [
] The conditions for NO61 to NO6 were set by changing the area of Om m and changing the voltage. In Figure 6,
a = 1010111. b=3+nm, c
= 10 mm, d = 3 mm, e = ID mm, and the cathode 62 and anode 63 are 5 cm x 5 cm. Further, the cathode 62 is a titanium expanded mesh, and the anode 63 is a DSA expanded mesh.
The anion exchange membrane 64 was an anion exchange membrane manufactured by Ionics, and the cation exchange membrane 65 was a cation exchange IIM manufactured by Ionics. Also, during the process, the cathode chamber 66,
The liquid in each of the demineralization chamber 67 and the anode chamber 69 was circulated.
尚、第2実施例に示す装置を用いた処理では、オイルハ
ス温度とエアポンプ容量を調節し、廃液蒸発温度を調整
した。In the treatment using the apparatus shown in the second example, the oil bath temperature and air pump capacity were adjusted to adjust the waste liquid evaporation temperature.
廃液は下記カラーネガフィルム処理廃液とベーパー処理
廃液とを混合(1: 1) シたものを用いた。The waste liquid used was a mixture (1:1) of the following color negative film processing waste liquid and vapor processing waste liquid.
1712倍まで濃縮処理した時の蒸留液について、電気
透析処理を行ったものと、行わなかったもののNl+4
+イオン濃度(+)I)to)を測定し、その結果を第
1表に示す。Regarding the distillate when concentrated to 1712 times, Nl + 4 of the one with electrodialysis treatment and the one without electrodialysis treatment
The +ion concentration (+)I)to) was measured and the results are shown in Table 1.
但し、第6図に示す電気透析処理装置の脱塩室(17に
凝縮水(蒸留液)を入れ、陰極室と陽極室は100m文
/[1rづつ、脱塩室67は2 (] 00 m父/1
1r供給し、10時間後の脱塩室67のN114′″イ
オン(p p m )を測定した。However, the desalination chamber (17) of the electrodialysis treatment apparatus shown in Fig. 6 contains condensed water (distilled liquid), the cathode chamber and the anode chamber are 100 m/[1r each, and the desalination chamber 67 is 2 (] 00 m). Father/1
N114'' ions (p p m ) in the demineralization chamber 67 were measured after 10 hours.
第1表から明らかなように、本発明によれは、NH,、
″″イオン濃度法定基準を下回り、下水道への放流が可
能となる。As is clear from Table 1, according to the present invention, NH,
``''The ion concentration is below the legal standard and can be discharged to the sewer.
廃液(被処理混合廃液)
カラーネガフィルムとして市販のコニカ製、富士フィル
ム製、コタック製のへSへ100 、4[)Oのフィル
ムを下記処理工程仕様および処理液仕様で処理した。Waste liquid (mixed waste liquid to be treated) Commercially available color negative films of HeShe100 and 4[)O manufactured by Konica, Fuji Film, and Kotak were processed according to the following processing process specifications and processing liquid specifications.
(補充量は100cm’当たりの値である。)但し、定
着槽は2槽カウンターカレント(45秒、2槽)、およ
び安定槽は3槽カウンターカレント(20秒、3槽)て
行った。(The replenishment amount is the value per 100 cm'.) However, the fixing tank was a 2-tank countercurrent (45 seconds, 2 tanks), and the stabilizing tank was a 3-bath countercurrent (20 seconds, 3 tanks).
使用した処理液組成は下記の通っである。The composition of the treatment liquid used is as follows.
[発色現像タンク液]
炭酸カリウム
炭酸水素ナトリウム
亜硫酸カリウム
臭化ナトリウム
沃化カリウム
ヒ1くロキシアミン硫酸塩
塩化すトリウム
2、5g
g
1、3g
1、2+++g
2、5g
o,8g
4、8g
水酸化カリウム 1.2g水
を加えて1文とし、水酸化カリウムまたは50%硫酸を
用いてall 10.06にFA整する。[Color developing tank liquid] Potassium carbonate Sodium bicarbonate Potassium sulfite Sodium bromide Potassium iodide Potassium arsenic Roxyamine sulfate Thorium chloride 2,5 g g 1,3 g 1,2+++ g 2,5 g o,8 g 4,8 g Potassium hydroxide 1 Add .2g water to make one sentence, and adjust FA to all 10.06 using potassium hydroxide or 50% sulfuric acid.
[発色現像補充液]
炭酸カリウム 40g炭酸
水素す1〜リウム 3g亜硫酸カ
リウム 7g臭化ナトリウム
0.5gヒドロキシルアミン
硫酸塩 3.1g4−アミノ−3−メチル
−N=エチル−N6、0g
水酸化カリウム 2g水を加
えて1文とし、水酸化カリウムまたは20%硫酸を用い
てall 10.12に調整する。[Color developer replenisher] Potassium carbonate 40g Soluium bicarbonate 3g Potassium sulfite 7g Sodium bromide 0.5g Hydroxylamine sulfate 3.1g 4-amino-3-methyl-N=ethyl-N6, 0g Potassium hydroxide 2g Add water to make one part and adjust to all 10.12 using potassium hydroxide or 20% sulfuric acid.
「漂白タンク液コ
1−3−プロピレンシアミン四酢醇第2鉄アンモニウム
150g酢酸(90%水溶腋
) 50m父臭化アンモニウム
150乏ζ水を加えてl交とし、
アンモニア水またば氷酢酸を用いてall 4.4に調
整する。Bleach tank liquid 1-3-propylenecyaminetetravinegar ferric ammonium 150g acetic acid (90% aqueous axillary) 50m ferric ammonium bromide
Add 150 ζ-poor water to make a mixture,
Adjust to all 4.4 using aqueous ammonia or glacial acetic acid.
[漂白補充液]
漂白タンク液のallを、酢酸でall 4.2に調整
したもの。[Bleach replenisher] All of the bleach tank solution was adjusted to 4.2 with acetic acid.
[定着タンク液および補充液]
チオ硫酸アンモニウム 250g亜硫
酸アンモニウム 20g例示[へコ
−7] (アンモニウム塩)2g水を加えて1Ωとし
、酢酸とアンモニア水を用いてall 6.8に調整す
る。[Fixer tank liquid and replenisher] Ammonium thiosulfate 250g Ammonium sulfite 20g Example [Heco-7] (Ammonium salt) 2g Add water to make 1Ω, and adjust to all 6.8 using acetic acid and aqueous ammonia.
[安定タンク液および補充液コ
ホルムアルデヒl=’(37%溶液) ]
m fL5−クロロ−2−メチル−4−
インチアゾリン−3〜オン [+.05gエ
マルゲン8 1. 0 1
m文ホルムアルデヒ1く重亜硫酸
付加物ナトリウム 2g水を加え
1文とし、アンモニア水および50%硫酸にてpH7、
0に調整した。[Stable tank fluid and replenisher coformaldehy l=' (37% solution)]
m fL5-Chloro-2-methyl-4-inthiazolin-3-one [+. 05g Emulgen 8 1. 0 1
Add 1 m of formaldehyde and 2 g of sodium bisulfite adduct to make 1 m, and add aqueous ammonia and 50% sulfuric acid to pH 7.
Adjusted to 0.
一方、コニカ■製コニカカラーQAベーパーを下記の処
理工程と処理液て処理した。On the other hand, Konica Color QA vapor manufactured by Konica ■ was treated using the following treatment steps and treatment liquid.
処理工程 温度 時間 補充量 槽数(1)発色現
像 38℃ 30秒 200m文/m’ 1槽(2)
漂白定着 339C 25秒 100m.u/m’
1槽(注])3槽法はカウンターカレント方式で行う
。Processing process Temperature Time Replenishment amount Number of tanks (1) Color development 38℃ 30 seconds 200 m/m' 1 tank (2)
Bleach fixing 339C 25 seconds 100m. u/m'
1 tank (Note) 3 tank method is performed using counter current method.
処理液組成
[発色現像タンク液]
トリエタノールアミン 10+u文亜
硫酸カリウム
塩化ナトリウム
炭酸カリウム
0、2g
1、5g
32、0g
3−メチル−4−アミノ−N−エチル−N−(β−メタ
ンスルホアミドエチル)
ーアニリン硫酸塩
蛍光増白剤(ジアミノスチルヘン系)
ジエチルヒトロキシルアミン
ジエチレントリアミンペンタ酢酪
臭化カリウム
5、5g
1、0g
5、0g
3、0g
1、2−ジヒドロキシベンセン−3,5−ジスルホン酪
ーナトリウム塩
0、2g
水を加えて全量を1文とし、に叶と11□SO.、てa
ll 10.15とする。Processing solution composition [color developing tank solution] Triethanolamine 10+u potassium sulfite sodium chloride potassium carbonate 0, 2 g 1, 5 g 32, 0 g 3-Methyl-4-amino-N-ethyl-N-(β-methanesulfamide ethyl ) - Aniline sulfate optical brightener (diaminostilhene type) Diethylhydroxylamine diethylenetriamine pentaacetic acid butyrobromide potassium 5,5 g 1,0 g 5,0 g 3,0 g 1,2-dihydroxybenzene-3,5-disulfone butylene - Sodium salt 0.2g Add water to make the total amount 1 sentence, and add 11□SO. ,tea
ll 10.15.
[発色現像補充液]
発色現像タンク液の3〜メチル−4−アミノ−N−エチ
ル−N−(β−メタンスルホアミドエチル)〜アニリン
硫酪1nの量を7.[1g/lとし、臭化カリウムをセ
ロとしpH値を10.50とする。[Color development replenisher] The amount of 3 to methyl-4-amino-N-ethyl-N-(β-methanesulfoamide ethyl) to 1 n of aniline sulfur in the color development tank solution was adjusted to 7. [The pH value is set to 1 g/l and the pH value is set to 10.50 using potassium bromide.
[漂白定着タンク液および補充液]
エチレンジアミンテトう酢酸第2鉄
アンモニウム2水塩 6(]gエチレンシアミ
ンチ)・う#−酸 3gチオ硫酸アンモニ
ウム(70%溶液)14oIl1文亜硫酸アンモニウム
(40%溶液) 27.5+++Q水を加えて全
量を1文とし、炭酸カリウムまたは氷酢醜でpH5,8
に調製する。[Bleach-fix tank solution and replenisher] Ethylenediaminetetoacetate ferric ammonium dihydrate 6 (] g ethylene thiamine diacetate) 3 g ammonium thiosulfate (70% solution) 14 o Il 1 m ammonium sulfite (40% solution) 27.5+++Q Add water to make the total volume one sentence, and adjust to pH 5.8 with potassium carbonate or ice vinegar.
Prepare to.
[安定タンク液および補充液]
1−ヒドロキシエチリデン−1,1−ジホスホン酸g
riici 3 0gg
ZnSO4・71120
0.7g蛍光増白剤(ジアミノスチルベン系)
1.0gケイソンWT<注)
(1,5g(注)ロームアンドハース社製
各々水洗代替安定液の総補充量が安定タンク容量の3倍
となるまで連続処理を行った。[Stable tank liquid and replenisher liquid] 1-hydroxyethylidene-1,1-diphosphonic acid griiici 30gg
ZnSO4・71120
0.7g optical brightener (diaminostilbene type)
1.0g Caisson WT <Note)
(1.5 g (Note) Manufactured by Rohm and Haas Co., Ltd. Continuous processing was performed until the total replenishment amount of each washing substitute stabilizing solution became three times the capacity of the stabilizing tank.
上記処理によって生じるオーバーフロー液であって、[
発色現像液のオーバーフロー液]:[漂白液のオーバー
フロー液コ [定着液のオーバーフロー液]:[水洗
代替安定液のオーバーフロー液]=3:3:3:5の比
率で混合したネガ廃液を以下写真処理廃液(A)といい
、[発色現像液のオーバーフロー液]:[漂白定着液の
オーバーフロー液]、[水洗代替安定液のオーバーフ0
−M:]=3:3:5の比率て混合したベーパー廃液を
以下写真処理廃液(B)という。上記写真処理廃液(A
)と(B)との1.1て混合したものを被処理混合廃液
とした。The overflow liquid generated by the above treatment, [
Color developer overflow solution]: [Bleach solution overflow solution] [Fixer overflow solution]: [Water wash alternative stabilizer overflow solution] = 3:3:3:5 Negative waste solution mixed at a ratio of 3:3:3:5 is photographed below. Processing waste liquid (A) is referred to as [color developing solution overflow solution]: [bleach fixing solution overflow solution], [washing substitute stabilizing solution overflow 0]
The vapor waste liquid mixed at a ratio of -M:]=3:3:5 is hereinafter referred to as photographic processing waste liquid (B). The above photographic processing waste liquid (A
) and (B) were mixed in 1.1 and used as a mixed waste liquid to be treated.
実施例−2
実施例−1のNo、2において、廃液を蒸発濃縮前に廃
液pl+を5.5に硫酸で調整し、ここに陰極液と陽極
液も戻して処理を行った。その結果、脱塩室液の問題な
いもののみを排出し、非常に良好に連続運転出来た。Example 2 In No. 2 of Example 1, before the waste liquid was evaporated and concentrated, the waste liquid PL+ was adjusted to 5.5 with sulfuric acid, and the catholyte and anolyte were also returned thereto for treatment. As a result, only the non-problematic desalination chamber liquid was discharged, and very good continuous operation was possible.
実施例−3
実施例−1において、被処理混合廃液を下記のものに代
えたことのみ異ならせたところ、実施例−1と同様の結
果か得られた。Example 3 In Example 1, the only difference was that the mixed waste liquid to be treated was replaced with the following, and the same results as in Example 1 were obtained.
即ち、コニカ社製コニカR3Tクリアライトコンタクト
フィルムCRIIEに通常露光を行い下記の処理液と処
理工程で処理を行った。That is, Konica R3T Clear Light Contact Film CRIIE manufactured by Konica Corporation was subjected to normal exposure and processed using the following processing solution and processing steps.
[現像液処方]
ハイドロキノン 25g1−
フェニル−4,4ジメチル−3−
ビラソリトン
0.4g
g
0.3g
0.05g
ジオール 10g
0g
0g
臭化ナトリウム
5−メチルベンゾトリアゾール
5−ニトロインダソール
ジエチルアミノプロパン−1,2−
亜硫酸カリウム
炭酸カリウム
ヒドロキシエチレンシアミン
三酢酸す1〜リウム
g
水で1文に仕上げた。[Developer prescription] Hydroquinone 25g1-
Phenyl-4,4 dimethyl-3- birasoliton 0.4 g g 0.3 g 0.05 g Diol 10 g 0 g 0 g Sodium bromide 5-methylbenzotriazole 5-nitroindasole Diethylaminopropane-1,2- Potassium sulfite Potassium carbonate Hydroxyethylene Cyamine triacetate 1 ~ lium g Finished in one sentence with water.
pl+は、苛性ソーダで10.2とした。pl+ was set to 10.2 with caustic soda.
[定着液処方]
(組成A)
チオ硫酸アンモニウム(72,5v%:水溶液)240
+n立
亜硫酸ナトリウム 17g酢酸
ナトリウム・3水塩 6.5g硼酸
6gクエン酸す1〜
リウム・2水塩2g
酢酸(90w%;水溶液) 1:]
、66m文組成り)
純水(イオン交換水)17m交
硫酸(50w%水溶液) 3.0
g硫酸アルミニウム(A文、03換算含量が8.1w%
の水溶液)20g
定着液の使用時に水500m文中に」二記組成A、組成
りの順に溶かし、1文に仕上げて用いた。この定着液の
pl+は約4.2である。[Fixer formulation] (Composition A) Ammonium thiosulfate (72.5v%: aqueous solution) 240
+n Sodium sulfite 17g Sodium acetate trihydrate 6.5g Boric acid
6g citric acid 1~
Lium dihydrate 2g Acetic acid (90w%; aqueous solution) 1:]
, 66m composition) Pure water (ion exchange water) 17m exchanged sulfuric acid (50w% aqueous solution) 3.0
g Aluminum sulfate (text A, 03 conversion content is 8.1w%
When using a fixer, 20 g of an aqueous solution of the above were dissolved in 500 m of water in the order of composition A and composition A, and the fixing solution was used. The pl+ of this fixer is about 4.2.
[現像処理条件]
(工程) (温度) (時間) (補充量)現像
40℃15秒 30+nu/4ツ切定着
35℃ 15秒 40+cu/4ツ切水
洗 常温 15秒 流 水このような処理
条件で排出された現像廃液及び定着廃液を混合(1:1
)して、実施例−1のN002と同様の実験を行った所
、同様に好ましい結果が得られた。[Development processing conditions] (Process) (Temperature) (Time) (Replenishment amount) Development 40°C 15 seconds 30+nu/4-cut fixing
35℃ 15 seconds 40+cu/4 washes with water Room temperature 15 seconds Running water Mix developing waste liquid and fixing waste liquid discharged under these processing conditions (1:1
), and an experiment similar to that for N002 in Example-1 was conducted, and similarly favorable results were obtained.
第1図は本発明の蒸発濃縮処理装置の第1実施例を示す
断面図、第2図は同じく第2実施例を示す正面図、第3
図〜第6図の各々は本発明の電気透析処理装置の実施例
を示す断面図ないしプロ・ンク図である。FIG. 1 is a sectional view showing a first embodiment of the evaporation concentration processing apparatus of the present invention, FIG. 2 is a front view similarly showing the second embodiment, and FIG.
Each of FIGS. 6 to 6 is a sectional view or a perspective view showing an embodiment of the electrodialysis treatment apparatus of the present invention.
Claims (1)
って生じる蒸気を冷却凝縮して凝縮液を得る写真処理廃
液の蒸発濃縮処理方法において、上記蒸発温度を70℃
以下とし、該凝縮液を陽極と陰極を陽イオン交換膜で仕
切った電気透析槽に入れ直流電源により電気透析し、か
つ該電極の電流密度を10A/dm^2以下とすること
を特徴とする写真処理廃液の蒸発濃縮処理方法。 2、電流濃度が5A/l以下であることを特徴とする請
求項1記載の写真処理廃液の蒸発濃縮処理方法。 3、蒸発温度を70℃以下として写真処理廃液を加熱し
蒸発濃縮せしめ、これによって生じる蒸気を冷却凝縮し
て凝縮液を得る写真処理廃液の蒸発濃縮処理装置と、該
凝縮液を陽極と陰極を陽イオン交換膜で仕切った電気透
析槽に入れ直流電源により電気透析し、かつ該電極の電
流密度を10A/dm^2以下とする構成の電気透析装
置を有することを特徴とする写真処理廃液の処理装置。 4、電流濃度が5A/l以下であることを特徴とする請
求項3記載の写真処理廃液の処理装置。[Claims] 1. A method for evaporating and concentrating photographic processing waste liquid, in which a photographic processing waste liquid is heated and evaporated, and the resulting vapor is cooled and condensed to obtain a condensate, wherein the evaporation temperature is set at 70°C.
The condensate is placed in an electrodialysis tank in which an anode and a cathode are separated by a cation exchange membrane, and electrodialysis is performed using a DC power supply, and the current density of the electrode is 10 A/dm^2 or less. A method for evaporating and concentrating photographic processing waste liquid. 2. The method for evaporating and concentrating photographic processing waste liquid according to claim 1, wherein the current concentration is 5 A/l or less. 3. An apparatus for evaporating and concentrating photographic processing waste liquid by heating the photographic processing waste liquid at an evaporation temperature of 70 degrees Celsius or lower, cooling and condensing the resulting vapor to obtain a condensate liquid, and a device for evaporating and concentrating the photographic processing liquid liquid by heating and evaporating the photographic processing waste liquid at an evaporation temperature of 70° C. Photographic processing waste liquid characterized by having an electrodialysis device configured to place it in an electrodialysis tank partitioned with a cation exchange membrane and perform electrodialysis using a DC power supply, and to set the current density of the electrode to 10 A/dm^2 or less. Processing equipment. 4. The photographic processing waste liquid processing apparatus according to claim 3, wherein the current concentration is 5 A/l or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2153210A JPH0445886A (en) | 1990-06-11 | 1990-06-11 | Method and apparatus for evaporating, concentrating and treating used photographic processing solution |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2153210A JPH0445886A (en) | 1990-06-11 | 1990-06-11 | Method and apparatus for evaporating, concentrating and treating used photographic processing solution |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0445886A true JPH0445886A (en) | 1992-02-14 |
Family
ID=15557455
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2153210A Pending JPH0445886A (en) | 1990-06-11 | 1990-06-11 | Method and apparatus for evaporating, concentrating and treating used photographic processing solution |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0445886A (en) |
-
1990
- 1990-06-11 JP JP2153210A patent/JPH0445886A/en active Pending
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