JPH0437637A - Hydraulic material and cement composition - Google Patents

Hydraulic material and cement composition

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Publication number
JPH0437637A
JPH0437637A JP13717290A JP13717290A JPH0437637A JP H0437637 A JPH0437637 A JP H0437637A JP 13717290 A JP13717290 A JP 13717290A JP 13717290 A JP13717290 A JP 13717290A JP H0437637 A JPH0437637 A JP H0437637A
Authority
JP
Japan
Prior art keywords
calcium aluminate
hydraulic material
oxide
cement
hydraulic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13717290A
Other languages
Japanese (ja)
Other versions
JP2877442B2 (en
Inventor
Hidehiro Tanaka
秀弘 田中
Koji Nakagawa
中川 晃次
Seiki Daimon
正機 大門
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denki Kagaku Kogyo KK filed Critical Denki Kagaku Kogyo KK
Priority to JP13717290A priority Critical patent/JP2877442B2/en
Publication of JPH0437637A publication Critical patent/JPH0437637A/en
Application granted granted Critical
Publication of JP2877442B2 publication Critical patent/JP2877442B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To improve dimensional stability by mixing a cement and a hydraulic material essentially comprising amorphous calcium aluminate containing Zr and/or Mg as a solid solution. CONSTITUTION:A lime-type source material such as CaO and a Al2O3-type source material such as Al2O3 are compounded by specified amts. to obtain calcium aluminate. Further, to 100 pts.wt. of the obtd. calcium aluminate, 1-10 pts.wt. of Zr or Zr compd. in terms of oxide and/or 2-10 pts.wt. of Mg or Mg compd. in terms of oxide are compounded to form a solid solution. This compounded material is heated and molten in an electric furnace and rapidly cooled to obtain a clinker essentially comprising amorphous calcium aluminate. Then, this clinker is pulverzed to obtain a hydraulic material of >=2000cm<2>/g Blaine valve. This hydraulic material is mixed with cement to give fast reinforcing effect and to improve the dimensional stability.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、水硬性材料及びセメント組成物に関する。[Detailed description of the invention] <Industrial application field> The present invention relates to hydraulic materials and cement compositions.

〈従来の技術とその課題〉 従来から、カルシウムアルミネートは水硬性を有するこ
とが知られており、アルミナセメント、セメント急硬材
及び急硬性セメント等の一材料として用いられている(
特開昭47−34618号公報、特開昭48−1232
4号公報)。
<Conventional technology and its problems> Calcium aluminate has been known to have hydraulic properties, and is used as a material for alumina cement, rapid hardening cement, rapid hardening cement, etc.
JP-A-47-34618, JP-A-48-1232
Publication No. 4).

これらの内、特に非晶質カルシウムアルミネートはより
高い水硬性を示すことが知られており、トンネルの吹き
付け、止水工事及び緊急工事等に威力を発揮している。
Among these, amorphous calcium aluminate in particular is known to exhibit higher hydraulic properties, and is effective in tunnel spraying, water stop construction, emergency construction, etc.

しかしながら、非晶質カルシウムアルミネートを得るた
めには、原料を加熱溶融後、急冷する必要があり、溶融
するために多大な動力が必要であったり、非晶質にする
ために特別な象、冷装置が必要とするなどの課題があっ
た(特開昭58−3653号公報、特開昭49−787
31号公報)。
However, in order to obtain amorphous calcium aluminate, it is necessary to heat and melt the raw materials and then rapidly cool them. There were issues such as the need for a cooling device (Japanese Patent Laid-Open Nos. 58-3653 and 49-787).
Publication No. 31).

そのため、非晶質化のコントロールが難しく、厳しい管
理が強いられており、急硬性が簡単に得られる材料が望
まれていた。
For this reason, it is difficult to control amorphization and strict management is required, and a material that can easily obtain rapid hardening has been desired.

また、近年、工事の短縮化、複雑化及び高度化が進み、
急硬性のより高い材料が望まれていた。
In addition, in recent years, construction work has become shorter, more complex, and more sophisticated.
A material with higher rapid hardening properties was desired.

本発明者らは、水硬性を阻害することなく、前記課題が
解消できる材料を得るべく、種々検討を加えた結果、特
定の成分を含有するカルシウムアルミネートを使用すれ
ばよいとの知見を得て本発明を完成するに至った。
The present inventors conducted various studies in order to obtain a material that could solve the above problems without impeding hydraulic properties, and as a result, they found that calcium aluminate containing specific components could be used. As a result, the present invention was completed.

く課題を解決するための手段〉 即ち、本発明は、ジルコニウム及び/又はマグネシウム
が固溶した非晶質カルシウムアルミネート類を主成分と
する水硬性材料及び該水硬性材料とセメントを主成分と
するセメント組成物である。
Means for Solving the Problems> That is, the present invention provides a hydraulic material whose main component is an amorphous calcium aluminate containing zirconium and/or magnesium as a solid solution, and a hydraulic material whose main components are the hydraulic material and cement. It is a cement composition.

以下、詳しく本発明を説明する。The present invention will be explained in detail below.

本発明でいう非晶質カルシウムアルミネート類とは、C
aOをC,AhO+をAとすると、C3A、、CIZA
7及びCA等と示されるもの、さらに、ハロゲン化物を
含有した、例えば、C+ IA7CaFzやC3A3C
aFzなどと示されるものに対応する化学組成を有し、
X線回折のピークが結晶質カルシウムアルミネートのも
のより小さくなっているものであり、特に、結晶質カル
シウムアルミネートのピークが認められないものが好ま
しい。
The amorphous calcium aluminates referred to in the present invention are C
If aO is C and AhO+ is A, C3A, CIZA
7 and CA, etc., and those containing halides, such as C+ IA7CaFz and C3A3C
It has a chemical composition corresponding to that indicated as aFz etc.
It is preferable that the X-ray diffraction peak is smaller than that of crystalline calcium aluminate, and in particular, one in which the peak of crystalline calcium aluminate is not observed is preferable.

非晶質カルシウムアルミネ−11は、石灰質原料とアル
ミナ質原料を、また、必要に応じてハロゲン原料を、生
成物が所定のカルシウムアルミネートの組成になるよう
に配合し、回転炉、電気炉及び平炉等で溶融した後、空
気や水などで急激に急冷して製造することが可能である
Amorphous calcium aluminate 11 is produced by blending a calcareous raw material, an alumina raw material, and, if necessary, a halogen raw material so that the product has a predetermined calcium aluminate composition. It can be manufactured by melting it in an open hearth or the like and then rapidly cooling it with air or water.

本発明に係るジルコニウム及び/又はマグネシウムが固
溶した非晶質カルシウムアルミネート類は、通常の非晶
質カルシウムアルミネート類製造時に、さらに、ジルコ
ニウムやマグネシウムの元素、又は、例えば、酸化物、
水酸化物及び炭酸化物やそれらの塩等の化合物のうちの
一種又は二種以上を併用して製造することが可能である
。これらのうち、ジルコニウムを併用して製造した非晶
質カルシウムアルミネート類は水硬性の面で好ましい。
The amorphous calcium aluminates containing zirconium and/or magnesium as a solid solution according to the present invention can be prepared by adding zirconium or magnesium elements, or, for example, oxides,
It is possible to produce it by using one or more kinds of compounds such as hydroxides, carbonates, and salts thereof. Among these, amorphous calcium aluminates produced in combination with zirconium are preferable in terms of hydraulic properties.

CaOとAl2O3からなる非晶質カルシウムアルミネ
ート類中のCaOの割合は、30〜60重量%が好まし
く、35〜55重量%がより好ましい。CaOの割合が
30〜60重量%の範囲外では良好な水硬性が得られに
くい傾向がある。
The proportion of CaO in the amorphous calcium aluminates consisting of CaO and Al2O3 is preferably 30 to 60% by weight, more preferably 35 to 55% by weight. If the proportion of CaO is outside the range of 30 to 60% by weight, it tends to be difficult to obtain good hydraulic properties.

ジルコニウムの元素又は化合物の使用量は、非晶質カル
シウムアルミネート1100重量部に対して、ジルコニ
ウムが酸化物換算で1〜10重量部固溶する量が好まし
く、2〜8重量部がより好ましい。この範囲外では、良
好な水硬性が得られにくい傾向がある。
The amount of the zirconium element or compound to be used is preferably such that 1 to 10 parts by weight of zirconium is solid-dissolved in terms of oxide, and more preferably 2 to 8 parts by weight, based on 1100 parts by weight of the amorphous calcium aluminate. Outside this range, it tends to be difficult to obtain good hydraulic properties.

また、マグネシウムの元素又は化合物の使用量は、非晶
質カルシウムアルミネートIWtoo重量部に対して、
マグネシウムが酸化物換算で2〜10重量部固溶する量
が好ましく、3〜8重量部がより好ましい。この範囲外
では、良好な水硬性が得られにくい(頃向がある。
In addition, the amount of magnesium element or compound used is based on the weight part of amorphous calcium aluminate IWtoo.
The amount of magnesium dissolved in solid solution is preferably 2 to 10 parts by weight in terms of oxide, and more preferably 3 to 8 parts by weight. Outside this range, it is difficult to obtain good hydraulic properties (sometimes around the same time).

非晶質カルシウムアルミネート類に、ジルコニウムやマ
グネシウムの元素又は化合物を固溶させる方法は、特に
限定されるものではないが、製造時に、原料として、ジ
ルコニウムやマグネシウムの元素又は化合物を併用して
クリンカーを製造することが好ましい。
The method of dissolving zirconium or magnesium elements or compounds in amorphous calcium aluminates is not particularly limited, but it is possible to use zirconium or magnesium elements or compounds as raw materials during production to form a clinker. It is preferable to manufacture.

こうして得られたクリンカーを、そのまま水硬性材料と
して使用することも可能であるが、通常は、粉砕して用
いることが好ましい。
Although it is possible to use the clinker thus obtained as it is as a hydraulic material, it is usually preferable to use it after pulverizing it.

本発明の水硬性材料の粒度は、目的に応して選択すれば
よく、特に制限されるものではないが、通常、ポロシテ
ィ−0,50でプレー72,000cffl/g以上が
好ましく、良好な水硬性や、土木・建築工事や生体材料
などに広く用いることができる面から、4、00(1−
8,000c111/gがより好ましい。
The particle size of the hydraulic material of the present invention may be selected depending on the purpose and is not particularly limited, but it is usually preferably 72,000 cffl/g or more with a porosity of -0.50 and a good water resistance. 4,00 (1-
8,000c111/g is more preferred.

また、セラコラ類、無機塩類及び凝結調節剤等を併用す
ることは、作業性や強度の面から効果的である。
Further, the combined use of Ceracola, inorganic salts, coagulation regulators, etc. is effective in terms of workability and strength.

〈実施例〉 以下、実施例によりさらに詳しく説明する。<Example> Hereinafter, the present invention will be explained in more detail with reference to Examples.

実施例1 酸化カルシウム48.5重量部と酸化アルミニウム51
.5重量部に対して、ジルコニウムが酸化物換算で第1
表に示す量固溶するように、酸化ジルコニウムを調合し
、これを白金ルツボに入れ、炉内温度1 、600″C
のシリコニット電気炉で完全に熔融し、融液を鉄板上に
流し、急冷しクリンカーとした。
Example 1 48.5 parts by weight of calcium oxide and 51 parts by weight of aluminum oxide
.. 5 parts by weight, zirconium is the first in terms of oxide.
Prepare zirconium oxide in the amount shown in the table and place it in a platinum crucible at a temperature of 1.60"C.
It was completely melted in a siliconite electric furnace, and the melt was poured onto an iron plate and rapidly cooled to form clinker.

得られたクリンカーを粉砕し、ブレーン4,500〜5
.OOOaM/gの水硬性材料とした。
The obtained clinker is crushed and the brane 4,500 to 5
.. It was made into a hydraulic material of OOOaM/g.

二酸化ケイ素10重量%を内部標準として添加し、X線
回折で非晶質度を測定したところ、二酸化ケイ素以外の
回折線がないことを確認した。
When 10% by weight of silicon dioxide was added as an internal standard and the amorphous degree was measured by X-ray diffraction, it was confirmed that there were no diffraction lines other than silicon dioxide.

次に、前記水硬性材料1重量部、水酸化カルシウム0.
054重量部及び水道水4重量部を混合し、20°C室
内において練り混ぜた時の反応を、■東京理工社製反応
速度測定装置を用いて測定した。結果を表−1に併記す
る。
Next, 1 part by weight of the hydraulic material and 0.0 parts by weight of calcium hydroxide were added.
054 parts by weight and 4 parts by weight of tap water were mixed and kneaded in a 20°C room, and the reaction was measured using a reaction rate measuring device manufactured by Tokyo Riko Co., Ltd. The results are also listed in Table-1.

比較のため、酸化カルシウムと酸化アルミニウムのみを
使用し、同様の方法で測定を行った。
For comparison, measurements were carried out in the same manner using only calcium oxide and aluminum oxide.

く使用材料〉 酸化カルシウム:和光純薬工業■製、特級試薬酸化アル
ミニウム: 二酸化ケイ素 :          〃酸化ジルコニ
ウム:         〃実施例2 酸化ジルコニウムの代わりに酸化マグネシウムを、表−
2示すようにマグネシウムを固溶するように調合したこ
と以外は、実施例1と同様に行った。結果を表−2に併
記する。
Materials used> Calcium oxide: Manufactured by Wako Pure Chemical Industries, Ltd., special grade reagent Aluminum oxide: Silicon dioxide: Zirconium oxide: Example 2 Magnesium oxide was used instead of zirconium oxide, as shown in the table below.
The same procedure as in Example 1 was conducted except that magnesium was prepared as a solid solution as shown in Example 2. The results are also listed in Table-2.

く使用材料〉 酸化マグネシウム:和光純薬工業■製、特級試薬〈発明
の効果〉 以上、本発明の水硬性材料は、 ■融点が低下するのでタリンカー製造時の動力が少なく
てすむ。
(Materials used) Magnesium oxide: Special grade reagent manufactured by Wako Pure Chemical Industries, Ltd. (Effects of the Invention) As described above, the hydraulic material of the present invention has a lower melting point, so less power is required during the production of talincar.

■非晶質化が容易になるため特殊な急冷装置をヱ・要と
しない。
■A special quenching device is not required because it becomes amorphous easily.

■品質管理が簡単である。■Quality control is easy.

■優れた結合力を示すため水量の多い所でも硬化する。■It exhibits excellent bonding strength, so it hardens even in areas with a large amount of water.

■短時間強度が高い。■High short-term strength.

■添加量が少量ですみ、経済的である。■It is economical as only a small amount is required.

■ポルトランドセメントに混和することにより、強度発
現を早めたり、寸法安定性を高めたりすることが可能で
ある。
■By mixing it with Portland cement, it is possible to accelerate the development of strength and increase dimensional stability.

などの効果を奏する。Effects such as

特に、短時間の水硬性が優れているため、軟弱地盤の改
良や漏水箇所の止水など、水量の多い所の工事、トンネ
ルの吹き付は工事及び緊急工事等に威力を発揮する。
In particular, because it has excellent short-term hydraulic properties, it is effective for construction work in areas with large amounts of water, such as improving soft ground and stopping water leaks, and for spraying tunnels, construction work, and emergency construction.

Claims (2)

【特許請求の範囲】[Claims] (1)ジルコニウム及び/又はマグネシウムが固溶した
非晶質カルシウムアルミネート類を主成分とする水硬性
材料。
(1) A hydraulic material whose main component is amorphous calcium aluminate containing zirconium and/or magnesium as a solid solution.
(2)セメントと請求項1記載の水硬性材料を主成分と
するセメント組成物。
(2) A cement composition containing cement and the hydraulic material according to claim 1 as main components.
JP13717290A 1990-05-29 1990-05-29 Hydraulic material and cement composition Expired - Fee Related JP2877442B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13717290A JP2877442B2 (en) 1990-05-29 1990-05-29 Hydraulic material and cement composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13717290A JP2877442B2 (en) 1990-05-29 1990-05-29 Hydraulic material and cement composition

Publications (2)

Publication Number Publication Date
JPH0437637A true JPH0437637A (en) 1992-02-07
JP2877442B2 JP2877442B2 (en) 1999-03-31

Family

ID=15192500

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13717290A Expired - Fee Related JP2877442B2 (en) 1990-05-29 1990-05-29 Hydraulic material and cement composition

Country Status (1)

Country Link
JP (1) JP2877442B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014088296A (en) * 2012-10-31 2014-05-15 Taiheiyo Material Kk Accelerator
JP2018109128A (en) * 2017-01-05 2018-07-12 デンカ株式会社 Elution reducing agent of hexavalent chromium and elution reducing method of hexavalent chromium using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014088296A (en) * 2012-10-31 2014-05-15 Taiheiyo Material Kk Accelerator
JP2018109128A (en) * 2017-01-05 2018-07-12 デンカ株式会社 Elution reducing agent of hexavalent chromium and elution reducing method of hexavalent chromium using the same

Also Published As

Publication number Publication date
JP2877442B2 (en) 1999-03-31

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