JPH0445833A

JPH0445833A - Kneader

Info

Publication number: JPH0445833A
Application number: JP15318490A
Authority: JP
Inventors: Yasukuni Kishimoto; 岸本　康邦
Original assignee: Individual
Current assignee: Individual
Priority date: 1990-06-11
Filing date: 1990-06-11
Publication date: 1992-02-14

Abstract

PURPOSE:To attain kneading equivalent to hand kneading by providing a free-to- rotate blade in a cylindrical or non-cylindrical casing and driving the driving shaft for the blade with plural meshed non-circular gears. CONSTITUTION:A free-to-rotate blade 5 is provided in a cylindrical or non- cylindrical casing 2, and the driving shaft 6 for the blade 5 is driven by the plural meshed non-circular gears 10 and 11. Consequently, kneading equivalent to hand kneading is attained.

Description

【発明の詳細な説明】この発明は、高粘度性の原料等の混合及び練りや拡散に
関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to mixing, kneading, and diffusing highly viscous raw materials.

従来は、・原料に対して、最少の損傷しか与えないとさ
れている、ラインミキサー（スタッテンク・ミキサー）
の混合練機は、ポンプで原料を連続的に供給し、ケーシ
ング内に嵌め入れられている複数個の邪魔板に、原料が
衝突し、羽根とケーシングの挟間を蛇行し、層流状態で
移行することにより、混合と練り作用をする。がしかし
この方法は、邪魔板が原料に抵抗を与える状態で、圧力
の損失が非常に多きく、また原料に対して、歪断応力を
大きく与えるため、組織と組織の結合をこわす欠点があ
った。また粒子をつぶすので目的とする物質をそこなわ
ず不可決な点があった。なお適正な混練りをＪ゛るにあ
たり、邪魔板が多く必要とされ、パイプラインが長くな
り、スペース的と、致命的なポンプ圧力損失による限界
があり、装置の構成に限度があった。いままでにパイツ
ブライン弐の？昆８束機では、高粘度性の物質に対して
、完全な混練機はなかった。Conventionally, line mixers (Statenck mixers) are considered to cause minimal damage to raw materials.
The mixing kneading machine uses a pump to continuously supply raw materials, and the raw materials collide with multiple baffle plates fitted in the casing, meandering between the blades and the casing, and transfer in a laminar flow state. By doing this, it performs mixing and kneading action. However, this method has the disadvantage that the baffle plates provide resistance to the raw material, resulting in a large pressure loss, and that it also applies a large strain shear stress to the raw material, which destroys the bond between tissues. Ta. Also, since the particles are crushed, there is a problem with not damaging the target substance. In addition, in order to achieve proper kneading, many baffle plates are required, the pipeline becomes long, and there are limitations due to space and fatal pump pressure loss, and there are limits to the configuration of the device. Have you ever seen Pit's Brine 2? The Kon 8 bundle machine did not have a complete kneader for highly viscous substances.

この発明は、」二速の点に鑑み、手もみ作用と同等な機
械化ができる混合練機を提供することを目的とする。This invention aims to provide a mixing kneading machine capable of mechanization equivalent to manual kneading action in view of the two-speed feature.

この発明を以下の図面に示す実施例に基づいて詳しく説
明する。両端開放（１）の角柱バイブ状のケーシング（
２）に、両端のＬ部にそれぞれ原料の供給受入口（３）
と、排出口（４）を設け、ケーシング（２）にはケーシ
ング内面と間隙を有し、回転自在の十字形状の混練り羽
根（５）を設けである。その駆動軸（６）は、ケーシン
グの両端のフランｙ＝゛（力に固定しであるブラケ、Ｉ
・（８）の中心をｊｌｌす、・・アリング（９）で固定
されている。その駆り」軸（６）には、被動歯車００）
と、駆動歯車（１１）との複数個の各々比円形歯車が噛
み合って構成されている。比円形歯車の形状は、駆動側
を四角形（１１）とし、被動側を楕円形θ０）状で噛み
合い構成されている。This invention will be described in detail based on embodiments shown in the following drawings. A prismatic vibe-shaped casing with both ends open (1) (
2), there is a raw material supply inlet (3) in the L section at both ends.
The casing (2) is provided with a rotatable cross-shaped kneading blade (5) having a gap with the inner surface of the casing. The drive shaft (6) has a flange at both ends of the casing, y = ゛ (bracket that is fixed to the force, I
・Jll the center of (8)... It is fixed with the ring (9). The drive shaft (6) has a driven gear 00)
and a drive gear (11), each of which has a plurality of circular gears meshing with each other. The shape of the ratio circular gear is such that the drive side is a square (11) and the driven side is an ellipse (θ0) in mesh with each other.

駆動側の比円形歯車の駆動軸（１２）は、モーター０■
の駆動で歯車圓が回転できる機構になっている。The drive shaft (12) of the ratio circular gear on the drive side is the motor 0■
The mechanism is such that the gear circle can be rotated by the drive of the

比円形歯車の噛合の位相の位置は、ケーシング（２）内
面と羽根（５）との間隙が最少（対辺時のとき）のとき
は角速度を最少とし、間隙が最大（対角時のとき）のと
きは、角速度を最大となるように、組み合わせである。The position of the meshing phase of the ratio circular gear is such that when the gap between the inner surface of the casing (2) and the blade (5) is the smallest (when the sides are opposite), the angular velocity is the minimum, and when the gap is the largest (when the gap is diagonal) When , the combination is such that the angular velocity is maximized.

次にこの発明の混合練機の機能構成について説明する。Next, the functional configuration of the mixing kneader of the present invention will be explained.

原＄１０５）をポンプＧＯで定量供給すると、混練機の
入ｎ　（３）から原料０５）が注入される。混練機のケ
ーシング（２）内に入り、ケーシング内と羽根（５）の
間に入り、羽根の主軸と同方向に公転面される。When the raw material $105) is fed in a fixed amount by the pump GO, the raw material 05) is injected from the kneader input (3). It enters the casing (2) of the kneader, enters between the inside of the casing and the blade (5), and revolves in the same direction as the main axis of the blade.

羽根の間仕切り内Ｇ８）に入った原料は、内から外側に
流れが出来、間装０９）に当り、より自転運動ｃ！［Ｉ
ｌ　（渦巻状）に流れができる。羽根が対角部のとき高
速回転となるため、自転ｅ［ｌｌ　（渦巻）の混練り作
用がより助長される。原料０５）は、羽根（５）で正転
逆回転されることがないため、正門されることもなく、
混合練り作用が生じる。原料が対辺部に来たとき、羽根
（５）の回転速度は最少となり、ゆっくりと回転するた
め、小面積のところでは、原料に与える抵抗が小さくな
る。原料０５）の組織の切断を無くし、粒子等も１員傷
が無い。The raw material that has entered the partition G8) of the blade flows from the inside to the outside, hits the partition 09), and rotates further c! [I
A (spiral) flow is created. Since the blade rotates at a high speed when it is diagonal, the kneading effect of the rotation e[ll (vortex) is further promoted. The raw material 05) is not rotated forward or backward by the blade (5), so it is not passed through the main gate.
A mixing and kneading action occurs. When the raw material reaches the opposite side, the rotational speed of the blade (5) is the minimum and the blade (5) rotates slowly, so that the resistance given to the raw material is small in a small area. There is no cutting of the tissue of raw material 05), and there is no damage to particles etc.

回転羽根（５）が等速でないため、回転羽根（５）と、
原料０５）がとも廻いすることがなく、原料自月で自転
（渦巻）Ｑ■と公転０７１ｉ！ｔ！勅をしながら、ポン
プ（１０の圧力で前に移行し、う−リング（２）内を滞
留する時間、混合と練り作用が連続的におこなわれ、吐
出口（４）より導出される。Since the rotating blade (5) is not at a constant speed, the rotating blade (5) and
The raw material 05) does not rotate and rotates (vortex) Q■ and revolves 071i on the raw material's own moon! T! While pumping, the pump moves forward at a pressure of 10, mixing and kneading are performed continuously during the residence time in the ring (2), and the mixture is discharged from the discharge port (4).

以上のように、この発明は対辺時の工程は、手のばしと
同じ動作の作業をし、中心部の原料を表側に出す動作を
する。As described above, in the process of the opposite side, the present invention performs the same action as extending the hand, and brings out the raw material in the center to the front side.

原料０５１が公転θηしながら、自転ｃａｌと、周速度
の不等速で、残留速度で混合練りがより助長さレル。ポ
ンプ圧で前進運動されるため、中心部の原料を均一化が
８１られ、雑菌の滞留による増ショクもなく、しかも切
断作用が無く、小工状の混名練りが連続的になされる。While the raw material 051 revolves at θη, it rotates at an ununiform circumferential speed, and mixing and kneading is further facilitated at the residual speed. Because it is moved forward by pump pressure, the raw material in the center is homogenized, there is no increase in shock due to the accumulation of bacteria, and there is no cutting action, so small-scale mixed kneading can be continuously performed.

以上のように、この発明は原料を連続的に供給し、パイ
プラインの混合！ｓ機に供給すると、組織どうしの結合
をつぶすこともなく、また粒子を損傷することもなり、
混合練り及び拡散が連続的に効率よくできる。As described above, this invention continuously supplies raw materials and mixes them in a pipeline! When supplied to the S machine, it does not destroy the bonds between tissues and does not damage the particles.
Mixing, kneading and spreading can be carried out continuously and efficiently.

さらにこの発明は構成全体が簡単であって、内面の洗滌
も容易であって、安全な食品等の原料の混合練り機を提
供できるものである。Furthermore, the present invention has a simple overall structure, the inner surface is easy to clean, and it is possible to provide a safe mixing and kneading machine for raw materials for foods and the like.

[Brief explanation of drawings]

図面は、この発明の実施例を示すもので、第１図は、構
成全体のフローシーＩ・図で、第２図は混合練機の斜視
図及び一部門面図である。第３図は混合練機のケーシン
グの縦断面図で、第４図は比円形歯車の角速比変位曲線
図である。（１）・・・両端開放９１（、（２）・・・ゲージング
、（３）・・給供受入口、（４）・・・ｌＩ’出口、（
５）・・・羽根、　　　　（６）・・・駆ｖｊ軸、（７
）・・・被動歯車、　　（８）・・・ブラケツト、（９
）・・・ヘアリング、（１０）・・・被動歯車、（１１
）　　駆動歯車、　　（１２）・・・駆動軸、・・・モ
ータ原料、・・・公転、・・間装、（］６）歯車、・・・ポンプ、・・仕切り内、自転運動。The drawings show an embodiment of the present invention, and FIG. 1 is a flowchart of the entire configuration, and FIG. 2 is a perspective view and a cross-sectional view of a mixing kneader. FIG. 3 is a longitudinal cross-sectional view of the casing of the mixing kneader, and FIG. 4 is a diagram of the angular speed ratio displacement curve of the ratio circular gear. (1)... Both ends open 91 (, (2)... Gauging, (3)... Supply and intake inlet, (4)... lI' exit, (
5)...Blade, (6)...Driver vj axis, (7
)...Driven gear, (8)...Bracket, (9
)... Hair ring, (10)... Driven gear, (11
) Drive gear, (12)...Drive shaft,...Motor raw material,...Revolution,...Interface, (]6) Gear,...Pump,...Inside partition, Rotating motion.

Claims

[Claims]

Rotatable blades are provided in cylindrical and non-cylindrical casings, and the drive shaft of the blades is driven by a plurality of non-circular gears.
A mixing kneading machine with an interlocking structure.