JPH04361034A - Safety glass made of synthetic resin and manufacture thereof - Google Patents

Safety glass made of synthetic resin and manufacture thereof

Info

Publication number
JPH04361034A
JPH04361034A JP3136638A JP13663891A JPH04361034A JP H04361034 A JPH04361034 A JP H04361034A JP 3136638 A JP3136638 A JP 3136638A JP 13663891 A JP13663891 A JP 13663891A JP H04361034 A JPH04361034 A JP H04361034A
Authority
JP
Japan
Prior art keywords
resin plate
bonding layer
impact
intermediate bonding
safety glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3136638A
Other languages
Japanese (ja)
Other versions
JP3054748B2 (en
Inventor
Yasuhiro Kadota
門田 康洋
Takayuki Taga
多賀 敬行
Shinichiro Nagasawa
長澤 紳一郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tsutsunaka Plastic Industry Co Ltd
Original Assignee
Tsutsunaka Plastic Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tsutsunaka Plastic Industry Co Ltd filed Critical Tsutsunaka Plastic Industry Co Ltd
Priority to JP3136638A priority Critical patent/JP3054748B2/en
Publication of JPH04361034A publication Critical patent/JPH04361034A/en
Application granted granted Critical
Publication of JP3054748B2 publication Critical patent/JP3054748B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2333/00Polymers of unsaturated acids or derivatives thereof
    • B32B2333/04Polymers of esters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2369/00Polycarbonates

Landscapes

  • Laminated Bodies (AREA)

Abstract

PURPOSE:To obtain safety glass made of a synthetic resin having high adhesiveness, excellent impact resistance and durability by improving not only the adhesiveness of a polycarbonate resin plate and an intermediate bonding layer but also the intermediate bonding layer and other impact-resistant acrylic resin plate. CONSTITUTION:Safety glass made of a synthetic resin is constituted by bonding a polycarbonate resin plate A and an impact-resistant acrylic resin plate C through a thermoplastic polyurethane intermediate bonding layer B composed of a reaction product of nonyellowing diisocyanate, polyether diol and a curing agent and prepared by pressing the laminate of the polycarbonate resin plate A, the thermoplastic polyurethane intermediate bonding layer B and the impact- resistant acrlic resin plate C at 100-150 deg.C under pressure of 5-50kg/cm<2> by a hot press.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】この発明は、耐衝撃性と耐久性に
優れた合成樹脂製安全ガラスおよびその製造法に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to synthetic resin safety glass having excellent impact resistance and durability, and a method for producing the same.

【0002】0002

【従来の技術】一般に、安全ガラスは、公共施設、運動
施設等のグレージング材、銀行カウンターの仕切り、防
犯用ドアー、あるいは各種車両のグレージング材等に多
く使用されている。その構造は複数枚の無機ガラス、ま
たはその一部を有機ガラス即ち合成樹脂透明板で置き換
え、中間接合層としてポリビニルブチラール樹脂シート
を介して接合したものである。
2. Description of the Related Art In general, safety glass is widely used as glazing materials for public facilities, sports facilities, etc., partitions for bank counters, security doors, and glazing materials for various vehicles. Its structure is such that a plurality of sheets of inorganic glass, or a portion thereof, are replaced with organic glass, ie, a synthetic resin transparent plate, and these are bonded together via a polyvinyl butyral resin sheet as an intermediate bonding layer.

【0003】0003

【発明が解決しようとする課題】しかしながら、このよ
うな従来の安全ガラスは、耐衝撃性が必ずしも高いもの
とはいえず、安全性の点でなお一層の改良が望まれてい
た。
[Problems to be Solved by the Invention] However, such conventional safety glasses do not necessarily have high impact resistance, and further improvements in safety have been desired.

【0004】そこで従来、無機ガラスに変えて合成樹脂
透明板のみからなる安全ガラスが開発された。従来の合
成樹脂製安全ガラスは、例えば航空機の風防ガラスとし
て使用されるもので、複数のポリカーボネート樹脂透明
板が、相互に隣り合うもの同志、ポリイソシアネートと
、ポリエステルジオールとの反応生成物である熱可塑性
ポリウレタン樹脂製の中間接合層を介して接合されたも
のである(例えば特公昭59−12520号公報参照)
[0004] Therefore, conventionally, safety glass has been developed which consists only of synthetic resin transparent plates instead of inorganic glass. Conventional safety glass made of synthetic resin is used, for example, as windshield glass for aircraft, and consists of multiple polycarbonate resin transparent plates placed next to each other. They are bonded via an intermediate bonding layer made of plastic polyurethane resin (see, for example, Japanese Patent Publication No. 12520/1983).
.

【0005】しかしながら、このような従来の合成樹脂
製安全ガラスは、使用されるポリカーボネート樹脂本来
の高い耐衝撃性に起因して、初期の安全性の点では高く
評価されるものゝ、ポリカーボネート樹脂透明板と中間
接合層との接着力が低いために、経時的に界面に剥離現
象を生じ、ひいては失透や透過像の歪みを引き起こした
り、また耐水性および耐湿性が低いという問題があった
However, such conventional safety glass made of synthetic resin is highly evaluated in terms of initial safety due to the inherent high impact resistance of the polycarbonate resin used. Since the adhesive strength between the plate and the intermediate bonding layer is low, there are problems in that peeling occurs at the interface over time, resulting in devitrification and distortion of the transmitted image, and low water resistance and moisture resistance.

【0006】この発明者らは、上記の従来技術の問題を
解決するために、先に、合成樹脂透明板と中間接合層と
の接着性の改良、とりわけ中間接合層として特定の熱可
塑性ポリウレタンを選択し、ポリカーボネート樹脂透明
板とアクリル樹脂透明板とを、この特定の熱可塑性ポリ
ウレタン中間接合層を介して接合した、接着性の改良さ
れた合成樹脂製安全ガラスを提案した(特願平3−67
171号参照)。
[0006] In order to solve the above-mentioned problems of the prior art, the inventors first attempted to improve the adhesiveness between the synthetic resin transparent plate and the intermediate bonding layer, particularly by using a specific thermoplastic polyurethane as the intermediate bonding layer. We proposed a synthetic resin safety glass with improved adhesion in which a polycarbonate resin transparent plate and an acrylic resin transparent plate were bonded together via this specific thermoplastic polyurethane intermediate bonding layer (Patent Application No. 67
(See No. 171).

【0007】しかしながら、この先提案の合成樹脂製安
全ガラスによれば、確かにポリカーボネート樹脂と中間
接合層との接着性は改良されるけれども、中間接合層と
他方のアクリル樹脂透明板との接着性は、比較的弱いと
いう問題があった。
However, although the previously proposed safety glass made of synthetic resin does improve the adhesion between the polycarbonate resin and the intermediate bonding layer, the adhesion between the intermediate bonding layer and the other acrylic resin transparent plate is poor. , which had the problem of being relatively weak.

【0008】この発明者らは、上記の問題を解決するた
めに、さらに鋭意研究を重ねた結果、アクリル樹脂透明
板として耐衝撃アクリル樹脂板を選択することにより、
ポリカーボネート樹脂板と中間接合層との接着性だけで
なく、中間接合層と他方の樹脂透明板との接着性をも改
良された合成樹脂製安全ガラスを製造し得ることを見い
出し、この発明を完成するに至った。
[0008] In order to solve the above-mentioned problem, the inventors conducted further intensive research, and by selecting an impact-resistant acrylic resin plate as the acrylic resin transparent plate,
Discovered that it was possible to produce synthetic resin safety glass that had improved not only the adhesiveness between the polycarbonate resin plate and the intermediate bonding layer, but also the adhesiveness between the intermediate bonding layer and the other transparent resin plate, and completed this invention. I ended up doing it.

【0009】この発明の目的は、合成樹脂透明板、とり
わけポリカーボネート樹脂板および耐衝撃アクリル樹脂
板と中間接合層との接着性を大幅に改良して、従来のよ
うな経時的に生じる剥離現象を防止し、それによって失
透や透過像の歪みを引き起こすことなく、耐水性および
耐湿性にすぐれているうえに、耐衝撃性がさらに向上し
た合成樹脂製安全ガラス、並びにその製造法を提供しよ
うとするにある。
An object of the present invention is to significantly improve the adhesion between a synthetic resin transparent plate, particularly a polycarbonate resin plate and an impact-resistant acrylic resin plate, and an intermediate bonding layer, thereby eliminating the peeling phenomenon that occurs over time as in the past. The present invention aims to provide a safety glass made of synthetic resin that has excellent water resistance and moisture resistance, and has further improved impact resistance, without causing devitrification or distortion of transmitted images, and a method for producing the same. There is something to do.

【0010】0010

【課題を解決するための手段】上記の目的を達成するた
めに、この発明の第1発明は、ポリカーボネート樹脂板
と耐衝撃アクリル樹脂板とを、無黄変性ジイソシアネー
ト、ポリエーテルジオール、および硬化剤の反応生成物
よりなる熱可塑性ポリウレタン系中間接合層を介して接
合してなる合成樹脂製安全ガラスを要旨としている。
[Means for Solving the Problems] In order to achieve the above object, the first invention of the present invention provides a polycarbonate resin plate and an impact-resistant acrylic resin plate, which are made of a non-yellowing diisocyanate, a polyether diol, and a curing agent. The gist is a synthetic resin safety glass bonded via a thermoplastic polyurethane intermediate bonding layer made of a reaction product of.

【0011】またこの発明の第2発明は、上記合成樹脂
製安全ガラスの製造法であって、ポリカーボネート樹脂
板と耐衝撃アクリル樹脂板とを、無黄変性ジイソシアネ
ート、ポリエーテルジオール、および硬化剤の反応生成
物よりなる熱可塑性ポリウレタン系中間接合層を介して
積み重ね、これらの積層物をホットプレスにより温度1
00〜150℃、および圧力5〜50kg/cm2 の
条件下で加熱加圧することを特徴とする、合成樹脂製安
全ガラスの製造法を要旨としている。
[0011] A second invention of the present invention is a method for producing the above synthetic resin safety glass, in which a polycarbonate resin plate and an impact-resistant acrylic resin plate are mixed with a non-yellowing diisocyanate, a polyether diol, and a curing agent. These laminates are stacked with a thermoplastic polyurethane intermediate bonding layer made of a reaction product interposed therebetween, and the laminates are heated to a temperature of 1 by hot pressing.
The gist of this paper is a method for producing safety glass made of synthetic resin, which is characterized by heating and pressurizing at a temperature of 00 to 150°C and a pressure of 5 to 50 kg/cm2.

【0012】上記において、この発明による合成樹脂製
安全ガラスを構成する合成樹脂透明板は、ポリカーボネ
ート樹脂板および耐衝撃アクリル樹脂板である。これら
の樹脂板は、それ自体が実質的に透明であり、表面が平
滑でかつ全体として平坦な板状体である。なお、これら
の樹脂透明板の実用面側は、硬度処理、あるいは防曇処
理等の処理が施されていてもよい。
[0012] In the above, the synthetic resin transparent plate constituting the synthetic resin safety glass according to the present invention is a polycarbonate resin plate and an impact-resistant acrylic resin plate. These resin plates themselves are substantially transparent, have smooth surfaces, and are flat as a whole. Note that the practical side of these resin transparent plates may be subjected to hardness treatment, antifogging treatment, or the like.

【0013】上記の樹脂透明板の厚さは、特に限定され
るものではないが、実用上から通常1mm〜30mmの
範囲で選択されるものである。
The thickness of the transparent resin plate is not particularly limited, but is usually selected within the range of 1 mm to 30 mm for practical reasons.

【0014】上記耐衝撃アクリル樹脂板は、低温域での
ゴム特性にすぐれた、かつ屈折率の調節されたジエン系
共重合体(a)を、耐候性にすぐれた、かつ屈折率の調
節された架橋アクリル酸エステル系共重合体(b)で包
み、得られた2重構造弾性体(I)に、メタクリル酸メ
チルを主成分とする単量体、またはその混合物をグラフ
ト重合させ、そのグラフト共重合体(II)の特定量と
メタクリル酸メチルを主要構成単位とするメタクリル樹
脂(III)の特定量をブレンドした樹脂組成物よりつ
くられたものである。
The impact-resistant acrylic resin plate is made of a diene copolymer (a) that has excellent rubber properties in a low temperature range and has a controlled refractive index. A monomer containing methyl methacrylate as a main component or a mixture thereof is graft-polymerized onto the double-structure elastic body (I) obtained by wrapping the cross-linked acrylic ester copolymer (b), and the graft It is made from a resin composition that is a blend of a specific amount of copolymer (II) and a specific amount of methacrylic resin (III) whose main constituent unit is methyl methacrylate.

【0015】このような耐衝撃性メタクリル樹脂組成物
について、さらに詳しく説明すると、耐衝撃性メタクリ
ル樹脂組成物は、1,3−ブタジエン30〜80重量%
、アルキル基の炭素数が1〜8のアクリル酸アルキルエ
ステルの少なくとも1種20〜70重量%、他の共重合
性の単官能性単量体0〜30重量%、および共重合性の
多官能性単量体0〜5重量%からなる単量体の混合物を
重合したジエン系共重合体(a)5〜75重量部の外部
に、アルキル基の炭素数が1〜8のアクリル酸アルキル
エステルの少なくとも1種69.9〜89.9重量%と
スチレン単独またはスチレンとその誘導体の混合物10
〜30重量%並びに1分子中に炭素−炭素2重結合を2
個以上有する多官能性単量体0.1〜10重量%よりな
る単量体混合物を重合して架橋アクリル酸エステル系共
重合体(b)25〜95重量部を外層に形成させた2重
構造弾性体(I)ラテックス100重量部の存在下に、
メタクリル酸メチル80〜100重量%、アルキル基の
炭素数が1〜8のアクリル酸アルキルエステルの少なく
とも1種0〜20重量%、およびこれと共重合性の他の
ビニル単量体0〜10重量%よりなる単量体またはその
混合物(c)5〜1000重量部を重合した後、得られ
る多層構造グラフト共重合体(II)と、メタクリル酸
メチル単位80〜100重量%と他の共重合性の単量体
単位0〜20重量%からなるメタクリル樹脂(III)
とを、上記2重構造弾性体(I)の含有量が1〜50重
量%となるように混合したものであり、耐衝撃アクリル
樹脂板は、は、このような耐衝撃性メタクリル樹脂組成
物を共重合させることによって得られる樹脂から製造さ
れたものである。
To explain in more detail about such an impact-resistant methacrylic resin composition, the impact-resistant methacrylic resin composition contains 30 to 80% by weight of 1,3-butadiene.
, 20 to 70% by weight of at least one acrylic acid alkyl ester having an alkyl group having 1 to 8 carbon atoms, 0 to 30% by weight of another copolymerizable monofunctional monomer, and a copolymerizable polyfunctional monomer. Acrylic acid alkyl ester having an alkyl group having 1 to 8 carbon atoms is added to the outside of 5 to 75 parts by weight of diene copolymer (a) obtained by polymerizing a mixture of monomers consisting of 0 to 5% by weight of monomers. 69.9 to 89.9% by weight of at least one of the above and styrene alone or a mixture of styrene and its derivatives 10
~30% by weight and 2 carbon-carbon double bonds in one molecule
A double layer in which 25 to 95 parts by weight of a crosslinked acrylic acid ester copolymer (b) is formed in the outer layer by polymerizing a monomer mixture consisting of 0.1 to 10% by weight of a polyfunctional monomer having 1 or more polyfunctional monomers. In the presence of 100 parts by weight of structural elastic body (I) latex,
80 to 100% by weight of methyl methacrylate, 0 to 20% by weight of at least one type of acrylic acid alkyl ester having an alkyl group having 1 to 8 carbon atoms, and 0 to 10% by weight of another vinyl monomer copolymerizable with this. After polymerizing 5 to 1000 parts by weight of a monomer or a mixture thereof (c) consisting of 5 to 1000 parts by weight, the resulting multilayer structure graft copolymer (II), 80 to 100 weight % of methyl methacrylate units, and other copolymerizable methacrylic resin (III) consisting of 0 to 20% by weight of monomer units of
are mixed so that the content of the double structure elastic body (I) is 1 to 50% by weight, and the impact-resistant acrylic resin board is made of such an impact-resistant methacrylic resin composition. It is manufactured from a resin obtained by copolymerizing.

【0016】耐衝撃アクリル樹脂板を製造するにさいし
ては、得られる耐衝撃アクリル樹脂板に良好な透明性を
付与するために、各重合段階において得られる樹脂相の
屈折率をできるだけ同一とするか、またはきわめて近似
させることが必要である。
When producing an impact-resistant acrylic resin plate, the refractive index of the resin phase obtained in each polymerization step is made as similar as possible in order to impart good transparency to the resulting impact-resistant acrylic resin plate. or very close approximation is necessary.

【0017】また、得られる耐衝撃アクリル樹脂板の、
透明性および表面外観と耐衝撃性の発現性能のバランス
のために、分散させるゴム粒子径をも考慮する必要があ
る。このような耐衝撃アクリル樹脂板については、例え
ば特公平2−48176号公報に詳しく記載されている
[0017] Furthermore, the resulting impact-resistant acrylic resin plate has the following properties:
In order to achieve a balance between transparency, surface appearance, and impact resistance performance, it is also necessary to consider the diameter of the rubber particles to be dispersed. Such impact-resistant acrylic resin plates are described in detail in, for example, Japanese Patent Publication No. 2-48176.

【0018】耐衝撃アクリル樹脂板の製造は、公知の乳
化重合法、懸濁重合法、および塊状重合法によれば良い
The impact-resistant acrylic resin plate may be manufactured by known emulsion polymerization, suspension polymerization, and bulk polymerization methods.

【0019】ここで、従来のアクリル樹脂板と上記中間
接合層との接着性は、比較的弱いものであったが、この
アクリル樹脂板を耐衝撃アクリル樹脂板に変えることに
より、中間接合層との接着性が大幅に改善され、ポリカ
ーボネート樹脂と中間接合層との接着力と同等の接着力
が得られ、耐衝撃性が大幅に向上して、合成樹脂製安全
ガラスの実用面での安全性が、さらに向上するものであ
る。
Here, the adhesion between the conventional acrylic resin plate and the intermediate bonding layer was relatively weak, but by changing this acrylic resin plate to an impact-resistant acrylic resin plate, the adhesiveness between the intermediate bonding layer and the intermediate bonding layer was relatively weak. The adhesion of the polycarbonate resin and the intermediate bonding layer has been significantly improved, and the impact resistance has been significantly improved, increasing the practical safety of synthetic resin safety glass. However, it will be further improved.

【0020】また上記耐衝撃アクリル樹脂板によれば、
他の特性、とりわけ透明性等の初期外観、耐水性、耐湿
性、経時的に生じる剥離、失透、および外観変化、ホッ
トプレスの成形温度および成形圧力も、アクリル樹脂板
と同一であり、全く問題はない。
[0020] Furthermore, according to the above-mentioned impact-resistant acrylic resin plate,
Other properties, especially initial appearance such as transparency, water resistance, moisture resistance, peeling, devitrification, and appearance change over time, hot press molding temperature and molding pressure are also the same as acrylic resin plates, and are completely No problem.

【0021】ところで、上記熱可塑性ポリウレタン系中
間接合層は、透明を呈するものであり、これは、無黄変
性ジイソシアネートと、ポリエーテルジオールと、硬化
剤との反応生成物よりなるものである。
By the way, the thermoplastic polyurethane intermediate bonding layer is transparent and is made of a reaction product of a non-yellowing diisocyanate, a polyether diol, and a curing agent.

【0022】ここで、無黄変性ジイソシアネートとして
は、例えばヘキサメチレンジイソシアネート、テトラメ
チレンジイソシアネート、ドデカメチレンジイソシアネ
ート、2,4,4−トリメチル−1,6−ヘキサンジイ
ソシアネートなどの脂肪族系ジイソシアネート化合物、
ビス(4−イソシアネートシクロヘキシル)メタン、2
,2−ビス(4−イソシアネートシクロヘキシル)プロ
パン、1,4−シクロヘキシルジイソシアネート、1−
メチル−2,4−(または2,6)−ジイソシアネート
シクロヘキサンなどの脂環族系ジイソシアネート化合物
、およびイソホロンジイソシアネートなどの脂肪族・脂
環族混合系ジイソシアネート化合物があげられる。
Examples of the non-yellowing diisocyanate include aliphatic diisocyanate compounds such as hexamethylene diisocyanate, tetramethylene diisocyanate, dodecamethylene diisocyanate, 2,4,4-trimethyl-1,6-hexane diisocyanate,
Bis(4-isocyanatecyclohexyl)methane, 2
, 2-bis(4-isocyanatecyclohexyl)propane, 1,4-cyclohexyl diisocyanate, 1-
Examples include alicyclic diisocyanate compounds such as methyl-2,4-(or 2,6)-diisocyanate cyclohexane, and mixed aliphatic/alicyclic diisocyanate compounds such as isophorone diisocyanate.

【0023】つぎに、ポリエーテルジオールは、2種の
イニシエーターに、代表的には炭素数2〜4のモノエポ
キシドまたはテトラヒドロフランを付加してなる化合物
であり、例えばオキシメチレン基を有するポリオキシテ
トラメチレンジオール、オキシプロピレン基あるいはオ
キシエチレン基とオキシプロピレン基とを有するポリオ
キシアルキレンジオール、およびこれらオキシアルキレ
ン基とオキシテトラメチレン基を有するポリエーテルジ
オールである。
Next, polyether diol is a compound formed by adding a monoepoxide typically having 2 to 4 carbon atoms or tetrahydrofuran to two types of initiators, such as polyoxytetrahydrofuran having an oxymethylene group. They are methylene diol, polyoxyalkylene diol having an oxypropylene group or an oxyethylene group and an oxypropylene group, and a polyether diol having these oxyalkylene groups and an oxytetramethylene group.

【0024】さらに、硬化剤は、例えばエチレングリコ
ール、1,3−プロパンジオール、1,4−ブタンジオ
ール、1,6−ヘキサンジオールなどの脂肪酸ジオール
、モノエタノールアミンなどのアミノアルコール類、お
よび1,2−エタンジアミンなどのジアミン類があげら
れる。
[0024] Further, the curing agent may include, for example, ethylene glycol, fatty acid diols such as 1,3-propanediol, 1,4-butanediol, and 1,6-hexanediol, amino alcohols such as monoethanolamine, and 1, Examples include diamines such as 2-ethanediamine.

【0025】この発明による合成樹脂製安全ガラスの中
間接合層は、上記のような無黄変性ジイソシアネートと
、ポリエーテルジオールと、硬化剤との反応生成物から
なる膜状体であるが、その製法は特に限定されるもので
はなく、通常の熱可塑性ポリウレタン樹脂の膜状体の製
法、例えば押出成形法等により製造すればよい。
The intermediate bonding layer of the synthetic resin safety glass according to the present invention is a film-like body made of a reaction product of the above-described non-yellowing diisocyanate, polyether diol, and a hardening agent. is not particularly limited, and may be produced by a conventional method for producing a thermoplastic polyurethane resin film, such as an extrusion method.

【0026】中間接合層の厚さは、0.03mm〜8.
0mmの範囲で選択されるが、好ましくは0.5mm〜
5.0mmの範囲である。
The thickness of the intermediate bonding layer is 0.03 mm to 8.0 mm.
It is selected in the range of 0 mm, preferably 0.5 mm to
The range is 5.0 mm.

【0027】ここで、中間接合層の厚さが、0.03m
m未満と薄すぎると、中間接合層と、ポリカーボネート
樹脂板および耐衝撃アクリル樹脂板との均一な接着が困
難となり、また衝撃吸収性能や内部応力緩和性能が低下
するので、好ましくない。
[0027] Here, the thickness of the intermediate bonding layer is 0.03 m.
If it is too thin (less than m), uniform adhesion between the intermediate bonding layer and the polycarbonate resin plate and the impact-resistant acrylic resin plate becomes difficult, and the shock absorption performance and internal stress relaxation performance deteriorate, which is not preferable.

【0028】また中間接合層の厚さが5.0mmを越え
て厚すぎても、衝撃吸収性能や内部応力緩和性能の増大
はもはや期待し得ず、むしろ重量が増大し、かつ材料の
使用量が多くなって不経済であるので、好ましくない。
Furthermore, even if the thickness of the intermediate bonding layer is too thick, exceeding 5.0 mm, it is no longer possible to expect an increase in shock absorption performance or internal stress relaxation performance, but rather increases the weight and reduces the amount of material used. This is not preferable because it increases the number of times and is uneconomical.

【0029】中間接合層の厚さは、接着強度、および衝
撃強度などの中間接合層としての要求性能、および得ら
れる合成樹脂製安全ガラスの用途などに応じて、上記の
範囲内で適宜に決定されるものである。
The thickness of the intermediate bonding layer is appropriately determined within the above range depending on the performance required for the intermediate bonding layer such as adhesive strength and impact strength, and the use of the resulting synthetic resin safety glass. It is something that will be done.

【0030】つぎに、この発明の合成樹脂製安全ガラス
の積層構造と、製造法について述べる。
Next, the laminated structure and manufacturing method of the synthetic resin safety glass of the present invention will be described.

【0031】図1と図2を参照すると、まず、合成樹脂
製安全ガラスの積層構造については、ポリカーボネート
樹脂透明板(A)と耐衝撃アクリル樹脂透明板(C)と
の間に、熱可塑性ポリウレタン樹脂の膜状体よりなる中
間接合層(B)を介して、加熱加圧して一体化された構
造となされる。
Referring to FIGS. 1 and 2, first, regarding the laminated structure of the synthetic resin safety glass, thermoplastic polyurethane is placed between the polycarbonate resin transparent plate (A) and the impact-resistant acrylic resin transparent plate (C). An integrated structure is formed by heating and pressing through an intermediate bonding layer (B) made of a resin film.

【0032】なお、図3に示すように、中間接合層(B
)を2層以上用いて、耐衝撃アクリル樹脂板(C)の他
面に、さらに同素材の耐衝撃アクリル樹脂板(C)を積
層することもある。
Note that, as shown in FIG. 3, the intermediate bonding layer (B
) may be used to further laminate an impact-resistant acrylic resin plate (C) made of the same material on the other side of the impact-resistant acrylic resin plate (C).

【0033】また、図4に示すように、耐衝撃アクリル
樹脂板(C)の他面に、さらに別素材のアクリル樹脂板
(D)を積層することもある。この場合、耐衝撃アクリ
ル樹脂板(C)とアクリル樹脂板(D)との接合は、多
層押出法により接着剤を介することなく成形と同時に行
なっても良いし、ホットプレス法によりやはり接着剤を
介することなく予め行なっても良い。勿論、両樹脂板を
透明接着剤を介して接合しても良い。
Furthermore, as shown in FIG. 4, an acrylic resin plate (D) made of another material may be laminated on the other side of the impact-resistant acrylic resin plate (C). In this case, the impact-resistant acrylic resin plate (C) and the acrylic resin plate (D) may be bonded at the same time as molding without using an adhesive by a multilayer extrusion method, or by a hot press method without using an adhesive. This may be done in advance without any intervention. Of course, both resin plates may be joined via a transparent adhesive.

【0034】また、この発明による合成樹脂製安全ガラ
スの製造法は、上記ポリカーボネート樹脂板(A)と耐
衝撃アクリル樹脂板(C)とを、無黄変性ジイソシアネ
ート、ポリエーテルジオール、および硬化剤の反応生成
物よりなる熱可塑性ポリウレタン系中間接合層(B)を
介して積み重ね、これらの積層物をホットプレスにより
温度100〜150℃、および圧力5〜50kg/cm
2 の条件下で加熱加圧、一体化するものである。
[0034] Furthermore, in the method for producing safety glass made of synthetic resin according to the present invention, the polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (C) are mixed with a non-yellowing diisocyanate, a polyether diol, and a curing agent. Stacked with a thermoplastic polyurethane intermediate bonding layer (B) made of a reaction product interposed therebetween, these laminates are hot pressed at a temperature of 100 to 150°C and a pressure of 5 to 50 kg/cm.
2. They are heated and pressurized and integrated under the following conditions.

【0035】ここで、加熱条件については、積層物、と
りわけ中間接合層(B)の温度が100〜150℃、好
ましくは120〜140℃となるように加熱する。ここ
で、加熱温度が100℃未満では、中間接合層(B)と
、ポリカーボネート樹脂板(A)および耐衝撃アクリル
樹脂板(C)との接着が不充分となり、良好な衝撃強度
が得られない。また、加熱温度が150℃を越えると、
中間接合層(B)が軟化して流動するか、また場合によ
ってはポリカーボネート樹脂板(A)または耐衝撃アク
リル樹脂板(C)自体が流動するおそれがあるので、好
ましくない。従って、加熱温度は、中間接合層(B)も
しくはポリカーボネート樹脂板(A)または耐衝撃アク
リル樹脂板(C)が無用に溶融流動しない範囲の温度に
とどめるべきことはいうまでもない。
[0035]Heating conditions are such that the temperature of the laminate, especially the intermediate bonding layer (B), is 100 to 150°C, preferably 120 to 140°C. Here, if the heating temperature is less than 100°C, the adhesion between the intermediate bonding layer (B), the polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (C) will be insufficient, and good impact strength will not be obtained. . Also, if the heating temperature exceeds 150℃,
This is not preferable because the intermediate bonding layer (B) may soften and flow, or in some cases, the polycarbonate resin plate (A) or the impact-resistant acrylic resin plate (C) itself may flow. Therefore, it goes without saying that the heating temperature should be kept within a range that does not cause the intermediate bonding layer (B), the polycarbonate resin plate (A), or the impact-resistant acrylic resin plate (C) to melt and flow unnecessarily.

【0036】また、加圧条件については、積層物に5〜
50kg/cm2 、好ましくは10〜40kg/cm
2 の圧力を均一に付加するものとする。ここで、この
圧力が5kg/cm2 未満では、ポリカーボネート樹
脂板(A)および耐衝撃アクリル樹脂板(C)と、中間
接合層(B)との接着が不充分となり、また層間に気泡
が発生したりするだけでなく、透視性能を著しく低下さ
せるので、好ましくない。
[0036] Regarding the pressurizing conditions, the laminate is
50kg/cm2, preferably 10-40kg/cm
2 pressure shall be applied uniformly. Here, if this pressure is less than 5 kg/cm2, the adhesion between the polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (C) and the intermediate bonding layer (B) will be insufficient, and air bubbles will occur between the layers. This is undesirable because it not only causes a loss of light but also significantly deteriorates the fluoroscopic performance.

【0037】また、上記圧力が50kg/cm2 を越
えると、中間接合層(B)が流動しやすくなるので、好
ましくない。従って、この場合も中間接合層(B)が無
用に溶融流動しない範囲の圧力にとどめるべきことはい
うまでもない。
Further, if the pressure exceeds 50 kg/cm2, the intermediate bonding layer (B) becomes easy to flow, which is not preferable. Therefore, it goes without saying that in this case as well, the pressure should be kept within a range that does not cause the intermediate bonding layer (B) to melt and flow unnecessarily.

【0038】なお、ホットプレスによって積層物を加熱
加圧するさいには、熱可塑性合成樹脂透明板の積層に通
常使用される積層材料よりもやや寸法の大きい、鏡面状
の表面を有する金属メッキ板等が用いられ、この金属メ
ッキ板等の間に、上記図1の順序に重ねられた積層材料
を間挿し、さらにこれらをホットプレスの熱盤間に挿入
して圧締し、上記加熱加圧条件で積層一体化するもので
ある。
[0038] When heating and pressing the laminate by hot pressing, a metal plated plate or the like having a mirror-like surface, which is slightly larger in size than the laminate material normally used for laminating thermoplastic synthetic resin transparent plates, etc. is used. The laminated materials stacked in the order shown in Figure 1 above are inserted between these metal plated plates, etc., and these are further inserted between the hot plates of a hot press and pressed together, under the above heating and pressing conditions. It is designed to be laminated and integrated.

【0039】なおこの場合、合成樹脂製安全ガラスの積
層材料の複数単位を、複数の金属メッキ板等の間に順次
間挿して積み重ね、これを多数の平坦な熱盤間に挿入し
て、いわゆる多段プレス方式により、一挙に加熱加圧一
体化することにより、生産性を向上する方法も採用する
ことができる。
In this case, a plurality of units of laminated material of synthetic resin safety glass are successively inserted and stacked between a plurality of metal plated plates, etc., and these are inserted between a number of flat heating plates to form a so-called It is also possible to adopt a method of improving productivity by integrating heating and pressing at once using a multi-stage press method.

【0040】[0040]

【作用】上記この発明の合成樹脂製安全ガラスによれば
、ポリカーボネート樹脂板(A)と耐衝撃アクリル樹脂
板(C)とを、無黄変性ジイソシアネート、ポリエーテ
ルジオール、および硬化剤の反応生成物よりなる熱可塑
性ポリウレタン系中間接合層(B)を介して接合してい
るので、ポリカーボネート樹脂(A)と中間接合層(B
)との接着だけでなく、中間接合層(B)と他方の耐衝
撃アクリル樹脂板(C)との接着においても、均一な接
着と高い接着力が得られ、このため耐衝撃性が大幅に向
上して、経時的に生じる剥離現象を防止することができ
る。また、合成樹脂製安全ガラスは、失透や透視像の歪
みをひき起こさず、しかも耐水性および耐湿性にすぐれ
ている。
[Operation] According to the synthetic resin safety glass of the present invention, the polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (C) are made of a reaction product of non-yellowing diisocyanate, polyether diol, and a curing agent. The polycarbonate resin (A) and the intermediate bonding layer (B) are bonded via the thermoplastic polyurethane intermediate bonding layer (B).
), uniform adhesion and high adhesion strength are obtained not only in adhesion between the intermediate bonding layer (B) and the other impact-resistant acrylic resin plate (C), resulting in significantly improved impact resistance. The peeling phenomenon that occurs over time can be prevented. In addition, synthetic resin safety glass does not cause devitrification or distortion of perspective images, and has excellent water resistance and moisture resistance.

【0041】また、この発明の方法は、ポリカーボネー
ト樹脂板(A)と耐衝撃アクリル樹脂板(C)とを、無
黄変性ジイソシアネート、ポリエーテルジオール、およ
び硬化剤の反応生成物よりなる熱可塑性ポリウレタン系
中間接合層(B)を介して積み重ね、これらの積層物を
ホットプレスにより特定の温度および圧力の条件下で加
熱加圧するもので、上記のようにすぐれた品質を有する
合成樹脂製安全ガラスを、非常に能率良く、かつ確実に
製造し得るものである。
[0041] Furthermore, in the method of the present invention, the polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (C) are made of a thermoplastic polyurethane made of a reaction product of a non-yellowing diisocyanate, a polyether diol, and a curing agent. The system is stacked with an intermediate bonding layer (B) interposed in between, and these laminates are heated and pressed under specific temperature and pressure conditions using a hot press, and as described above, synthetic resin safety glass with excellent quality is produced. , which can be manufactured very efficiently and reliably.

【0042】[0042]

【実施例】つぎに、この発明の実施例を、比較例と共に
説明する。
EXAMPLES Next, examples of the present invention will be described together with comparative examples.

【0043】実施例1〜4および比較例1〜8これらの
実施例と比較例では、図1、図2および図4に示す合成
樹脂製安全ガラスについて検討したものである。
Examples 1 to 4 and Comparative Examples 1 to 8 In these Examples and Comparative Examples, synthetic resin safety glasses shown in FIGS. 1, 2, and 4 were investigated.

【0044】まず、各実施例および比較例について、ポ
リカーボネート樹脂板(A)および耐衝撃アクリル樹脂
板(C)と、中間接合層(B)とを、表1に示す積層構
成に従って、準備した。準備した積層材料の内容は、そ
れぞれつぎのとおりである。なお、積層材料の寸法は、
いずれも500mm×1000mmとした。
First, for each Example and Comparative Example, a polycarbonate resin plate (A), an impact-resistant acrylic resin plate (C), and an intermediate bonding layer (B) were prepared according to the laminated structure shown in Table 1. The contents of the prepared laminated materials are as follows. In addition, the dimensions of the laminated material are:
Both were 500 mm x 1000 mm.

【0045】A:ポリカーボネート樹脂透明板(筒中プ
ラスチック工業株式会社製、商品名ポリカエース  E
C100) B1:中間接合層  無黄変性イソシアネートとポリエ
ーテルジオールを主反応成分とする熱可塑性ポリウレタ
ン(ポリエーテル系熱可塑性ポリウレタンと略記する)
(モルトン・インターナショナル社製、商品名モルセン
PE193) B2:比較例用の中間接合層  芳香族ジイソシアネー
トとポリエステルジオールを主反応成分とする熱可塑性
ポリウレタン(ポリエステル系熱可塑性ポリウレタンと
略記する)(日本ミラクトラン株式会社製、商品名ミラ
クトラン  E780) C:耐衝撃アクリル樹脂板(三菱レイヨン株式会社製、
商品名アクリペットRH−70) D:MMA樹脂透明板(メチルメタアクリレート系10
0%) E:比較例用のPS樹脂透明板(ポリスチロール系10
0%) つぎに、これらの積層物を、特定の温度および圧力の条
件下で加熱加圧することにより、合成樹脂製安全ガラス
を製造した。
A: Polycarbonate resin transparent plate (manufactured by Tsutsunaka Plastic Industries Co., Ltd., trade name Polycarbonate E)
C100) B1: Intermediate bonding layer Thermoplastic polyurethane containing non-yellowing isocyanate and polyether diol as main reaction components (abbreviated as polyether thermoplastic polyurethane)
(Manufactured by Molton International Co., Ltd., trade name Molsen PE193) B2: Intermediate bonding layer for comparative example Thermoplastic polyurethane (abbreviated as polyester thermoplastic polyurethane) containing aromatic diisocyanate and polyester diol as main reaction components (Nippon Miractran Co., Ltd.) (manufactured by Mitsubishi Rayon Co., Ltd., product name: Miractran E780)
Product name Acrypet RH-70) D: MMA resin transparent plate (methyl methacrylate type 10
0%) E: PS resin transparent plate for comparative example (polystyrene-based 10
0%) Next, these laminates were heated and pressurized under specific temperature and pressure conditions to produce synthetic resin safety glass.

【0046】ここで、加熱加圧手段は、同表に示すよう
に、実施例1〜4並びに比較例1〜5および比較例8に
ついてはホットプレス方式を、また比較例6と7につい
てはオートクレーブ方式をそれぞれ採用し、それらの加
熱・加圧条件を表1にまとめて示した。
Here, as shown in the table, the heating and pressing means was a hot press method for Examples 1 to 4, Comparative Examples 1 to 5, and Comparative Example 8, and an autoclave method for Comparative Examples 6 and 7. Each method was adopted, and their heating and pressurizing conditions are summarized in Table 1.

【0047】なお、実施例2と4では、耐衝撃アクリル
樹脂板(C)とMMA樹脂透明板(D)とを予め通常の
ホットプレス法により接合したのち、ポリカーボネート
樹脂板(A)および耐衝撃アクリル樹脂板(C)を中間
接合層(B)を介して表1に示す特定の温度および圧力
の条件下で加熱加圧したものである。
In Examples 2 and 4, the impact-resistant acrylic resin plate (C) and the MMA resin transparent plate (D) were bonded in advance by the usual hot press method, and then the polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (A) were bonded together. The acrylic resin plate (C) was heated and pressed through the intermediate bonding layer (B) under the specific temperature and pressure conditions shown in Table 1.

【0048】また、オートクレーブ方式では、積層材料
よりも寸法の大きい2枚のガラス板の間に積層物を挾み
、オートクレーブ内を真空にして100℃で予備加熱し
たのち、上記設定条件で加熱加圧した。
In addition, in the autoclave method, the laminate was sandwiched between two glass plates larger in size than the laminate material, the inside of the autoclave was evacuated and preheated at 100°C, and then heated and pressurized under the above setting conditions. .

【0049】こうして製造された合成樹脂製安全ガラス
の各試料について、初期性能評価および耐久性能評価を
行なった。なお、安全ガラスの耐久性能の評価は、安全
ガラスの耐久促進試験、すなわち冷熱試験、耐湿試験お
よび煮沸試験を実施することにより、評価した。
Initial performance evaluation and durability performance evaluation were conducted for each sample of the synthetic resin safety glass thus manufactured. The durability performance of the safety glass was evaluated by conducting a durability acceleration test of the safety glass, that is, a cold/heat test, a moisture resistance test, and a boiling test.

【0050】各性能評価の項目における試験方法は、つ
ぎのとおりである。
The test method for each performance evaluation item is as follows.

【0051】初期性能評価 ■製造直後の層剥離の有無。[0051] Initial performance evaluation ■ Check for layer peeling immediately after manufacturing.

【0052】■製造直後の安全ガラスの外観。■Appearance of safety glass immediately after manufacture.

【0053】■接着強度:ピーリング(180°)法に
より測定して、その測定値(kg/cm )を記入した
[0053] Adhesive strength: Measured by the peeling (180°) method, and the measured value (kg/cm2) was recorded.

【0054】a界面=ポリカーボネート樹脂透明板(A
)と中間接合層(B)との接着界面b界面=中間接合層
(B)と耐衝撃アクリル樹脂透明板(C)との接着界面 ■耐衝撃性:重量2kg、撃芯先端曲率半径:R=3/
8インチの鋼鉄製の錘を高さ8mから各合成樹脂製安全
ガラス試料の耐衝撃アクリル樹脂透明板(C)側の面に
垂直に落下したときの層剥離の有無、錘貫通の有無、お
よび白化の有無を観察した。
a interface=polycarbonate resin transparent plate (A
) and intermediate bonding layer (B) adhesive interface b interface = adhesive interface between intermediate bonding layer (B) and impact-resistant acrylic resin transparent plate (C) ■Impact resistance: weight 2 kg, radius of curvature of striking center tip: R =3/
When an 8-inch steel weight is dropped perpendicularly from a height of 8 m onto the impact-resistant acrylic resin transparent plate (C) side of each synthetic resin safety glass sample, the presence or absence of layer peeling, presence or absence of weight penetration, and The presence or absence of whitening was observed.

【0055】耐久性能評価 ■冷熱試験:試料を70℃で2時間放置したのち、70
℃から−20℃まで2時間、さらに−20℃で2時間放
置したのち、−20℃から70℃まで2時間を1サイク
ルとする雰囲気に10サイクル曝露した後、層剥離の有
無と、安全ガラスの外観を観察した。
[0055] Durability performance evaluation ■Cold heat test: After leaving the sample at 70°C for 2 hours,
After being left at -20℃ for 2 hours from ℃ to -20℃, and then exposed to an atmosphere of 2 hours from -20℃ to 70℃ for 10 cycles, the presence or absence of layer delamination and safety glass The appearance was observed.

【0056】■耐湿試験:試料を55℃、関係湿度98
%RHで2週間放置した後、層剥離の有無と、安全ガラ
スの外観を観察した。
■Moisture resistance test: sample at 55°C, relative humidity 98
%RH for two weeks, the presence or absence of delamination and the appearance of the safety glass were observed.

【0057】■煮沸試験:試料を沸騰水中に2時間放置
した後、層剥離の有無と、安全ガラスの外観を観察した
[0057] Boiling test: After the sample was left in boiling water for 2 hours, the presence or absence of layer peeling and the appearance of the safety glass were observed.

【0058】各性能評価の結果は、表2にまとめて示し
た。
The results of each performance evaluation are summarized in Table 2.

【0059】[0059]

【表1】[Table 1]

【0060】[0060]

【表2】[Table 2]

【0061】上記表1と表2から明らかなように、この
発明の実施例1〜4による合成樹脂製安全ガラスによれ
ば、初期性能評価において、製造直後に層剥離が無くか
つすぐれた外観を有することは、勿論であるが、併せて
高い接着強度を有しており、とりわけポリカーボネート
樹脂透明板(A)と中間接合層(B)との接着界面(a
界面)の接着性が良好であるだけでなく、中間接合層(
B)と耐衝撃アクリル樹脂透明板(C)との接着界面(
b界面)においても、a界面と同等の接着性が発揮せら
れるものである。
As is clear from Tables 1 and 2 above, the synthetic resin safety glasses according to Examples 1 to 4 of the present invention showed no delamination immediately after production and an excellent appearance in the initial performance evaluation. Of course, it also has high adhesive strength, especially the adhesive interface (a) between the polycarbonate resin transparent plate (A) and the intermediate bonding layer (B).
It not only has good adhesion at the interface) but also has good adhesion at the intermediate bonding layer (
B) and the adhesive interface between the impact-resistant acrylic resin transparent plate (C) (
The adhesiveness equivalent to that of the a-interface can also be exhibited at the b-interface.

【0062】また耐衝撃性試験においては、層剥離がな
く、また錘貫通および白化がみられず、耐衝撃性が大幅
に向上して、すぐれた品質を有するものであった。
[0062] In the impact resistance test, there was no delamination, and no weight penetration or whitening was observed, and the impact resistance was significantly improved and the product had excellent quality.

【0063】またこの発明によれば、耐久性能評価のい
ずれの促進試験においても、層剥離が無くかつすぐれた
外観を有していた。
Further, according to the present invention, there was no delamination in any of the accelerated tests for evaluation of durability performance, and the product had an excellent appearance.

【0064】これに対し、比較例1のポリカーボネート
樹脂透明板(A)と、中間接合層(B1)と、MMA板
(D)とを積層した合成樹脂製安全ガラスによれば、製
造直後においては、一応層剥離はみられないものゝ、接
着強度が低く、耐衝撃性試験において層剥離が生じた。
On the other hand, according to the synthetic resin safety glass of Comparative Example 1 in which the polycarbonate resin transparent plate (A), the intermediate bonding layer (B1), and the MMA plate (D) were laminated, immediately after manufacture, Although no delamination was observed, the adhesive strength was low and delamination occurred during the impact test.

【0065】また、比較例2と3による合成樹脂製安全
ガラスによれば、製造直後においては、一応層剥離はみ
られないものゝ、外観において白濁がみられた。また接
着強度が低く、耐衝撃性試験においては層剥離が生じ、
かつ外観において白化が起こり、耐久性能評価の促進試
験においては、いずれも層剥離が生じ、かつ外観におい
て黄変が見られた。
Further, in the synthetic resin safety glasses of Comparative Examples 2 and 3, immediately after manufacture, although no layer peeling was observed, cloudy appearance was observed. In addition, the adhesive strength is low, and delamination occurs in impact resistance tests.
In addition, whitening occurred in the external appearance, and in the accelerated test for evaluating durability performance, layer peeling occurred and yellowing was observed in the external appearance.

【0066】なお、比較例4と5については、初期にポ
リカーボネート樹脂板(A)および耐衝撃アクリル樹脂
板(C)と、中間接合層(B)との接着がなされておら
ず、層剥離がおこり、かつ外観において気泡が生じてお
り、耐久性能の試験に供し得なかった。
[0066] In Comparative Examples 4 and 5, the polycarbonate resin plate (A) and impact-resistant acrylic resin plate (C) were not bonded to the intermediate bonding layer (B) at the initial stage, resulting in layer peeling. It was not possible to test the durability performance due to the appearance of bubbles.

【0067】また、比較例6と7のオートクレーブ方式
による合成樹脂製安全ガラスによれば、製造直後におい
ては、一応層剥離はみられないものゝ、外観において気
泡が生じていた。また接着強度が低く、耐衝撃性試験に
おいて層剥離が生じた。また、耐久性能評価の促進試験
においては、一応層剥離は生じないものゝ、外観におい
て気泡が見られた。
[0067] In addition, in the synthetic resin safety glass produced by the autoclave method of Comparative Examples 6 and 7, although no layer peeling was observed immediately after manufacture, bubbles were formed in the appearance. Furthermore, the adhesive strength was low, and delamination occurred in the impact resistance test. In addition, in an accelerated test for evaluating durability performance, although no layer peeling occurred, bubbles were observed in the external appearance.

【0068】さらに、比較例8のポリカーボネート樹脂
透明板(A)と、中間接合層(B1)と、PS板(E)
とを積層した合成樹脂製安全ガラスによれば、製造直後
においては、一応層剥離はみられないものゝ、接着強度
が低く、耐衝撃性試験において層剥離が生じた。
Furthermore, the polycarbonate resin transparent plate (A) of Comparative Example 8, the intermediate bonding layer (B1), and the PS plate (E)
Although no delamination was observed immediately after manufacture, adhesive strength was low, and delamination occurred in the impact test.

【0069】なお、この発明による合成樹脂製安全ガラ
スは、例えば公共施設および運動施設等のグレージング
材、銀行カウンターの仕切り、防犯用ドアー、あるいは
各種車両のグレージング材等に有効に使用できるもので
ある。
The synthetic resin safety glass according to the present invention can be effectively used, for example, as a glazing material for public facilities and sports facilities, partitions for bank counters, security doors, and glazing materials for various vehicles. .

【0070】[0070]

【発明の効果】この発明の合成樹脂製安全ガラスは、上
述のように、ポリカーボネート樹脂板(A)と耐衝撃ア
クリル樹脂板(C)とを、無黄変性ジイソシアネート、
ポリエーテルジオール、および硬化剤の反応生成物より
なる熱可塑性ポリウレタン系中間接合層(B)を介して
接合してなるものであるから、ポリカーボネート樹脂板
(A)と中間接合層(B)との接着性だけでなく、中間
接合層(B)と他方の耐衝撃アクリル樹脂板(C)との
接着性をも改良することができて、従来のような経時的
に生じる剥離現象を防止し得て、失透や透視像の歪みを
ひき起こさず、耐衝撃性および耐久性が非常に優れてい
るうえに、耐水性および耐湿性が高いという効果を奏す
る。
Effects of the Invention As mentioned above, the synthetic resin safety glass of the present invention has a polycarbonate resin plate (A) and an impact-resistant acrylic resin plate (C) made of non-yellowing diisocyanate,
Since the polycarbonate resin plate (A) and the intermediate bonding layer (B) are bonded together via the thermoplastic polyurethane intermediate bonding layer (B) made of a reaction product of polyether diol and a curing agent, Not only the adhesiveness but also the adhesiveness between the intermediate bonding layer (B) and the other impact-resistant acrylic resin plate (C) can be improved, and the peeling phenomenon that occurs over time as in the conventional method can be prevented. Therefore, it does not cause devitrification or distortion of a perspective image, has very good impact resistance and durability, and has high water resistance and moisture resistance.

【0071】またとくに、中間接合層(B)として、無
黄変性ジイソシアネートおよびポリエーテルジオールを
主成分とする反応により得られる特定の熱可塑性ポリウ
レタンを用いているので、経時的な変色が少ないという
利点がある。
In particular, since a specific thermoplastic polyurethane obtained by a reaction containing non-yellowing diisocyanate and polyether diol as main components is used as the intermediate bonding layer (B), there is an advantage that there is little discoloration over time. There is.

【0072】また、この発明による合成樹脂製安全ガラ
スの製造法は、上述のように、ポリカーボネート樹脂板
(A)と耐衝撃アクリル樹脂板(C)とを、無黄変性ジ
イソシアネート、ポリエーテルジオール、および硬化剤
の反応生成物よりなる熱可塑性ポリウレタン系中間接合
層(B)を介して積み重ね、これらの積層物をホットプ
レスにより温度100〜150℃、および圧力5〜50
kg/cm2 の条件下で加熱加圧するもので、この発
明の方法によれば、上記のようにすぐれた品質を有する
合成樹脂製安全ガラスを、非常に能率良く、かつ確実に
製造し得るという効果を奏する。
[0072] In addition, as described above, the method for producing safety glass made of synthetic resin according to the present invention involves combining the polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (C) with non-yellowing diisocyanate, polyether diol, and a thermoplastic polyurethane-based intermediate bonding layer (B) consisting of a reaction product of a curing agent, and the laminate is hot pressed at a temperature of 100 to 150°C and a pressure of 5 to 50°C.
kg/cm2, and according to the method of the present invention, synthetic resin safety glass having excellent quality as described above can be manufactured very efficiently and reliably. play.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】この発明による2枚積層合成樹脂製安全ガラス
の要部拡大分解断面図である。
FIG. 1 is an enlarged exploded cross-sectional view of the main parts of a two-layered synthetic resin safety glass according to the present invention.

【図2】同合成樹脂製安全ガラスの要部拡大断面図であ
る。
FIG. 2 is an enlarged sectional view of essential parts of the synthetic resin safety glass.

【図3】この発明による3枚積層合成樹脂製安全ガラス
の要部拡大断面図である。
FIG. 3 is an enlarged cross-sectional view of essential parts of the three-layered safety glass made of synthetic resin according to the present invention.

【図4】この発明による3枚積層合成樹脂製安全ガラス
のいま1つの具体例を示す要部拡大断面図である。
FIG. 4 is an enlarged sectional view of essential parts showing another specific example of the three-layered synthetic resin safety glass according to the present invention.

【符号の説明】[Explanation of symbols]

A      ポリカーボネート樹脂透明板B    
  ポリエーテル系熱可塑性ポリウレタン樹脂よりなる
中間接合層 C      耐衝撃アクリル樹脂板
A Polycarbonate resin transparent plate B
Intermediate bonding layer C made of polyether thermoplastic polyurethane resin Impact-resistant acrylic resin plate

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】  ポリカーボネート樹脂板(A)と耐衝
撃アクリル樹脂板(C)とを、無黄変性ジイソシアネー
ト、ポリエーテルジオール、および硬化剤の反応生成物
よりなる熱可塑性ポリウレタン系中間接合層(B)を介
して接合してなる合成樹脂製安全ガラス。
Claim 1: A polycarbonate resin plate (A) and an impact-resistant acrylic resin plate (C) are bonded to a thermoplastic polyurethane intermediate bonding layer (B) made of a reaction product of a non-yellowing diisocyanate, a polyether diol, and a curing agent. ) Synthetic resin safety glass bonded through.
【請求項2】  耐衝撃アクリル樹脂板(C)の他面に
、さらに同素材の耐衝撃アクリル樹脂板(C)もしくは
別素材のアクリル樹脂板(D)が接合されている、請求
項1記載の合成樹脂製安全ガラス。
2. A shock-resistant acrylic resin plate (C) made of the same material or an acrylic resin plate (D) made of a different material is further bonded to the other surface of the shock-resistant acrylic resin plate (C). Safety glass made of synthetic resin.
【請求項3】  ポリカーボネート樹脂板(A)と耐衝
撃アクリル樹脂板(C)とを、無黄変性ジイソシアネー
ト、ポリエーテルジオール、および硬化剤の反応生成物
よりなる熱可塑性ポリウレタン系中間接合層(B)を介
して積み重ね、これらの積層物をホットプレスにより温
度100〜150℃、および圧力5〜50kg/cm2
 の条件下で加熱加圧することを特徴とする、合成樹脂
製安全ガラスの製造法。
3. The polycarbonate resin plate (A) and the impact-resistant acrylic resin plate (C) are bonded together with a thermoplastic polyurethane intermediate bonding layer (B) made of a reaction product of non-yellowing diisocyanate, polyether diol, and a curing agent. ) and stack these laminates by hot pressing at a temperature of 100-150°C and a pressure of 5-50 kg/cm2.
A method for producing safety glass made of synthetic resin, which is characterized by heating and pressurizing it under the following conditions.
JP3136638A 1991-06-07 1991-06-07 Synthetic resin safety glass and its manufacturing method Expired - Fee Related JP3054748B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3136638A JP3054748B2 (en) 1991-06-07 1991-06-07 Synthetic resin safety glass and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3136638A JP3054748B2 (en) 1991-06-07 1991-06-07 Synthetic resin safety glass and its manufacturing method

Publications (2)

Publication Number Publication Date
JPH04361034A true JPH04361034A (en) 1992-12-14
JP3054748B2 JP3054748B2 (en) 2000-06-19

Family

ID=15179990

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3136638A Expired - Fee Related JP3054748B2 (en) 1991-06-07 1991-06-07 Synthetic resin safety glass and its manufacturing method

Country Status (1)

Country Link
JP (1) JP3054748B2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5773139A (en) * 1993-07-01 1998-06-30 Sumitomo Chemical Company, Limited Impact resistant transparent resin laminate
US6387477B1 (en) 1998-02-25 2002-05-14 Sumitomo Chemical Company, Limited Transparent laminate
WO2002046325A1 (en) * 2000-11-28 2002-06-13 Casco A/S Filler-containing polyurethane binder and sandwich panel comprising same
EP1577084A1 (en) * 2004-03-19 2005-09-21 KRD Coatings GmbH Laminated plastic glazing for vehicles
WO2008083186A1 (en) * 2006-12-28 2008-07-10 Exatec, Llc Polycarbonate glazing system and method for making the same
WO2008089020A1 (en) * 2007-01-12 2008-07-24 Ppg Industries Ohio, Inc. Window interlayer with sound attenuation properties
JP2009540158A (en) * 2006-06-09 2009-11-19 エクスアテック、エル.エル.シー. Polycarbonate glazing system with solar reflection characteristics

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5773139A (en) * 1993-07-01 1998-06-30 Sumitomo Chemical Company, Limited Impact resistant transparent resin laminate
US6387477B1 (en) 1998-02-25 2002-05-14 Sumitomo Chemical Company, Limited Transparent laminate
WO2002046325A1 (en) * 2000-11-28 2002-06-13 Casco A/S Filler-containing polyurethane binder and sandwich panel comprising same
EP1577084A1 (en) * 2004-03-19 2005-09-21 KRD Coatings GmbH Laminated plastic glazing for vehicles
JP2009540158A (en) * 2006-06-09 2009-11-19 エクスアテック、エル.エル.シー. Polycarbonate glazing system with solar reflection characteristics
KR101417154B1 (en) * 2006-06-09 2014-07-08 엑사테크 엘.엘.씨. Polycarbonate glazing system having solar reflecting properties
WO2008083186A1 (en) * 2006-12-28 2008-07-10 Exatec, Llc Polycarbonate glazing system and method for making the same
WO2008089020A1 (en) * 2007-01-12 2008-07-24 Ppg Industries Ohio, Inc. Window interlayer with sound attenuation properties

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