JPH04356512A - Production of microgel - Google Patents
Production of microgelInfo
- Publication number
- JPH04356512A JPH04356512A JP11860791A JP11860791A JPH04356512A JP H04356512 A JPH04356512 A JP H04356512A JP 11860791 A JP11860791 A JP 11860791A JP 11860791 A JP11860791 A JP 11860791A JP H04356512 A JPH04356512 A JP H04356512A
- Authority
- JP
- Japan
- Prior art keywords
- microgel
- monomer
- hours
- polymerization
- general formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 239000000178 monomer Substances 0.000 claims abstract description 99
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 80
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 239000000049 pigment Substances 0.000 claims abstract description 7
- 239000003505 polymerization initiator Substances 0.000 claims abstract description 6
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 6
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 3
- 239000002904 solvent Substances 0.000 claims description 16
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 11
- SNVLJLYUUXKWOJ-UHFFFAOYSA-N methylidenecarbene Chemical compound C=[C] SNVLJLYUUXKWOJ-UHFFFAOYSA-N 0.000 claims description 10
- 229920002545 silicone oil Polymers 0.000 claims description 10
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 5
- 239000003921 oil Substances 0.000 claims description 5
- 235000019198 oils Nutrition 0.000 claims description 5
- 229920000098 polyolefin Polymers 0.000 claims description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 2
- 239000011737 fluorine Substances 0.000 claims description 2
- 229910052731 fluorine Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical group 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 239000002480 mineral oil Substances 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 2
- 239000008158 vegetable oil Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 59
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 abstract description 25
- 230000007423 decrease Effects 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 7
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 abstract description 6
- 125000005843 halogen group Chemical group 0.000 abstract 1
- 239000011347 resin Substances 0.000 description 57
- 229920005989 resin Polymers 0.000 description 57
- 239000006185 dispersion Substances 0.000 description 46
- 239000003086 colorant Substances 0.000 description 40
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 31
- 238000003756 stirring Methods 0.000 description 28
- 239000008119 colloidal silica Substances 0.000 description 20
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 18
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 18
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 16
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 15
- 239000007788 liquid Substances 0.000 description 15
- CNPVJWYWYZMPDS-UHFFFAOYSA-N 2-methyldecane Chemical compound CCCCCCCCC(C)C CNPVJWYWYZMPDS-UHFFFAOYSA-N 0.000 description 14
- 239000004342 Benzoyl peroxide Substances 0.000 description 13
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 13
- 235000019400 benzoyl peroxide Nutrition 0.000 description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- -1 acrylic ester Chemical class 0.000 description 11
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 11
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 10
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 10
- OZFIGURLAJSLIR-UHFFFAOYSA-N 1-ethenyl-2h-pyridine Chemical compound C=CN1CC=CC=C1 OZFIGURLAJSLIR-UHFFFAOYSA-N 0.000 description 9
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 9
- 239000004698 Polyethylene Substances 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000001530 fumaric acid Substances 0.000 description 9
- 229920000573 polyethylene Polymers 0.000 description 9
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 8
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 235000013871 bee wax Nutrition 0.000 description 8
- 239000012166 beeswax Substances 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 8
- 238000010992 reflux Methods 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 7
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 7
- 239000003973 paint Substances 0.000 description 7
- 229920001296 polysiloxane Polymers 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 235000005687 corn oil Nutrition 0.000 description 6
- 239000002285 corn oil Substances 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- AOADSHDCARXSGL-ZMIIQOOPSA-M alkali blue 4B Chemical compound CC1=CC(/C(\C(C=C2)=CC=C2NC2=CC=CC=C2S([O-])(=O)=O)=C(\C=C2)/C=C/C\2=N\C2=CC=CC=C2)=CC=C1N.[Na+] AOADSHDCARXSGL-ZMIIQOOPSA-M 0.000 description 5
- 239000003849 aromatic solvent Substances 0.000 description 5
- 239000006229 carbon black Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000001993 wax Substances 0.000 description 5
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 4
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 4
- 239000010419 fine particle Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000003125 aqueous solvent Substances 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000002612 dispersion medium Substances 0.000 description 3
- ZNAOFAIBVOMLPV-UHFFFAOYSA-N hexadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCOC(=O)C(C)=C ZNAOFAIBVOMLPV-UHFFFAOYSA-N 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 2
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 description 2
- HSOOIVBINKDISP-UHFFFAOYSA-N 1-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(CCC)OC(=O)C(C)=C HSOOIVBINKDISP-UHFFFAOYSA-N 0.000 description 2
- OLQFXOWPTQTLDP-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCO OLQFXOWPTQTLDP-UHFFFAOYSA-N 0.000 description 2
- LLUVYNFURLDSRF-UHFFFAOYSA-N 2-(hydroxymethyl)-2-pentylpropane-1,3-diol 2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.CC(=C)C(O)=O.CC(=C)C(O)=O.CCCCCC(CO)(CO)CO LLUVYNFURLDSRF-UHFFFAOYSA-N 0.000 description 2
- HEGKVCWCCCESRS-UHFFFAOYSA-N 2-(hydroxymethyl)-2-pentylpropane-1,3-diol prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCCCCC(CO)(CO)CO HEGKVCWCCCESRS-UHFFFAOYSA-N 0.000 description 2
- XXGPFLQHCPMRDW-UHFFFAOYSA-N 2-[2-(2-hydroxyethoxy)ethoxy]ethanol 2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.CC(=C)C(O)=O.CC(=C)C(O)=O.OCCOCCOCCO XXGPFLQHCPMRDW-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- JFZBUNLOTDDXNY-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)propoxy]propyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(C)OCC(C)OC(=O)C(C)=C JFZBUNLOTDDXNY-UHFFFAOYSA-N 0.000 description 2
- FQMIAEWUVYWVNB-UHFFFAOYSA-N 3-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OC(C)CCOC(=O)C=C FQMIAEWUVYWVNB-UHFFFAOYSA-N 0.000 description 2
- JHWGFJBTMHEZME-UHFFFAOYSA-N 4-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OCCCCOC(=O)C=C JHWGFJBTMHEZME-UHFFFAOYSA-N 0.000 description 2
- SAPGBCWOQLHKKZ-UHFFFAOYSA-N 6-(2-methylprop-2-enoyloxy)hexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCOC(=O)C(C)=C SAPGBCWOQLHKKZ-UHFFFAOYSA-N 0.000 description 2
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- NHGNTGPZNYKHHY-UHFFFAOYSA-N OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCCOCCOCCO Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCCOCCOCCO NHGNTGPZNYKHHY-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- JUDXBRVLWDGRBC-UHFFFAOYSA-N [2-(hydroxymethyl)-3-(2-methylprop-2-enoyloxy)-2-(2-methylprop-2-enoyloxymethyl)propyl] 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(CO)(COC(=O)C(C)=C)COC(=O)C(C)=C JUDXBRVLWDGRBC-UHFFFAOYSA-N 0.000 description 2
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 235000011116 calcium hydroxide Nutrition 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- CDOSHBSSFJOMGT-UHFFFAOYSA-N linalool Chemical compound CC(C)=CCCC(C)(O)C=C CDOSHBSSFJOMGT-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 238000007645 offset printing Methods 0.000 description 2
- FSDNTQSJGHSJBG-UHFFFAOYSA-N piperidine-4-carbonitrile Chemical compound N#CC1CCNCC1 FSDNTQSJGHSJBG-UHFFFAOYSA-N 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 2
- 235000002639 sodium chloride Nutrition 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- OSNILPMOSNGHLC-UHFFFAOYSA-N 1-[4-methoxy-3-(piperidin-1-ylmethyl)phenyl]ethanone Chemical compound COC1=CC=C(C(C)=O)C=C1CN1CCCCC1 OSNILPMOSNGHLC-UHFFFAOYSA-N 0.000 description 1
- OSSNTDFYBPYIEC-UHFFFAOYSA-N 1-ethenylimidazole Chemical compound C=CN1C=CN=C1 OSSNTDFYBPYIEC-UHFFFAOYSA-N 0.000 description 1
- ZKEUVTROUPQVTM-UHFFFAOYSA-N 1-pentylperoxypentane Chemical compound CCCCCOOCCCCC ZKEUVTROUPQVTM-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- FWLHAQYOFMQTHQ-UHFFFAOYSA-N 2-N-[8-[[8-(4-aminoanilino)-10-phenylphenazin-10-ium-2-yl]amino]-10-phenylphenazin-10-ium-2-yl]-8-N,10-diphenylphenazin-10-ium-2,8-diamine hydroxy-oxido-dioxochromium Chemical compound O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.Nc1ccc(Nc2ccc3nc4ccc(Nc5ccc6nc7ccc(Nc8ccc9nc%10ccc(Nc%11ccccc%11)cc%10[n+](-c%10ccccc%10)c9c8)cc7[n+](-c7ccccc7)c6c5)cc4[n+](-c4ccccc4)c3c2)cc1 FWLHAQYOFMQTHQ-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- KFDVPJUYSDEJTH-UHFFFAOYSA-N 4-ethenylpyridine Chemical compound C=CC1=CC=NC=C1 KFDVPJUYSDEJTH-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 240000008415 Lactuca sativa Species 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- HSZUHSXXAOWGQY-UHFFFAOYSA-N [2-methyl-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(C)(COC(=O)C=C)COC(=O)C=C HSZUHSXXAOWGQY-UHFFFAOYSA-N 0.000 description 1
- BDTLOAYQQDFCKB-UHFFFAOYSA-N [3-hydroxy-2-(hydroxymethyl)-2-methylpropyl] 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(C)(CO)CO BDTLOAYQQDFCKB-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229940091181 aconitic acid Drugs 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- WLDHEUZGFKACJH-UHFFFAOYSA-K amaranth Chemical compound [Na+].[Na+].[Na+].C12=CC=C(S([O-])(=O)=O)C=C2C=C(S([O-])(=O)=O)C(O)=C1N=NC1=CC=C(S([O-])(=O)=O)C2=CC=CC=C12 WLDHEUZGFKACJH-UHFFFAOYSA-K 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 235000012730 carminic acid Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229930016911 cinnamic acid Natural products 0.000 description 1
- 235000013985 cinnamic acid Nutrition 0.000 description 1
- GTZCVFVGUGFEME-IWQZZHSRSA-N cis-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C\C(O)=O GTZCVFVGUGFEME-IWQZZHSRSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- UFUMNUMPQLPSSE-UHFFFAOYSA-N ethane;2-methylprop-2-enoic acid Chemical compound CC.CC(=C)C(O)=O UFUMNUMPQLPSSE-UHFFFAOYSA-N 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- AFSIMBWBBOJPJG-UHFFFAOYSA-N ethenyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC=C AFSIMBWBBOJPJG-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- PZDUWXKXFAIFOR-UHFFFAOYSA-N hexadecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCOC(=O)C=C PZDUWXKXFAIFOR-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 231100001231 less toxic Toxicity 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- STZCRXQWRGQSJD-GEEYTBSJSA-M methyl orange Chemical compound [Na+].C1=CC(N(C)C)=CC=C1\N=N\C1=CC=C(S([O-])(=O)=O)C=C1 STZCRXQWRGQSJD-GEEYTBSJSA-M 0.000 description 1
- 229940012189 methyl orange Drugs 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 235000012045 salad Nutrition 0.000 description 1
- 235000011803 sesame oil Nutrition 0.000 description 1
- 239000008159 sesame oil Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は印刷インキ、塗料、接着
剤、電子写真液体現像剤のトナー用等に有用なミクロゲ
ルの製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing microgels useful for printing inks, paints, adhesives, toners for electrophotographic liquid developers, and the like.
【0002】0002
【従来の技術】従来、ミクロゲルの先行技術としては、
特開昭55−71713号、特開昭54−78791号
、特開昭52−117951号等が知られている。とこ
ろで、ジエチレングリコールジメタクリレートのような
多価アルコールジアクリレートとラウリルアクリレート
のような重合性モノマーとをトルエン、ベンゼン、キシ
レン等の芳香族炭化水素溶媒中、重合開始剤の存在下で
重合反応させて共重合体樹脂を製造する方法が知られて
いる。こうして得られる樹脂は従来より塗料や接着剤用
として広く使用されている。しかしこのような樹脂(溶
液)の製造方法では芳香族炭化水素溶媒が使用されるた
め、樹脂の架橋が進み易く、重合反応中、樹脂がマクロ
ゲル化したり、保存中、樹脂が固化する等の問題があっ
た。またこの非水系樹脂を塗料や接着剤用として用いた
場合も同様で、保存中の固化により接着力の低下をきた
す。そこでこれらの問題を解消するため、従来は多価グ
リコールジアクリレート等の多官能性アクリル酸エステ
ルの量を3重量%以下に抑える必要があった。またたと
えこのようにして以上の問題が解消されたとしても、樹
脂は芳香族溶媒に可溶であり、ミクロゲルを得ることは
できず、従って溶解状態で得られるため、そのままで塗
料に用いた場合は顔料への樹脂の吸着力が少なく、接着
力が不足するので、特に電着塗料に用いる場合は望まし
くないものであった。[Prior Art] Conventionally, the prior art of microgels is as follows:
JP-A-55-71713, JP-A-54-78791, JP-A-52-117951, etc. are known. By the way, polyhydric alcohol diacrylate such as diethylene glycol dimethacrylate and a polymerizable monomer such as lauryl acrylate are co-polymerized in the presence of a polymerization initiator in an aromatic hydrocarbon solvent such as toluene, benzene, or xylene. Methods of producing polymeric resins are known. The resins obtained in this way have been widely used for paints and adhesives. However, since aromatic hydrocarbon solvents are used in these resin (solution) manufacturing methods, crosslinking of the resin tends to proceed, leading to problems such as macrogelation of the resin during the polymerization reaction and solidification of the resin during storage. was there. The same applies when this non-aqueous resin is used for paints or adhesives, and the adhesive strength decreases due to solidification during storage. In order to solve these problems, it has conventionally been necessary to suppress the amount of polyfunctional acrylic ester such as polyvalent glycol diacrylate to 3% by weight or less. Moreover, even if the above problems were solved in this way, the resin is soluble in aromatic solvents, and it is not possible to obtain a microgel, so it is obtained in a dissolved state, so if it is used as it is in a paint. Since the adsorption power of the resin to the pigment is low and the adhesive strength is insufficient, it is undesirable especially when used in electrodeposition paints.
【0003】更にこの方法で使用される芳香族溶媒は毒
性及び引火性が強く、環境衛生上問題があるばかりでな
く、火災の危険も多いという問題も有する。Furthermore, the aromatic solvent used in this method is highly toxic and flammable, which not only poses problems in terms of environmental hygiene, but also poses a risk of fire.
【0004】また一般にミクロゲルは従来乳化重合法、
懸濁重合法による製法が知られている。例えば山崎信助
ら表面,25,86(1987)、山本剛康ら第5回高
分子ミクロスフェア討論会(1988)P56がある。
この方法は微小粒径のポリマーが得られるが、乳化剤や
分散剤が塗膜に残り、耐吸湿性等に問題があった。一方
、非水系ミクロゲルの製法はほとんど知られていない。
津布子ら高分子論文集vol.46,No.11,P7
23〜731(Nov.1989)に報告されているが
、粒径分布が広い欠点があった。[0004] In general, microgels are produced using the conventional emulsion polymerization method.
A production method using a suspension polymerization method is known. For example, there are Shinsuke Yamazaki et al. Surface, 25, 86 (1987) and Takeyasu Yamamoto et al. 5th Polymer Microsphere Symposium (1988) P56. Although this method yields a polymer with a fine particle size, the emulsifier and dispersant remain in the coating film, causing problems in moisture absorption resistance and the like. On the other hand, little is known about the method for producing non-aqueous microgels. Tsubuko et al. Polymer Paper Collection vol. 46, No. 11, P7
23-731 (Nov. 1989), but it had the drawback of a wide particle size distribution.
【0005】[0005]
【発明が解決しようとする課題】本発明の目的は毒性及
び引火性が弱く、得られる樹脂に対する溶解性も低く、
且つ光化学的に不活性な非水系溶媒を用いることにより
、保存性に優れ、従って接着力の低下がなく、しかも環
境衛生上も問題が少なく、火災の危険も少ない非水系ミ
クロゲル樹脂分散液の製造方法を提供することであり、
また均一な粒子径を持った非水系ミクロゲルの製造方法
を提供することである。又本発明の別の目的は、静電写
真用トナーとして有用なミクロゲルの製造方法を提供す
ることである。[Problems to be Solved by the Invention] The objects of the present invention are to have low toxicity and flammability, and low solubility in the resulting resin.
In addition, by using a photochemically inert non-aqueous solvent, we can produce a non-aqueous microgel resin dispersion that has excellent storage stability, does not reduce adhesive strength, has fewer problems in terms of environmental hygiene, and has less risk of fire. is to provide a method,
Another object of the present invention is to provide a method for producing a non-aqueous microgel having a uniform particle size. Another object of the present invention is to provide a method for producing a microgel useful as an electrostatographic toner.
【0006】[0006]
【課題を解決するための手段】本発明者らは、鋭意検討
した結果、非水溶媒中での特定のモノマーの組合せによ
る共重合により解決し得ることを知見し、本発明に至っ
た。[Means for Solving the Problems] As a result of extensive studies, the present inventors found that the problem could be solved by copolymerization using a specific combination of monomers in a non-aqueous solvent, leading to the present invention.
【0007】すなわち、本発明は、非水溶媒中で重合開
始剤の存在下に、下記一般式(1)〜(4)で表わされ
るモノマーAの少なくとも1種と、多官能モノマー及び
前記溶媒に重合前及び重合後において溶媒和するモノマ
ーからなるモノマーBの少なくとも1種とを少なくとも
含むモノマー混合物を重合することを特徴とするミクロ
ゲルの製造方法である。That is, the present invention provides at least one monomer A represented by the following general formulas (1) to (4), a polyfunctional monomer, and the solvent in the presence of a polymerization initiator in a nonaqueous solvent. This is a method for producing a microgel, characterized by polymerizing a monomer mixture containing at least one monomer B consisting of monomers that are solvated before and after polymerization.
【0008】一般式(1)
RCH=CHCOOCH=CH2
(式中、RはCnH2n+1(n=1〜20)を表わす
]一般式(2)
(CH2=CRCOO)2O
(式中、RはCnH2n+1(n=1〜20)又はHを
表わす)
一般式(3)
R1CH=CHCOOR2
(式中、R1はH又はCnH2n+1(n=1〜20)
、R2はCnH2n(OH)を表わす)
一般式(4)
CH2=C(R)COO(CH2)nX(式中、RはH
又はCH3、nは1〜20、Xはハロゲンを表わす)
本発明に使用する上記一般式(1)で表わされるモノマ
ーAとしては、たとえば、
No.1 CH3−CH=CH−COOCH=CH2
、No.2 C2H5−CH=CH−COOCH=C
H2、No.3 C3H7−CH=CH−COOCH
=CH2、No.4 C4H9−CH=CH−COO
CH=CH2、No.5 C5H11−CH=CH−
COOCH=CH2、No.6 C8H17−CH=
CH−COOCH=CH2、 No.7 C10H
21−CH=CH−COOCH=CH2、 No.8
C15H31−CH=CH−COOCH=CH2、
No.9 C20H41−CH=CH−COOC
H=CH2
等を挙げることができる。General formula (1) RCH=CHCOOCH=CH2 (wherein R represents CnH2n+1 (n=1 to 20)) General formula (2) (CH2=CRCOO)2O (wherein R represents CnH2n+1(n = 1 to 20) or H) General formula (3) R1CH=CHCOOR2 (wherein, R1 is H or CnH2n+1 (n = 1 to 20)
, R2 represents CnH2n(OH)) General formula (4) CH2=C(R)COO(CH2)nX (wherein, R is H
or CH3, n is 1 to 20, and X represents a halogen) Examples of the monomer A represented by the above general formula (1) used in the present invention include No. 1 CH3-CH=CH-COOCH=CH2
, No. 2 C2H5-CH=CH-COOCH=C
H2, No. 3 C3H7-CH=CH-COOCH
=CH2, No. 4 C4H9-CH=CH-COO
CH=CH2, No. 5 C5H11-CH=CH-
COOCH=CH2, No. 6 C8H17-CH=
CH-COOCH=CH2, No. 7 C10H
21-CH=CH-COOCH=CH2, No. 8
C15H31-CH=CH-COOCH=CH2,
No. 9 C20H41-CH=CH-COOC
Examples include H=CH2.
【0009】また、上記一般式(2)で表わされるモノ
マーAとしては、例えば
No.1 (CH2=CH−COO)2O、No.2
[CH2=C(CH3)−COO]2O、No.3
[CH2=C(C2H5)−COO]2O、No.
4 [CH2=C(C5H11)−COO]2O、N
o.5 [CH2=C(C12H25)−COO]2
O、No.6 [CH2=C(C18H37)−CO
O]2O、No.7 [CH2=C(C20H41)
−COO]2O等を挙げることができる。Further, as the monomer A represented by the above general formula (2), for example, No. 1 (CH2=CH-COO)2O, No. 2
[CH2=C(CH3)-COO]2O, No. 3
[CH2=C(C2H5)-COO]2O, No.
4 [CH2=C(C5H11)-COO]2O, N
o. 5 [CH2=C(C12H25)-COO]2
O, No. 6 [CH2=C(C18H37)-CO
O]2O, No. 7 [CH2=C(C20H41)
-COO]2O and the like.
【0010】これらのモノマーAは、ミクロゲルを形成
する架橋成分であり、また下記の溶媒和性モノマーBは
ミクロゲルの表面に重合して、分散、接着性等を向上さ
せる。また均一なミクロゲル粒子をつくるためのコント
ロール剤としても機能するものである。These monomers A are crosslinking components that form a microgel, and the solvating monomer B described below polymerizes on the surface of the microgel to improve dispersion, adhesion, and the like. It also functions as a control agent for creating uniform microgel particles.
【0011】本発明に使用する上記一般式(3)で表わ
されるモノマーAとしては、たとえば、No.1 C
H3−CH=CHCOOCH3、No.2 CH3−
CH=CHCOOC2H5、No.3 CH3−CH
=CHCOOC4H9、No.4 CH3−CH=C
HCOOC10H21、No.5 CH3−CH=C
HCOOC12H25、No.6 CH3−CH=C
HCOOC16H33、No.7 CH2=CHCO
OCH3、No.8 CH2=CHCOOC5H11
、No.9 CH2=CHCOOC2H5OH、No
.10 CH2=CHCOOC20H41No.11
C12H25CH=CHCOOCH3、No.12
C18H37CH=CHCOOC2H5、No.1
3 C3H7CH=CHCOOC12H25、等を挙
げることができる。As the monomer A represented by the above general formula (3) used in the present invention, for example, No. 1C
H3-CH=CHCOOCH3, No. 2 CH3-
CH=CHCOOC2H5, No. 3CH3-CH
=CHCOOC4H9, No. 4 CH3-CH=C
HCOOC10H21, No. 5 CH3-CH=C
HCOOC12H25, No. 6 CH3-CH=C
HCOOC16H33, No. 7 CH2=CHCO
OCH3, No. 8 CH2=CHCOOC5H11
, No. 9 CH2=CHCOOC2H5OH, No
.. 10 CH2=CHCOOC20H41No. 11
C12H25CH=CHCOOCH3, No. 12
C18H37CH=CHCOOC2H5, No. 1
3 C3H7CH=CHCOOC12H25, and the like.
【0012】本発明に使用する上記一般式(4)で表わ
されるモノマーAとしては、たとえば、No.1 C
H2=CHCOOCH2CH2Br、No.2 CH
2=CHCOOCH2CH2I、No.3 CH2=
CHCOOCH2CH2Cl、No.4 CH2=C
HCOOCH2CH2CH2Br、No.5 CH2
=C(CH3)COOCH2CH2I、No.6 C
H2=C(CH3)COOCH2Br、No.7 C
H2=C(CH3)COO(CH2)5Br、 No
.8 CH2=C(CH3)COO(CH2)12C
l、No.9 CH2=CHCOO(CH2)18B
r、No.10 CH2=CHCOO(CH2)20
I、等を挙げることができる。As the monomer A represented by the above general formula (4) used in the present invention, for example, No. 1C
H2=CHCOOCH2CH2Br, No. 2CH
2=CHCOOCH2CH2I, No. 3 CH2=
CHCOOCH2CH2Cl, No. 4 CH2=C
HCOOCH2CH2CH2Br, No. 5 CH2
=C(CH3)COOCH2CH2I, No. 6C
H2=C(CH3)COOCH2Br, No. 7C
H2=C(CH3)COO(CH2)5Br, No
.. 8 CH2=C(CH3)COO(CH2)12C
l, No. 9 CH2=CHCOO(CH2)18B
r, No. 10 CH2=CHCOO(CH2)20
I, etc. can be mentioned.
【0013】また本発明に使用される前記溶媒に重合前
および重合後において溶媒和するモノマーBとしては、
一般式CH2=CRCOOCnH2n+1(RはH又は
メチル基)で表わされるものが好ましく、例えばラウリ
ルメタクリレート、ラウリルアクリレート、ステアリル
メタクリレート、ステアリルアクリレート、2−エチル
ヘキシルメタクリレート、2−エチルヘキシルアクリレ
ート、ドデシルメタクリレート、ドデシルアクリレート
、ヘキシルメタクリレート、ヘキシルアクリレート、セ
チルメタクリレート、セチルアクリレート、ビニルラウ
レート、ビニルステアレート等がある。なお、モノマー
Bにおいて「重合後において溶媒和する」とは、共重合
体のモノマーB単位が溶媒と溶媒和することを意味する
。[0013] Monomer B used in the present invention to be solvated with the solvent before and after polymerization includes:
Those represented by the general formula CH2=CRCOOCnH2n+1 (R is H or a methyl group) are preferred, such as lauryl methacrylate, lauryl acrylate, stearyl methacrylate, stearyl acrylate, 2-ethylhexyl methacrylate, 2-ethylhexyl acrylate, dodecyl methacrylate, dodecyl acrylate, hexyl Examples include methacrylate, hexyl acrylate, cetyl methacrylate, cetyl acrylate, vinyl laurate, and vinyl stearate. In addition, in monomer B, "solvated after polymerization" means that the monomer B unit of the copolymer is solvated with a solvent.
【0014】また本発明に使用される多官能モノマーB
としては、多価アルコール、ジメタアクリレート(例え
ばエチレングリコールジアクリレート、エチレングリコ
ールジメタクリレート、ジエチレングリコールジアクリ
レート、ジエチレングリコールメタクリレート、トリエ
チレングリコールトリアクリレート、トリエチレングリ
コールトリメタクリレート、ブタンジオールジアクリレ
ート、ブタンジオールジメタクリレート、1,6−ヘキ
サンジオールジアクリレート、1,6−ヘキサンジオー
ルジメタクリレート、トリメチルロールプロパントリア
クリレート、トリメチロールプロパントリメタクリレー
ト、テトラメチロールメタントリアクリレート、テトラ
メチロールメタントリメタクリレート、テトラメチロー
ルメタンテトラアクリレート、テトラメチロールメタン
テトラメタクリレート、ジプロピレングリコールジアク
リレート、ジプロピレングリコールジメタクリレート、
トリメチロールヘキサントリアクリレート、トリメチロ
ールヘキサントリメタクリレート、ペンタエリトリット
テトラアクリレート、ペンタエリトリットテトラメタク
リレート、1,3−ブチレングリコールジアクリレート
、1,3−ブチレングリコールジメタクリレート、トリ
メチルロールエタントリアクリレート、トリメチルロー
ルエタンメタクリレート)、ジビニルベンゼン等が挙げ
られる。[0014] Also, polyfunctional monomer B used in the present invention
Examples include polyhydric alcohols, dimethacrylates (e.g. ethylene glycol diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol methacrylate, triethylene glycol triacrylate, triethylene glycol trimethacrylate, butanediol diacrylate, butanediol dimethacrylate) , 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, tetramethylolmethane triacrylate, tetramethylolmethane trimethacrylate, tetramethylolmethanetetraacrylate, tetra Methylolmethanetetramethacrylate, dipropylene glycol diacrylate, dipropylene glycol dimethacrylate,
Trimethylolhexane triacrylate, trimethylolhexane trimethacrylate, pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, 1,3-butylene glycol diacrylate, 1,3-butylene glycol dimethacrylate, trimethylrollethane triacrylate, trimethylol (ethane methacrylate), divinylbenzene, etc.
【0015】本発明においては、上記一般式(1)、(
2)のモノマーAを全モノマーに対して0.1〜50重
量%、溶媒和性モノマーBを同50〜90重量%で共重
合することができる。In the present invention, the above general formula (1), (
In 2), monomer A can be copolymerized in an amount of 0.1 to 50% by weight and solvating monomer B can be copolymerized in an amount of 50 to 90% by weight based on the total monomers.
【0016】一般式(1)、(2)のモノマーA成分が
0.1重量%未満の場合、ミクロゲルの生成が少なくな
る。また50重量%を越えると粒子径が大きく、また粒
子径分布が広くなる欠点を有する。When the monomer A component of general formulas (1) and (2) is less than 0.1% by weight, the formation of microgels is reduced. Moreover, if it exceeds 50% by weight, the particle size becomes large and the particle size distribution becomes wide.
【0017】一方、溶媒和性モノマーBが50wt%以
下では、ミクロゲルの粒子径が大きくなり易く、また接
着力も低下する。90%以上ではミクロゲルの粒子が小
さくなりすぎる等製造上の問題がある。On the other hand, if the solvating monomer B is less than 50 wt %, the particle size of the microgel tends to increase and the adhesive strength also decreases. If it exceeds 90%, there are manufacturing problems such as the microgel particles becoming too small.
【0018】又、一般式(3)のモノマーAを使用する
場合、全モノマーに対して30〜95重量%、又一般式
(4)のモノマーAを使用する場合には同50〜90重
量%多官能モノマーBを0.1〜30重量%で共重合す
ることができる。一般式(3)、(4)のモノマーA成
分はミクロゲルの帯電、分散、接着性に寄与し、それが
それぞれ30重量%及び50重量%未満の場合その効果
が低下する。又それぞれ95重量%及び90重量%を越
えると、ミクロゲルが生成しにくくなる。これらのモノ
マーを用いた場合、従来の(メタ)アクリル酸エステル
モノマーを用いた場合よりミクロゲルの生成が容易でミ
クロゲルの生成粒子が均一で小さい粒径のものが生成す
る。When monomer A of general formula (3) is used, it is 30 to 95% by weight of the total monomers, and when monomer A of general formula (4) is used, it is 50 to 90% by weight. Polyfunctional monomer B can be copolymerized in an amount of 0.1 to 30% by weight. The monomer A components of general formulas (3) and (4) contribute to the charging, dispersion, and adhesive properties of the microgel, and their effects are reduced if their amounts are less than 30% by weight and 50% by weight, respectively. Moreover, if the content exceeds 95% by weight and 90% by weight, respectively, it becomes difficult to form microgels. When these monomers are used, it is easier to produce microgels than when conventional (meth)acrylic acid ester monomers are used, and the microgel particles are uniform and small in size.
【0019】一方、多官能モノマーが0.1重量%未満
ではミクロゲルの生成がしにくくなる。30重量%を越
えるとマクロゲル化する。On the other hand, if the polyfunctional monomer is less than 0.1% by weight, it becomes difficult to form microgels. If it exceeds 30% by weight, macrogelation occurs.
【0020】また、本発明においてはとくにモノマーA
として一般式(1)、(2)を用い、モノマーBとして
溶媒和性モノマーを用いる場合ミクロゲルの生成の効率
をよくするため、重合工程中にCa(OH)2、CaC
l2、ZnCl2、NaCl、MgCO3等の金属塩、
トリエチルアミン、ジエチルアミン、ピリジン、アンモ
ニア、モルフォリン等の塩基性物質を少量添加すること
もできる。添加量は必要に応じて1重量%以下が望まし
い。In addition, in the present invention, especially the monomer A
When general formulas (1) and (2) are used as monomer B, and a solvating monomer is used as monomer B, Ca(OH)2, CaC
metal salts such as l2, ZnCl2, NaCl, MgCO3,
It is also possible to add small amounts of basic substances such as triethylamine, diethylamine, pyridine, ammonia, and morpholine. The amount added is preferably 1% by weight or less, if necessary.
【0021】本発明において重合系に存在させる顔料と
してはカーボンブラック、オイルブルー、アルカリブル
ー、フタロシアニンブルー、フタロシアニングリーン、
スピリッドブラック、アニリンブラック、オイルバイオ
レット、ベンジジンイエロー、メチルオレンジ、ブリリ
アントカーミン、ファーストレッド、クリスタルバイオ
レット、四三酸化鉄、ニグロシン、酸化チタン、酸化亜
鉛等の染料又は顔料が挙げられる。これらの顔料は、モ
ノマー混合物に対して5〜50重量%で存在させること
が好ましい。In the present invention, the pigments present in the polymerization system include carbon black, oil blue, alkali blue, phthalocyanine blue, phthalocyanine green,
Examples include dyes or pigments such as spirit black, aniline black, oil violet, benzidine yellow, methyl orange, brilliant carmine, fast red, crystal violet, triiron tetroxide, nigrosine, titanium oxide, and zinc oxide. These pigments are preferably present in an amount of 5 to 50% by weight based on the monomer mixture.
【0022】また本発明では樹脂の製造工程に他の重合
性モノマーC、あるいはシリカ微粒子や軟化点60〜1
30℃程度のワックス又はポリオレフィンを添加するこ
とができる。シリカ微粒子を用いた場合は樹脂はその網
状構造中にシリカ微粒子を取り込んだ状態で得られるも
のと考えられる。この場合、シリカ自体はもちろん、反
応中、溶解等の物理的変化を受けることはない。いずれ
にしてもシリカの場合は比重が分散媒と近似すること、
及び樹脂のゲル化を防止することにより、分散安定性を
更に向上することができる。一方、ワックスまたはポリ
オレフィンを用いた場合はこれらは重合反応中、加熱に
より反応系に溶存するが、反応後は冷却により微粒子状
に析出する結果、樹脂はこれらの微粒子に吸着された状
態で得られるものと考えられる。ここでワックスまたは
ポリエチレンは比重が分散媒と近似すると共に樹脂のゲ
ル化を防止する上、分子構造も分散媒と類似するので、
分散安定性の向上に役立つばかりでなく、軟化点が低い
ので、接着性の向上にも役立つ。なおシリカ、ワックス
またはポリオレフィンの添加量は樹脂100重量部に対
し1〜50重量部程度が適当である。Further, in the present invention, other polymerizable monomer C or silica fine particles or silica particles with a softening point of 60 to 1 are added to the resin manufacturing process.
Wax or polyolefin at about 30°C can be added. When fine silica particles are used, the resin is considered to be obtained with the fine silica particles incorporated into its network structure. In this case, the silica itself does not undergo physical changes such as dissolution during the reaction. In any case, in the case of silica, the specific gravity is similar to that of the dispersion medium;
By preventing gelation of the resin, dispersion stability can be further improved. On the other hand, when wax or polyolefin is used, these are dissolved in the reaction system by heating during the polymerization reaction, but after the reaction, they are precipitated into fine particles by cooling, and the resin is obtained in a state that is adsorbed to these fine particles. considered to be a thing. Here, wax or polyethylene has a specific gravity similar to that of the dispersion medium, prevents the resin from gelling, and has a molecular structure similar to that of the dispersion medium.
It not only helps improve dispersion stability, but also helps improve adhesiveness because it has a low softening point. The appropriate amount of silica, wax or polyolefin to be added is about 1 to 50 parts by weight per 100 parts by weight of the resin.
【0023】次に本発明で使用される素材について説明
する。Next, the materials used in the present invention will be explained.
【0024】本発明においては、必要に応じて他のモノ
マーを共重合させることができる。このような他の重合
性モノマーCとしては極性モノマー、その他の反応性モ
ノマーがあり、極性モノマーとしては不飽和カルボン酸
、不飽和カルボン酸無水物、不飽和窒素含有化合物、グ
リシジル基含有不飽和化合物、アクリル酸アルキル(炭
素数1〜5)エステル及び/又はメタクリル酸アルキル
(炭素数1〜5)エステル等がある。ここで不飽和カル
ボン酸及びその無水物としては、アクリル酸、メタクリ
ル酸、イタコン酸、フマル酸、マレイン酸、クロトン酸
、アコニット酸、ケイ皮酸及びこれらの無水物が例示さ
れる。また不飽和窒素含有化合物の例としては、ビニル
ピロリドン、2−ビニルピリジン、4−ビニルピリジン
、N−ビニルピリジン、N−ビニルイミダゾール、ジメ
チルアミノエチルアクリレート、ジメチルアミノエチル
メタクリレート等が例示され、さらにアクリル酸又はメ
タクリル酸のアルキル(炭素数1〜5)エステルとして
は、メチルアクリレート、メチルメタクリレート、エチ
ルアクリレート、エチルメタクリレート、プロピルアク
リレート、プロピルメタクリレート、ブチルアクリレー
ト、ブチルメタクリレート等が例示される。更にグリシ
ジル基含有不飽和化合物としては代表的にグリシジルア
クリレート及びグリシジルメタクリレートが例示される
。In the present invention, other monomers may be copolymerized if necessary. Such other polymerizable monomers C include polar monomers and other reactive monomers, and the polar monomers include unsaturated carboxylic acids, unsaturated carboxylic acid anhydrides, unsaturated nitrogen-containing compounds, and glycidyl group-containing unsaturated compounds. , alkyl acrylate (having 1 to 5 carbon atoms) ester, and/or alkyl methacrylate (having 1 to 5 carbon atoms) ester. Examples of unsaturated carboxylic acids and their anhydrides include acrylic acid, methacrylic acid, itaconic acid, fumaric acid, maleic acid, crotonic acid, aconitic acid, cinnamic acid, and their anhydrides. Examples of unsaturated nitrogen-containing compounds include vinylpyrrolidone, 2-vinylpyridine, 4-vinylpyridine, N-vinylpyridine, N-vinylimidazole, dimethylaminoethyl acrylate, dimethylaminoethyl methacrylate, and acrylic Examples of the alkyl ester (having 1 to 5 carbon atoms) of acid or methacrylic acid include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, butyl acrylate, and butyl methacrylate. Further, typical examples of the unsaturated compound containing a glycidyl group include glycidyl acrylate and glycidyl methacrylate.
【0025】その他の重合性モノマーCとしてはスチレ
ン、ビニルトルエン、酢酸ビニル、多価アルコールジメ
タアクリレート(例えばエチレングリコールジアクリレ
ート、エチレングリコールジメタクリレート、ジエチレ
ングリコールジアクリレート、ジエチレングリコールメ
タクリレート、トリエチレングリコールトリアクリレー
ト、トリエチレングリコールトリメタクリレート、ブタ
ンジオールジアクリレート、ブタンジオールジメタクリ
レート、1,6−ヘキサンジオールジアクリレート、1
,6−ヘキサンジオールジメタクリレート、トリメチル
ロールプロパントリアクリレート、トリメチロールプロ
パントリメタクリレート、テトラメチロールメタントリ
アクリレート、テトラメチロールメタントリメタクリレ
ート、テトラメチロールメタンテトラアクリレート、テ
トラメチロールメタンテトラメタクリレート、ジプロピ
レングリコールジアクリレート、ジプロピレングリコー
ルジメタクリレート、トリメチロールヘキサントリアク
リレート、トリメチロールヘキサントリメタクリレート
、ペンタエリトリットテトラアクリレート、ペンタエリ
トリットテトラメタクリレート、1,3−ブチレングリ
コールジアクリレート、1,3−ブチレングリコールジ
メタクリレート、トリメチロールエタントリアクリレー
ト、トリメチロールエタンメタクリレート)等が挙げら
れる。Other polymerizable monomers C include styrene, vinyltoluene, vinyl acetate, polyhydric alcohol dimethacrylate (for example, ethylene glycol diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol methacrylate, triethylene glycol triacrylate, Triethylene glycol trimethacrylate, butanediol diacrylate, butanediol dimethacrylate, 1,6-hexanediol diacrylate, 1
, 6-hexanediol dimethacrylate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, tetramethylolmethane triacrylate, tetramethylolmethane trimethacrylate, tetramethylolmethanetetraacrylate, tetramethylolmethanetetramethacrylate, dipropylene glycol diacrylate, Dipropylene glycol dimethacrylate, trimethylolhexane triacrylate, trimethylolhexane trimethacrylate, pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, 1,3-butylene glycol diacrylate, 1,3-butylene glycol dimethacrylate, trimethylol ethane triacrylate, trimethylolethane methacrylate), etc.
【0026】なおこれらをモノマーA、B、Cを重合さ
せる際用いられる重合開始剤としては、過酸化ベンゾイ
ル、t−ブチルパーベンゾエート、ジアミルパーオキサ
イド、ジ−t−ブチルパーオキサイド、ラウリルパーオ
キサイド、アゾビスイソブチロニトリルが使用できる。The polymerization initiators used when polymerizing these monomers A, B, and C include benzoyl peroxide, t-butyl perbenzoate, diamyl peroxide, di-t-butyl peroxide, and lauryl peroxide. , azobisisobutyronitrile can be used.
【0027】本発明に用いる非水系溶媒としては、脂肪
族炭化水素、各種シリコーンオイル、フッ素オイル、鉱
物油、植物油等である。脂肪族炭化水素としてはリグロ
イン、n−ヘキサン、n−ペンタン、n−ヘプタン、n
−オクタン、i−オクタン、l−ドデカン、i−ノナン
(以上の市販品としてはエクソン社製アイソパーH、G
、L、K:ナフサ6やシエル石油社製シェルゾール等が
ある)、四塩化炭素、パーフルオロエチレン等が挙げら
れる。これらの脂肪族炭化水素はベンゼン、トルエン等
の芳香族溶剤よりも引火点が高く、また毒性も弱い。
本発明の樹脂に対する溶解性も芳香族溶媒に比べて低い
ので、重合反応中又は保存中、樹脂のゲル化や固化は起
こり難いという特長も持っている。なおこれらの石油系
脂肪族炭化水素は高絶縁性(電気抵抗1010Ω・cm
以上)、低誘電率(誘電率3以下)の溶媒である。また
これらの脂肪族溶媒にはベンゼン、トルエン等の芳香族
溶媒を少量であれば添加されていてもよい。[0027] Non-aqueous solvents used in the present invention include aliphatic hydrocarbons, various silicone oils, fluorine oils, mineral oils, vegetable oils, and the like. Aliphatic hydrocarbons include ligroin, n-hexane, n-pentane, n-heptane, n
-Octane, i-octane, l-dodecane, i-nonane (commercially available products include Exxon's Isopar H, G
, L, K: Naphtha 6, Shellzol manufactured by Shell Oil Co., etc.), carbon tetrachloride, perfluoroethylene, etc. These aliphatic hydrocarbons have a higher flash point than aromatic solvents such as benzene and toluene, and are also less toxic. Since the solubility of the resin of the present invention is lower than that of aromatic solvents, it also has the advantage that the resin is unlikely to gel or solidify during the polymerization reaction or during storage. These petroleum-based aliphatic hydrocarbons have high insulation properties (electrical resistance of 1010Ω・cm).
above), it is a solvent with a low dielectric constant (dielectric constant of 3 or less). Further, aromatic solvents such as benzene and toluene may be added to these aliphatic solvents in small amounts.
【0028】また軟化点60〜130℃のワックスまた
はポリオレフィンの市販品の具体例は次のとおりである
。Specific examples of commercially available waxes or polyolefins having a softening point of 60 to 130°C are as follows.
【0029】 以下に本発明の実施例を示す。[0029] Examples of the present invention are shown below.
【0030】実施例1
撹拌機、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中にドデシルメタクリレート190
g、メタクリル酸10g、式(1)、No.(1)のモ
ノマーA10g及びアゾビスイソブチロニトリル6gよ
りなる溶液を3時間に亘って滴下した後、前記温度で更
に4時間撹拌して重合反応を行い、重合率96.8%で
粘度210cpの樹脂分散液を得た。なお樹脂の粒径は
0.5〜0.8μであった。Example 1 300 g of isooctane was placed in a 2.0 liter four-necked flask equipped with a stirrer, a thermometer and a reflux condenser, and 95 g of isooctane was added.
heated to ℃. In this, dodecyl methacrylate 190
g, 10 g of methacrylic acid, formula (1), No. A solution consisting of 10 g of monomer A in (1) and 6 g of azobisisobutyronitrile was added dropwise over 3 hours, and the polymerization reaction was carried out by further stirring at the above temperature for 4 hours, resulting in a polymerization rate of 96.8% and a viscosity of 210 cp. A resin dispersion was obtained. Note that the particle size of the resin was 0.5 to 0.8 μ.
【0031】実施例2
実施例1で得られたミクロゲル樹脂分散液300gをフ
ラスコ中でコロイド状シリカ10gを混合し、100℃
で3時間加熱した後、冷却して粘度55cp、粒径1.
0〜1.5μのコロイド状シリカ含有ミクロゲル樹脂分
散液を得た。Example 2 300 g of the microgel resin dispersion obtained in Example 1 was mixed with 10 g of colloidal silica in a flask, and the mixture was heated at 100°C.
After heating for 3 hours, it was cooled to a viscosity of 55 cp and a particle size of 1.
A microgel resin dispersion containing colloidal silica of 0 to 1.5 microns was obtained.
【0032】実施例3
実施例1と同じフラスコにシリコーンオイル、KF96
、1.5(信越シリコーン社製)300gを採り90℃
に加熱した。次にこれにラウリルメタクリレート300
g、N−ビニルピリジン5g、式(1)、No.(2)
モノマーA25g及び過酸化ベンゾイル3gよりなる溶
液を1.5時間に亘って滴下後、前記温度で4時間撹拌
して重合反応を行い、重合率97.0%で粘度150c
p、粒径1〜2μのミクロゲル樹脂分散液を得た。Example 3 Silicone oil and KF96 were added to the same flask as in Example 1.
, 300g of 1.5 (manufactured by Shin-Etsu Silicone Co., Ltd.) was taken at 90℃.
heated to. Next, add lauryl methacrylate 300 to this
g, N-vinylpyridine 5g, formula (1), No. (2)
A solution consisting of 25 g of monomer A and 3 g of benzoyl peroxide was added dropwise over 1.5 hours, and the polymerization reaction was carried out by stirring at the above temperature for 4 hours, resulting in a polymerization rate of 97.0% and a viscosity of 150 c.
A microgel resin dispersion having a particle size of 1 to 2 μm was obtained.
【0033】実施例4
実施例3で得られたミクロゲル樹脂分散液300gをフ
ラスコ中で、さらし蜜ろう20gと混合し、95℃で2
2時間撹拌後、冷却して粘度100cp、粒径3〜4μ
のさらし蜜ろう含有ミクロゲル樹脂分散液を得た。Example 4 300 g of the microgel resin dispersion obtained in Example 3 was mixed with 20 g of bleached beeswax in a flask, and heated at 95°C for 2 hours.
After stirring for 2 hours, cool to a viscosity of 100 cp and a particle size of 3 to 4 μm.
A beeswax-containing microgel resin dispersion was obtained.
【0034】実施例5
実施例1と同じフラスコにコーン油300g及びコロイ
ド状シリカ30gを採り、90℃に加熱した。この中に
2−エチルヘキシルメタクリレート150g、グリシジ
ルメタクリレート15g、式(1)、No.(3)のモ
ノマーA20g、メチルメタクリレート40g及びラウ
ロイルパーオキサイド6.3gよりなる溶液を滴下した
後、さらに前記温度で4時間撹拌して重合反応を行い、
重合率95.5%で粘度420cp、粒径0.4〜0.
6のミクロゲル樹脂分散液を得た。Example 5 In the same flask as in Example 1, 300 g of corn oil and 30 g of colloidal silica were placed and heated to 90°C. In this, 150 g of 2-ethylhexyl methacrylate, 15 g of glycidyl methacrylate, formula (1), No. After dropping a solution consisting of 20 g of monomer A in (3), 40 g of methyl methacrylate, and 6.3 g of lauroyl peroxide, the polymerization reaction was carried out by further stirring at the above temperature for 4 hours.
Polymerization rate 95.5%, viscosity 420cp, particle size 0.4-0.
A microgel resin dispersion of No. 6 was obtained.
【0035】実施例6
実施例1と同じフラスコにアイソパーL300g及びポ
リエチレン(アライドケミカル社製AC−6)60g入
れ、95℃に加熱した。次にこの中にステアリルメタク
リレート180g、ラウリルメタクリレート40g、フ
マル酸3g、式(1)、No.(4)のモノマーA20
g及びラウリルパーオキサイド4gよりなる溶液を3時
間に亘って滴下し、更に前記温度で3時間撹拌して重合
反応を行い、重合率94.6%で粘度85cp、粒径0
.4〜0.6μのミクロゲル樹脂分散液を得た。Example 6 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were placed in the same flask as in Example 1 and heated to 95°C. Next, in this, 180 g of stearyl methacrylate, 40 g of lauryl methacrylate, 3 g of fumaric acid, formula (1), No. (4) Monomer A20
A solution consisting of g and 4 g of lauryl peroxide was added dropwise over 3 hours, and further stirred at the above temperature for 3 hours to perform a polymerization reaction, resulting in a polymerization rate of 94.6%, a viscosity of 85 cp, and a particle size of 0.
.. A microgel resin dispersion liquid of 4 to 0.6 μm was obtained.
【0036】実施例7
実施例1と同じフラスコにアイソパーH300リットル
、セチルメタクリレート180g、ドデシルアクリレー
ト40g、式(1)、No.(5)のモノマーA15g
、アクリル酸5g及び過酸化ベンゾイル3gを採り、9
0℃で6時間撹拌して重合反応を行い、重合率91.8
%で粘度180cp、粒径0.1〜0.3μのミクロゲ
ル樹脂分散液を得た。Example 7 In the same flask as in Example 1, 300 liters of Isopar H, 180 g of cetyl methacrylate, 40 g of dodecyl acrylate, formula (1), No. (5) Monomer A 15g
, take 5 g of acrylic acid and 3 g of benzoyl peroxide,
The polymerization reaction was carried out by stirring at 0°C for 6 hours, and the polymerization rate was 91.8.
A microgel resin dispersion having a viscosity of 180 cp and a particle size of 0.1 to 0.3 μm was obtained.
【0037】実施例8
撹拌後、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中にドデシルメタクリレート190
g、グリシジルメタクリレート10g、式(2)No.
(1)のモノマーA10g及びアゾビスイソブチロニト
リル6gよりなる溶液を3時間に亘って滴下した後、前
記温度で更に4時間撹拌して重合反応を行い、重合率9
5%で粘度160cpの分散液を得た。この分散液にピ
リジン0.1gを加え90℃で15時間分散した。なお
樹脂の粒径は0.05〜0.10μであった。Example 8 After stirring, 300 g of isooctane was placed in a 2.0 liter four-necked flask equipped with a thermometer and a reflux condenser.
heated to ℃. In this, dodecyl methacrylate 190
g, glycidyl methacrylate 10g, formula (2) No.
A solution consisting of 10 g of monomer A in (1) and 6 g of azobisisobutyronitrile was added dropwise over a period of 3 hours, and the polymerization reaction was carried out by further stirring at the above temperature for 4 hours, resulting in a polymerization rate of 9.
A dispersion with a viscosity of 160 cp was obtained at 5%. 0.1 g of pyridine was added to this dispersion and dispersed at 90°C for 15 hours. Note that the particle size of the resin was 0.05 to 0.10μ.
【0038】実施例9
実施例8で得られたミクロゲル樹脂分散液300gをフ
ラスコ中でコロイド状シリカ10gを混合し、100℃
で3時間加熱した後、冷却した粘度100cp、粒径0
.1〜0.3μのコロイド状シリカ含有ミクロゲル樹脂
分散液を得た。
実施例10
実施例8と同じフラスコにシリコーンオイルKF96,
3.0、300gを採り、90℃に加熱した。次にこれ
にラウリルメタクリレート300g、N−ビニルピリジ
ン5g、式(2)、No.(2)のモノマーA25g、
グリシジルメタクリレート10g及び過酸化ベンゾイル
3gよりなる溶液を1.5時間に亘って滴下後、前記温
度で4時間撹拌して重合反応を行い、重合率96%で粘
度460cp、粒径0.5〜1.0μのミクロゲル樹脂
分散液を得た。Example 9 300 g of the microgel resin dispersion obtained in Example 8 was mixed with 10 g of colloidal silica in a flask and heated at 100°C.
After heating for 3 hours at
.. A microgel resin dispersion containing colloidal silica of 1 to 0.3 μm was obtained. Example 10 Silicone oil KF96 was added to the same flask as in Example 8.
3.0, 300g was taken and heated to 90°C. Next, 300 g of lauryl methacrylate, 5 g of N-vinylpyridine, formula (2), No. (2) Monomer A 25g,
A solution consisting of 10 g of glycidyl methacrylate and 3 g of benzoyl peroxide was added dropwise over 1.5 hours, and then stirred at the above temperature for 4 hours to perform a polymerization reaction, resulting in a polymerization rate of 96%, a viscosity of 460 cp, and a particle size of 0.5 to 1. A microgel resin dispersion liquid of .0μ was obtained.
【0039】実施例11
実施例10で得られたミクロゲル樹脂分散液300gを
フラスコ中で、さらし蜜ろう20gと混合し、95℃で
22時間撹拌後、冷却して粘度250cp、粒径1〜3
μのさらし蜜ろう含有ミクロゲル樹脂分散液を得た。Example 11 300 g of the microgel resin dispersion obtained in Example 10 was mixed with 20 g of bleached beeswax in a flask, stirred at 95° C. for 22 hours, and then cooled to give a viscosity of 250 cp and a particle size of 1 to 3.
A beeswax-containing microgel resin dispersion was obtained.
【0040】実施例12
実施例8と同じフラスコにサラダオイル300g及びコ
ロイド状シリカ30gを採り、90℃に加熱した。この
中に2−エチルヘキシルメタクリレート150g、グリ
シジルメタクリレート15g、式(2)、No.(3)
のモノマーA20g、メチルメタクリレート40g及び
ラウロイルパーオキサイド6.3gよりなる溶液を滴下
した後、更に前記温度で4時間撹拌して重合反応を行い
、重合率97%で粘度180cp、この分散液にピリジ
ン0.4gを入れ、90℃で16時間撹拌した。粒径0
.2〜0.3μのミクロゲル樹脂分散液を得た。Example 12 In the same flask as in Example 8, 300 g of salad oil and 30 g of colloidal silica were placed and heated to 90°C. In this, 150 g of 2-ethylhexyl methacrylate, 15 g of glycidyl methacrylate, formula (2), No. (3)
After dropping a solution consisting of 20 g of monomer A, 40 g of methyl methacrylate, and 6.3 g of lauroyl peroxide, the polymerization reaction was carried out by further stirring at the above temperature for 4 hours, and the polymerization rate was 97% and the viscosity was 180 cp. .4 g was added thereto and stirred at 90°C for 16 hours. Particle size 0
.. A microgel resin dispersion of 2 to 0.3 microns was obtained.
【0041】実施例13
実施例8と同じフラスコにアイソパーL300g及びポ
リエチレン(アライドケミカル社製AC−6)60g入
れ、95℃に加熱した。次にこの中にステアリルメタク
リレート180g、ラウリルメタクリレート40g、フ
マル酸3g、式(2)、No.(4)のモノマーA20
g及びラウリルパーオキサイド4gよりなる溶液を3時
間に亘って滴下し、更に前記温度で3時間撹拌して重合
反応を行い、重合率92%で粘度180cp、粒径0.
05〜0.1μのミクロゲル樹脂分散液を得た。Example 13 In the same flask as in Example 8, 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were placed and heated to 95°C. Next, 180 g of stearyl methacrylate, 40 g of lauryl methacrylate, 3 g of fumaric acid, formula (2), No. (4) Monomer A20
A solution consisting of 4 g of lauryl peroxide and 4 g of lauryl peroxide was added dropwise over 3 hours, and the polymerization reaction was carried out by further stirring at the above temperature for 3 hours, resulting in a polymerization rate of 92%, a viscosity of 180 cp, and a particle size of 0.
A microgel resin dispersion liquid of 0.05 to 0.1 μm was obtained.
【0042】実施例14
実施例8と同じフラスコにアイソパーH300g、セチ
ルメタクリレート180g、ドデシルアクリレート40
g、式(2)、No.(6)のモノマーA15g、アク
リル酸5g及び過酸化ベンゾイル3gを採り、90℃で
6時間撹拌して重合反応を行い、Ca(OH)2を0.
5g添加し、さらに10時間90℃で撹拌し、重合率9
8%で粘度260cp、粒径0.3〜0.5μのミクロ
ゲル樹脂分散液を得た。Example 14 In the same flask as in Example 8, 300 g of Isopar H, 180 g of cetyl methacrylate, and 40 g of dodecyl acrylate were added.
g, formula (2), No. 15 g of monomer A from (6), 5 g of acrylic acid, and 3 g of benzoyl peroxide were taken and stirred at 90°C for 6 hours to perform a polymerization reaction, and Ca(OH)2 was added to 0.5 g.
5g was added and further stirred at 90°C for 10 hours until the polymerization rate was 9.
A microgel resin dispersion having a viscosity of 260 cp and a particle size of 0.3 to 0.5 μm was obtained at 8%.
【0043】実施例15
撹拌機、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中に前記一般式(3)No.5のモ
ノマーA190g、メタクリル酸10g、ジビニルベン
ゼン10g及びアゾビスイソブチロニトリル6gよりな
る溶液を3時間に亘って滴下した後、前記温度で更に4
時間撹拌して重合反応を行い、重合率95%で粘度12
5cpの樹脂分散液を得た。なお樹脂の粒径は0.05
〜0.08μであった。一般式(3)No.5のモノマ
ーの代わりにドデシルメタクリレートを用いた場合、粒
径は0.3〜2μであった。Example 15 300 g of isooctane was placed in a 2.0 liter four-neck flask equipped with a stirrer, a thermometer and a reflux condenser, and 95 g of isooctane was added.
heated to ℃. Among these, the general formula (3) No. A solution consisting of 190 g of monomer A of No. 5, 10 g of methacrylic acid, 10 g of divinylbenzene, and 6 g of azobisisobutyronitrile was added dropwise over 3 hours, and then further added at the same temperature for 4 hours.
The polymerization reaction was carried out by stirring for hours, and the viscosity was 12 with a polymerization rate of 95%.
A resin dispersion of 5 cp was obtained. The particle size of the resin is 0.05
It was ~0.08μ. General formula (3) No. When dodecyl methacrylate was used instead of monomer 5, the particle size was 0.3-2μ.
【0044】実施例16
実施例15で得られたミクロゲル樹脂分散液300gを
フラスコ中でコロイド状シリカ10gを混合し、100
℃で3時間加熱した後、冷却して粘度220cp、粒径
0.1〜0.2μのコロイド状シリカ含有ミクロゲル樹
脂分散液を得た。Example 16 300 g of the microgel resin dispersion obtained in Example 15 was mixed with 10 g of colloidal silica in a flask.
After heating at a temperature of 3 hours, the mixture was cooled to obtain a colloidal silica-containing microgel resin dispersion having a viscosity of 220 cp and a particle size of 0.1 to 0.2 μm.
【0045】実施例17
実施例15と同じフラスコにシリコーンオイル、KF5
8(信越シリコーン社製)300gを採り90℃に加熱
した。次にこれに前記一般式(3)No.6のモノマー
A300g、N−ビニルピリジン5g、エチレングリコ
ールジメタクリレート25g及び過酸化ベンゾイル3g
よりなる溶液を1.5時間に亘って滴下後、前記温度で
4時間撹拌して重合反応を行い、重合率98%で粘度1
80cp、粒径0.4〜0.15μのミクロゲル樹脂分
散液を得た。一般式(3)No.6のモノマーの代わり
にラウリルメタクリレートを用いた場合には粒径は3〜
5μであった。Example 17 Silicone oil and KF5 were added to the same flask as in Example 15.
300 g of No. 8 (manufactured by Shin-Etsu Silicone Co., Ltd.) was taken and heated to 90°C. Next, the general formula (3) No. 6 monomer A 300g, N-vinylpyridine 5g, ethylene glycol dimethacrylate 25g and benzoyl peroxide 3g
After dropping a solution consisting of
A microgel resin dispersion liquid of 80 cp and a particle size of 0.4 to 0.15 μm was obtained. General formula (3) No. When lauryl methacrylate is used instead of monomer 6, the particle size is 3~
It was 5μ.
【0046】実施例18
実施例17で得られたミクロゲル樹脂分散液300gを
フラスコ中で、さらし蜜ろう20gと混合し、95℃で
22時間撹拌後、冷却して粘度220cp、粒径0.6
〜0.7μのさらし蜜ろう含有ミクロゲル樹脂分散液を
得た。Example 18 300 g of the microgel resin dispersion obtained in Example 17 was mixed with 20 g of bleached beeswax in a flask, stirred at 95° C. for 22 hours, and then cooled to give a viscosity of 220 cp and a particle size of 0.6.
A bleached beeswax-containing microgel resin dispersion of ~0.7μ was obtained.
【0047】実施例19
実施例15と同じフラスコにゴマ油300g及びコロイ
ド状シリカ30gを採り、90℃に加熱した。この中に
一般式(3)No.7のモノマーA150g、グリシジ
ルメタクリレート15g、トリメチロールプロパントリ
アクリルレート20g、メチルメタクリレート40g及
びラウロイルパーオキサイド6.3gよりなる溶液を滴
下した後、さらに前記温度で4時間撹拌して重合反応を
行い、重合率98%で粘度140cp、粒径0.5〜0
.6のミクロゲル樹脂分散液を得た。Example 19 In the same flask as in Example 15, 300 g of sesame oil and 30 g of colloidal silica were placed and heated to 90°C. Among these, general formula (3) No. After dropping a solution consisting of 150 g of monomer A of No. 7, 15 g of glycidyl methacrylate, 20 g of trimethylolpropane triacrylate, 40 g of methyl methacrylate, and 6.3 g of lauroyl peroxide, the mixture was further stirred at the above temperature for 4 hours to carry out a polymerization reaction. Viscosity 140cp at rate 98%, particle size 0.5-0
.. A microgel resin dispersion of No. 6 was obtained.
【0048】実施例20
実施例15と同じフラスコにアイソパーL300g及び
ポリエチレン(アライドケミカル社製AC−6)60g
を入れ、95℃に加熱した。次にこの中に前記No.8
のモノマーA180g、ラウリルメタクリレート40g
、フマル酸3g、ジビニルベンゼンA20g及びラウリ
ルパーオキサイド4gよりなる溶液を3時間に亘って滴
下し、更に前記温度で3時間撹拌して重合反応を行い、
重合率96%で粘度210cp、粒径0.1〜0.2μ
のミクロゲル樹脂分散液を得た。Example 20 In the same flask as in Example 15, 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were added.
was added and heated to 95°C. Next, the above-mentioned No. 8
Monomer A 180g, lauryl methacrylate 40g
, a solution consisting of 3 g of fumaric acid, 20 g of divinylbenzene A and 4 g of lauryl peroxide was added dropwise over 3 hours, and further stirred at the above temperature for 3 hours to perform a polymerization reaction,
Polymerization rate 96%, viscosity 210cp, particle size 0.1-0.2μ
A microgel resin dispersion was obtained.
【0049】実施例21
実施例15と同じフラスコにアイソパーH300g、前
記一般式(3)No.9のモノマーA180g、ドデシ
ルアクリレート40g、ジエチレングリコールジアクリ
レート15g、アクリル酸5g及び過酸化ベンゾイル3
gを採り、90℃で6時間撹拌して重合反応を行い、重
合率95%で粘度280cp、粒径0.2〜0.3μの
ミクロゲル樹脂分散液を得た。Example 21 In the same flask as in Example 15, 300 g of Isopar H and the above general formula (3) No. 9 monomer A 180 g, dodecyl acrylate 40 g, diethylene glycol diacrylate 15 g, acrylic acid 5 g and benzoyl peroxide 3
A polymerization reaction was carried out by stirring at 90° C. for 6 hours to obtain a microgel resin dispersion having a polymerization rate of 95%, a viscosity of 280 cp, and a particle size of 0.2 to 0.3 μm.
【0050】実施例22
撹拌機、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中に一般式(4)前記No.8のモ
ノマーA190g、メタクリル酸10g、ジビニルベン
ゼン10g及びアゾビスイソブチロニトリル6gよりな
る溶液を3時間に亘って滴下した後、前記温度で更に4
時間撹拌して重合反応を行い、重合率93%で粘度42
0cpの樹脂分散液を得た。なお樹脂の粒径は3〜4μ
であった。Example 22 300 g of isooctane was placed in a 2.0 liter four-necked flask equipped with a stirrer, a thermometer and a reflux condenser, and 95 g of isooctane was added.
heated to ℃. Among these, general formula (4) above No. A solution consisting of 190 g of monomer A of No. 8, 10 g of methacrylic acid, 10 g of divinylbenzene and 6 g of azobisisobutyronitrile was added dropwise over 3 hours, and then further added at the same temperature for 4 hours.
The polymerization reaction was carried out by stirring for hours, and the polymerization rate was 93% and the viscosity was 42.
A resin dispersion liquid of 0 cp was obtained. The particle size of the resin is 3 to 4μ.
Met.
【0051】実施例23
実施例22で得られたミクロゲル樹脂分散液300gを
フラスコ中でコロイド状シリカ10gを混合し、100
℃で3時間加熱した後、冷却して粘度550cp、粒径
5μのコロイド状シリカ含有ミクロゲル樹脂分散液を得
た。Example 23 300 g of the microgel resin dispersion obtained in Example 22 was mixed with 10 g of colloidal silica in a flask.
After heating at °C for 3 hours, the mixture was cooled to obtain a colloidal silica-containing microgel resin dispersion having a viscosity of 550 cp and a particle size of 5 μm.
【0052】実施例24
実施例22と同じフラスコにシリコーンオイル、KF9
6、2.0(信越シリコーン社製)300gを採り90
℃に加熱した。次にこれに前記一般式(4)No.9の
モノマーA300g、N−ビニルピリジン5g、エチレ
ングリコールジメタクリレート25g、過酸化ベンゾイ
ル3gよりなる溶液を1.5時間に亘って滴下後、前記
温度で4時間撹拌して重合反応を行い、重合率98%で
粘度580cp、粒径2〜3μのミクロゲル樹脂分散液
を得た。Example 24 Silicone oil and KF9 were added to the same flask as in Example 22.
6. Take 300g of 2.0 (manufactured by Shin-Etsu Silicone Co., Ltd.) and
heated to ℃. Next, the general formula (4) No. A solution consisting of 300 g of monomer A of No. 9, 5 g of N-vinylpyridine, 25 g of ethylene glycol dimethacrylate, and 3 g of benzoyl peroxide was added dropwise over 1.5 hours, and the mixture was stirred at the above temperature for 4 hours to perform a polymerization reaction. A microgel resin dispersion with a viscosity of 580 cp and a particle size of 2 to 3 μm was obtained at 98%.
【0053】実施例25
実施例24で得られたミクロゲル樹脂分散液300gを
フラスコ中で、さらし蜜ろう20gと混合し、95℃で
22時間撹拌後、冷却して粘度600cp、粒径3〜4
μのさらし蜜ろう含有ミクロゲル樹脂分散液を得た。Example 25 300 g of the microgel resin dispersion obtained in Example 24 was mixed with 20 g of bleached beeswax in a flask, stirred at 95° C. for 22 hours, and then cooled to have a viscosity of 600 cp and a particle size of 3 to 4.
A beeswax-containing microgel resin dispersion was obtained.
【0054】実施例26
実施例22と同じフラスコにコーン油300g及びコロ
イド状シリカ30gを採り、90℃に加熱した。この中
に前記一般式(4)No.10のモノマーA150g、
グリシジルメタクリレート15g、ジエチレングリコー
ルジアクリレート20g、メチルメタクリレート40g
及びラウロイルパーオキサイド6.3gよりなる溶液を
滴下した後、さらに前記温度で4時間撹拌して重合反応
を行い、重合率96%で粘度270cp、粒径0.05
〜0.07μのミクロゲル樹脂分散液を得た。Example 26 In the same flask as in Example 22, 300 g of corn oil and 30 g of colloidal silica were placed and heated to 90°C. Among these, the general formula (4) No. 150 g of monomer A of No. 10,
Glycidyl methacrylate 15g, diethylene glycol diacrylate 20g, methyl methacrylate 40g
After dropping a solution consisting of 6.3 g of lauroyl peroxide and stirring at the above temperature for 4 hours to perform a polymerization reaction, the polymerization rate was 96%, the viscosity was 270 cp, and the particle size was 0.05.
A microgel resin dispersion of ~0.07μ was obtained.
【0055】実施例27
実施例22と同じフラスコにアイソパーL300g及び
ポリエチレン(アライドケミカル社製AC−6)60g
入れ、95℃に加熱した。次にこの中に前記一般式(4
)No.1のモノマーA180g、ラウリルメタクリレ
ート40g、フマル酸3g、ジビニルベンゼン20g及
びラウリルパーオキサイド4gよりなる溶液を3時間に
亘って滴下し、更に前記温度で3時間撹拌して重合反応
を行い、重合率96%で粘度290cp、粒径0.1〜
0.3μのミクロゲル樹脂分散液を得た。Example 27 In the same flask as in Example 22, 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were added.
and heated to 95°C. Next, in this, the general formula (4
) No. A solution consisting of 180 g of monomer A of No. 1, 40 g of lauryl methacrylate, 3 g of fumaric acid, 20 g of divinylbenzene and 4 g of lauryl peroxide was added dropwise over 3 hours, and the polymerization reaction was carried out by further stirring at the above temperature for 3 hours, resulting in a polymerization rate of 96. %, viscosity 290 cp, particle size 0.1~
A 0.3μ microgel resin dispersion was obtained.
【0056】実施例27
実施例22と同じフラスコにアイソパーH300g、前
記一般式(4)No.2のモノマーA180g、ドデシ
ルアクリレート40g、トリメチロールプロパントリア
クリレート15g、アクリル酸5g及び過酸化ベンゾイ
ル3gを採り、90℃で6時間撹拌して重合反応を行い
、重合率97%で粘度460cp、粒径0.05〜0.
07μのミクロゲル樹脂分散液を得た。Example 27 In the same flask as in Example 22, 300 g of Isopar H and the above general formula (4) No. 180 g of monomer A of 2, 40 g of dodecyl acrylate, 15 g of trimethylolpropane triacrylate, 5 g of acrylic acid and 3 g of benzoyl peroxide were taken and stirred at 90°C for 6 hours to perform a polymerization reaction, resulting in a polymerization rate of 97%, a viscosity of 460 cp, and a particle size. 0.05~0.
A microgel resin dispersion liquid of 0.07μ was obtained.
【0057】実施例28
撹拌機、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中にドデシルメタクリレート190
g、メタクリル酸10g、一般式(1)No(1)のモ
ノマーA10g及びアゾビスイソブチロニトリル6g、
カーボンブラック三菱MA100 50gよりなる溶
液を3時間に亘って滴下した後、前記温度で更に4時間
撹拌して重合反応を行ない、重合率96.8%で粘度3
50cpのミクロゲル着色剤を得た。なおミクロゲル着
色剤の粒径は0.95μであった。Example 28 300 g of isooctane was placed in a 2.0 liter four-necked flask equipped with a stirrer, a thermometer and a reflux condenser, and 95 g of isooctane was added.
heated to ℃. In this, dodecyl methacrylate 190
g, 10 g of methacrylic acid, 10 g of monomer A of general formula (1) No (1) and 6 g of azobisisobutyronitrile,
A solution consisting of 50 g of carbon black Mitsubishi MA100 was added dropwise over a period of 3 hours, and the polymerization reaction was carried out by stirring at the same temperature for an additional 4 hours, resulting in a polymerization rate of 96.8% and a viscosity of 3.
50 cp of microgel colorant was obtained. Note that the particle size of the microgel colorant was 0.95μ.
【0058】このミクロゲル着色剤100gをアイソパ
ーH1000mlに分散し、普通紙複写機リコピーDT
−1200でコピーをしたところ解像力6.3本、定着
性86%のコピーが得られ、オフセット印刷の耐刷枚数
は32,000枚であった。
実施例29
実施例28で得られたミクロゲル着色剤300gをフラ
スコ中でコロイド状シリカ10gを混合し、100℃で
3時間加熱した後、冷却し溶剤を蒸発させ粒子径1.2
μの乾式トナーをつくった。リコピーFT6400(リ
コー製)でコピーしたところ、解像力6.3本/mm、
定着性90%オフセットが発生せず環境特性も良好であ
った。100 g of this microgel colorant was dispersed in 1000 ml of Isopar H, and a plain paper copying machine, Ricopy DT,
-1200, a copy with a resolution of 6.3 lines and a fixing property of 86% was obtained, and the number of sheets printed by offset printing was 32,000 sheets. Example 29 300 g of the microgel colorant obtained in Example 28 was mixed with 10 g of colloidal silica in a flask, heated at 100°C for 3 hours, cooled, and the solvent was evaporated to reduce the particle size to 1.2.
I made μ dry toner. When copied with Ricopy FT6400 (manufactured by Ricoh), the resolution was 6.3 lines/mm,
Fixing performance was 90%, no offset occurred and environmental characteristics were good.
【0059】実施例30
実施例28と同じフラスコにシリコーンオイル、(KF
96、1.5信越シリコーン社製)300gを採り、9
0℃に加熱した。次にこれにクリスタルバイオレット5
0g、ラウリルメタクリレート300g、N−ビニルピ
リジン5g、一般式(1)No.(2)のモノマーA2
5g及び過酸化ベンゾイル3gよりなる溶液を1.5時
間に亘って滴下後、前記温度で4時間撹拌して重合反応
を行ない、重合率97.0%で粘度180cp、粒径1
〜2μのミクロゲル着色剤を得た。このミクロゲル着色
剤100gをイリドデカン1000mlに分散し液体現
像剤とした。リコーDT1200でコピーしたところ、
解像度8.3本/mm定着性83%であった。Example 30 In the same flask as in Example 28, silicone oil (KF
96, 1.5 (manufactured by Shin-Etsu Silicone Co., Ltd.) 300g,
Heated to 0°C. Next, add this to Crystal Violet 5
0g, lauryl methacrylate 300g, N-vinylpyridine 5g, general formula (1) No. (2) Monomer A2
After dropping a solution consisting of 5 g and 3 g of benzoyl peroxide over 1.5 hours, the polymerization reaction was carried out by stirring at the above temperature for 4 hours, resulting in a polymerization rate of 97.0%, a viscosity of 180 cp, and a particle size of 1.
~2μ of microgel colorant was obtained. 100 g of this microgel colorant was dispersed in 1000 ml of yridodecane to prepare a liquid developer. When I copied it with Ricoh DT1200,
The resolution was 8.3 lines/mm and the fixability was 83%.
【0060】実施例31
実施例28と同じフラスコにコーン油300g及びコロ
イド状シリカ30gを採り、90℃に加熱した。この中
にスチレン150g、グリシジルメタクリレート15g
、一般式(1)No.(3)のモノマーA20g、メチ
ルメタクリレート40g及びラウロイルパーオキサイド
6.3gカーボン(デグサスペシャルブラック・No.
4)を100gをボールミルでモノマーと42時間分散
した分散液を1時間で滴下した後、更に前記温度で4時
間撹拌して重合反応を行い、重合率95.5%で粘度4
20cp、粒径0.8μのミクロゲル着色剤を得た。Example 31 In the same flask as in Example 28, 300 g of corn oil and 30 g of colloidal silica were placed and heated to 90°C. In this, 150g of styrene and 15g of glycidyl methacrylate.
, General formula (1) No. (3) Monomer A 20g, methyl methacrylate 40g and lauroyl peroxide 6.3g carbon (Degussa Special Black No.
A dispersion obtained by dispersing 100 g of 4) with a monomer using a ball mill for 42 hours was added dropwise over 1 hour, and the mixture was further stirred at the above temperature for 4 hours to carry out a polymerization reaction, resulting in a polymerization rate of 95.5% and a viscosity of 4.
A microgel colorant of 20 cp and a particle size of 0.8 μm was obtained.
【0061】このミクロゲル着色剤0.8μmを乾式ト
ナーとして評価したところリコピーFT6400(リコ
ー製)で解像力11本/mm、定着性91%、定着ロー
ラー温度100〜200℃においてもオフセットが発生
しなかった。また30℃−80%RH環境下でも画像温
度の低下は見られなかった。(常温20−65%RH、
ID,1.43、30℃−80%RH、ID,1.41
)。[0061] When this microgel colorant 0.8 μm was evaluated as a dry toner, the resolution was 11 lines/mm with Ricopy FT6400 (manufactured by Ricoh), the fixability was 91%, and no offset occurred even at a fixing roller temperature of 100 to 200°C. . Further, no decrease in image temperature was observed even under a 30° C.-80% RH environment. (Room temperature 20-65%RH,
ID, 1.43, 30℃-80%RH, ID, 1.41
).
【0062】実施例32
実施例28と同じフラスコにアイソパーL300g及び
ポリエチレン(アライドケミカル社製AC−6)60g
を入れ、95℃に加熱した。次にこの中にステアリルメ
タクリレート180g、ラウリルメタクリレート40g
、フマル酸3g、一般式(1)No.4のモノマーA2
0g及びラウリルパーオキサイド4g、アルカリブルー
40g、カーボン(三菱MA100)50gよりなる反
応液をボールミルで24時間分散した液を3時間に亘っ
て滴下し、更に前記温度で3時間撹拌して重合反応を行
い、重合率91%で粘度240cp、粒径2.5μmの
ミクロゲル着色剤を得た。このミクロゲル着色剤50g
を1000mlのアイソパーHに分散し、液体現像剤を
作成した。リコピーDT1200でコピーしたところ、
画像濃度1.38、解像度8.3本/mmでシャープネ
スのよい画像が得られた。定着率も86%であった。Example 32 In the same flask as in Example 28, 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were added.
was added and heated to 95°C. Next, in this, 180g of stearyl methacrylate, 40g of lauryl methacrylate
, fumaric acid 3g, general formula (1) No. Monomer A2 of 4
A reaction solution consisting of 0 g, 4 g of lauryl peroxide, 40 g of alkali blue, and 50 g of carbon (Mitsubishi MA100) was dispersed in a ball mill for 24 hours, and then added dropwise over 3 hours, followed by further stirring at the above temperature for 3 hours to carry out the polymerization reaction. A microgel colorant having a polymerization rate of 91%, a viscosity of 240 cp, and a particle size of 2.5 μm was obtained. 50g of this microgel colorant
was dispersed in 1000 ml of Isopar H to prepare a liquid developer. When I copied it with Recopy DT1200,
An image with good sharpness was obtained with an image density of 1.38 and a resolution of 8.3 lines/mm. The fixation rate was also 86%.
【0063】実施例33
撹拌機、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中にドデシルメタクリレート190
g、メタクリル酸10g、一般式(2)No(1)のモ
ノマーA10g及びアゾビスイソブチロニトリル6g、
カーボンブラック(三菱MA100)50gよりなる溶
液を3時間に亘って滴下した後、前記温度で更に4時間
撹拌して重合反応を行ない、重合率94.9%で粘度3
35cpのミクロゲル着色剤を得た。なおミクロゲル着
色剤の粒径は0.88μであった。Example 33 300 g of isooctane was placed in a 2.0 liter four-necked flask equipped with a stirrer, a thermometer and a reflux condenser, and 95 g of isooctane was added.
heated to ℃. In this, dodecyl methacrylate 190
g, 10 g of methacrylic acid, 10 g of monomer A of general formula (2) No (1) and 6 g of azobisisobutyronitrile,
A solution consisting of 50 g of carbon black (Mitsubishi MA100) was added dropwise over a period of 3 hours, and the polymerization reaction was carried out by further stirring at the above temperature for 4 hours, resulting in a polymerization rate of 94.9% and a viscosity of 3.
35 cp of microgel colorant was obtained. Note that the particle size of the microgel colorant was 0.88μ.
【0064】このミクロゲル着色剤100gをアイソパ
ーH1000mlに分散し、普通紙複写機リコピーDT
−1200でコピーをしたところ解像力6.3本、定着
性88%のコピーが得られ、トナーの耐久性は30,0
00枚であった。100 g of this microgel colorant was dispersed in 1000 ml of Isopar H, and a plain paper copying machine, Ricopy DT, was used.
When copying with -1200, the resolution was 6.3 lines, the fixation was 88%, and the toner durability was 30.0.
It was 00 pieces.
【0065】実施例34
実施例33で得られたミクロゲル着色剤300gをフラ
スコ中でコロイド状シリカ10gを混合し、100℃で
3時間加熱した後、冷却し溶剤を蒸発させ粒子径2.8
μの乾式トナーをつくった。リコピーFT6400(リ
コー製)でコピーしたところ、解像力7.1本/mm、
定着性89%オフセットが発生せず環境特性も良好であ
った。Example 34 300 g of the microgel colorant obtained in Example 33 was mixed with 10 g of colloidal silica in a flask, heated at 100° C. for 3 hours, cooled, and the solvent was evaporated to give a particle size of 2.8.
I made μ dry toner. When copied with Ricopy FT6400 (manufactured by Ricoh), the resolution was 7.1 lines/mm,
Fixing performance was 89%, no offset occurred and environmental characteristics were good.
【0066】実施例35
実施例33と同じフラスコにシリコーンオイル、(KF
96、1.5信越シリコーン社製)300gを採り、9
0℃に加熱した。次にこれにクリスタルバイオレット5
0g、ラウリルメタクリレート300g、N−ビニルピ
リジン5g、一般式(2)No.(2)のモノマーA2
5g及び過酸化ベンゾイル3gよりなる溶液を1.5時
間に亘って滴下後、前記温度で4時間撹拌して重合反応
を行ない、重合率96.5%で粘度230cp、粒径1
〜2μのミクロゲル着色剤を得た。このミクロゲル着色
剤100gをイリドデカン1000mlに分散し液体現
像剤とした。リコーDT1200でコピーしたところ、
解像度6.3本/mm、定着性86%であった。Example 35 In the same flask as in Example 33, silicone oil (KF
96, 1.5 (manufactured by Shin-Etsu Silicone Co., Ltd.) 300g,
Heated to 0°C. Next, add this to Crystal Violet 5
0g, lauryl methacrylate 300g, N-vinylpyridine 5g, general formula (2) No. (2) Monomer A2
After dropping a solution consisting of 5 g and 3 g of benzoyl peroxide over 1.5 hours, the polymerization reaction was carried out by stirring at the above temperature for 4 hours, resulting in a polymerization rate of 96.5%, a viscosity of 230 cp, and a particle size of 1.
~2μ of microgel colorant was obtained. 100 g of this microgel colorant was dispersed in 1000 ml of yridodecane to prepare a liquid developer. When I copied it with Ricoh DT1200,
The resolution was 6.3 lines/mm and the fixability was 86%.
【0067】実施例36
実施例33と同じフラスコにコーン油300g及びコロ
イド状シリカ30gを採り、90℃に加熱した。この中
にスチレン150g、グリシジルメタクリレート15g
、一般式(2)No.(3)のモノマーA20g、メチ
ルメタクリレート40g及びラウロイルパーオキサイド
6.3g、カーボン(デグサスペシャルブラック・No
.4)を100gをボールミルでモノマーと42時間分
散した分散液を1時間で滴下した後、更に前記温度で4
時間撹拌して重合反応を行い、重合率95.8%で粘度
390cp、粒径0.79μのミクロゲル着色剤を得た
。Example 36 In the same flask as in Example 33, 300 g of corn oil and 30 g of colloidal silica were placed and heated to 90°C. In this, 150g of styrene and 15g of glycidyl methacrylate.
, General formula (2) No. (3) Monomer A 20g, methyl methacrylate 40g and lauroyl peroxide 6.3g, carbon (Degussa Special Black No.
.. A dispersion prepared by dispersing 100 g of 4) with a monomer in a ball mill for 42 hours was added dropwise over 1 hour, and then further dispersed at the same temperature for 42 hours.
A polymerization reaction was carried out by stirring for hours to obtain a microgel colorant with a polymerization rate of 95.8%, a viscosity of 390 cp, and a particle size of 0.79 μm.
【0068】このミクロゲル着色剤0.79μmを乾式
トナーとして評価したところ、リコピーFT6400(
リコー製)で解像力9.0本/mm、定着性92%、定
着ローラー温度100〜200℃においてもオフセット
が発生しなかった。また30℃−80%RH環境下でも
画像濃度の低下は見られなかった。(常温20−65%
RH、ID,1.44、30℃−80%RH、ID,1
.43)。[0068] When this microgel colorant 0.79 μm was evaluated as a dry toner, it was found that Ricopy FT6400 (
(manufactured by Ricoh), the resolution was 9.0 lines/mm, the fixability was 92%, and no offset occurred even at a fixing roller temperature of 100 to 200°C. Further, no decrease in image density was observed even under an environment of 30° C. and 80% RH. (room temperature 20-65%
RH, ID, 1.44, 30℃-80%RH, ID, 1
.. 43).
【0069】実施例37
実施例33と同じフラスコにアイソパーL300g及び
ポリエチレン(アライドケミカル社製AC−6)60g
を入れ、95℃に加熱した。次にこの中にステアリルメ
タクリレート180g、ラウリルメタクリレート40g
、フマル酸3g、一般式(2)No.(4)のモノマー
A20g及びラウリルパーオキサイド4g、アルカリブ
ルー40g、カーボン(三菱MA100)50gよりな
る反応液をボールミルで24時間分散した液を3時間に
亘って滴下し、更に前記温度で3時間撹拌して重合反応
を行い、重合率93.5%で粘度260cp、粒径2.
5μmのミクロゲル着色剤を得た。このミクロゲル着色
剤50gを1000mlのアイソパーHに分散し、液体
現像剤を作成した。リコピーDT1200でコピーした
ところ、画像濃度1.41、解像度9.0本/mmでシ
ャープネスのよい画像が得られた。定着率も86%であ
った。Example 37 In the same flask as in Example 33, 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were added.
was added and heated to 95°C. Next, in this, 180g of stearyl methacrylate, 40g of lauryl methacrylate
, fumaric acid 3g, general formula (2) No. A reaction solution consisting of 20 g of monomer A in (4), 4 g of lauryl peroxide, 40 g of alkali blue, and 50 g of carbon (Mitsubishi MA100) was dispersed in a ball mill for 24 hours, and then added dropwise over 3 hours, followed by further stirring at the above temperature for 3 hours. A polymerization reaction was carried out with a polymerization rate of 93.5%, a viscosity of 260 cp, and a particle size of 2.
A 5 μm microgel colorant was obtained. 50 g of this microgel colorant was dispersed in 1000 ml of Isopar H to prepare a liquid developer. When the image was copied using Recopy DT1200, an image with good sharpness was obtained with an image density of 1.41 and a resolution of 9.0 lines/mm. The fixation rate was also 86%.
【0070】実施例38
撹拌機、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中にドデシルメタクリレート190
g、メタクリル酸10g、一般式(3)No(1)のモ
ノマーA10g及びアゾビスイソブチロニトリル6g、
カーボンブラック(三菱MA100)50gよりなる溶
液を3時間に亘って滴下した後、前記温度で更に4時間
撹拌して重合反応を行ない、重合率96.5%で粘度3
40cpのミクロゲル着色剤を得た。なおミクロゲル着
色剤の粒径は0.90μであった。Example 38 300 g of isooctane was placed in a 2.0 liter four-necked flask equipped with a stirrer, a thermometer and a reflux condenser, and 95 g of isooctane was added.
heated to ℃. In this, dodecyl methacrylate 190
g, 10 g of methacrylic acid, 10 g of monomer A of general formula (3) No (1) and 6 g of azobisisobutyronitrile,
A solution consisting of 50 g of carbon black (Mitsubishi MA100) was added dropwise over a period of 3 hours, and the polymerization reaction was carried out by further stirring at the above temperature for 4 hours, resulting in a polymerization rate of 96.5% and a viscosity of 3.
40 cp of microgel colorant was obtained. Note that the particle size of the microgel colorant was 0.90μ.
【0071】このミクロゲル着色剤100gをアイソパ
ーH1000mlに分散し、普通紙複写機リコピーDT
−1200でコピー1をしたところ解像力7.1本、定
着性85%のコピーが得られ、トナーの耐久性は30,
000枚であった。100 g of this microgel colorant was dispersed in 1000 ml of Isopar H, and a plain paper copying machine, Ricopy DT,
When I made a copy with -1200, I got a copy with a resolution of 7.1 lines and fixation of 85%, and the toner durability was 30.
It was 000 pieces.
【0072】実施例39
実施例38で得られたミクロゲル着色剤300gをフラ
スコ中でコロイド状シリカ10gを混合し、100℃で
3時間加熱した後、冷却し溶剤を蒸発させ粒子径1.2
μの乾式トナーをつくった。リコピーFT6400(リ
コー製)でコピーしたところ、解像力8.0本/mm、
定着性91%オフセットが発生せず環境特性も良好であ
った。Example 39 300 g of the microgel colorant obtained in Example 38 was mixed with 10 g of colloidal silica in a flask, heated at 100° C. for 3 hours, cooled, and the solvent was evaporated to give a particle size of 1.2.
I made μ dry toner. When copied with Ricopy FT6400 (manufactured by Ricoh), the resolution was 8.0 lines/mm,
Fixing performance was 91%, no offset occurred and environmental characteristics were good.
【0073】実施例40
実施例38と同じフラスコにシリコーンオイル、(KF
96、1.5信越シリコーン社製)300gを採り、9
0℃に加熱した。次にこれにクリスタルバイオレット5
0g、ラウリルメタクリレート300g、N−ビニルピ
リジン5g、一般式(3)No.(2)のモノマーA2
5g及び過酸化ベンゾイル3gよりなる溶液を1.5時
間に亘って滴下後、前記温度で4時間撹拌して重合反応
を行ない、重合率97.5%で粘度170cp、粒径1
〜2.5μのミクロゲル着色剤を得た。Example 40 In the same flask as in Example 38, silicone oil (KF
96, 1.5 (manufactured by Shin-Etsu Silicone Co., Ltd.) 300g,
Heated to 0°C. Next, add this to Crystal Violet 5
0g, lauryl methacrylate 300g, N-vinylpyridine 5g, general formula (3) No. (2) Monomer A2
After dropping a solution consisting of 5 g and 3 g of benzoyl peroxide over 1.5 hours, the polymerization reaction was carried out by stirring at the above temperature for 4 hours, resulting in a polymerization rate of 97.5%, a viscosity of 170 cp, and a particle size of 1.
A ~2.5μ microgel colorant was obtained.
【0074】このミクロゲル着色剤100gをイリドデ
カン1000mlに分散し液体現像剤とした。リコーD
T1200でコピーしたところ、解像度7.1本/mm
、定着性86%であった。100 g of this microgel colorant was dispersed in 1000 ml of yridodecane to prepare a liquid developer. Ricoh D
When copied with T1200, the resolution was 7.1 lines/mm.
, the fixability was 86%.
【0075】実施例41
実施例38と同じフラスコにコーン油300g及びコロ
イド状シリカ30gを採り、90℃に加熱した。この中
にスチレン150g、グリシジルメタクリレート15g
、一般式(3)No.(3)のモノマーA20g、メチ
ルメタクリレート40g及びラウロイルパーオキサイド
6.3g、カーボン(デグサスペシャルブラック・No
.4)を100gをボールミルでモノマーと42時間分
散した分散液を1時間で滴下した後、更に前記温度で4
時間撹拌して重合反応を行い、重合率96.5%で粘度
400cp、粒径0.7μのミクロゲル着色剤を得た。Example 41 In the same flask as in Example 38, 300 g of corn oil and 30 g of colloidal silica were placed and heated to 90°C. In this, 150g of styrene and 15g of glycidyl methacrylate.
, General formula (3) No. (3) Monomer A 20g, methyl methacrylate 40g and lauroyl peroxide 6.3g, carbon (Degussa Special Black No.
.. A dispersion prepared by dispersing 100 g of 4) with a monomer in a ball mill for 42 hours was added dropwise over 1 hour, and then further dispersed at the same temperature for 42 hours.
A polymerization reaction was carried out by stirring for hours to obtain a microgel colorant with a polymerization rate of 96.5%, a viscosity of 400 cp, and a particle size of 0.7 μm.
【0076】このミクロゲル着色剤0.8μmを乾式ト
ナーとして評価したところ、リコピーFT6400(リ
コー製)で解像力8.0本/mm、定着性94%、定着
ローラー温度100〜200℃においてもオフセットが
発生しなかった。また30℃−80%RH環境下でも画
像濃度の低下は見られなかった。(常温20−65%R
H、ID,1.43、30℃−80%RH、ID,1.
41)。When this microgel colorant 0.8 μm was evaluated as a dry toner, the resolution was 8.0 lines/mm with Ricopy FT6400 (manufactured by Ricoh), the fixability was 94%, and offset occurred even at a fixing roller temperature of 100 to 200°C. I didn't. Further, no decrease in image density was observed even under an environment of 30° C. and 80% RH. (room temperature 20-65%R
H, ID, 1.43, 30°C-80%RH, ID, 1.
41).
【0077】実施例42
実施例38と同じフラスコにアイソパーL300g及び
ポリエチレン(アライドケミカル社製AC−6)60g
を入れ、95℃に加熱した。次にこの中にステアリルメ
タクリレート180g、ラウリルメタクリレート40g
、フマル酸3g、一般式(3)No.(4)のモノマー
A20g及びラウリルパーオキサイド4g、アルカリブ
ルー40g、カーボン(三菱MA100)50gよりな
る反応液をボールミルで24時間分散した液を3時間に
亘って滴下し、更に前記温度で3時間撹拌して重合反応
を行い、重合率92%で粘度230cp、粒径2.0μ
mのミクロゲル着色剤を得た。このミクロゲル着色剤5
0gを1000mlのアイソパーHに分散し、液体現像
剤を作成した。リコピーDT1200でコピーしたとこ
ろ、画像濃度1.39、解像度7.1本/mmでシャー
プネスのよい画像が得られた。定着率も88%であった
。Example 42 In the same flask as in Example 38, 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were added.
was added and heated to 95°C. Next, in this, 180g of stearyl methacrylate, 40g of lauryl methacrylate
, 3 g of fumaric acid, general formula (3) No. A reaction solution consisting of 20 g of monomer A in (4), 4 g of lauryl peroxide, 40 g of alkali blue, and 50 g of carbon (Mitsubishi MA100) was dispersed in a ball mill for 24 hours, and then added dropwise over 3 hours, followed by further stirring at the above temperature for 3 hours. A polymerization reaction was carried out with a polymerization rate of 92%, a viscosity of 230 cp, and a particle size of 2.0μ.
A microgel colorant of m was obtained. This microgel colorant 5
0 g was dispersed in 1000 ml of Isopar H to prepare a liquid developer. When the image was copied using Recopy DT1200, an image with good sharpness was obtained with an image density of 1.39 and a resolution of 7.1 lines/mm. The fixation rate was also 88%.
【0078】実施例43
撹拌機、温度計及び還流冷却器を備えた2.0リットル
の四つ口フラスコにイソオクタン300gを採り、95
℃に加熱した。この中にドデシルメタクリレート190
g、メタクリル酸10g、一般式(4)No(1)のモ
ノマーA10g及びアゾビスイソブチロニトリル6g、
カーボンブラック(三菱MA100)50gよりなる溶
液を3時間に亘って滴下した後、前記温度で更に4時間
撹拌して重合反応を行ない、重合率89.5%で粘度3
00cpのミクロゲル着色剤を得た。なおミクロゲル着
色剤の粒径は体積平均0.8μmであった。Example 43 300 g of isooctane was placed in a 2.0 liter four-necked flask equipped with a stirrer, a thermometer and a reflux condenser, and 95 g of isooctane was added.
heated to ℃. In this, dodecyl methacrylate 190
g, 10 g of methacrylic acid, 10 g of monomer A of general formula (4) No (1) and 6 g of azobisisobutyronitrile,
A solution consisting of 50 g of carbon black (Mitsubishi MA100) was added dropwise over a period of 3 hours, and the mixture was further stirred at the above temperature for 4 hours to carry out a polymerization reaction, resulting in a polymerization rate of 89.5% and a viscosity of 3.
00 cp of microgel colorant was obtained. The particle size of the microgel colorant was 0.8 μm on average by volume.
【0079】このミクロゲル着色剤100gをアイソパ
ーH1000mlに分散し、普通紙複写機リコピーDT
−1200でコピーをしたところ解像力7.1本、定着
性82%のコピーが得られ、オフセット印刷の耐刷枚は
26,000枚であった。100 g of this microgel colorant was dispersed in 1000 ml of Isopar H, and a plain paper copier called Ricopy DT was used.
-1200, a copy with a resolution of 7.1 lines and a fixing property of 82% was obtained, and the printing life of offset printing was 26,000 sheets.
【0080】実施例44
実施例43で得られたミクロゲル着色剤300gをフラ
スコ中でコロイド状シリカ10gを混合し、100℃で
3時間加熱した後、冷却し溶剤を蒸発させ粒子径1.5
μの乾式トナーをつくった。リコピーFT6400(リ
コー製)でコピーしたところ、解像力6.3本/mm、
定着性95%オフセットが発生せず環境特性も良好であ
った。Example 44 300 g of the microgel colorant obtained in Example 43 was mixed with 10 g of colloidal silica in a flask, heated at 100° C. for 3 hours, cooled, and the solvent was evaporated to give a particle size of 1.5.
I made μ dry toner. When copied with Ricopy FT6400 (manufactured by Ricoh), the resolution was 6.3 lines/mm,
Fixing performance was 95%, no offset occurred and environmental characteristics were good.
【0081】実施例45
実施例43と同じフラスコにシリコーンオイル、(KF
96、1.5信越シリコーン社製)300gを採り、9
0℃に加熱した。次にこれにクリスタルバイオレット5
0g、ラウリルメタクリレート300g、N−ビニルピ
リジン5g、一般式(4)No.(2)のモノマーA2
5g及び過酸化ベンゾイル3gよりなる溶液を1.5時
間に亘って滴下後、前記温度で4時間撹拌して重合反応
を行ない、重合率94.0%で粘度350cp、粒径1
〜2μのミクロゲル着色剤を得た。このミクロゲル着色
剤100gをイリドデカン1000mlに分散し液体現
像剤とした。リコーDT1200でコピーしたところ、
解像度9.8本/mm、定着性83%であった。Example 45 In the same flask as in Example 43, silicone oil (KF
96, 1.5 (manufactured by Shin-Etsu Silicone Co., Ltd.) 300g,
Heated to 0°C. Next, add this to Crystal Violet 5
0g, lauryl methacrylate 300g, N-vinylpyridine 5g, general formula (4) No. (2) Monomer A2
After dropping a solution consisting of 5 g and 3 g of benzoyl peroxide over 1.5 hours, the polymerization reaction was carried out by stirring at the above temperature for 4 hours, resulting in a polymerization rate of 94.0%, a viscosity of 350 cp, and a particle size of 1.
~2μ of microgel colorant was obtained. 100 g of this microgel colorant was dispersed in 1000 ml of yridodecane to prepare a liquid developer. When I copied it with Ricoh DT1200,
The resolution was 9.8 lines/mm and the fixability was 83%.
【0082】実施例46
実施例43と同じフラスコにコーン油300g及びコロ
イド状シリカ30gを採り、90℃に加熱した。この中
にスチレン150g、グリシジルメタクリレート15g
、一般式(4)No.(3)のモノマーA20g、メチ
ルメタクリレート40g及びラウロイルパーオキサイド
6.3g、カーボン(デグサスペシャルブラック・No
.4)を100gをボールミルでモノマーと42時間分
散した分散液を1時間で滴下した後、更に前記温度で4
時間撹拌して重合反応を行い、重合率92.5%で粘度
250cp、粒径0.8μのミクロゲル着色剤を得た。Example 46 In the same flask as in Example 43, 300 g of corn oil and 30 g of colloidal silica were placed and heated to 90°C. In this, 150g of styrene and 15g of glycidyl methacrylate.
, General formula (4) No. (3) Monomer A 20g, methyl methacrylate 40g and lauroyl peroxide 6.3g, carbon (Degussa Special Black No.
.. A dispersion prepared by dispersing 100 g of 4) with a monomer in a ball mill for 42 hours was added dropwise over 1 hour, and then further dispersed at the same temperature for 42 hours.
A polymerization reaction was carried out by stirring for hours to obtain a microgel colorant with a polymerization rate of 92.5%, a viscosity of 250 cp, and a particle size of 0.8 μm.
【0083】このミクロゲル着色剤2.2μmを乾式ト
ナーとして評価したところ、リコピーFT6400(リ
コー製)で解像力6.3本/mm、定着性98%、定着
ローラー温度100〜200℃においてもオフセットが
発生しなかった。また30℃−80%RH環境下でも画
像濃度の低下は見られなかった。(常温20−65%R
H、ID,1.43、30℃−80%RH、ID,1.
41)。When this microgel colorant 2.2 μm was evaluated as a dry toner, the resolution was 6.3 lines/mm with Ricopy FT6400 (manufactured by Ricoh), the fixability was 98%, and offset occurred even at a fixing roller temperature of 100 to 200°C. I didn't. Further, no decrease in image density was observed even under an environment of 30° C. and 80% RH. (room temperature 20-65%R
H, ID, 1.43, 30°C-80%RH, ID, 1.
41).
【0084】実施例47
実施例43と同じフラスコにアイソパーL300g及び
ポリエチレン(アライドケミカル社製AC−6)60g
を入れ、95℃に加熱した。次にこの中にステアリルメ
タクリレート180g、ラウリルメタクリレート40g
、フマル酸3g、一般式(4)No.(4)のモノマー
A20g及びラウリルパーオキサイド4g、アルカリブ
ルー40g、カーボン(三菱MA100)50gよりな
る反応液をボールミルで24時間分散した液を3時間に
亘って滴下し、更に前記温度で3時間撹拌して重合反応
を行い、重合率91%で粘度240cp、粒径1.5μ
mのミクロゲル着色剤を得た。このミクロゲル着色剤5
0gを1000mlのアイソパーHに分散し、液体現像
剤を作成した。リコピーDT1200でコピーしたとこ
ろ、画像濃度1.41、解像度8.3本/mmでシャー
プネスのよい画像が得られた。定着率も90%であった
。実施例46で得られたミクロゲルのアイソパーH中の
分散剤を木工製品、壁紙材料等への塗料として使用した
場合にも、タレが少なく、乾燥性も早い、良好な塗料と
して使用できた。また光等による耐候性も良好であった
。Example 47 In the same flask as in Example 43, 300 g of Isopar L and 60 g of polyethylene (AC-6 manufactured by Allied Chemical Co., Ltd.) were added.
was added and heated to 95°C. Next, in this, 180g of stearyl methacrylate, 40g of lauryl methacrylate
, fumaric acid 3g, general formula (4) No. A reaction solution consisting of 20 g of monomer A in (4), 4 g of lauryl peroxide, 40 g of alkali blue, and 50 g of carbon (Mitsubishi MA100) was dispersed in a ball mill for 24 hours, and then added dropwise over 3 hours, followed by further stirring at the above temperature for 3 hours. A polymerization reaction was carried out with a polymerization rate of 91%, a viscosity of 240cp, and a particle size of 1.5μ.
A microgel colorant of m was obtained. This microgel colorant 5
0 g was dispersed in 1000 ml of Isopar H to prepare a liquid developer. When the image was copied using Recopy DT1200, an image with good sharpness was obtained with an image density of 1.41 and a resolution of 8.3 lines/mm. The fixation rate was also 90%. When the dispersant of the microgel obtained in Example 46 in Isopar H was used as a paint for wood products, wallpaper materials, etc., it could be used as a good paint with little sagging and quick drying properties. The weather resistance against light and the like was also good.
【0085】[0085]
【発明の効果】以上説明したように、本発明によれば均
一な粒子径を持ったミクロゲルを得ることができる。[Effects of the Invention] As explained above, according to the present invention, a microgel having a uniform particle size can be obtained.
【0086】又、顔料の存在下で重合して得られたミク
ロゲルは静電写真用トナーとして有用である。Microgels obtained by polymerization in the presence of pigments are also useful as toners for electrostatic photography.
Claims (7)
下記一般式(1)〜(4)で表わされるモノマーAの少
なくとも1種と多官能モノマー及び前記溶媒に重合前及
び重合後において溶媒和するモノマーからなるモノマー
Bの少なくとも1種とを少なくとも含むモノマー混合物
を重合することを特徴とするミクロゲルの製造方法。 一般式(1) RCH=CHCOOCH=CH2 (式中、RはCnH2n+1(n=1〜20)を表わす
]一般式(2) (CH2=CRCOO)2O (式中、RはCnH2n+1(n=1〜20)又はHを
表わす) 一般式(3) R1CH=CHCOOR2 (式中、R1はH又はCnH2n+1(n=1〜20)
、R2はCnH2n(OH)を表わす) 一般式(4) CH2=C(R)COO(CH2)nX(式中、RはH
又はCH3、nは1〜20、Xはハロゲンを表わす)[Claim 1] In the presence of a polymerization initiator in a nonaqueous solvent,
A monomer containing at least one monomer A represented by the following general formulas (1) to (4) and at least one monomer B consisting of a polyfunctional monomer and a monomer that is solvated in the solvent before and after polymerization. A method for producing a microgel, which comprises polymerizing a mixture. General formula (1) RCH=CHCOOCH=CH2 (wherein, R represents CnH2n+1 (n=1-20)) General formula (2) (CH2=CRCOO)2O (wherein, R represents CnH2n+1 (n=1-20) 20) or H) General formula (3) R1CH=CHCOOR2 (wherein, R1 is H or CnH2n+1 (n=1 to 20)
, R2 represents CnH2n(OH)) General formula (4) CH2=C(R)COO(CH2)nX (wherein, R is H
or CH3, n is 1 to 20, X represents halogen)
H2n+1(RはH又はCH3、n=8〜20)で表わ
される(メタ)アクリル酸エステルである請求項1記載
のミクロゲルの製造方法。[Claim 2] Monomer B is CH2=CRCOOCn
2. The method for producing a microgel according to claim 1, wherein the microgel is a (meth)acrylic acid ester represented by H2n+1 (R is H or CH3, n=8 to 20).
ノマーCを含む請求項1記載のミクロゲルの製造方法。3. The method for producing a microgel according to claim 1, wherein the monomer mixture further contains another polymerizable monomer C.
1記載のミクロゲルの製造方法。4. The method for producing a microgel according to claim 1, further comprising polymerizing in the presence of a pigment.
ックスの存在下に重合する請求項1記載のミクロゲルの
製造方法。5. The method for producing a microgel according to claim 1, further comprising polymerizing in the presence of wax or polyolefin wax.
の存在下に重合する請求項1記載のミクロゲルの製造方
法。6. The method for producing a microgel according to claim 1, wherein the polymerization is further carried out in the presence of a metal salt and/or a basic substance.
イル、シリコーンオイル、鉱物油、植物油から選択され
た溶媒を少なくとも含む請求項1記載のミクロゲルの製
造方法。7. The method for producing a microgel according to claim 1, wherein the nonaqueous solvent contains at least a solvent selected from aliphatic hydrocarbons, fluorine oils, silicone oils, mineral oils, and vegetable oils.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11860791A JP3763853B2 (en) | 1990-10-25 | 1991-05-23 | Method for producing microgel |
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28593890 | 1990-10-25 | ||
JP28593590 | 1990-10-25 | ||
JP28593690 | 1990-10-25 | ||
JP2-285935 | 1990-10-25 | ||
JP2-285938 | 1990-10-25 | ||
JP2-285936 | 1990-10-25 | ||
JP11860791A JP3763853B2 (en) | 1990-10-25 | 1991-05-23 | Method for producing microgel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04356512A true JPH04356512A (en) | 1992-12-10 |
JP3763853B2 JP3763853B2 (en) | 2006-04-05 |
Family
ID=27470536
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11860791A Expired - Fee Related JP3763853B2 (en) | 1990-10-25 | 1991-05-23 | Method for producing microgel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3763853B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007506831A (en) * | 2003-09-27 | 2007-03-22 | ライン ヘミー ライナウ ゲゼルシャフト ミット ベシュレンクテル ハフツング | Microgels in non-crosslinkable organic media |
-
1991
- 1991-05-23 JP JP11860791A patent/JP3763853B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007506831A (en) * | 2003-09-27 | 2007-03-22 | ライン ヘミー ライナウ ゲゼルシャフト ミット ベシュレンクテル ハフツング | Microgels in non-crosslinkable organic media |
JP2011174078A (en) * | 2003-09-27 | 2011-09-08 | Rhein Chemie Rheinau Gmbh | Microgel in non-crosslinkable organic medium |
Also Published As
Publication number | Publication date |
---|---|
JP3763853B2 (en) | 2006-04-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR100538236B1 (en) | Liquid electrophotographic toner composition comprising amphipathic copolymer, preparation method thereof, and electrophotographic imaging process using the same | |
JP2774530B2 (en) | Electrophotographic toner | |
KR20040044111A (en) | Liquid electrophotographic toner composition comprising amphipathic copolymer, preparation method thereof, and electrophotographic imaging process using the same | |
KR100601664B1 (en) | Gel organosol including amphipathic copolymeric binder having crosslinking functionality and liquid toners for electrophotographic applications | |
US5328794A (en) | Fluorine-containing graft copolymer and toner using the same | |
KR100601662B1 (en) | Gel organosol including amphipathic copolymeric binder having acid/base functionality and liquid toners for electrophotographic applications | |
JPH04356512A (en) | Production of microgel | |
JP3058476B2 (en) | Method for producing microgel | |
KR20050005720A (en) | Gel organosol including amphipathic copolymeric binder having hydrogen bonding functionality and liquid toners for electrophotographic applications | |
JPS59228665A (en) | Preparation of liquid developer having negative charge | |
JP2957594B2 (en) | Dry electrophotographic developer | |
JP2800153B2 (en) | Liquid developer for electrostatic photography | |
JPS6160715A (en) | Nonaqueous resin and electrostatic photography liquid developer containing same | |
JP2829739B2 (en) | Electrophotographic developer | |
JPH0580661B2 (en) | ||
JPH0618833B2 (en) | Method for producing non-aqueous resin dispersion | |
JPS5840740B2 (en) | Liquid developer for electrophotography | |
US20040265723A1 (en) | Gel organosol including amphipathic copolymeric binder having selected molecular weight and liquid toners for electrophotographic applications | |
JPS59114550A (en) | Liquid developer for electrostatic photography | |
JP2005023319A (en) | Amphipathic copolymer, toner composition containing the same and method for producing amphipathic copolymer | |
JPS61112161A (en) | Liquid developer for electrostatic photography | |
JP2872258B2 (en) | Yellow toner | |
JP3807462B2 (en) | Charge control agent and toner for developing electrostatic image containing the same | |
JPH0334485B2 (en) | ||
JPH0334486B2 (en) |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20051209 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20060118 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100127 Year of fee payment: 4 |
|
LAPS | Cancellation because of no payment of annual fees |