JPH04351628A - Water-base curable epoxy resin composition - Google Patents
Water-base curable epoxy resin compositionInfo
- Publication number
- JPH04351628A JPH04351628A JP12356491A JP12356491A JPH04351628A JP H04351628 A JPH04351628 A JP H04351628A JP 12356491 A JP12356491 A JP 12356491A JP 12356491 A JP12356491 A JP 12356491A JP H04351628 A JPH04351628 A JP H04351628A
- Authority
- JP
- Japan
- Prior art keywords
- group
- epoxy
- compound
- polyamines
- curing agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 48
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 48
- 239000000203 mixture Substances 0.000 title claims description 33
- 150000001412 amines Chemical class 0.000 claims abstract description 50
- 229920000768 polyamine Polymers 0.000 claims abstract description 43
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 42
- 239000004593 Epoxy Substances 0.000 claims abstract description 28
- 229920000570 polyether Polymers 0.000 claims abstract description 26
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 23
- 229920005862 polyol Polymers 0.000 claims abstract description 23
- 229920001281 polyalkylene Polymers 0.000 claims abstract description 19
- 239000002904 solvent Substances 0.000 claims abstract description 18
- 150000002596 lactones Chemical class 0.000 claims abstract description 17
- 125000000623 heterocyclic group Chemical group 0.000 claims abstract description 7
- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 6
- 150000001875 compounds Chemical class 0.000 claims description 72
- -1 polyol compound Chemical class 0.000 claims description 56
- 239000003795 chemical substances by application Substances 0.000 claims description 53
- 238000006243 chemical reaction Methods 0.000 claims description 28
- 125000003118 aryl group Chemical group 0.000 claims description 24
- 239000003054 catalyst Substances 0.000 claims description 13
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 11
- 125000001931 aliphatic group Chemical group 0.000 claims description 11
- 239000002841 Lewis acid Substances 0.000 claims description 6
- 150000007517 lewis acids Chemical class 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 27
- 239000000126 substance Substances 0.000 abstract description 15
- 238000000576 coating method Methods 0.000 abstract description 13
- 239000011248 coating agent Substances 0.000 abstract description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 abstract description 11
- 150000003077 polyols Chemical class 0.000 abstract description 5
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 239000011968 lewis acid catalyst Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 42
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 24
- 125000002947 alkylene group Chemical group 0.000 description 23
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 23
- 238000001816 cooling Methods 0.000 description 22
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 20
- 239000011521 glass Substances 0.000 description 20
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 18
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 17
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 17
- 229910052739 hydrogen Inorganic materials 0.000 description 17
- 239000001257 hydrogen Substances 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 14
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 13
- 125000004432 carbon atom Chemical group C* 0.000 description 13
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 9
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 8
- 239000007795 chemical reaction product Substances 0.000 description 7
- 239000000839 emulsion Substances 0.000 description 7
- JDVIRCVIXCMTPU-UHFFFAOYSA-N ethanamine;trifluoroborane Chemical compound CCN.FB(F)F JDVIRCVIXCMTPU-UHFFFAOYSA-N 0.000 description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 125000001118 alkylidene group Chemical group 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 150000002989 phenols Chemical class 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 5
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical group C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000004945 emulsification Methods 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 229940113115 polyethylene glycol 200 Drugs 0.000 description 5
- KEEKMOIRJUWKNK-CABZTGNLSA-N (2S)-2-[[2-[(4R)-4-(difluoromethyl)-2-oxo-1,3-thiazolidin-3-yl]-5,6-dihydroimidazo[1,2-d][1,4]benzoxazepin-9-yl]amino]propanamide Chemical compound FC([C@H]1N(C(SC1)=O)C=1N=C2N(CCOC3=C2C=CC(=C3)N[C@H](C(=O)N)C)C=1)F KEEKMOIRJUWKNK-CABZTGNLSA-N 0.000 description 4
- NYNZQNWKBKUAII-KBXCAEBGSA-N (3s)-n-[5-[(2r)-2-(2,5-difluorophenyl)pyrrolidin-1-yl]pyrazolo[1,5-a]pyrimidin-3-yl]-3-hydroxypyrrolidine-1-carboxamide Chemical compound C1[C@@H](O)CCN1C(=O)NC1=C2N=C(N3[C@H](CCC3)C=3C(=CC=C(F)C=3)F)C=CN2N=C1 NYNZQNWKBKUAII-KBXCAEBGSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 150000007514 bases Chemical class 0.000 description 4
- 238000006482 condensation reaction Methods 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 229910015900 BF3 Inorganic materials 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- IMHDGJOMLMDPJN-UHFFFAOYSA-N biphenyl-2,2'-diol Chemical group OC1=CC=CC=C1C1=CC=CC=C1O IMHDGJOMLMDPJN-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VOVZXURTCKPRDQ-CQSZACIVSA-N n-[4-[chloro(difluoro)methoxy]phenyl]-6-[(3r)-3-hydroxypyrrolidin-1-yl]-5-(1h-pyrazol-5-yl)pyridine-3-carboxamide Chemical compound C1[C@H](O)CCN1C1=NC=C(C(=O)NC=2C=CC(OC(F)(F)Cl)=CC=2)C=C1C1=CC=NN1 VOVZXURTCKPRDQ-CQSZACIVSA-N 0.000 description 3
- 239000002736 nonionic surfactant Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 125000005702 oxyalkylene group Chemical group 0.000 description 3
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 description 2
- FJGNTEKSQVNVTJ-UHFFFAOYSA-N 1-deoxy-D-lyxitol Natural products CC(O)C(O)C(O)CO FJGNTEKSQVNVTJ-UHFFFAOYSA-N 0.000 description 2
- LVLNPXCISNPHLE-UHFFFAOYSA-N 2-[(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1CC1=CC=CC=C1O LVLNPXCISNPHLE-UHFFFAOYSA-N 0.000 description 2
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- RBHIUNHSNSQJNG-UHFFFAOYSA-N 6-methyl-3-(2-methyloxiran-2-yl)-7-oxabicyclo[4.1.0]heptane Chemical compound C1CC2(C)OC2CC1C1(C)CO1 RBHIUNHSNSQJNG-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical group OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000007859 condensation product Substances 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 238000006266 etherification reaction Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical group 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 239000005457 ice water Substances 0.000 description 2
- 125000002636 imidazolinyl group Chemical group 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- GKQPCPXONLDCMU-CCEZHUSRSA-N lacidipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C1=CC=CC=C1\C=C\C(=O)OC(C)(C)C GKQPCPXONLDCMU-CCEZHUSRSA-N 0.000 description 2
- 125000004957 naphthylene group Chemical group 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000012044 organic layer Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 2
- 235000013824 polyphenols Nutrition 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical group OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical group OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
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- 229960001553 phloroglucinol Drugs 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 150000004885 piperazines Chemical class 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229940068918 polyethylene glycol 400 Drugs 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- PXQLVRUNWNTZOS-UHFFFAOYSA-N sulfanyl Chemical group [SH] PXQLVRUNWNTZOS-UHFFFAOYSA-N 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 125000003375 sulfoxide group Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- BSYVTEYKTMYBMK-UHFFFAOYSA-N tetrahydrofurfuryl alcohol Chemical compound OCC1CCCO1 BSYVTEYKTMYBMK-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は水性エポキシ樹脂硬化性
組成物に関するものである。FIELD OF THE INVENTION This invention relates to aqueous epoxy resin curable compositions.
【0002】0002
【従来の技術及び発明が解決しようとする課題】近年、
溶剤使用による火災の危険、大気汚染にともなう公害の
問題、及び人体に及ぼす影響、溶剤のコストアップなど
から年々、溶剤の使用規制が厳しくなりつつあることは
周知の事実である。しかるに、この弊害を取り除くべき
水性エポキシ樹脂によるコーティング方式が脚光を浴び
つつあるが、例えばエポキシ樹脂エマルジョンの場合、
一般に界面活性剤使用による乳化形式が主であるため、
活性剤の種類及び使用量如何によっては硬化物の物性が
著しく低下する傾向にある。[Prior art and problems to be solved by the invention] In recent years,
It is a well-known fact that regulations on the use of solvents are becoming stricter year by year due to the risk of fire caused by the use of solvents, the problem of pollution caused by air pollution, the effects on the human body, and the increase in the cost of solvents. However, a coating method using water-based epoxy resin that eliminates this problem is attracting attention, but for example, in the case of epoxy resin emulsion,
Generally, emulsification using surfactants is the main method;
Depending on the type and amount of activator used, the physical properties of the cured product tend to deteriorate significantly.
【0003】特に耐水性、密着性、機械物性等が溶剤系
或いは非溶剤系の硬化物に比べ劣るし、又通常、これら
エマルジョンの作製には、ホモミキサーを使用し高速回
転が必要になるため設備、或いは製造面を完備するため
経費及び労力が多大であるし、エマルジョンの安定性、
保存性の面でも乳化剤の選択及び製造条件の設定如何に
よりエマルジョンの分離現象が多々あるため長期の安定
性の面でも欠陥がある。又、冬期かかるエマルジョンを
屋外に放置した場合、永結、結晶化等の弊害もあり、物
性及び作業効率の面でも必ずしも充分とは言えない。[0003] In particular, water resistance, adhesion, mechanical properties, etc. are inferior to those of solvent-based or non-solvent-based cured products, and the preparation of these emulsions usually requires the use of a homomixer and high-speed rotation. It takes a lot of money and labor to fully equip equipment or manufacturing, and the stability of the emulsion
In terms of storage stability, the emulsion often separates depending on the selection of the emulsifier and the setting of the manufacturing conditions, so there are also deficiencies in terms of long-term stability. Furthermore, if such an emulsion is left outdoors during the winter, it may suffer from problems such as permanent setting and crystallization, and its physical properties and working efficiency are not necessarily satisfactory.
【0004】又、特公昭61−40688 号公報には
、ポリエーテルポリオールにエポキシ化合物を反応させ
、これをさらにアミンと反応させてなる水性エポキシ樹
脂硬化剤が開示されているが、このものは乳化力や粘度
の点で未だ充分でない。[0004] Furthermore, Japanese Patent Publication No. 61-40688 discloses an aqueous epoxy resin curing agent made by reacting a polyether polyol with an epoxy compound, which is further reacted with an amine, but this is an emulsifying agent. It is still insufficient in terms of strength and viscosity.
【0005】[0005]
【課題を解決するための手段】本発明者らは、これらの
欠点を改良すべく、鋭意検討を重ねた結果、ポリアルキ
レンポリエーテルポリオール化合物とラクトン類と水酸
基を有するエポキシ化合物を反応させて得られるエポキ
シ官能基含有反応型非イオン界面活性剤と、各種ポリア
ミン類とをポリアミン過剰で公知の方法でアダクト反応
を行うことにより、分子内に界面活性を有する自己乳化
性活性有機アミン硬化剤を提供し、この自己乳化性硬化
剤は任意の水の存在下で、エポキシ化合物を容易に乳化
し、しかも乳化に際してはホモミキサーによる高速回転
を必要とせず単純な撹拌操作のみで充分均一に乳化でき
、又、加える水の割合も、従来のエマルジョン系におい
ては固形分の通常20〜60%が乳化可能な範囲である
のに比べ、本発明の組成物では水の添加量を任意に調整
できることを見出し、本発明を完成するに至った。[Means for Solving the Problems] In order to improve these drawbacks, the present inventors have made extensive studies and have developed a product obtained by reacting a polyalkylene polyether polyol compound, lactones, and an epoxy compound having a hydroxyl group. A self-emulsifying active organic amine curing agent having surface activity in the molecule is provided by conducting an adduct reaction with a reactive nonionic surfactant containing an epoxy functional group and various polyamines in a known manner with an excess of polyamine. However, this self-emulsifying curing agent can easily emulsify the epoxy compound in the presence of any water, and can emulsify sufficiently uniformly with a simple stirring operation without requiring high-speed rotation with a homomixer. Furthermore, we have found that the proportion of water added can be adjusted arbitrarily in the composition of the present invention, whereas in conventional emulsion systems, the solid content is usually within the range of 20 to 60%. , we have completed the present invention.
【0006】本発明の水性エポキシ樹脂硬化性組成物は
、(I)分子内に平均1個より多くの隣接エポキシ基を
有するエポキシ樹脂、及び(II)平均分子量200
〜4500のポリアルキレンポリエーテルポリオール化
合物(II−1−1)と、ラクトン類(II−1−2)
と、分子内に少なくとも 0.1個より多くの水酸基と
隣接エポキシ基を有するエポキシ化合物(II−1−3
)とを、ルイス酸を触媒として、ポリアルキレンポリエ
ーテルポリオール化合物(II−1−1)1.0 モル
に対してラクトン類(II−1−2)0.1 〜5モル
、エポキシ化合物(II−1−3)1.2 〜10モル
の反応比で、溶媒中又は無溶媒で反応させて得られるエ
ポキシ基含有化合物(II−1) を、脂肪族ポリアミ
ン類(II−2−1■)、脂環族ポリアミン類(II−
2−1■)、芳香族ポリアミン類(II−2−1■)及
びヘテロ環族ポリアミン類(II−2−1■)から選ば
れる一種又は二種以上のポリアミン類(II−2−1)
と、ポリアミン過剰で反応させて得られる自己乳化型活
性有機アミン硬化剤からなることを特徴とするものであ
り、更に、また本発明の水性エポキシ樹脂硬化性組成物
は、(I)分子内に平均1個より多くの隣接エポキシ基
を有するエポキシ樹脂、及び(II)平均分子量200
〜4500のポリアルキレンポリエーテルポリオール
化合物(II−1−1)と、ラクトン類(II−1−2
)と、分子内に少なくとも 0.1個より多くの水酸基
と隣接エポキシ基を有するエポキシ化合物(II−1−
3)とを、ルイス酸を触媒として、ポリアルキレンポリ
エーテルポリオール化合物(II−1−1)1.0 モ
ルに対してラクトン類(II−1−2)0.1 〜5モ
ル、エポキシ化合物(II−1−3)1.2 〜10モ
ルの反応比で、溶媒中又は無溶媒で反応させて得られる
エポキシ基含有化合物(II−1) を、脂肪族ポリア
ミン類(II−2−1■)、脂環族ポリアミン類(II
−2−1■)、芳香族ポリアミン類(II−2−1■)
及びヘテロ環族ポリアミン類(II−2−1■)から選
ばれる一種又は二種以上のポリアミン類(II−2−1
)と、ポリアミン過剰で反応させて得られる自己乳化型
活性有機アミン硬化剤(II−2)を、更にアクリロニ
トリル(II−3)と反応させて得られるシアノエチル
化自己乳化型活性有機アミン硬化剤からなることを特徴
とするものである。The aqueous epoxy resin curable composition of the present invention comprises (I) an epoxy resin having an average of more than one adjacent epoxy group in the molecule, and (II) an average molecular weight of 200.
~4500 polyalkylene polyether polyol compound (II-1-1) and lactones (II-1-2)
and an epoxy compound having at least 0.1 hydroxyl group and adjacent epoxy group in the molecule (II-1-3
) and 0.1 to 5 mol of lactones (II-1-2) and epoxy compound (II) per 1.0 mol of polyalkylene polyether polyol compound (II-1-1) using a Lewis acid as a catalyst. -1-3) Epoxy group-containing compound (II-1) obtained by reacting in a solvent or without solvent at a reaction ratio of 1.2 to 10 moles, aliphatic polyamines (II-2-1■) , alicyclic polyamines (II-
2-1■), one or more polyamines (II-2-1) selected from aromatic polyamines (II-2-1■), and heterocyclic polyamines (II-2-1■)
The aqueous epoxy resin curable composition of the present invention is characterized by comprising a self-emulsifying active organic amine curing agent obtained by reacting with an excess of polyamine. an epoxy resin having an average of more than one vicinal epoxy group, and (II) an average molecular weight of 200
~4500 polyalkylene polyether polyol compound (II-1-1) and lactones (II-1-2
) and an epoxy compound (II-1-
3) and 0.1 to 5 mol of lactones (II-1-2) and epoxy compound ( II-1-3) An epoxy group-containing compound (II-1) obtained by reacting in a solvent or without a solvent at a reaction ratio of 1.2 to 10 moles is mixed with an aliphatic polyamine (II-2-1). ), alicyclic polyamines (II
-2-1■), aromatic polyamines (II-2-1■)
and one or more polyamines (II-2-1) selected from heterocyclic polyamines (II-2-1■)
) and a cyanoethylated self-emulsifying active organic amine curing agent obtained by reacting a self-emulsifying active organic amine curing agent (II-2) obtained by reacting with an excess of polyamine, and further reacting with acrylonitrile (II-3). It is characterized by:
【0007】本発明において使用される、分子内に平均
1個より多くの隣接エポキシ基を有するエポキシ樹脂(
I)としては、式[0007] The epoxy resin used in the present invention has an average of more than one adjacent epoxy group in the molecule (
I) is the formula
【0008】[0008]
【化1】[Chemical formula 1]
【0009】(ここにZ は水素原子、メチル基、エチ
ル基)で示される置換又は非置換のグリシジルエーテル
基を分子内に平均1個より多く有するエポキシ樹脂(I
−1)、式(where Z is a hydrogen atom, methyl group, or ethyl group) Epoxy resin (I
-1), formula
【0010】0010
【化2】[Case 2]
【0011】(ここにZ は水素原子、メチル基、エチ
ル基)で示される置換又は非置換のグリシジルエステル
基を分子内に平均1個より多く有するエポキシ樹脂(I
−2)、式(where Z is a hydrogen atom, a methyl group, or an ethyl group) Epoxy resin (I
-2), formula
【0012】0012
【化3】[Chemical formula 3]
【0013】(ここにZ は水素原子、メチル基、エチ
ル基)で示されるN 置換の置換又は非置換1,2 −
エポキシプロピル基を分子内に平均1個より多く有する
エポキシ樹脂(I−3)等が含まれる。(where Z is a hydrogen atom, methyl group, or ethyl group) Substituted or unsubstituted 1,2-
Epoxy resins (I-3) having an average of more than one epoxypropyl group in the molecule are included.
【0014】上記置換又は非置換のグリシジルエーテル
基を分子内に1個より多く有するエポキシ樹脂(I−1
)は、フェノール性ヒドロキシル基をグリシジルエーテ
ル化して得られるエポキシ樹脂及びアルコール性ヒドロ
キシル基をグリシジルエーテル化して得られるエポキシ
樹脂等であり、かかるエポキシ樹脂(I−1)の好まし
い例としては、1個又は2個以上の芳香族核を有する多
価フェノールのポリグリシジルエーテル(I−1−1)
、1個又は2個以上の芳香族核を有する多価フェノール
と炭素数2〜4個のアルキレンオキサイドとの付加反応
により誘導せられるアルコール性ポリヒドロキシル化合
物のポリグリシジルエーテル(I−1−2)或いは核を
含まない脂肪族のポリヒドロキシル化合物のポリグリシ
ジルエーテル(I−1−3)等が挙げられる。Epoxy resin having more than one substituted or unsubstituted glycidyl ether group in the molecule (I-1
) are epoxy resins obtained by glycidyl etherification of phenolic hydroxyl groups and epoxy resins obtained by glycidyl etherification of alcoholic hydroxyl groups, and preferred examples of such epoxy resins (I-1) include one or polyglycidyl ether of polyhydric phenol having two or more aromatic nuclei (I-1-1)
, a polyglycidyl ether (I-1-2) of an alcoholic polyhydroxyl compound derived by the addition reaction of a polyhydric phenol having one or more aromatic nuclei and an alkylene oxide having 2 to 4 carbon atoms. Alternatively, polyglycidyl ether (I-1-3) of an aliphatic polyhydroxyl compound containing no nucleus may be mentioned.
【0015】しかしてポリグリシジルエーテル(I−1
−1)とは、例えば少なくとも1個の芳香族核を有する
多価フェノール(a) とエピハロヒドリン(b) と
を水酸化ナトリウムの如き塩基性触媒ないし塩基性化合
物の反応量の存在下に常法により反応せしめて得られる
如きポリグリシジルエーテルを主反応生成物として含む
エポキシ樹脂或いは少なくとも1個の芳香族核を有する
多価フェノール(a) とエピハロヒドリン(b) を
トリエチルアミンの如き塩基性触媒の触媒量の存在下に
常法により反応せしめて得られるポリヒドリンエーテル
と水酸化ナトリウムの如き塩基性化合物とを反応せしめ
て得られる如きエポキシ樹脂である。[0015] Polyglycidyl ether (I-1
-1) means, for example, that a polyhydric phenol (a) having at least one aromatic nucleus and an epihalohydrin (b) are mixed in a conventional manner in the presence of a basic catalyst such as sodium hydroxide or a reaction amount of a basic compound. An epoxy resin containing polyglycidyl ether as the main reaction product, such as obtained by reacting a polyhydric phenol (a) having at least one aromatic nucleus, and an epihalohydrin (b) in a catalytic amount of a basic catalyst such as triethylamine. It is an epoxy resin obtained by reacting a polyhydrin ether obtained by a conventional method in the presence of a basic compound such as sodium hydroxide.
【0016】同様ポリグリシジルエーテル(I−1−2
)或いはポリグリシジルエーテル(I−1−3)とは、
例えば少なくとも1個の芳香族核を有する多価フェノー
ルと炭素数2〜4個のアルキレンオキサイドとの付加反
応により誘導せられたポリヒドロキシル化合物(c)
又は核を含まない脂肪族ポリヒドロキシル化合物(d)
とエピハロヒドリン(b) とを三弗化硼素の如き酸
性触媒の触媒量の存在下に常法により反応せしめられる
ポリハロヒドリンエーテルと水酸化ナトリウムの如き塩
基性化合物とを反応せしめて得られる如きポリグリシジ
ルエーテルを主反応生成物として含むエポキシ樹脂であ
る。Similar polyglycidyl ether (I-1-2
) or polyglycidyl ether (I-1-3),
For example, a polyhydroxyl compound (c) derived by an addition reaction between a polyhydric phenol having at least one aromatic nucleus and an alkylene oxide having 2 to 4 carbon atoms.
or an aliphatic polyhydroxyl compound (d) that does not contain a nucleus.
and epihalohydrin (b) by a conventional method in the presence of a catalytic amount of an acidic catalyst such as boron trifluoride. It is an epoxy resin containing polyglycidyl ether as the main reaction product.
【0017】ここに少なくとも1個の芳香族核を有する
多価フェノール(a)としては、1個の芳香族核を有す
る単核多価フェノール(a−1)及び2個以上の芳香族
核を有する多核多価フェノール(a−2)がある。Here, the polyhydric phenol (a) having at least one aromatic nucleus includes mononuclear polyhydric phenol (a-1) having one aromatic nucleus and two or more aromatic nuclei. There is a polynuclear polyhydric phenol (a-2) that has
【0018】かかる単核多価フェノール(a−1)の例
としては、例えばレゾルシノール、ハイドロキノン、パ
イロカテコール、フロログルシノール、1,5 −ジヒ
ドロキシナフタレン、2,7 −ジヒドロキシナフタレ
ン、2,6 −ジヒドロキシナフタレン等が挙げられる
。Examples of such mononuclear polyhydric phenol (a-1) include resorcinol, hydroquinone, pyrocatechol, phloroglucinol, 1,5-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 2,6-dihydroxy Examples include naphthalene.
【0019】又、多核多価フェノール(a−2)の例と
しては、一般式(a−2−1)Further, as an example of the polynuclear polyhydric phenol (a-2), general formula (a-2-1)
【0020】[0020]
【化4】[C4]
【0021】〔式中、Arはナフチレン基及びフェニレ
ン基の様な芳香族二価炭化水素で本発明の目的にはフェ
ニレン基が好ましい。Y’及びY1は同一又は異なって
いてもよく、メチル基、n−プロピル基、n−ブチル基
、n−ヘキシル基、n−オクチル基のようなアルキル基
なるべくは最高4個の炭素原子を持つアルキル基、或い
はハロゲン原子即ち塩素原子、臭素原子、沃素原子又は
弗素原子、或いはメトキシ基、メトキシメチル基、エト
キシ基、エトキシエチル基、n−ブトキシ基、アミルオ
キシ基の様なアルコキシ基なるべくは最高4個の炭素原
子を持つアルコキシ基である。前記の芳香族二価炭化水
素基の何れか又は両方に水酸基以外に置換基が存在する
場合にはこれらの置換基は同一でも異なるものでもよい
。m 及びz は置換基によって置換できる芳香環(A
r)の水素原子の数に対応する0(零)から最大値まで
の値を持つ整数で、同一又は異なる値であることができ
る。R1は例えば−CO− , −O−, −S−,
−SO−, −SO2−, −(S)n −(n は2
〜6の整数)又はアルキレン基例えばメチレン基、エチ
レン基、トリメチレン基、テトラメチレン基、ペンタメ
チレン基、ヘキサメチレン基、2−エチルヘキサメチレ
ン基、オクタメチレン基、ノナメチレン基、デカメチレ
ン基、或いはアルキリデン基例えばエチリデン基、プロ
ピリデン基、イソプロピリデン基、イソブチリデン基、
アミリデン基、イソアミリデン基、1−フェニルエチリ
デン基、ω−(ハロゲン化ジシクロペンタジエニル)ア
ルキリデン基、或いは環状脂肪族基例えば1,4 −シ
クロヘキシレン基、1,3 −シクロヘキシレン基、シ
クロヘキシリデン基、或いはハロゲン化されたアルキレ
ン基或いはハロゲン化されたアルキリデン基或いはハロ
ゲン化された環状脂肪族基、或いはアルコキシ−及びア
リールオキシ−置換されたアルキリデン基或いはアルコ
キシ−及びアリールオキシ−置換されたアルキレン基或
いはアルコキシ−及びアリールオキシ−置換された環状
脂肪族基例えばメトキシメチレン基、エトキシメチレン
基、エトキシエチレン基、2−エトキシトリメチレン基
、3−エトキシペンタメチレン基、1,4 −(2−メ
トキシシクロヘキサン)基、フェノキシエチレン基、2
−フェノキシトリメチレン基、1,3 −(2−フェノ
キシシクロヘキサン)基、或いはアリールアルキレン基
例えばフェニルエチレン基、2−フェニルトリメチレン
基、1,7 −ジフェニルペンタメチレン基、2−フェ
ニルデカメチレン基、或いは芳香族基例えばフェニレン
基、ナフチレン基、或いはハロゲン化された芳香族基例
えば1,4 −(2−クロルフェニレン)基、1,4−
(2−フルオルフェニレン)基、或いはアルコキシ及び
アリールオキシ置換された芳香族基例えば1,4 −(
2−メトキシフェニレン)基、1,4 −(2−エトキ
シフェニレン)基、1,4 −(2−n−プロポキシフ
ェニレン)基、1,4 −(2−フェノキシフェニレン
)基、或いはアルキル置換された芳香族基例えば1,4
−(2−メチルフェニレン)基、1,4 −(2−エ
チルフェニレン)基、1,4 −(2−n−プロピルフ
ェニレン)基、1,4 −(2−n−ブチルフェニレン
)基、1,4 −(2−n−ドデシルフェニレン)基、
式[In the formula, Ar is an aromatic divalent hydrocarbon such as a naphthylene group or a phenylene group, with a phenylene group being preferred for the purposes of the present invention. Y' and Y1 may be the same or different and are alkyl groups, preferably having up to 4 carbon atoms, such as methyl, n-propyl, n-butyl, n-hexyl, n-octyl. an alkyl group or a halogen atom, i.e., a chlorine atom, a bromine atom, an iodine atom or a fluorine atom, or an alkoxy group such as a methoxy, methoxymethyl, ethoxy, ethoxyethyl, n-butoxy, amyloxy group, preferably up to 4 It is an alkoxy group with 5 carbon atoms. When a substituent other than a hydroxyl group is present on either or both of the above-mentioned aromatic divalent hydrocarbon groups, these substituents may be the same or different. m and z are aromatic rings (A
r) is an integer having a value from 0 (zero) to a maximum value corresponding to the number of hydrogen atoms, and can be the same or different values. R1 is, for example, -CO-, -O-, -S-,
-SO-, -SO2-, -(S)n -(n is 2
-6 integer) or an alkylene group such as a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, a 2-ethylhexamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, or an alkylidene group For example, ethylidene group, propylidene group, isopropylidene group, isobutylidene group,
Amylidene group, isoamylidene group, 1-phenylethylidene group, ω-(halogenated dicyclopentadienyl)alkylidene group, or cycloaliphatic group such as 1,4-cyclohexylene group, 1,3-cyclohexylene group, cyclohexylene group Dene group, or halogenated alkylene group, or halogenated alkylidene group, or halogenated cycloaliphatic group, or alkoxy- and aryloxy-substituted alkylidene group, or alkoxy- and aryloxy-substituted alkylene group; or alkoxy- and aryloxy-substituted cycloaliphatic groups such as methoxymethylene, ethoxymethylene, ethoxyethylene, 2-ethoxytrimethylene, 3-ethoxypentamethylene, 1,4-(2-methoxy cyclohexane) group, phenoxyethylene group, 2
-phenoxytrimethylene group, 1,3-(2-phenoxycyclohexane) group, or arylalkylene group such as phenylethylene group, 2-phenyltrimethylene group, 1,7-diphenylpentamethylene group, 2-phenyldecamethylene group, or an aromatic group such as a phenylene group, a naphthylene group, or a halogenated aromatic group such as a 1,4-(2-chlorophenylene) group, a 1,4-
(2-fluorophenylene) group, or alkoxy- and aryloxy-substituted aromatic groups such as 1,4-(
2-methoxyphenylene) group, 1,4-(2-ethoxyphenylene) group, 1,4-(2-n-propoxyphenylene) group, 1,4-(2-phenoxyphenylene) group, or alkyl-substituted Aromatic groups such as 1,4
-(2-methylphenylene) group, 1,4-(2-ethylphenylene) group, 1,4-(2-n-propylphenylene) group, 1,4-(2-n-butylphenylene) group, 1 , 4-(2-n-dodecylphenylene) group,
formula
【0022】[0022]
【化5】[C5]
【0023】(R’は水素原子、ハロゲン原子又は炭素
数1〜6のアルキル基)で表される基、A group represented by (R' is a hydrogen atom, a halogen atom, or an alkyl group having 1 to 6 carbon atoms),
【0024】[0024]
【化6】[C6]
【0025】(式中、R”は水素原子、又は水酸基或い
はエポキシ基で置換されてもよい炭化水素基)の様な二
価炭化水素基などの二価の基であり、或いはR1は例え
ば式(wherein R'' is a hydrogen atom or a hydrocarbon group optionally substituted with a hydroxyl group or an epoxy group), or R1 is a divalent group such as
【0026】[0026]
【化7】[C7]
【0027】で表される化合物の場合の様に前記Ar基
一つに融着している環であることもでき、或いはR1は
ポリエトキシ基、ポリプロポキシ基、ポリチオエトキシ
基、ポリブトキシ基、ポリフェニルエトキシ基の様なポ
リアルコキシ基であることもでき、或いはR1は例えば
ポリジメチルシロキシ基、ポリジフェニルシロキシ基、
ポリメチルフェニルシロキシ基の様な珪素原子を含む基
であることができ、或いはR1は芳香族環、第3級アミ
ノ基エーテル結合、カルボニル基又は硫黄又はスルホキ
シドの様な硫黄を含む結合によって隔てられた2個又は
それ以上のアルキレン基又はアルキリデン基であること
ができる。〕で表される多核二価フェノールがある。Alternatively, R1 can be a ring fused to one Ar group as in the case of the compound represented by It can also be a polyalkoxy group, such as a phenylethoxy group, or R1 can be, for example, a polydimethylsiloxy group, a polydiphenylsiloxy group,
It can be a group containing a silicon atom, such as a polymethylphenylsiloxy group, or R1 may be separated by an aromatic ring, a tertiary amino group, an ether linkage, a carbonyl group, or a sulfur-containing linkage, such as a sulfur or sulfoxide group. It can also be two or more alkylene or alkylidene groups. ] There is a polynuclear dihydric phenol represented by
【0028】かかる多核二価フェノールであって特に好
ましいのは、一般式(a−2−1−1)Particularly preferred among such polynuclear dihydric phenols is one represented by the general formula (a-2-1-1)
【0029】[0029]
【化8】[Chemical formula 8]
【0030】(式中、Y’及びY1は前記と同じ意味で
あり、m及びz は0〜4の値であり、R1はなるべく
は1〜3個の炭素原子を持つアルキレン基又はアルキリ
デン基或いは式(In the formula, Y' and Y1 have the same meanings as above, m and z have values of 0 to 4, and R1 preferably represents an alkylene group or alkylidene group having 1 to 3 carbon atoms, or formula
【0031】[0031]
【化9】[Chemical formula 9]
【0032】で表される飽和基、Q は0又は1である
)で表される多核二価フェノールである。It is a polynuclear dihydric phenol represented by a saturated group represented by the following formula (Q is 0 or 1).
【0033】かかる二価フェノールの例の中には普通商
品名ビスフェノールAと称する 2,2−ビス−(4−
ヒドロキシフェニル)プロパン、2,4’−ジヒドロキ
シジフェニルメタン、ビス(2−ヒドロキシフェニル)
メタン、ビス(4−ヒドロキシフェニル)メタン、ビス
(4−ヒドロキシ−2,6 −ジメチル−3−メトキシ
フェニル)メタン、1,1 −ビス(4−ヒドロキシフ
ェニル)エタン、1,2 −ビス(4−ヒドロキシフェ
ニル)エタン、1,1 −ビス(4−ヒドロキシ−2−
クロルフェニル)エタン、1,1 −ビス(3,5 −
ジメチル−4−ヒドロキシフェニル)エタン、1,3−
ビス(3−メチル−4−ヒドロキシフェニル)プロパン
、2,2’−ビス(3,5 −ジクロロ−4−ヒドロキ
シフェニル)プロパン、2,2 −ビス(3−フェニル
−4−ヒドロキシフェニル)プロパン、2,2−ビス(
3−イソプロピル−4−ヒドロキシフェニル)プロパン
、2,2 −ビス(2−イソプロピル−4−ヒドロキシ
フェニル)プロパン、2,2 −ビス(4−ヒドロキシ
ナフチル)プロパン、2,2 −ビス(4−ヒドロキシ
フェニル)ペンタン、3,3 −ビス(4−ヒドロキシ
フェニル)ペンタン、2,2 −ビス(4−ヒドロキシ
フェニル)ヘプタン、ビス(4−ヒドロキシフェニル)
メタン、ビス(4−ヒドロキシフェニル)シクロヘキシ
ルメタン、1,2 −ビス(4−ヒドロキシフェニル)
−1,2 −ビス(フェニル)プロパン、2,2 −ビ
ス(4−ヒドロキシフェニル)−1−フェニルプロパン
の様なビス(ヒドロキシフェニル)アルカン、或いは4
,4’−ジヒドロキシビフェニル、4,4’−ジヒドロ
キシオクタクロロビフェニル、2,2’−ジヒドロキシ
ビフェニル、2,4’−ジヒドロキシビフェニルの様な
ジヒドロキシビフェニル、或いはビス−(4−ヒドロキ
シフェニル)スルホン、2,4’−ジヒドロキシジフェ
ニルスルホン、クロル−2,4 −ジヒドロキシジフェ
ニルスルホン、5−クロル−4,4’−ジヒドロキシジ
フェニルスルホン、3’−クロル−4,4’−ジヒドロ
キシジフェニルスルホンの様なジ(ヒドロキシフェニル
)スルホン、或いはビス(4−ヒドロキシフェニル)エ
ーテル、4,3’−(又は4,2’−又は2,2’−ジ
ヒドロキシジフェニル)エーテル、4,4’−ジヒドロ
キシ−2,6 −ジメチルジフェニルエーテル、ビス(
4−ヒドロキシ−3−イソブチルフェニル)エーテル、
ビス(4−ヒドロキシ−3−イソプロピルフェニル)エ
ーテル、ビス(4−ヒドロキシ−3−クロルフェニル)
エーテル、ビス(4−ヒドロキシ−3−フルオルフェニ
ル)エーテル、ビス(4−ヒドロキシ−3−ブロムフェ
ニル)エーテル、ビス(4−ヒドロキシナフチル)エー
テル、ビス(4−ヒドロキシ−3−クロルナフチル)エ
ーテル、ビス(2−ヒドロキシビフェニル)エーテル、
4,4’−ジヒドロキシ−2,6 −ジメトキシ−ジフ
ェニルエーテル、4,4’−ジヒドロキシ−2,5 −
ジエトキシジフェニルエーテルの様なジ(ヒドロキシフ
ェニル)エーテルが含まれ、又、1,1 −ビス(4−
ヒドロキシフェニル)−2−フェニルエタン、1,3,
3 −トリメチル−1−(4−ヒドロキシフェニル)−
6−ヒドロキシインダン、2,4 −ビス(p−ヒドロ
キシフェニル)−4−メチルペンタンも適当である。Examples of such dihydric phenols include 2,2-bis-(4-
hydroxyphenyl)propane, 2,4'-dihydroxydiphenylmethane, bis(2-hydroxyphenyl)
Methane, bis(4-hydroxyphenyl)methane, bis(4-hydroxy-2,6-dimethyl-3-methoxyphenyl)methane, 1,1-bis(4-hydroxyphenyl)ethane, 1,2-bis(4-hydroxyphenyl)methane, -hydroxyphenyl)ethane, 1,1-bis(4-hydroxy-2-
Chlorphenyl)ethane, 1,1-bis(3,5-
dimethyl-4-hydroxyphenyl)ethane, 1,3-
Bis(3-methyl-4-hydroxyphenyl)propane, 2,2'-bis(3,5-dichloro-4-hydroxyphenyl)propane, 2,2-bis(3-phenyl-4-hydroxyphenyl)propane, 2,2-bis(
3-isopropyl-4-hydroxyphenyl)propane, 2,2-bis(2-isopropyl-4-hydroxyphenyl)propane, 2,2-bis(4-hydroxynaphthyl)propane, 2,2-bis(4-hydroxy phenyl)pentane, 3,3-bis(4-hydroxyphenyl)pentane, 2,2-bis(4-hydroxyphenyl)heptane, bis(4-hydroxyphenyl)
Methane, bis(4-hydroxyphenyl)cyclohexylmethane, 1,2-bis(4-hydroxyphenyl)
bis(hydroxyphenyl)alkanes such as -1,2-bis(phenyl)propane, 2,2-bis(4-hydroxyphenyl)-1-phenylpropane, or
, 4'-dihydroxybiphenyl, 4,4'-dihydroxyoctachlorobiphenyl, 2,2'-dihydroxybiphenyl, 2,4'-dihydroxybiphenyl, or bis-(4-hydroxyphenyl)sulfone, 2 , 4'-dihydroxydiphenylsulfone, chloro-2,4-dihydroxydiphenylsulfone, 5-chloro-4,4'-dihydroxydiphenylsulfone, 3'-chloro-4,4'-dihydroxydiphenylsulfone. phenyl) sulfone, or bis(4-hydroxyphenyl) ether, 4,3'-(or 4,2'- or 2,2'-dihydroxydiphenyl) ether, 4,4'-dihydroxy-2,6-dimethyldiphenyl ether ,Screw(
4-hydroxy-3-isobutylphenyl) ether,
Bis(4-hydroxy-3-isopropylphenyl) ether, bis(4-hydroxy-3-chlorophenyl)
Ether, bis(4-hydroxy-3-fluorophenyl) ether, bis(4-hydroxy-3-bromphenyl) ether, bis(4-hydroxynaphthyl) ether, bis(4-hydroxy-3-chlornaphthyl) ether , bis(2-hydroxybiphenyl)ether,
4,4'-dihydroxy-2,6-dimethoxy-diphenyl ether, 4,4'-dihydroxy-2,5-
Includes di(hydroxyphenyl) ethers such as diethoxydiphenyl ether, and also 1,1-bis(4-
hydroxyphenyl)-2-phenylethane, 1,3,
3-trimethyl-1-(4-hydroxyphenyl)-
Also suitable are 6-hydroxyindan, 2,4-bis(p-hydroxyphenyl)-4-methylpentane.
【0034】更に又かかる多核二価フェノールであって
好ましい他の一群のものは、一般式(a−2−1−2)
Furthermore, another group of preferable polynuclear dihydric phenols is represented by the general formula (a-2-1-2).
【0035】[0035]
【化10】[Chemical formula 10]
【0036】(ここにR3はメチル又はエチル基、R2
は炭素数1〜9個のアルキリデン基又はその他のアルキ
レン基、pは0〜4)で示されるもので、例えば、1,
4 −ビス(4−ヒドロキシベンジル)ベンゼン、1,
4 −ビス(4−ヒドロキシベンジル)テトラメチルベ
ンゼン、1,4 −ビス(4−ヒドロキシベンジル)テ
トラエチルベンゼン、1,4 −ビス(p−ヒドロキシ
クミル)ベンゼン、1,3 −ビス(p−ヒドロキシク
ミル)ベンゼン等が挙げられる。(Here, R3 is a methyl or ethyl group, R2
is an alkylidene group or other alkylene group having 1 to 9 carbon atoms, p is 0 to 4), for example, 1,
4-bis(4-hydroxybenzyl)benzene, 1,
4-bis(4-hydroxybenzyl)tetramethylbenzene, 1,4-bis(4-hydroxybenzyl)tetraethylbenzene, 1,4-bis(p-hydroxycumyl)benzene, 1,3-bis(p-hydroxy cumyl) benzene, etc.
【0037】その他の多核多価フェノール(a−2)に
含まれるものとしては、例えば1,1,2,2−テトラ
キス(4−ヒドロキシフェニル)エタン、フェノール類
とカルボニル化合物との初期縮合物類(例:フェノール
樹脂初期縮合物、フェノールとアクロレインとの縮反応
生成物、フェノールとグリオキザールの縮合反応生成物
、フェノールとペンタンジアリルの縮合反応生成物、レ
ゾルシノールとアセトンの縮合反応生成物、キシレン−
フェノール−ホルマリン初期縮合物)、フェノール類と
ポリクロルメチル化芳香族化合物の縮合生成物(例:フ
ェノールとビスクロルメチルキシレンとの縮合生成物)
等を挙げることができる。Other polynuclear polyhydric phenols (a-2) include, for example, 1,1,2,2-tetrakis(4-hydroxyphenyl)ethane, and initial condensates of phenols and carbonyl compounds. (Example: phenolic resin initial condensate, condensation reaction product of phenol and acrolein, condensation reaction product of phenol and glyoxal, condensation reaction product of phenol and pentanediallyl, condensation reaction product of resorcinol and acetone, xylene-
(phenol-formalin initial condensate), condensation products of phenols and polychloromethylated aromatic compounds (e.g. condensation products of phenol and bischloromethylxylene)
etc. can be mentioned.
【0038】しかして、ここにポリヒドロキシル化合物
(c) とは上記の少なくとも1個の芳香族核を有する
多価フェノール(a) とアルキレンオキサイドとをO
H基とエポキシ基との反応を促進する如き触媒の存在下
に反応せしめて得られるエーテル結合によって該フェノ
ール残基と結合されている−ROH (ここにR はア
ルキレンオキサイドに由来するアルキレン基)或いは(
及び)−(RO)n H (ここにR はアルキレンオ
キサイドに由来するアルキレン基で一つのポリオキシア
ルキレン鎖は異なるアルキレン基を含んでいてもよい。
n はオキシアルキレン基の重合数を示す2又は2以上
の整数)なる原子群を有する化合物である。この場合、
当該多価フェノール(a) とアルキレンオキサイドと
の割合は1:1(モル:モル)以上とされるが、好まし
くは当該多価フェノール(a) のOH基に対するアル
キレンオキサイドの割合は1:1〜10、好ましくは1
:1〜3(当量:当量)である。[0038] Here, the polyhydroxyl compound (c) refers to the above-mentioned polyhydric phenol (a) having at least one aromatic nucleus and alkylene oxide.
-ROH (where R is an alkylene group derived from an alkylene oxide) bonded to the phenol residue through an ether bond obtained by reacting the H group and the epoxy group in the presence of a catalyst that promotes the reaction, or (
and)-(RO)n H (where R is an alkylene group derived from alkylene oxide, and one polyoxyalkylene chain may contain different alkylene groups. n is 2 or 2 indicating the number of polymerized oxyalkylene groups) It is a compound having an atomic group (an integer of 2 or more). in this case,
The ratio of the polyhydric phenol (a) to the alkylene oxide is 1:1 (mol: mol) or more, but preferably the ratio of the alkylene oxide to the OH groups of the polyhydric phenol (a) is 1:1 to 1:1. 10, preferably 1
: 1 to 3 (equivalent: equivalent).
【0039】ここにアルキレンオキサイドとしては、例
えばエチレンオキサイド、プロピレンオキサイド、ブチ
レンオキサイドなどがあるが、これらが該多価フェノー
ル(a) と反応してエーテル結合をなす場合側鎖を生
ずるものが特に好ましく、その様なものとしてはプロピ
レンオキサイド、1,2 −ブチレンオキサイド、2,
3 −ブチレンオキサイドがあり殊にプロピレンオキサ
イドが好ましい。Examples of the alkylene oxide include ethylene oxide, propylene oxide, butylene oxide, etc., but those which form a side chain when reacting with the polyhydric phenol (a) to form an ether bond are particularly preferred. , such as propylene oxide, 1,2-butylene oxide, 2,
3-Butylene oxide is preferred, with propylene oxide being particularly preferred.
【0040】かかるポリヒドロキシル化合物(c) で
あって、特に好ましい一群のものは、一般式(c−1)
A particularly preferred group of such polyhydroxyl compounds (c) are those of the general formula (c-1).
【0041】[0041]
【化11】[Chemical formula 11]
【0042】(式中、Y’,Y1,m, z及びR1は
前記(a−2−1−1)式のそれと同じであり、R は
炭素数2〜4個のアルキレン基、n1及びn2は1〜3
の値である)で表されるポリヒドロキシル化合物である
。(In the formula, Y', Y1, m, z and R1 are the same as those in the above formula (a-2-1-1), R is an alkylene group having 2 to 4 carbon atoms, n1 and n2 is 1-3
It is a polyhydroxyl compound represented by
【0043】更に又、かかるポリヒドロキシル化合物で
あって好ましい他の一群のものは、一般式(c−2)Furthermore, another group of preferred polyhydroxyl compounds is represented by the general formula (c-2).
【
0044】[
0044
【化12】[Chemical formula 12]
【0045】(式中R2,R3及びpは前記(a−2−
1−2)式のそれと同じであり、R は炭素数2〜4個
のアルキレン基、n1及びn2は1〜3の値である)で
表されるポリヒドロキシル化合物である。(In the formula, R2, R3 and p are the above (a-2-
1-2), where R is an alkylene group having 2 to 4 carbon atoms, and n1 and n2 have values of 1 to 3.
【0046】その他核を含むポリヒドロキシル化合物(
c) としては多価フェノール(a) の芳香族核を水
素添加して得られる脂環族ポリオールが含まれる。Other polyhydroxyl compounds containing a nucleus (
Examples of c) include alicyclic polyols obtained by hydrogenating the aromatic nucleus of polyhydric phenol (a).
【0047】又、ここに核を含まない脂肪族ポリヒドロ
キシル化合物(d) としては、例えばエチレングリコ
ール、プロピレングリコール、ブチレングリコール、ジ
エチレングリコール、ジプロピレングリコール、ジブチ
レングリコール、グリセリン、ペンタエリスリトール等
の多価アルコール及びこれらの多価アルコール又はその
他の活性水素含有化合物(例えばアミノ基、カルボキシ
ル基、チオヒドロキシル基等の基を持つ化合物)にアル
キレンオキサイドを付加せしめた多価ポリヒドロキシ化
合物、ポリエーテルポリオール等のポリヒドロキシル化
合物が挙げられる。[0047] Examples of the aliphatic polyhydroxyl compound (d) which does not contain a nucleus include polyhydric compounds such as ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, dipropylene glycol, dibutylene glycol, glycerin, and pentaerythritol. Polyhydric polyhydroxy compounds, polyether polyols, etc. in which alkylene oxide is added to alcohols and these polyhydric alcohols or other active hydrogen-containing compounds (for example, compounds with groups such as amino groups, carboxyl groups, and thiohydroxyl groups). Examples include polyhydroxyl compounds.
【0048】又、ここに前記エピハロヒドリン(b)
とは、一般式(1)[0048] Also, the epihalohydrin (b)
is the general formula (1)
【0049】[0049]
【化13】[Chemical formula 13]
【0050】(ここにZ は水素原子、メチル基、エ
チル基、X’はハロゲン原子である)で表されるもので
あり、かかるエピハロヒドリン(b) の例としては、
例えばエピクロルヒドリン、エピブロムヒドリン、1,
2 −エポキシ−2−メチル−3−クロルプロパン、1
,2 −エポキシ−2−エチル−3−クロルプロパンな
どが挙げられる。(where Z is a hydrogen atom, methyl group, or ethyl group, and X' is a halogen atom), and examples of such epihalohydrin (b) include:
For example, epichlorohydrin, epibromohydrin, 1,
2-Epoxy-2-methyl-3-chloropropane, 1
, 2-epoxy-2-ethyl-3-chloropropane, and the like.
【0051】上記エピハロヒドリン(b) とポリヒド
ロキシル化合物(c) 或いはポリヒドロキシル化合物
(d) との反応を促進する酸性触媒としては、三弗化
硼素、塩化第二錫、塩化亜鉛、塩化第二鉄の如きルイス
酸、これらの活性を示す誘導体(例:三弗化硼素−エー
テル錯化合物)或いはこれらの混合物等を用いることが
できる。[0051] Examples of the acidic catalyst that promotes the reaction between the epihalohydrin (b) and the polyhydroxyl compound (c) or polyhydroxyl compound (d) include boron trifluoride, stannic chloride, zinc chloride, and ferric chloride. Lewis acids such as, derivatives exhibiting these activities (eg, boron trifluoride-ether complex compounds), or mixtures thereof can be used.
【0052】又、同様エピハロヒドリン(b) と多価
フェノール(a)との反応を促進する塩基性触媒として
は、アルカリ金属水酸化物(例: 水酸化ナトリウム)
、アルカリ金属アルコラート(例:ナトリウムエチラー
ト)、第三級アミン化合物(例:トリエチルアミン、ト
リエタノールアミン)、第四級アンモニウム化合物(例
:テトラメチルアンモニウムブロマイド)或いはこれら
の混合物を用いることができ、しかして斯る反応と同時
にグリシジルエーテルを生成せしめるか、或いは反応の
結果生成したハロヒドリンエーテルを脱ハロゲン化水素
反応によって閉環せしめてグリシジルエーテルを生成せ
しめる塩基性化合物としてはアルカリ金属水酸化物(例
:水酸化ナトリウム)、アルミン酸アルカリ金属塩(例
:アルミン酸ナトリウム)等が都合よく用いられる。[0052] Similarly, as a basic catalyst for promoting the reaction between epihalohydrin (b) and polyhydric phenol (a), an alkali metal hydroxide (eg, sodium hydroxide) can be used.
, alkali metal alcoholates (e.g. sodium ethylate), tertiary amine compounds (e.g. triethylamine, triethanolamine), quaternary ammonium compounds (e.g. tetramethylammonium bromide) or mixtures thereof can be used; Therefore, the basic compound that generates glycidyl ether simultaneously with such a reaction, or that generates glycidyl ether by ring-closing the halohydrin ether generated as a result of the reaction by dehydrohalogenation reaction, is an alkali metal hydroxide ( Examples: sodium hydroxide), alkali metal aluminates (e.g., sodium aluminate), etc. are conveniently used.
【0053】しかして、これらの触媒ないし塩基性化合
物はそのまま或いは適当な無機或いは(及び)有機溶媒
溶液として使用することができるのは勿論である。Of course, these catalysts and basic compounds can be used as they are or as a solution in an appropriate inorganic or/and organic solvent.
【0054】又、置換又は非置換のグリシジルエステル
基を分子内に平均1個以上有するエポキシ樹脂(I−2
)には、脂肪族ポリカルボン酸或いは芳香族ポリカルボ
ン酸(例えばフタル酸、イソフタル酸、テレフタル酸、
テトラヒドロフタル酸、メチルテトラヒドロフタル酸、
ヘキサヒドロフタル酸、メチルヘキサヒドロフタル酸、
エンドメチレンテトラヒドロフタル酸、メチルエンドメ
チレンテトラヒドロフタル酸、マレイン酸、フマル酸、
イタコン酸、コハク酸、グルタル酸、アジピン酸、ピメ
リン酸、スベリン酸、アゼライン酸、セバシン酸、二量
体脂肪酸、トリメリット酸、トリメシン酸、ピロメリッ
ト酸、シクロペンタンテトラカルボン酸、これらのハロ
ゲン置換化合物のほか、これら多価カルボン酸と多価ア
ルコールとから得られる末端カルボキシルポリエステル
オリゴマーなども含まれる得る)のポリグリシジルエス
テル等があり、例えば前記一般式(1) で示されるエ
ピハロヒドリン(b) とメタクリル酸とから合成され
るグリシジルメタアクリレートを重合せしめて得られる
如きエポキシ樹脂も含まれる。[0054] Epoxy resins (I-2
) include aliphatic polycarboxylic acids or aromatic polycarboxylic acids (e.g. phthalic acid, isophthalic acid, terephthalic acid,
Tetrahydrophthalic acid, methyltetrahydrophthalic acid,
hexahydrophthalic acid, methylhexahydrophthalic acid,
Endomethylenetetrahydrophthalic acid, methylendomethylenetetrahydrophthalic acid, maleic acid, fumaric acid,
Itaconic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, dimer fatty acid, trimellitic acid, trimesic acid, pyromellitic acid, cyclopentanetetracarboxylic acid, halogen substitution of these In addition to these compounds, there are also polyglycidyl esters of carboxyl-terminated polyester oligomers obtained from these polyhydric carboxylic acids and polyhydric alcohols, such as epihalohydrin (b) represented by the general formula (1) and the like. Also included are epoxy resins obtained by polymerizing glycidyl methacrylate synthesized from methacrylic acid.
【0055】又、N 置換の置換又は非置換1,2 −
エポキシプロピル基を分子内に平均1個より多く有する
エポキシ樹脂(I−3)の例としては、芳香族アミン(
例えばアニリン又は核にアルカリ置換基を有するアニリ
ン)と上記一般式(1) で示されるエピハロヒドリン
(b) とから得られるエポキシ樹脂、芳香族アミンと
アルデヒドとの初期縮合物(例えばアニリン−ホルムア
ルデヒド初期縮合体、アニリン−フェノール−ホルムア
ルデヒド初期縮合体)とエピハロヒドリン(b) とか
ら得られるエポキシ樹脂等が挙げられる。[0055] Also, substituted or unsubstituted 1,2- of N-substituted
Examples of epoxy resins (I-3) having more than one epoxypropyl group in the molecule include aromatic amines (
For example, epoxy resins obtained from aniline or aniline having an alkali substituent in the nucleus) and epihalohydrin (b) represented by the above general formula (1), initial condensates of aromatic amines and aldehydes (for example, aniline-formaldehyde initial condensation Examples include epoxy resins obtained from aniline-phenol-formaldehyde initial condensate) and epihalohydrin (b).
【0056】その他のエポキシ樹脂としては、エポキシ
化油(例えばエポキシ化あまに油、エポキシ化大豆油、
エポキシ化サフラワー油、エポキシ化桐油、エポキシ化
エノ油、エポキシ化脱水ひまし油、エポキシ化オイチシ
カ油、エポキシ化トール油など)エポキシ化脂肪酸、エ
ポキシ化環状オレフィン化合物(例えばビニルシクロヘ
キセンジオキサイド、1−(1−メチル−1,2 −エ
ポキシエチル)−3,4 −エポキシ−4−メチルシク
ロヘキサン、3,4−エポキシシクロヘキシルメチル−
3,4 −エポキシシクロヘキサンカルボキシレート、
3,4 −エポキシ−6−メチルシクロヘキシルメチル
−3,4 −エポキシ−6−メチルシクロヘキサンカル
ボキシレート、ビス(3,4−エポキシ−6−メチルシ
クロヘキシルメチル)アジペート、ジシクロペンタエン
ジオキサイド、ジペンテンジオキサイド、テトラヒドロ
インデンジオキサイド、或いはこれらの環が先に一般式
(a−2−1)でR1として示されたような基で結合さ
れた化合物、その他Araldite CY−175
(チバ社製品商品名)など)、共役ジエン重合体のエポ
キシ化物(例えばエポキシ化ポリブタジエン、エポキシ
化されたスチレン−ブタジエン共重合体、エポキシ化さ
れたアクリロニトリル−スチレン共重合体)、不飽和結
合を含む重合体のエポキシ化物(例えばポリプロピレン
のエポキシ化物、ポリイソブテンのエポキシ化物)、ポ
リシロキサンのポリグリシジルエーテル、又複素環を含
むエポキシ樹脂としては、オキサゾリジノン環に炭素原
子を介してエポキシ基が結合したエポキシ樹脂、フラン
のジグリシジルエーテル化物、ジオキサンのジグリシジ
ルエーテル化物、スピロビ(m−ジオキサン)のジグリ
シジルエーテル化物、2の位置に多不飽和のアルケニル
基が置換したイミダゾリンから得られるポリエポキシ化
合物、トリグリシジルイソシアヌレート等が挙げられる
。
その他「エポキシ樹脂の製造と応用」(垣内弘編)に記
載されている如き種々のエポキシ樹脂等の従来公知のエ
ポキシ樹脂が使用される。Other epoxy resins include epoxidized oils (for example, epoxidized linseed oil, epoxidized soybean oil,
Epoxidized safflower oil, epoxidized tung oil, epoxidized eno oil, epoxidized dehydrated castor oil, epoxidized oiticica oil, epoxidized tall oil, etc.), epoxidized fatty acids, epoxidized cyclic olefin compounds (e.g. vinyl cyclohexene dioxide, 1-( 1-Methyl-1,2-epoxyethyl)-3,4-epoxy-4-methylcyclohexane, 3,4-epoxycyclohexylmethyl-
3,4-epoxycyclohexane carboxylate,
3,4-epoxy-6-methylcyclohexylmethyl-3,4-epoxy-6-methylcyclohexanecarboxylate, bis(3,4-epoxy-6-methylcyclohexylmethyl)adipate, dicyclopentaene dioxide, dipentene dioxide , tetrahydroindene dioxide, or a compound in which these rings are bonded with a group as shown above as R1 in the general formula (a-2-1), and other Araldite CY-175
(Ciba product name), etc.), epoxidized products of conjugated diene polymers (e.g., epoxidized polybutadiene, epoxidized styrene-butadiene copolymer, epoxidized acrylonitrile-styrene copolymer), Examples of epoxidized polymers (e.g., epoxidized polypropylene, epoxidized polyisobutene), polyglycidyl ethers of polysiloxane, and epoxy resins containing heterocycles include epoxy resins in which an epoxy group is bonded to an oxazolidinone ring via a carbon atom. resin, diglycidyl etherified product of furan, diglycidyl etherified product of dioxane, diglycidyl etherified product of spirobi(m-dioxane), polyepoxy compound obtained from imidazoline substituted with a polyunsaturated alkenyl group at the 2-position, Examples include glycidyl isocyanurate. In addition, conventionally known epoxy resins such as the various epoxy resins described in "Manufacture and Application of Epoxy Resins" (edited by Hiroshi Kakiuchi) may be used.
【0057】又、本発明に使用されるエポキシ樹脂とし
て乳化エポキシ樹脂も好適に使用される。乳化エポキシ
樹脂は上記のエポキシ樹脂、好ましくはビスフェノール
A型エポキシ樹脂、ビスフェノールF型エポキシ樹脂に
ポリオキシエチレンアルキルフェノールエーテル系非イ
オン界面活性剤、ポリオキシエチレンポリオキシプロピ
レンブロックポリエーテル類を添加しホモミキサー、又
は、ホモジナイザーを使用し公知の方法で容易に乳化す
ることができる。[0057] Also, emulsified epoxy resins are preferably used as the epoxy resins used in the present invention. The emulsified epoxy resin is prepared by adding a polyoxyethylene alkylphenol ether type nonionic surfactant and polyoxyethylene polyoxypropylene block polyethers to the above-mentioned epoxy resin, preferably bisphenol A type epoxy resin or bisphenol F type epoxy resin, and then adding a polyoxyethylene alkylphenol ether type nonionic surfactant and polyoxyethylene polyoxypropylene block polyethers to the above-mentioned epoxy resin, preferably bisphenol A type epoxy resin or bisphenol F type epoxy resin. Alternatively, it can be easily emulsified by a known method using a homogenizer.
【0058】本発明の自己乳化型活性有機アミン硬化剤
を形成するために必要なポリアルキレンポリエーテルポ
リオール化合物(II−1−1)の平均分子量は200
〜4500であり、平均分子量が4500を越えると
造膜性が不足し、200 未満では接着性が落ち好まし
くない。ポリアルキレンポリエーテルポリオール化合物
(II−1−1)としては、例えば一般式
R4〔(OR5)n OH〕p
(2)(ここにR4は多価アルコール残基、(
OR5) n は炭素数2〜4個のアルキレン基を有す
るオキシアルキレン基よりなるポリオキシアルキレン鎖
、n はオキシアルキレン基の重合度を示す数で平均分
子量が200 〜4500となるに相当する数である。
pは好ましくは2〜4の数)で示されるポリエーテルポ
リオールがある。The average molecular weight of the polyalkylene polyether polyol compound (II-1-1) necessary for forming the self-emulsifying active organic amine curing agent of the present invention is 200.
-4,500; if the average molecular weight exceeds 4,500, film-forming properties will be insufficient, and if it is less than 200, adhesiveness will deteriorate, which is undesirable. As the polyalkylene polyether polyol compound (II-1-1), for example, general formula R4[(OR5)n OH]p
(2) (where R4 is a polyhydric alcohol residue, (
OR5) n is a polyoxyalkylene chain consisting of an oxyalkylene group having an alkylene group having 2 to 4 carbon atoms, n is a number indicating the degree of polymerization of the oxyalkylene group, and is a number corresponding to an average molecular weight of 200 to 4500. be. There are polyether polyols represented by p (preferably a number from 2 to 4).
【0059】上記一般式(2) 中のR4に対応する多
価アルコールの好ましい例としては、例えば脂肪族二価
アルコール(例:エチレングリコール、プロピレングリ
コール、1,4 −ブチレングリコール、ネオペンチル
グリコール)、三価アルコール(例:グリセン、トリオ
キシイソブタン、1,2,3 −ブタントリオール、1
,2,3 −ペンタントリオール、2−メチル−1,2
,3 −プロパントリオール、2−メチル−2,3,4
−ブタントリオール、2−エチル−1,2,3 −ブ
タントリオール、2,3,4 −ペンタントリオール、
2,3,4 −ヘキサントリオール、4−プロピル−3
,4,5 −ヘプタントリオール、2,4 −ジメチル
−2,3,4 −ペンタントリオール、ペンタメチルグ
リセリン、ペンタグリセリン、1,2,4 −ブタント
リオール、1,2,4 −ペンタントリオール、トリメ
チロールプロパン等)、四価アルコール(例:エリトリ
ット、ペンタエリトリット、1,2,3,4 −ペンタ
ンテトロール、2,3,4,5 −ヘキサンテトロール
、1,2,3,5 −ペンタンテトロール、1,3,4
,5 −ヘキサンテトロール等)、五価アルコール(例
:アドニット、アラビット、キシリット等)、六価アル
コール(例:ソルビット、マンニット、イジット等)等
が挙げられる。Preferred examples of the polyhydric alcohol corresponding to R4 in the above general formula (2) include aliphatic dihydric alcohols (eg, ethylene glycol, propylene glycol, 1,4-butylene glycol, neopentyl glycol). , trihydric alcohols (e.g. glycene, trioxyisobutane, 1,2,3-butanetriol, 1
,2,3-pentanetriol,2-methyl-1,2
,3-propanetriol,2-methyl-2,3,4
-butanetriol, 2-ethyl-1,2,3-butanetriol, 2,3,4-pentanetriol,
2,3,4-hexanetriol, 4-propyl-3
, 4,5-heptanetriol, 2,4-dimethyl-2,3,4-pentanetriol, pentamethylglycerin, pentaglycerin, 1,2,4-butanetriol, 1,2,4-pentanetriol, trimethylol propane, etc.), tetrahydric alcohols (e.g. erythritol, pentaerythritol, 1,2,3,4-pentanetetrol, 2,3,4,5-hexanetetrol, 1,2,3,5-pentantetrol), Troll, 1, 3, 4
.
【0060】又、上記多価アルコールとして好ましいの
は2〜4価のアルコールであり、特にエチレングリコー
ル、プロピレングリコール、グリセリン等が好ましい。[0060] Preferred as the polyhydric alcohol are dihydric to tetrahydric alcohols, with ethylene glycol, propylene glycol, glycerin and the like being particularly preferred.
【0061】又、上記一般式(2) で示されるポリエ
ーテルポリオールは、かかる多価アルコールに、常法に
より、好ましくは炭素数2〜4個のアルキレンオキサイ
ドを、所望の分子量となるように付加せしめることによ
って製造することができる。[0061] The polyether polyol represented by the above general formula (2) can be obtained by adding an alkylene oxide preferably having 2 to 4 carbon atoms to the polyhydric alcohol by a conventional method to obtain a desired molecular weight. It can be manufactured by letting it dry.
【0062】又、炭素数2〜4個のアルキレンオキサイ
ドとしては、例えばエチレンオキサイド、プロピレンオ
キサイド、ブチレンオキサイド、及びこれらオキサイド
のヘテロ−又はブロック共重合体、特にエチレンオキサ
イドを使用するのが適している。As the alkylene oxide having 2 to 4 carbon atoms, it is suitable to use, for example, ethylene oxide, propylene oxide, butylene oxide, and hetero- or block copolymers of these oxides, especially ethylene oxide. .
【0063】ポリアルキレンポリエーテルポリオール化
合物(II−1−1)は、第一あるいは第二−水酸基を
有していてもよく且つ好ましくは、2〜6個の炭素原子
を有するアルキレンオキサイドから製造されるポリエー
テル、例えばポリエチレンエーテルグルコール、ポリプ
ロピレンエーテルグリコール及びポリブチレンエーテル
グリコールである。本発明に使用されるポリアルキレン
ポリエーテルポリオール化合物(II−1−1)は前記
の1種又は2種以上の混合物も使用できる。The polyalkylene polyether polyol compound (II-1-1) may have primary or secondary hydroxyl groups and is preferably produced from an alkylene oxide having 2 to 6 carbon atoms. polyethers such as polyethylene ether glycol, polypropylene ether glycol and polybutylene ether glycol. As the polyalkylene polyether polyol compound (II-1-1) used in the present invention, one type or a mixture of two or more of the above types can also be used.
【0064】本発明で使用されるラクトン類(II−1
−2)としては、γ−ブチロラクトン、δ−バレロラク
トン、ε−カプロラクトン等が挙げられる。Lactones (II-1) used in the present invention
Examples of -2) include γ-butyrolactone, δ-valerolactone, and ε-caprolactone.
【0065】本発明のポリアルキレンポリエーテルポリ
オール化合物(II−1−1)及びラクトン類(II−
1−2)と反応する、分子内に少なくとも 0.1個よ
り多くの水酸基と隣接エポキシ基を有するエポキシ化合
物(II−1−3)としては、前記のエポキシ化合物が
包含されるが、特にポリフェノールグリシジルエーテル
類が好ましい。例えば、下記式で示されるエピクロルヒ
ドリンとビスフェノールAとより成る反応生成物Polyalkylene polyether polyol compound (II-1-1) and lactones (II-1-1) of the present invention
The epoxy compound (II-1-3) having at least more than 0.1 hydroxyl group and adjacent epoxy group in the molecule that reacts with 1-2) includes the above-mentioned epoxy compounds, but especially polyphenols. Glycidyl ethers are preferred. For example, a reaction product consisting of epichlorohydrin and bisphenol A represented by the following formula:
【0066】[0066]
【化14】[Chemical formula 14]
【0067】あるいは下記式で示されるビスフェノール
Fを基体とする類似物Alternatively, analogues based on bisphenol F represented by the following formula:
【0068】[0068]
【化15】[Chemical formula 15]
【0069】でrは2よりも大きくなく、特に 0.1
〜1であるものが好ましい。エポキシ当量は 160〜
600 を有しているものが好ましい。又、上記のエポ
キシ化合物(II−1−3)と、前記のエポキシ化合物
(I)の1種又は2種以上の混合物も使用できる。and r is not greater than 2, especially 0.1
-1 is preferred. Epoxy equivalent is 160~
600 is preferred. Furthermore, one or a mixture of two or more of the above epoxy compound (II-1-3) and the above epoxy compound (I) can also be used.
【0070】本発明のポリアルキレンポリエーテルポリ
オール化合物(II−1−1)と、ラクトン類(II−
1−2)と、分子内に少なくとも0.1個より多くの水
酸基と隣接エポキシ基を有するエポキシ化合物(II−
1−3)との反応比は、
ポリアルキレンポリエーテルポリオール化合物(II−
1−1) 1.0 モルラクトン類(II−1−
2)
0.1 〜 5モルエポキシ化合物
(II−1−3)
1.2 〜10モルであり、反
応方法としては
(1) ポリアルキレンポリエーテルポリオール化合物
(II−1−1)とラクトン類(II−1−2)を反応
させ、得られたポリアルキレンポリエーテルエステル生
成物と、ルイス酸の存在下で、過剰のエポキシ化合物(
II−1−3)を反応させる方法、或いは
(2) ポリアルキレンポリエーテルポリオール化合物
(II−1−1)とラクトン類(II−1−2)と、過
剰のエポキシ化合物(II−1−3)を仕込み、ルイス
酸の存在下で同時に反応させる方法
等がある。[0070] The polyalkylene polyether polyol compound (II-1-1) of the present invention and lactones (II-1-1)
1-2) and an epoxy compound having at least 0.1 hydroxyl groups and adjacent epoxy groups in the molecule (II-
1-3) is the reaction ratio with polyalkylene polyether polyol compound (II-
1-1) 1.0 molar lactones (II-1-
2)
0.1 to 5 mol epoxy compound (II-1-3)
The reaction method is (1) reacting the polyalkylene polyether polyol compound (II-1-1) with the lactones (II-1-2), and the resulting polyalkylene polyether The ester product and excess epoxy compound (
(II-1-3), or (2) a method of reacting a polyalkylene polyether polyol compound (II-1-1) with a lactone (II-1-2) and an excess of an epoxy compound (II-1-3). ) and react simultaneously in the presence of a Lewis acid.
【0071】(2) の方法の場合は、特公平3−69
24号公報に開示されている如く、エポキシ基とラクト
ン類の間で以下の反応が起こる場合も含まれる。In the case of method (2), Japanese Patent Publication No. 3-69
This also includes cases where the following reaction occurs between an epoxy group and a lactone, as disclosed in Publication No. 24.
【0072】[0072]
【化16】[Chemical formula 16]
【0073】上記の反応は過剰のエポキシ化合物(II
−1−3)を用い、溶媒中又は無溶媒で、触媒として、
BF3OC2H5, SnCl4, TiCl4, F
eCl3 等の如きルイス酸を使用し、反応温度0〜7
0℃で行われるか、或いは BF3−アミン錯塩の存在
下で20〜180 ℃の温度のもとで反応させる。好ま
しい BF3−アミン錯塩としては、 BF3−ベンジ
ルアミン、 BF3−モノエチルアミン、 BF3−ト
リエチルアミン、 BF3−プロピルアミン、 BF3
−アニリン、 BF3−ジメチルアニリン等が挙げられ
る。反応時間は30分〜10時間で、触媒量は反応混合
物に対して 0.1〜5重量%、好ましくは0.1〜2
重量%である。生成樹脂中に残存する BF3−アミン
錯塩は塩基を有する活性物質、例えば酸化カルシウム、
水酸化カルシウム、酸化バリウム等を BF3−アミン
錯塩に対して過剰に加え、中和、非活性化し、濾過する
ことにより除去することができる。The above reaction is carried out using excess epoxy compound (II
-1-3) as a catalyst in a solvent or without a solvent,
BF3OC2H5, SnCl4, TiCl4, F
Using a Lewis acid such as eCl3, the reaction temperature is 0 to 7.
The reaction is carried out at 0°C or at a temperature of 20-180°C in the presence of a BF3-amine complex. Preferred BF3-amine complex salts include BF3-benzylamine, BF3-monoethylamine, BF3-triethylamine, BF3-propylamine, BF3
-aniline, BF3-dimethylaniline, etc. The reaction time is 30 minutes to 10 hours, and the amount of catalyst is 0.1 to 5% by weight, preferably 0.1 to 2% by weight based on the reaction mixture.
Weight%. The BF3-amine complex remaining in the resulting resin contains active substances with bases, such as calcium oxide,
It can be removed by adding calcium hydroxide, barium oxide, etc. in excess to the BF3-amine complex salt, neutralizing it, inactivating it, and filtering it.
【0074】本発明に使用されるポリアミン類(II−
2−1)としては、下記の■〜■に示すもの挙げられる
。Polyamines (II-
Examples of 2-1) include those shown in (1) to (2) below.
【0075】■ 脂肪族ポリアミン類エチレンジアミ
ン、ジエチレントリアミン、トリエチレンテトラミン、
ジプロピレントリアミン、ジメチルアミノプロピルアミ
ン、ジエチルアミノプロピルアミン、ヘキサメチレンジ
アミン、1,2 −プロピレンジアミン、1,3 −プ
ロピレンジアミン、2,2,4 −(2,4,4−)ト
リメチルヘキサメチレンジアミン、ポリプロピレン−ポ
リアミン、ジプロピレントリアミン、又はポリオキシプ
ロピレンポリアミン類(三井テキサコ(株)製のジファ
ーミン D−230, D−400,T−403, D
−2000など)。■ Aliphatic polyamines ethylenediamine, diethylenetriamine, triethylenetetramine,
Dipropylenetriamine, dimethylaminopropylamine, diethylaminopropylamine, hexamethylenediamine, 1,2-propylenediamine, 1,3-propylenediamine, 2,2,4-(2,4,4-)trimethylhexamethylenediamine, Polypropylene-polyamine, dipropylene triamine, or polyoxypropylene polyamines (Dipharmin D-230, D-400, T-403, D manufactured by Mitsui Texaco Co., Ltd.)
-2000, etc.).
【0076】■ 脂環族ポリアミン類N −アミノエ
チルピペラジン、ピペラジン類、1,3 −ビスアミノ
シクロヘキシルアミン(1,3 −BAC)、イソホロ
ンジアミン、1−シクロヘキシルアミノ−3−アミノプ
ロパン、1,4 −ジアミノシクロヘキサン、ジ(アミ
ノシクロヘキシル)メタン、1,3 −ジ−(アミノシ
クロヘキシル)プロパン、2,4 −ジアミノ−シクロ
ヘキサン、N,N’−ジエチル−1,4 −ジアミノシ
クロヘキサン、3,3’−ジメチル−4,4’−ジアミ
ノシクロヘキシルメタン。■ Alicyclic polyamines N-aminoethylpiperazine, piperazines, 1,3-bisaminocyclohexylamine (1,3-BAC), isophoronediamine, 1-cyclohexylamino-3-aminopropane, 1,4 -Diaminocyclohexane, di(aminocyclohexyl)methane, 1,3-di-(aminocyclohexyl)propane, 2,4-diamino-cyclohexane, N,N'-diethyl-1,4-diaminocyclohexane, 3,3'- Dimethyl-4,4'-diaminocyclohexylmethane.
【0077】■ 芳香族ポリアミン類メタキシリレン
ジアミン、パラキシリレンジアミン■ ヘテロ環族ポ
リアミン類■ Aromatic polyamines metaxylylene diamine, paraxylylene diamine ■ Heterocyclic polyamines
【0078】[0078]
【化17】[Chemical formula 17]
【0079】又、上記のポリアミン類の公知の方法によ
るアミド化、マンニッヒ化、エポキシアダクト化された
変性アミン類も好適に使用される。又、上記のポリアミ
ン類の1種又は2種以上の混合物も使用できる。Modified amines obtained by converting the above-mentioned polyamines into amidation, Mannich formation, or epoxy adduct formation by known methods are also preferably used. Moreover, one kind or a mixture of two or more kinds of the above-mentioned polyamines can also be used.
【0080】上記のエポキシ基含有化合物(II−1)
とポリアミン類(II−2−1)とを反応させて自己乳
化型活性有機アミン硬化剤(II−2)を得る反応方法
は、反応温度40〜150 ℃、好ましくは60〜11
0 ℃、反応時間は1〜10時間、好ましくは3〜5時
間程度で行うのが好ましい。反応の当量比は、エポキシ
基に対しアミン過剰で行われるのが好ましい。更に好ま
しくはアミノ基/エポキシ当量比=1.8〜5.0であ
る。The above epoxy group-containing compound (II-1)
and polyamines (II-2-1) to obtain the self-emulsifying active organic amine curing agent (II-2), the reaction temperature is 40 to 150 °C, preferably 60 to 11 °C.
It is preferable to carry out the reaction at 0° C. for about 1 to 10 hours, preferably about 3 to 5 hours. The reaction is preferably carried out in an equivalent ratio of excess amine to epoxy group. More preferably, the amino group/epoxy equivalent ratio is 1.8 to 5.0.
【0081】更にこの硬化剤(II−2)に予め水を混
合しておくこともできる。混合比は、自己乳化型活性有
機アミン硬化剤/水=10〜100 /90〜0(重量
比)、好ましくは50〜100 /50〜0である。Furthermore, water may be mixed in advance with this curing agent (II-2). The mixing ratio is self-emulsifying active organic amine curing agent/water = 10-100/90-0 (weight ratio), preferably 50-100/50-0.
【0082】本発明の組成物の好ましい配合比は、エポ
キシ樹脂(I)/自己乳化型活性有機アミン硬化剤(I
I−2)=90〜10/10〜90(重量比)である。The preferred blending ratio of the composition of the present invention is epoxy resin (I)/self-emulsifying active organic amine curing agent (I).
I-2)=90-10/10-90 (weight ratio).
【0083】本発明の自己乳化型活性有機アミン硬化剤
としてはさらに作業性、硬化性、物性を良好にするため
にシアノエチル化自己乳化型活性有機アミン硬化剤を使
用することができる。As the self-emulsifying active organic amine curing agent of the present invention, a cyanoethylated self-emulsifying active organic amine curing agent can be used to improve workability, curing properties, and physical properties.
【0084】本発明のシアノエチル化自己乳化型活性有
機アミン硬化剤は前記の自己乳化型活性有機アミン硬化
剤(II−2)とアクリロニトリル(II−3)とを自
己乳化型活性有機アミン硬化剤/アクリロニトリル=1
00 /3〜30(重量比)、好ましくは100 /5
〜16(重量比)で反応させて得られる。反応方法は自
己乳化型活性有機アミン硬化剤を前記の反応方法で反応
した後、20〜80℃、好ましくは30〜70℃でアク
リロニトリルを添加又は滴下して反応し、更に好ましく
は30〜70℃で1時間〜5時間熟成反応して製造され
る。The cyanoethylated self-emulsifying active organic amine curing agent of the present invention combines the above self-emulsifying active organic amine curing agent (II-2) and acrylonitrile (II-3) into a self-emulsifying active organic amine curing agent/ Acrylonitrile = 1
00/3 to 30 (weight ratio), preferably 100/5
-16 (weight ratio). The reaction method is to react a self-emulsifying active organic amine curing agent by the above reaction method, and then add or drop acrylonitrile at 20 to 80°C, preferably 30 to 70°C, and react more preferably at 30 to 70°C. It is produced by aging and reacting for 1 to 5 hours.
【0085】又、アクリロニトリルとの反応は、ポリア
ミン類(II−2−1)と予め反応しても良く、又、自
己乳化型活性有機アミン硬化剤(II−2)と水とを混
合したものにアクリロニトリルを上記の反応方法で反応
しても良い。[0085] In addition, the reaction with acrylonitrile may be carried out by reacting with polyamines (II-2-1) in advance, or by a mixture of the self-emulsifying active organic amine curing agent (II-2) and water. may be reacted with acrylonitrile by the above reaction method.
【0086】これらの必須成分に加えて、本発明による
組成物は、反応性希釈剤、非反応性希釈剤兼増量剤、充
填剤及び/又は補強剤、顔料、溶媒、可塑剤、均染剤、
チキソトロピー剤、難燃性物質、離型剤などのような常
用の変性剤を含有していてもよい。本発明の組成物にお
いて使用してもよい適当な希釈剤、増量剤、補強剤、充
填剤及び顔料としては、モノグリシジルエーテル、DO
P 、DBP 、キシレン樹脂、ベンジルアルコール、
テトラヒドロフルフリルアルコール、アロライザー、コ
ールタール、ビチューメン等の瀝青物、紡織繊維、繊維
素、ガラス繊維、合成繊維、石綿繊維、硼素繊維、炭素
繊維、セルロース、ポリエチレン粉末、粘土、砂、岩石
、石英粉末、鉱物シリケート例えば雲母、石綿粉末、粉
砕した頁岩、カオリン、水酸化アルミニウム、粉末化し
たチョーク、石膏、三酸化アンチモン、ベントナイト、
シリカエーロゲル、リトポン、重晶石、二酸化チタン、
タルク、炭酸カルシウム、カーボンブラック、グラファ
イト、酸化鉄のような酸化物顔料、又はアルミニウム粉
もしくは鉄粉のような金属粉末等を挙げることができる
。In addition to these essential ingredients, the compositions according to the invention contain reactive diluents, non-reactive diluents and fillers, fillers and/or reinforcing agents, pigments, solvents, plasticizers, leveling agents. ,
It may also contain conventional modifiers such as thixotropic agents, flame retardants, mold release agents, etc. Suitable diluents, extenders, reinforcing agents, fillers and pigments that may be used in the compositions of the invention include monoglycidyl ethers, DO
P, DBP, xylene resin, benzyl alcohol,
Tetrahydrofurfuryl alcohol, allolizer, coal tar, bituminous materials such as bitumen, textile fibers, cellulose, glass fibers, synthetic fibers, asbestos fibers, boron fibers, carbon fibers, cellulose, polyethylene powder, clay, sand, rock, quartz powder , mineral silicates such as mica, asbestos powder, ground shale, kaolin, aluminum hydroxide, powdered chalk, gypsum, antimony trioxide, bentonite,
Silica airgel, lithopone, barite, titanium dioxide,
Examples include talc, calcium carbonate, carbon black, graphite, oxide pigments such as iron oxide, and metal powders such as aluminum powder or iron powder.
【0087】本発明の硬化性組成物の変性のために適当
な溶媒には、例えば、トルエン、キシレン、n−プロパ
ノール、酢酸ブチル、アセトン、メチルエチルケトン、
ジアセトン、エタノール、エチレングリコールモノメチ
ルエーテル、エチレングリコールモノエチルエーテル及
びエチレングリコールモノブチルエーテルがある。Solvents suitable for modifying the curable compositions of the invention include, for example, toluene, xylene, n-propanol, butyl acetate, acetone, methyl ethyl ketone,
These include diacetone, ethanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether and ethylene glycol monobutyl ether.
【0088】本発明の硬化性組成物を変性するために適
当な可塑剤には、例えばフタル酸のジブチル−、ジオク
チル−及びジノニルエステル、リン酸トリクレジル、リ
ン酸トリキシレニル及びポリプロピレングリコールがあ
る。Plasticizers suitable for modifying the curable compositions of the invention include, for example, dibutyl-, dioctyl- and dinonyl esters of phthalic acid, tricresyl phosphate, tricylenyl phosphate and polypropylene glycols.
【0089】本発明の硬化性組成物を、特に表面保護の
ために使用すべき場合に、添加してよい均染剤には、例
えばシリコーン、アセチルブチルセルロース、ポリ酢酸
ビニル、ワックス、ステアレートなどがある。When the curable composition of the present invention is to be used particularly for surface protection, leveling agents that may be added include, for example, silicone, acetyl butylcellulose, polyvinyl acetate, wax, stearate, etc. There is.
【0090】本発明の硬化性組成物は、常法により公知
の混合装置(かきまぜ機、ニーダー、ローラーなど)を
用いて製造できる。The curable composition of the present invention can be produced by a conventional method using a known mixing device (stirrer, kneader, roller, etc.).
【0091】エポキシ樹脂(I)と硬化剤(II)、充
填剤、顔料等とよりなる水を基体とする分散物はそれぞ
れ任意の公知の方法を用いて製造することができる。得
られた分散物は適当な方法、例えばハケ塗り、ローラー
、スプレー、ヘラ付け、プレス塗装、ドクタープレード
塗り、電着塗装、浸漬塗装等の方法により基体に塗布す
ることができる。The water-based dispersion comprising the epoxy resin (I), curing agent (II), filler, pigment, etc. can be produced using any known method. The resulting dispersion can be applied to a substrate by any suitable method, such as brush coating, roller coating, spray coating, spatula coating, press coating, doctor blade coating, electrodeposition coating, dip coating, or the like.
【0092】本発明によりなる分散物は、下塗り、充填
剤、シール材、保護塗料、被膜材、シーリング材、モル
タル、コーティング材として用いることができる。The dispersion according to the present invention can be used as an undercoat, a filler, a sealing material, a protective coating, a coating material, a sealing material, a mortar, and a coating material.
【0093】[0093]
【実施例】以下、本発明の効果を実施例、比較例にて具
体的に示すが、これらは本発明を限定するものではない
。[Examples] Hereinafter, the effects of the present invention will be specifically shown in Examples and Comparative Examples, but these are not intended to limit the present invention.
【0094】エポキシ基含有化合物の製造例製造例−1
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、分子量2000のポリエチレングリコール200
0gとε−カプロラクトン 228gとを加え80℃、
2時間反応させた後、三フッ化ホウ素モノエチルアミン
錯塩(橋本化成工業(株)製)6.7 gとEP−41
00(旭電化工業(株)製,WPE =190)304
0gとを加え、140 ℃、4時間反応させて WPE
=480 のエポキシ基含有化合物(A) を得た。Production Example of Epoxy Group-Containing Compound Production Example-1 Polyethylene glycol 200 with a molecular weight of 2000 was placed in a glass three-necked flask equipped with a thermometer, a stirrer, and a cooling tube.
Add 0g and 228g of ε-caprolactone at 80°C.
After reacting for 2 hours, 6.7 g of boron trifluoride monoethylamine complex salt (manufactured by Hashimoto Kasei Kogyo Co., Ltd.) and EP-41 were added.
00 (manufactured by Asahi Denka Kogyo Co., Ltd., WPE = 190) 304
0g and reacted at 140°C for 4 hours to form
=480 epoxy group-containing compound (A) was obtained.
【0095】製造例−2
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、分子量1000のポリエチレングリコール100
0gとε−カプロラクトン 228gとを加え80℃、
2時間反応させた後、三フッ化ホウ素モノエチルアミン
錯塩 6.7gとEP−4100 3040gとを加
え、140 ℃、4時間反応させて WPE=385
のエポキシ基含有化合物(B) を得た。Production Example-2 Polyethylene glycol 100 with a molecular weight of 1000 was placed in a three-necked glass flask equipped with a thermometer, stirrer, and cooling tube.
Add 0g and 228g of ε-caprolactone at 80°C.
After reacting for 2 hours, 6.7 g of boron trifluoride monoethylamine complex salt and 3040 g of EP-4100 were added and reacted at 140°C for 4 hours to give WPE=385.
An epoxy group-containing compound (B) was obtained.
【0096】製造例−3
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、分子量2000のポリエチレングリコール200
0gとε−カプロラクトン 114gとを加え80℃、
2時間反応させた後、三フッ化ホウ素モノエチルアミン
錯塩 6.7gとEP−4100 3040gとを加
え、140 ℃、4時間反応させて WPE=465
のエポキシ基含有化合物(C) を得た。Production Example-3 Polyethylene glycol 200 with a molecular weight of 2000 was placed in a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube.
Add 0g and 114g of ε-caprolactone at 80°C.
After reacting for 2 hours, 6.7 g of boron trifluoride monoethylamine complex salt and 3040 g of EP-4100 were added and reacted at 140°C for 4 hours to give WPE=465.
An epoxy group-containing compound (C) was obtained.
【0097】製造例−4
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、分子量4000のポリエチレングリコール400
0gとε−カプロラクトン 228gとを加え80℃、
3時間反応させた後、三フッ化ホウ素モノエチルアミン
錯塩 6.7gとEP−4100 3040gとを加
え、140 ℃、4時間反応させて WPE=640
のエポキシ基含有化合物(D) を得た。Production Example-4 Polyethylene glycol 400 with a molecular weight of 4000 was placed in a three-necked glass flask equipped with a thermometer, stirrer, and cooling tube.
Add 0g and 228g of ε-caprolactone at 80°C.
After reacting for 3 hours, 6.7 g of boron trifluoride monoethylamine complex salt and 3040 g of EP-4100 were added and reacted at 140°C for 4 hours to obtain WPE=640.
An epoxy group-containing compound (D) was obtained.
【0098】製造例−5
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、分子量2000のポリエチレングリコール200
0gとε−カプロラクトン 570gとを加え80℃、
3時間反応させた後、三フッ化ホウ素モノエチルアミン
錯塩 6.7gとEP−4100 3040gとを加
え、140 ℃、4時間反応させて WPE=515
のエポキシ基含有化合物(E) を得た。Production Example-5 Polyethylene glycol 200 with a molecular weight of 2000 was placed in a three-necked glass flask equipped with a thermometer, stirrer, and cooling tube.
Add 0g and 570g of ε-caprolactone at 80°C.
After reacting for 3 hours, 6.7 g of boron trifluoride monoethylamine complex salt and 3040 g of EP-4100 were added and reacted at 140°C for 4 hours to give WPE=515.
An epoxy group-containing compound (E) was obtained.
【0099】製造例−6
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、分子量2000のポリエチレングリコール200
0gとε−カプロラクトン 228gとを加え80℃、
2時間反応させた後、三フッ化ホウ素モノエチルアミン
錯塩 6.7gとEP−4100 1900gとを加
え、140 ℃、4時間反応させて WPE=700
のエポキシ基含有化合物(F) を得た。Production Example-6 Polyethylene glycol 200 with a molecular weight of 2000 was placed in a three-necked glass flask equipped with a thermometer, stirrer, and cooling tube.
Add 0g and 228g of ε-caprolactone at 80°C.
After reacting for 2 hours, 6.7 g of boron trifluoride monoethylamine complex salt and 1900 g of EP-4100 were added and reacted at 140°C for 4 hours to obtain WPE=700.
An epoxy group-containing compound (F) was obtained.
【0100】製造例−7
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、分子量2000のポリエチレングリコール200
0gとε−カプロラクトン 228gとEP−4100
3040gとを加え、80℃、2時間反応させた後
、三フッ化ホウ素モノエチルアミン錯塩 6.7gを加
え、140 ℃、4時間反応させて WPE=480
のエポキシ基含有化合物(G) を得た。Production Example-7 Polyethylene glycol 200 with a molecular weight of 2000 was placed in a glass three-necked flask equipped with a thermometer, a stirrer, and a cooling tube.
0g and ε-caprolactone 228g and EP-4100
After adding 3,040 g of the mixture and reacting at 80°C for 2 hours, 6.7 g of boron trifluoride monoethylamine complex salt was added and reacting at 140°C for 4 hours. WPE = 480
An epoxy group-containing compound (G) was obtained.
【0101】製造例−8
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、ε−カプロラクトン 285gと塩化メチレン1
000ml及びトリエチルアミン0.7 mlを加え、
滴下ロートにはEP−4100 380 gと塩化メ
チレン750 mlとを加えた。四ツ口フラスコを氷水
で10℃に冷却後、BF3OC2H5を1.5 ml添
加し、10℃を保持しつつ攪拌しながらEP−4100
溶液を4時間かけて滴下した後、10℃、5時間反応
させた。Production Example-8 In a three-necked glass flask equipped with a thermometer, stirrer, and cooling tube, 285 g of ε-caprolactone and 1 part of methylene chloride were added.
000 ml and triethylamine 0.7 ml,
380 g of EP-4100 and 750 ml of methylene chloride were added to the dropping funnel. After cooling the four-necked flask to 10°C with ice water, 1.5 ml of BF3OC2H5 was added, and EP-4100 was added while stirring while maintaining the temperature at 10°C.
The solution was added dropwise over 4 hours, and then reacted at 10°C for 5 hours.
【0102】この反応液にトリエチルアミン3mlを加
えて触媒を失活させた後、氷水で10℃に冷却しながら
10%NaOH水溶液1500mlを加え30分攪拌し
た後、アルカリ水溶液層と有機層に分離した。After adding 3 ml of triethylamine to this reaction solution to deactivate the catalyst, 1500 ml of a 10% NaOH aqueous solution was added while cooling to 10° C. with ice water, and after stirring for 30 minutes, the alkali aqueous solution layer and the organic layer were separated. .
【0103】この有機層を500 mlの水で洗浄し、
遠心分離による分離を2回行った後、硫酸マグネシウム
で脱水した。更にトリ(n−オクチル)アミン0.2
gを添加後、減圧蒸留により WPE=490 のエポ
キシ基含有化合物(H) を得た。[0103] This organic layer was washed with 500 ml of water,
After separation by centrifugation twice, it was dehydrated with magnesium sulfate. Furthermore, tri(n-octyl)amine 0.2
After adding g, an epoxy group-containing compound (H) having a WPE of 490 was obtained by distillation under reduced pressure.
【0104】自己乳化型活性有機アミン硬化剤の製造例
製造例−9
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gとエポキシ基
含有化合物(A) 210 gとEP−4100 1
0 gとを加え、90℃、2時間反応して、水90gを
加え活性水素当量125 の自己乳化型活性有機アミン
硬化剤(1)を得た。Production example of self-emulsifying active organic amine curing agent Production example-9 In a glass three-necked flask equipped with a thermometer, a stirrer, and a cooling tube, 140 g of metaxylylene diamine and 210 g of epoxy group-containing compound (A) were added. g and EP-4100 1
0 g was added, and the mixture was reacted at 90° C. for 2 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (1) having an active hydrogen equivalent of 125.
【0105】製造例−10
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gとエポキシ基
含有化合物(B) 210 gとEP−4100 1
0 gとを加え、90℃、2時間反応して、水90gを
加え活性水素当量129 の自己乳化型活性有機アミン
硬化剤(2) を得た。Production Example-10 In a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube, 140 g of meta-xylylene diamine, 210 g of epoxy group-containing compound (B), and 1 EP-4100 were added.
0 g was added, and the mixture was reacted at 90° C. for 2 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (2) having an active hydrogen equivalent of 129.
【0106】製造例−11
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gとエポキシ基
含有化合物(C) 210 gとEP−4100 1
0 gとを加え、90℃、2時間反応して、水90gを
加え活性水素当量126 の自己乳化型活性有機アミン
硬化剤(3) を得た。Production Example-11 In a glass three-neck flask equipped with a thermometer, stirrer, and cooling tube, 140 g of metaxylylene diamine, 210 g of epoxy group-containing compound (C), and 1 EP-4100 were added.
0 g was added, and the mixture was reacted at 90° C. for 2 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (3) having an active hydrogen equivalent of 126.
【0107】製造例−12
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gとエポキシ基
含有化合物(D) 210 gとEP−4100 1
0 gとを加え、90℃、3時間反応して、水90gを
加え活性水素当量121 の自己乳化型活性有機アミン
硬化剤(4) を得た。Production Example-12 In a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube, 140 g of meta-xylylene diamine, 210 g of epoxy group-containing compound (D), and 1 EP-4100 were added.
0 g was added, and the mixture was reacted at 90° C. for 3 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (4) having an active hydrogen equivalent of 121.
【0108】製造例−13
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gとエポキシ基
含有化合物(E) 210 gとEP−4100 1
0 gとを加え、90℃、2時間反応して、水90gを
加え活性水素当量121 の自己乳化型活性有機アミン
硬化剤(5)を得た。Production Example-13 In a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube, 140 g of meta-xylylene diamine, 210 g of epoxy group-containing compound (E), and 1 EP-4100 were added.
0 g was added, and the mixture was reacted at 90° C. for 2 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (5) having an active hydrogen equivalent of 121.
【0109】製造例−14
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gとエポキシ基
含有化合物(F) 210 gとEP−4100 1
0 gとを加え、90℃、2時間反応して、水90gを
加え活性水素当量120 の自己乳化型活性有機アミン
硬化剤(6) を得た。Production Example-14 In a glass three-neck flask equipped with a thermometer, stirrer, and cooling tube, 140 g of metaxylylene diamine, 210 g of epoxy group-containing compound (F), and 1 EP-4100 were added.
0 g was added, and the mixture was reacted at 90° C. for 2 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (6) having an active hydrogen equivalent of 120.
【0110】製造例−15
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gとエポキシ基
含有化合物(G) 210 gとEP−4100 1
0 gとを加え、90℃、2時間反応して、水90gを
加え活性水素当量125 の自己乳化型活性有機アミン
硬化剤(7) を得た。Production Example-15 In a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube, 140 g of metaxylylene diamine, 210 g of epoxy group-containing compound (G), and 1 EP-4100 were added.
0 g was added, and the mixture was reacted at 90° C. for 2 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (7) having an active hydrogen equivalent of 125.
【0111】製造例−16
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン140 gと、エポキシ
基含有化合物(H) とエポキシ基含有化合物(A)
との1対1の混合物 210gと、EP−410010
gとを加え、90℃、3時間反応して、水90gを加
え活性水素当量124 の自己乳化型活性有機アミン硬
化剤(8) を得た。Production Example-16 In a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube, 140 g of meta-xylylene diamine, epoxy group-containing compound (H), and epoxy group-containing compound (A) were placed.
210 g of a one-to-one mixture of EP-410010
After reaction at 90° C. for 3 hours, 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (8) having an active hydrogen equivalent of 124.
【0112】製造例−17
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン80gとジェファーミン
D−230 (米国ジェファーソンケミカル社製)80
gとを加え均一になるまでよく攪拌した後、エポキシ基
含有化合物(F) 210 gとEP−4100 1
0 gとを加え、90℃、2時間反応して、水95gを
加え活性水素当量147の自己乳化型活性有機アミン硬
化剤(9) を得た。Production Example-17 In a three-necked glass flask equipped with a thermometer, stirrer, and cooling tube, 80 g of meta-xylylene diamine and 80 g of Jeffamine D-230 (manufactured by Jefferson Chemical Company, USA) were added.
After stirring well until homogeneous, 210 g of epoxy group-containing compound (F) and 1 g of EP-4100 were added.
0 g was added, and the mixture was reacted at 90° C. for 2 hours, and 95 g of water was added to obtain a self-emulsifying active organic amine curing agent (9) having an active hydrogen equivalent of 147.
【0113】製造例−18
製造例−14でメタキシリレンジアミン140gの代わ
りにイソホロンジアミン140gを用いて、他の条件は
すべて製造例−14と同じにして反応させて活性水素当
量153 の自己乳化型活性有機アミン硬化剤(10)
を得た。Production Example-18 Using 140 g of isophorone diamine instead of 140 g of meta-xylylene diamine in Production Example-14, and keeping all other conditions the same as Production Example-14, the reaction was carried out to form a self-emulsification with an active hydrogen equivalent of 153. Type active organic amine curing agent (10)
I got it.
【0114】製造例−19
製造例−14でメタキシリレンジアミン140 gの代
わりに1,3 −ビスアミノエチルシクロヘキサン14
0 gを用いて、他の条件はすべて製造例−14と同じ
にして反応させて活性水素当量125 の自己乳化型活
性有機アミン硬化剤(11)を得た。Production Example-19 In Production Example-14, 140 g of 1,3-bisaminoethylcyclohexane was used instead of 140 g of metaxylylene diamine.
A self-emulsifying active organic amine curing agent (11) having an active hydrogen equivalent of 125 was obtained by using 0 g and all other conditions being the same as in Production Example 14.
【0115】製造例−20
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン 100gとPACM(
英国アンカーケミカル社製)60gとを加え均一になる
までよく攪拌した後、エポキシ基含有化合物(F) 2
10 gとEP−4100 10 gとを加え、90
℃、2時間反応して、水95gを加え活性水素当量12
7 の自己乳化型活性有機アミン硬化剤(12)を得た
。Production Example 20 In a three-necked glass flask equipped with a thermometer, stirrer, and cooling tube, 100 g of metaxylylenediamine and PACM (
(manufactured by Anchor Chemical Co., Ltd.) in the UK, and stirred well until homogeneous, then epoxy group-containing compound (F) 2
Add 10 g and 10 g of EP-4100, and make 90
℃, react for 2 hours, add 95 g of water and make active hydrogen equivalent 12
A self-emulsifying active organic amine curing agent (12) of No. 7 was obtained.
【0116】製造例−21
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、メタキシリレンジアミン 140gとエポキシ基
含有化合物(F) 175 gとEP−4100 4
5 gとを加え、90℃、2時間反応して、水90gを
加え活性水素当量124 の自己乳化型活性有機アミン
硬化剤(13)を得た。Production Example-21 In a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube, 140 g of metaxylylene diamine, 175 g of epoxy group-containing compound (F), and EP-4100 4 were added.
5 g was added thereto, and the mixture was reacted at 90° C. for 2 hours, and 90 g of water was added to obtain a self-emulsifying active organic amine curing agent (13) having an active hydrogen equivalent of 124.
【0117】シアノエチル化自己乳化型活性有機アミン
硬化剤の製造例
製造例−22
温度計、撹拌機、冷却管を備えたガラス製三ツ口フラス
コに、自己乳化型活性有機アミン硬化剤(1) 450
gを加え、アクリロニトリル25gを60℃以下で滴
下し、滴下後、60℃、2時間反応して、活性水素当量
152 のシアノエチル化自己乳化型活性有機アミン硬
化剤(1) を得た。Production example of cyanoethylated self-emulsifying active organic amine curing agent Production example-22 In a glass three-necked flask equipped with a thermometer, stirrer, and cooling tube, self-emulsifying active organic amine curing agent (1) 450
25 g of acrylonitrile was added dropwise at 60° C. or below, and after the dropwise addition, the reaction was carried out at 60° C. for 2 hours to obtain a cyanoethylated self-emulsifying active organic amine curing agent (1) having an active hydrogen equivalent of 152.
【0118】製造例−23
製造例−22で自己乳化型活性有機アミン硬化剤(1)
450 gのかわりに、自己乳化型活性有機アミン硬
化剤(5) 450gを用いて、その他の条件は全て製
造例−22と同じにして反応させて、活性水素当量14
6 のシアノエチル化自己乳化型活性有機アミン硬化剤
(2) を得た。Production Example-23 Self-emulsifying active organic amine curing agent (1) in Production Example-22
Instead of 450 g, 450 g of self-emulsifying active organic amine curing agent (5) was used, and all other conditions were the same as in Production Example 22.
A cyanoethylated self-emulsifying active organic amine curing agent (2) of No. 6 was obtained.
【0119】製造例−24
製造例−22でアクリロニトリル25gのかわりに、ア
クリロニトリル50gを用いて、その他の条件は全て製
造例−22と同じにして反応させて、活性水素当量18
8のシアノエチル化自己乳化型活性有機アミン硬化剤(
3) を得た。Production Example-24 In Production Example-22, 50 g of acrylonitrile was used instead of 25 g of acrylonitrile, and all other conditions were the same as in Production Example-22.
No. 8 cyanoethylated self-emulsifying active organic amine curing agent (
3) Obtained.
【0120】実施例1〜19
エピコート#828又はEM−1−60(エーシーアー
ル(株)製エポキシエマルジョン、固形分60%、 W
PE=320)と、自己乳化型活性有機アミン硬化剤(
1) 〜(13)又はシアノエチル化自己乳化型活性有
機アミン硬化剤(1) 〜(3) と、水とを表1又は
表2に示す様な配合で混合し硬化させ、その塗膜物性に
ついて試験した。結果を表1及び表2に示す。Examples 1 to 19 Epicoat #828 or EM-1-60 (epoxy emulsion manufactured by ACR Co., Ltd., solid content 60%, W
PE=320) and a self-emulsifying active organic amine curing agent (
1) - (13) or cyanoethylated self-emulsifying active organic amine curing agent (1) - (3) and water were mixed and cured in the formulation shown in Table 1 or Table 2, and the physical properties of the coating film were evaluated. Tested. The results are shown in Tables 1 and 2.
【0121】比較例1〜4
エピコート#828又はEM−1−60 と、ACR
ハードナー H−23−50W(エーシーアール(株)
製自己乳化型ポリアミド硬化剤、固形分:50%、アミ
ン価140mgKOH/g)又はアデカハードナーEH
−220(旭電化工業(株)製脂肪族ポリアミン硬化剤
、固形分:100 %、アミン価:350mgKOH/
g)、又は製造例−1でε−カプロラクトン228 g
の代わりにε−カプロラクトン912 gを用いて得ら
れたWPE =542 のエポキシ基含有化合物を用い
て製造例−9と同じ条件で反応させて得られた活性水素
当量122 の自己乳化型活性有機アミン硬化剤(A)
又は製造例−1で分子量2000のポリエチレングリ
コール2000gの代わりに分子量6000のポリエチ
レングリコール6000gを用いて得られたWPE =
845のエポキシ基含有化合物を用いて製造例−9と同
じ条件で反応させて得られた活性水素当量118 の自
己乳化型活性有機アミン硬化剤(B) と、水とを表2
に示す様な配合で混合し硬化させ、その塗膜物性につい
て比較試験を行った。結果を表2に示す。Comparative Examples 1 to 4 Epicote #828 or EM-1-60 and ACR
Hardener H-23-50W (ACR Co., Ltd.)
self-emulsifying polyamide curing agent, solid content: 50%, amine value 140mgKOH/g) or Adeka Hardener EH
-220 (Asahi Denka Kogyo Co., Ltd. aliphatic polyamine curing agent, solid content: 100%, amine value: 350mgKOH/
g), or 228 g of ε-caprolactone in Production Example-1
A self-emulsifying active organic amine with an active hydrogen equivalent of 122 obtained by reacting under the same conditions as in Production Example-9 using an epoxy group-containing compound with WPE = 542 obtained by using 912 g of ε-caprolactone instead of ε-caprolactone. Hardening agent (A)
Or WPE obtained by using 6000 g of polyethylene glycol with a molecular weight of 6000 instead of 2000 g of polyethylene glycol with a molecular weight of 2000 in Production Example-1 =
A self-emulsifying active organic amine curing agent (B) with an active hydrogen equivalent of 118 obtained by reacting the epoxy group-containing compound No. 845 under the same conditions as in Production Example-9 and water are shown in Table 2.
The compositions shown in the following were mixed and cured, and a comparative test was conducted on the physical properties of the coating film. The results are shown in Table 2.
【0122】[0122]
【表1】[Table 1]
【0123】[0123]
【表2】[Table 2]
【0124】<評価方法>
・乳化性
○:乳化良好, ○△:乳化に時間がかかる, ×
:乳化せず
・塗膜状態
○:塗膜良好・艶あり,△:半艶,△×:半艶・軟らか
い, ×:造膜せず
・接着性(養生7日後)
100/100 :クロスカットして剥離せず,80/
100 :クロスカットして20%剥離,50/100
:クロスカットして50%剥離,×:造膜せず
・耐水性(水浸漬7日後)
○:変化なし, △:造膜が曇る, ×:溶解する
・曲げ試験(養生7日後)
3mmの棒を中心にして 180°屈曲させた時の表面
状態<Evaluation method> Emulsifying property ○: Good emulsification, ○△: Emulsification takes time, ×
: No emulsification, coating condition ○: Good coating, glossy, △: Semi-gloss, △×: Semi-gloss/soft, ×: No film formation, adhesion (7 days after curing) 100/100: Cross cut No peeling, 80/
100: Cross cut and 20% peeling, 50/100
: 50% peeled off after cross cutting, ×: No film formation, water resistance (after 7 days of water immersion) ○: No change, △: Film formation becomes cloudy, ×: Dissolved, bending test (after 7 days of curing) 3mm Surface condition when bent 180° around the rod
【0125】[0125]
【発明の効果】上記エポキシ樹脂(I)及び硬化剤(I
I)を含有し水を加えて乳化し、硬化させる本発明の水
性エポキシ樹脂硬化性組成物の強調し得るメリットは従
来の特開昭50−98960 号公報、特公昭53−3
1517 号公報の自己乳化性を有するイミダゾリン環
含有化合物に比べ、塗膜のレベリング性、造膜性に優れ
、硬化フィルムが透明で、表面光沢、硬度、密着性、耐
水性、耐薬品性に優れることが特徴である。[Effect of the invention] The above epoxy resin (I) and curing agent (I)
The merits of the aqueous epoxy resin curable composition of the present invention, which contains I) and is emulsified and cured by adding water, are those of the conventional JP-A-50-98960 and JP-B-Sho 53-3.
Compared to the self-emulsifying imidazoline ring-containing compound disclosed in Publication No. 1517, it has superior coating film leveling and film-forming properties, a transparent cured film, and superior surface gloss, hardness, adhesion, water resistance, and chemical resistance. This is a characteristic.
【0126】[0126]
Claims (2)
ポキシ基を有するエポキシ樹脂、及び(II)平均分子
量200 〜4500のポリアルキレンポリエーテルポ
リオール化合物(II−1−1)と、ラクトン類(II
−1−2)と、分子内に少なくとも 0.1個より多く
の水酸基と隣接エポキシ基を有するエポキシ化合物(I
I−1−3)とを、ルイス酸を触媒として、ポリアルキ
レンポリエーテルポリオール化合物(II−1−1)1
.0 モルに対してラクトン類(II−1−2)0.1
〜5モル、エポキシ化合物(II−1−3)1.2
〜10モルの反応比で、溶媒中又は無溶媒で反応させて
得られるエポキシ基含有化合物(II−1) を、脂肪
族ポリアミン類(II−2−1■)、脂環族ポリアミン
類(II−2−1■)、芳香族ポリアミン類(II−2
−1■)及びヘテロ環族ポリアミン類(II−2−1■
)から選ばれる一種又は二種以上のポリアミン類(II
−2−1)と、ポリアミン過剰で反応させて得られる自
己乳化型活性有機アミン硬化剤からなる水性エポキシ樹
脂硬化性組成物。1. (I) an epoxy resin having an average of more than one adjacent epoxy group in the molecule; and (II) a polyalkylene polyether polyol compound (II-1-1) having an average molecular weight of 200 to 4,500; Lactones (II
-1-2) and an epoxy compound (I
I-1-3) and a Lewis acid as a catalyst, polyalkylene polyether polyol compound (II-1-1) 1
.. Lactones (II-1-2) 0.1 per mol
~5 mol, epoxy compound (II-1-3) 1.2
Epoxy group-containing compound (II-1) obtained by reacting in a solvent or without solvent at a reaction ratio of ~10 moles, aliphatic polyamines (II-2-1), alicyclic polyamines (II -2-1■), aromatic polyamines (II-2
-1■) and heterocyclic polyamines (II-2-1■
) one or more polyamines selected from (II
-2-1) and a self-emulsifying active organic amine curing agent obtained by reacting with an excess of polyamine.
ポキシ基を有するエポキシ樹脂、及び(II)平均分子
量200 〜4500のポリアルキレンポリエーテルポ
リオール化合物(II−1−1)と、ラクトン類(II
−1−2)と、分子内に少なくとも 0.1個より多く
の水酸基と隣接エポキシ基を有するエポキシ化合物(I
I−1−3)とを、ルイス酸を触媒として、ポリアルキ
レンポリエーテルポリオール化合物(II−1−1)1
.0 モルに対してラクトン類(II−1−2)0.1
〜5モル、エポキシ化合物(II−1−3)1.2
〜10モルの反応比で、溶媒中又は無溶媒で反応させて
得られるエポキシ基含有化合物(II−1) を、脂肪
族ポリアミン類(II−2−1■)、脂環族ポリアミン
類(II−2−1■)、芳香族ポリアミン類(II−2
−1■)及びヘテロ環族ポリアミン類(II−2−1■
)から選ばれる一種又は二種以上のポリアミン類(II
−2−1)と、ポリアミン過剰で反応させて得られる自
己乳化型活性有機アミン硬化剤(II−2)を、更にア
クリロニトリル(II−3)と反応させて得られるシア
ノエチル化自己乳化型活性有機アミン硬化剤からなる水
性エポキシ樹脂硬化性組成物。2. (I) an epoxy resin having an average of more than one adjacent epoxy group in the molecule; and (II) a polyalkylene polyether polyol compound (II-1-1) having an average molecular weight of 200 to 4,500; Lactones (II
-1-2) and an epoxy compound (I
I-1-3) and a Lewis acid as a catalyst, polyalkylene polyether polyol compound (II-1-1) 1
.. Lactones (II-1-2) 0.1 per mol
~5 mol, epoxy compound (II-1-3) 1.2
Epoxy group-containing compound (II-1) obtained by reacting in a solvent or without solvent at a reaction ratio of ~10 moles, aliphatic polyamines (II-2-1), alicyclic polyamines (II -2-1■), aromatic polyamines (II-2
-1■) and heterocyclic polyamines (II-2-1■
) one or more polyamines selected from (II
-2-1) and a self-emulsifying active organic amine curing agent (II-2) obtained by reacting with an excess of polyamine, and a cyanoethylated self-emulsifying active organic amine curing agent obtained by further reacting with acrylonitrile (II-3). An aqueous epoxy resin curable composition comprising an amine curing agent.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3123564A JP3024006B2 (en) | 1991-05-28 | 1991-05-28 | Aqueous epoxy resin curable composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3123564A JP3024006B2 (en) | 1991-05-28 | 1991-05-28 | Aqueous epoxy resin curable composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04351628A true JPH04351628A (en) | 1992-12-07 |
JP3024006B2 JP3024006B2 (en) | 2000-03-21 |
Family
ID=14863709
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3123564A Expired - Fee Related JP3024006B2 (en) | 1991-05-28 | 1991-05-28 | Aqueous epoxy resin curable composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3024006B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07126572A (en) * | 1993-10-28 | 1995-05-16 | Nippon Carbide Ind Co Inc | Peelable water-based coating composition |
EP0709418A2 (en) | 1994-10-28 | 1996-05-01 | Mitsubishi Gas Chemical Company, Inc. | Aqueous self-emulsifiable epoxy resin curing agent |
-
1991
- 1991-05-28 JP JP3123564A patent/JP3024006B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07126572A (en) * | 1993-10-28 | 1995-05-16 | Nippon Carbide Ind Co Inc | Peelable water-based coating composition |
EP0709418A2 (en) | 1994-10-28 | 1996-05-01 | Mitsubishi Gas Chemical Company, Inc. | Aqueous self-emulsifiable epoxy resin curing agent |
Also Published As
Publication number | Publication date |
---|---|
JP3024006B2 (en) | 2000-03-21 |
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