JPH04342443A - Article for building and building finish - Google Patents

Abstract

PURPOSE:To provide a base material or an article for building or building finish excellent in waterdrop removing properties. CONSTITUTION:An article for building or building finish is composed of a base material provided with the first layer formed by surface treatment with a hydrolyzable silane compound on the surface of a base material and the second layer formed by the surface treatment with an isocyanatosilane compound on the aforementioned first layer or a base material having the two surface-treated layers thereon as a constituent element. Glass requiring excellent see-through visibility is suitable as the base material. Window glass or mirrors are exemplified as the article for building or building finish. Since the aforementioned article has excellent waterdrop removing properties and good abrasion, chemical and weather resistances together, its effects are semipermanently sustained. Therefore, the above-mentioned article is excellent as an article for the building and building finish under severe use environments.

Description

[Detailed description of the invention]

0001

[Industrial Application Field] The present invention is applicable to buildings and buildings having surfaces to which water droplets are less likely to adhere or to which adhered water droplets can be easily removed.
This relates to construction goods.

0002

[Prior Art] Exterior and interior components of houses, buildings, and other buildings, interiors and exteriors of buildings, furniture and fixtures, and other architectural and construction products;
Alternatively, in the case of a base material that is a component of an article for building or construction, it is preferable that the surface of the article is always clean. 2. Description of the Related Art When raindrops, dust, dirt, etc. adhere to the surface of architectural and construction articles, or when moisture condenses due to the influence of atmospheric temperature and humidity, the appearance of the article is impaired. Discomfort and hygiene issues can also arise if it is a surface that is directly visible or comes into contact with people.

[0003]Furthermore, the original functions of the surfaces of articles for construction and construction are significantly degraded. In particular, architectural and construction products that require transparency and see-through visibility (
For example, in the case of objects (such as window glass and mirrors), this type of phenomenon can lead to the object not even being able to achieve its original purpose.

[0004]Means for removing water droplets and the like (for example, wiping or using a wiper) sometimes cause minute scratches on the surface. Further, foreign particles accompanying water droplets or the like may make such damage even more severe. Furthermore, it is well known that when moisture adheres to a glass surface, glass components dissolve into the moisture, causing the surface to erode and cause so-called burns. If strong friction is applied to remove this burn, fine irregularities are likely to occur. Transparent viewing areas made of glass that is severely burnt or has minute irregularities on its surface are not safe because their original function is degraded and the surface scatters light severely, making it difficult to maintain a clear field of view. I have a sexual problem.

[0005] In addition, moisture has a harmful effect on the surfaces of construction and construction products, promoting damage, contamination, coloring, corrosion, etc., and also impairs the electrical properties and mechanical properties of construction and construction products. It may also induce changes in properties, optical properties, etc.

[0006] Under these current circumstances, it is necessary to have properties such that there are few water droplets attached to the surface of objects for construction and construction, or the attached water droplets can be easily removed (hereinafter, these are simply referred to as water droplet removability).
There is a strong need to provide this. In order to make the surface removable from water droplets, surface treatment agents have been proposed in which, for example, silicone waxes, silicone oils made of organopolysiloxane, surfactants, and the like are directly applied.

However, many of these require pretreatment for coating, and there are problems in that coating unevenness tends to occur during coating. In addition, due to the low adhesion of the treatment agent itself to the substrate, long-term sustainability of water droplet removability has not been achieved, and the range of application of the treatment agent has been limited.

[0008] Furthermore, when considering the adverse effects of moisture, it is necessary to take measures not only for construction and construction products that will be manufactured in the future, but also for construction and construction products that are already in use. be. In this case, it is necessary to impart water droplet removability to each article simply by directly treating it at room temperature. for example,
When considering applying such a treatment to window glass that is already installed in a building, it is economically disadvantageous to replace the window glass, and it is also practical to bake the area after application. It is impossible. From this point of view as well, the current situation is that it is difficult to deal with this problem using the processing agents that have been proposed so far.

[0009]

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems. That is, in the process of researching and considering a treatment agent that can eliminate the drawbacks of conventional proposals, the present inventor found that it can be applied to many types of substrates and exhibits excellent water droplet removal properties. We have discovered a treatment agent and confirmed that various substrates treated with the treatment agent are extremely suitable as substrates with water droplet removal properties, particularly as articles for construction and construction, leading to the completion of the present invention. . Therefore, an object of the present invention is to provide an article for construction and construction that has water droplet removability and is excellent in abrasion resistance, chemical resistance, and weather resistance, and whose effects last semi-permanently.

0010

[Means for Solving the Problems] The present invention is the following invention that achieves the above objects. An article for architecture and construction, consisting of a base material having at least two surface treatment layers, or having the base material as a constituent element, in which the first layer, which is the outermost layer of the surface treatment layers, is made of an isocyanate silane compound (I ), and the second layer, which is the lower layer in contact with the outermost layer, is a layer obtained by treating with the hydrolyzable silane compound (II) or its partial hydrolysis product.
Construction items.

In the present invention, the isocyanate silane compound (I) means a compound having a structure in which at least one isocyanate group is directly bonded to a silicon atom. This compound may have at least one organic group or may be a compound without an organic group such as tetraisocyanatesilane. Preferred is an organoisocyanate silane compound having at least one organic group bonded to a silicon atom (the organic group and the silicon atom are bonded via a carbon-silicon bond).

[0012] The surface treated with isocyanate silane compound (I) means
refers to the surface of the second layer to which are chemically or physically bonded. Since the isocyanate group is reactive, it is believed that the isocyanate silane compound (I) is bonded to the surface of the second layer mainly through a chemical reaction. That is, it is considered that the isocyanate group is changed in the bonded state. For example, it is thought that isocyanate groups react with silanol groups on the glass surface, and it is also thought that silanol groups that are generated when the isocyanate groups are eliminated react.

[0013] In the present invention, at least part of the performance of the treated surface, such as water droplet removability, abrasion resistance, chemical resistance, and weather resistance, is due to the reactivity of this isocyanate group, and the other part is due to the reactivity of the isocyanate group. This is thought to be due to the silicon atom directly bonded to this isocyanate group. In addition, as described later, organoisocyanate silane compound (I)
These performances can be further improved by selecting organic groups. Further, from the viewpoint of bondability to the surface of the second layer, it is more preferable that the number of isocyanate groups bonded to one silicon atom is two or more.

[0014] In the present invention, articles for construction and construction are articles that are attached to a building as described above, articles that are already attached to a building, or articles that are used together with a building even if they are not directly attached to the building. Refers to architectural articles, architectural articles such as furniture and fixtures, and the base materials (glass plates, etc.) that are the constituent elements of these articles. Specifically, glass plates for windows and window glasses, glass plates for roofs and glass roofs, glass plates for doors and doors into which they are fitted, glass plates for partitions, glass plates for greenhouses and greenhouses, and used in place of glass. Transparent plastic plates and architectural articles such as those mentioned above (window materials, roofing materials, etc.), wall materials made of ceramics, cement, metals, and other materials, mirrors and furniture containing them, display shelves and showcases. There is glass for use.

[0015] The article may consist solely of a surface-treated substrate, or may incorporate a surface-treated substrate. For example, the former type includes window glass plates, and the latter type includes furniture with built-in glass mirrors.

[0016] The type of base material for the building/construction article is not particularly limited. Examples include metals, plastics, glass, ceramics, other inorganic materials, organic materials, or combinations thereof (composite materials, laminated materials, etc.). In addition, the surface of the base material is not only the surface of the base material itself, but also the surface of the base material itself.
The surface may be made of a material different from the base material present on the base material surface, such as the surface of a coating film of a painted metal plate or the surface of a surface treatment layer of surface treated glass. Moreover, the shape of the base material is not limited to a flat plate, and it goes without saying that it may have any shape depending on the purpose, such as one having curvature on the entire surface or partially.

Particularly suitable substrates in the present invention are substrates made of transparent materials such as glass and transparent plastics, and the articles take advantage of their transparency. For example, window materials made of glass or transparent plastic, roofing materials, mirrors, etc.
etc. This is because the see-through visibility is likely to deteriorate due to adhesion of raindrops, dust, dirt, etc., and there is a great possibility that problems will occur due to this. Glass is particularly preferred as the base material. The second layer reacts with the silanol groups of the glass and bonds firmly to its surface.

The surface treatment of the second layer is usually carried out by coating the surface with isocyanate silane compound (I) or a composition containing it.
) by bonding to the surface. The composition is preferably a solution containing a solvent. Further components may be present in this solution. Other components include, for example, organopolysiloxanes and acids as described below. The isocyanate silane compound (I) is applied to the surface of the second layer or the solvent is evaporated afterwards.
It is thought that the bonding occurs when the bonding layer comes into contact with the surface of the second layer.

Although the thickness of the first layer produced by this surface treatment is not particularly limited, it is preferably extremely thin. The preferred layer thickness is 2μ or less. Moreover, the lower limit is the monomolecular layer thickness. One feature of the present invention is that it does not require particularly high temperatures when treating the surface of the second layer. The treatment can be carried out at room temperature, and the removal of the solvent does not require a higher temperature than that required. Of course, if necessary, high temperatures can be used as long as the effects of the treatment are not lost.

Preferred compounds as the isocyanate silane compound (I) are compounds having 1 to 2 silicon atoms to which isocyanate groups are bonded. This compound is
It may have a silicon atom to which no isocyanate group is bonded. However, the presence of a silicon atom to which a hydrolyzable group is bonded is not preferable. Preferred isocyanate silane compound (I) is represented by the following formula (A) or (
This is a compound represented by B). In the following, the compound represented by formula (A) is also referred to as compound (A), and the compound represented by formula (B) is also referred to as compound (B).

(A) (OCN)3-a-b(R1)a(R2)bSi-Y-
Si(R3)c(R4)d(NCO)3-c-d However, R1, R2, R3, R4 are independently hydrogen or carbon number 1
16 organic groups from An integer and Y represent a divalent organic group.

(B) R5eR6gR7hSi(NCO)4-e-
gh However, R5, R6, R7 are independently hydrogen or an organic group having 1 to 16 carbon atoms, e, g, h are independently 0, 1
, 2, 3 and represents an integer satisfying 0≦e+g+h≦3.

Compound (A) is a compound having two silicon atoms to which isocyanate groups are bonded, and compound (B)
is a compound having one silicon atom to which an isocyanate group is bonded. Compound (A) is one type of the organoisocyanate silane compound (I) (since Y is an organic group), and compound (B) is one of the organoisocyanate silane compounds (I) when it has at least one organic group. It is one type of R1 to R7 are preferably organic groups rather than hydrogen atoms. It is particularly preferred that all R1 to R7 present are organic groups.

In compounds (A) and (B), the number of isocyanate groups bonded to silicon atoms is preferably two or more per silicon atom. This is because it is thought that the more isocyanate groups there are, the stronger the bond to the substrate surface becomes.

When R1 to R7 are organic groups, the organic group is a hydrocarbon group such as an alkyl group, an alkenyl group, a cycloalkyl group, or an aryl group; a halogenated hydrocarbon group such as a chloroalkyl group or a polyfluoroalkyl group; hydroxyl group, epoxy group, amino group, mercapto group, carboxyl group,
Preferred are (halogenated) hydrocarbon groups having other functional groups, and (halogenated) hydrocarbon groups having an ester bond, ether bond, thioether bond, imino bond, amide bond, or other linking bond in the middle of the carbon chain. . Particularly preferred is an organic group having a hydrocarbon group and a polyfluoroalkyl group.

The above-mentioned preferred hydrocarbon groups are preferably alkyl groups having 1 to 16 carbon atoms and aryl groups. In particular, all of R1 to R7 are alkyl groups having 4 or less carbon atoms (hereinafter referred to as lower alkyl groups), or R1 to R2, R3 to R4, or R
R1 to R7 in which at least one of 5 to R7 is an alkyl group other than a lower alkyl group and the others are lower alkyl groups;
R7 is preferred. A particularly preferred lower alkyl group is a methyl group.

More preferred compound (A) and compound (B) are organoisocyanate silanes having two or more fluorine atoms. That is, in compound (A), Y is a divalent organic group having two or more fluorine atoms, or if not, at least one of R1 to R4 present is a monovalent organic group having two or more fluorine atoms. It is a compound that is an organic group. Of course, Y and R1~
At least one of R4 may be an organic group having two or more fluorine atoms.

In compound (B), R5-
1 in which at least one of R7 has two or more fluorine atoms
It is a compound that is a valent organic group. In these cases, the organic group not having a fluorine atom is preferably the above-mentioned hydrocarbon group. In addition, the organic group having two or more fluorine atoms is
Carbon atoms that do not have fluorine atoms in silicon atoms (e.g.
It is preferable to bond with a methylene group).

When Y is a divalent organic group having two or more fluorine atoms, it is a polyfluoroalkylene group,
Polyfluoroxaalkylene groups (at least one ether bond exists between the carbon chains of the alkylene group), and polyfluorothioxaalkylene groups (at least one thioether bond exists between the carbon chains of the alkylene group) is preferred. Particularly, the moieties bonded to the silicon atoms at both ends are polymethylene groups (particularly dimethylene groups), and the intermediate moiety between them is a perfluoroalkylene group, a perfluorooxaalkylene group, or a perfluorothioxaalkylene group. Organic groups are preferred. The carbon number of these Y is 6 to 30, especially 6 to 1
6 is preferred.

Further, when Y is not a divalent organic group having two or more fluorine atoms, it is preferably an alkylene group, an oxaalkylene group, or a thioxaalkylene group. The number of carbon atoms is preferably 2 to 30, particularly preferably 2 to 16.

When any of R1 to R7 is a monovalent organic group having two or more fluorine atoms, it is a polyfluoroalkyl group, a polyfluorooxaalkyl group, a polyfluorothioxaalkyl group, or any of these. An organic group in which a group and a hydrocarbon group such as an alkylene group are bonded through an ester bond or other connecting bond as described above (the other end of the hydrocarbon group is bonded to a silicon atom) is preferable. A polyfluoroalkyl group, a polyfluorooxaalkyl group, and a polyfluorothioxaalkyl group are those groups in which the end bonded to the silicon atom or the vicinity thereof is an alkylene group (in particular, a dimethylene group), and the other part is perfluoro. It is preferable that

The perfluoro moiety of the monovalent organic group is preferably a perfluoroalkyl group having 3 or more carbon atoms, a perfluorooxaalkyl group, or a perfluorothioxaalkyl group, particularly a perfluoroalkyl group having 3 to 16 carbon atoms. is preferred.

Specific examples of Y and R1 to R7 are listed in the following specific examples of compound (A) and compound (B). In particular, the Rf group in the following specific examples is a polyfluorocarbon having a perfluoroalkyl group moiety represented by CnF2n+1CmH2m- (in this chemical formula, n is an integer of 3 to 16 and m is an integer of 2 to 4). As the RF group in the following specific examples, the alkyl group is particularly preferably CnF2n+1- (in this chemical formula, n is an integer of 3 to 16).

Specific examples of compound (A) and compound (B) are shown below. However, compound (A) and compound (B
) is not limited to these specific examples. In the chemical formula below, x, n, and m each represent an integer of 1 or more, R represents an alkyl group, Rf represents a polyfluoroalkyl group, and RF represents a perfluoroalkyl group. In these chemical formulas, x is preferably 2 to 8, R is a lower alkyl group, and Rf is preferably a dimethylene group having a perfluoroalkyl group.

Examples of compound (A).

[0036]

[Chemical formula 1]

[0037]

[Case 2]

[0038]

[Chemical formula 3]

[0039]

[C4]

[0040]

[C5]

[0041]

[C6]

[0042]

[C7]

[0043]

[Chemical formula 8]

[0044]

[Chemical formula 9]

[0045]

[Chemical formula 10]

Examples of compound (B).

[0047]

[Chemical formula 11]

[0048]

[Chemical formula 12]

[0049]

[Chemical formula 13]

Furthermore, in the present invention, it is preferable to use an organopolysiloxane together with the isocyanate silane compound (I) in order to enhance the effect of surface treatment with the isocyanate silane compound (I). Suitable organopolysiloxanes include those called silicone oils or modified silicone oils. Hereinafter, this organopolysiloxane will also be referred to as compound (D). This compound (D) preferably has a polymerized unit represented by the following formula (D).

(D) [-SiR11(CH3)-O
-] In this formula, R11 has 1 to 16 carbon atoms.
represents an organic group. This organic group is the above-mentioned R1 to R7
An organic group similar to (however, one without a fluorine atom is preferable) is preferable. In particular, alkyl groups,
Aryl group, arylalkyl group, aminoalkyl group,
A hydroxyalkyl group, a hydrocarbon group having a polyoxyalkylene chain, etc. are preferred. Most preferred is a lower alkyl group.

Compound (D) has the effect of improving the water droplet removability and abrasion resistance of the coating formed by the isocyanate silane treatment. This compound (D) preferably does not have a hydrolyzable group. Compound (D) may be used as it is in a composition for surface treatment, or it may be added to the composition after being decomposed with an acid such as sulfuric acid, hydrochloric acid, or acetic acid. In addition, the viscosity of compound (D) is that of compound (A)
It is preferable to decide in consideration of the combination with compound (B), and in particular, the viscosity at 25°C is 0.5 to 500.
Centistokes (CS) are preferred.

Specific examples of compound (D) are shown below, but compound (D) is not limited thereto.

[0054]

[Chemical formula 14]

[0055]

[Chemical formula 15]

In the present invention, the composition for forming the first layer for treating the surface of the second layer must contain either compound (A) or compound (B). Of course, there is no problem even if both compounds are contained, and their mixing ratio may be arbitrary. In addition, when adding compound (D) component, compound (D) and compound (A) or/and compound (
The ratio with B) can be set arbitrarily depending on the purpose. Preferably, the amount of compound (D) or its decomposition product is 1 relative to the total of compounds (A), (B), and (D).
It is preferable to set it as 40 weight%. If the amount of compound (D) is too small, the abrasion resistance and workability will tend to decrease, and if it is too large, not only will the abrasion resistance decrease, but there is also a risk that a sticky feeling will remain when the surface is touched.

Compound (D) also contributes to improving the water droplet removability of the film and the durability of the film through interaction with compound (A) and/or compound (B). Although the detailed mechanism is unknown, the molecular chain of compound (D)
Complexly intertwined with compound (A) and compound (B),
This is thought to be due to the fact that the microscopic distribution of various organic groups, particularly polar groups and ionic bonds, present on the surface is controlled as a result, and a surface structure optimal for removing water droplets is achieved. Also,
It is thought that this molecular entanglement between the selected compounds greatly contributes to further increasing the durability.

Compounds (A), (B), and (D) are all substances with low surface free energy, and some of the free compounds present in the coating move through the extreme surface layer, causing the surface to rise. Reducing the frictional resistance at the surface is also thought to be part of the reason for the good wear resistance.

[0059] Other compounds and additives may be added to the processing agent in the present invention depending on the purpose. Additives may be selected in consideration of reactivity and compatibility with each component, and it is also possible to add ultrafine particles of various metal oxides, various resins, etc. as described below. Furthermore, if coloring is required, dyes, pigments, etc. may be added. These additives are compound (A
), (B), and (D) 0 per 100 parts by weight
．． 01 to 20 parts by weight, particularly 0.1 to 5 parts by weight are preferred. Excessive addition is undesirable because it reduces the water droplet removability, abrasion resistance, etc. of the present invention.

The above composition may be applied directly onto the second layer to be coated by hand wiping or the like, or it may be dissolved or diluted with an organic solvent and used in the form of a solution. It is possible. In this organic solvent solution, the total amount of compounds (A), (B), and (D) contained is determined by taking into account film formation (workability), stability, film thickness, and economic efficiency. is preferably 0.1 to 30% by weight.

As the organic solvent, various solvents such as acetic acid esters, aromatic hydrocarbons, halogenated hydrocarbons, ketones, and ethers can be used, but reactive functional groups (
Hydroxyl groups, etc.) are undesirable because they react with the isocyanate groups contained in compound (A) and compound (B). However, an organic solvent having a functional group with low reactivity such as isopropyl alcohol can be used. The diluting solvent is not limited to one type, and it is also possible to use a mixed solvent of two or more types.

[0062] No special pretreatment is required for treating the surface of the second layer. The coating is formed by applying a liquid substance containing the prepared composition to the surface using a conventional treatment method, such as brush coating, flow coating, spin coating, dip coating, spray coating, etc. , in the atmosphere or nitrogen air at room temperature. In particular, it is preferable to heat for the purpose of increasing drying speed and durability. The heating temperature is preferably about 50 to 250°C, and the heating time is suitably 5 to 60 minutes. When heating, the temperature and time may be set in consideration of the material of the second layer and the heat resistance of the base material.

In the present invention, a hydrolyzable silane compound (II) other than the isocyanate silane compound (I) or a partial hydrolysis product thereof is used as a material for forming the second layer. The second layer below the first layer is the first layer.
It also has the effect of improving the durability of the layer and its adhesion to the base material. This second layer is usually formed on the surface of the substrate.

The hydrolyzable silane compound (II) means a compound having a structure in which at least one hydrolyzable group is bonded to a silicon atom. This compound may be a compound in which only a hydrolyzable group is bonded to a silicon atom (for example, a tetraalkoxysilane), or may be a compound in which at least one organic group is bonded to a silicon atom. . However, the organic group in this case is preferably an organic group other than an organic group having a fluorine atom. .

The hydrolyzable group in this compound is a group bonded to a silicon atom, which reacts with water and is released.
A group that produces a hydroxyl group (silanol group) bonded to a silicon atom. Examples of the hydrolyzable group include a halogen atom, an alkoxy group, an acyloxy group, an alkoxy-substituted alkoxy group, an aminoxy group, an amide group, an acid amide group, and a ketoximate group. Preferred are alkoxy groups, alkoxy-substituted alkoxy groups, acyl, and other hydrolyzable groups that bond to silicon atoms through oxygen atoms. The number of carbon atoms in these hydrolyzable groups is preferably 8 or less, particularly 4 or less. A preferred hydrolyzable group is an alkoxy group having 4 or less carbon atoms (hereinafter also referred to as lower alkoxy group).

The partial hydrolysis product of the hydrolysable silane compound (II) refers to a compound having a silanol group produced by partially hydrolyzing these silane compounds in water or an acidic aqueous solution, or a reaction product of the silanol group. refers to a compound in which two or more molecules are condensed. As the acid, for example, hydrochloric acid, acetic acid, phosphoric acid, nitric acid, sulfuric acid, sulfonic acid, etc. can be used.

Hereinafter, this hydrolyzable silane compound (II), which is an essential component for forming the second layer, will be referred to as compound (C).
Also called. This compound (C) is preferably a compound represented by the following formula (C).

(C) R8iR9jR10kSiX4
-i-j-k where X is a hydrolyzable group, R8, R9
, R10 are independently hydrogen or an organic group, i, j, k are independently 0, 1, 2, 3, and 0≦i+j+k≦3
Represents an integer that satisfies.

When R8 to R10 are not hydrogen atoms, they are the same organic groups as R1 to R7 above. As the organic group, a hydrocarbon group is suitable, a hydrocarbon group having 1 to 6 carbon atoms is preferable, and an alkyl group is most preferable. It is preferable that this organic group does not have a fluorine atom, but it does not necessarily have to have one. Further, it may be an organic group having a functional group such as an amino group or an epoxy group. Further, i+j+k is preferably 0 to 1.

Particularly preferred compound (C) is i+j+k=
0 compound. Most preferred is tetraalkoxysilane. The use of silane compounds having only these hydrolyzable groups, especially their partial hydrolysis products, is excellent in terms of compatibility and adhesion with the first layer. Of course, a good second layer can also be formed by using this compound in combination with other silane compounds or by adding additional components described below.

Specific examples of compound (C) are shown below, but compound (C) is not limited thereto.

Tetramethoxysilane, tetraethoxysilane, tetra(n-propoxy)silane, tetra(i-
propoxy) silane, tetra(n-butoxy) silane,
Tetraalkoxysilanes such as tetra(sec-butoxy)silane and tetra(t-butoxy)silane.

Methyltrimethoxysilane, methyltriethoxysilane, methyltrimethoxyethoxysilane, ethyltriethoxysilane, vinyltrimethoxysilane,
Phenyltriethoxysilane, γ-chloropropyltrimethoxysilane, γ-chloropropyltriethoxysilane, 3,3,3-trifluoropropyltrimethoxysilane, chloromethyltrimethoxysilane, chloromethyltriethoxysilane,

γ-methacryloxypropyltrimethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N-β-(amino ethyl) -γ-
Aminopropyltrimethoxysilane, β-cyanoethyltriethoxysilane,

Glycidoxymethyltrimethoxysilane,
Glycidoxymethyltrimethoxysilane, glycidoxymethyltriethoxysilane, α-glycidoxyethyltrimethoxysilane, α-glycidoxyethyltriethoxysilane, β-glycidoxyethyltrimethoxysilane, β-glycid xyethyltriethoxysilane, α-glycidoxypropyltrimethoxysilane, α-glycidoxypropyltriethoxysilane, β-glycidoxypropyltrimethoxysilane, β-glycidoxypropyltriethoxysilane,

γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane,
γ-glycidoxypropyltripropoxysilane, γ-
Glycidoxypropyltributoxysilane, γ-glycidoxypropyltrimethoxyethoxysilane, α-glycidoxybutyltrimethoxysilane, α-glycidoxybutyltriethoxysilane, β-glycidoxybutyltrimethoxysilane, β -Glycidoxybutyltriethoxysilane, γ-glycidoxybutyltrimethoxysilane, γ-glycidoxybutyltriethoxysilane, δ-
Glycidoxybutyltrimethoxysilane, δ-glycidoxybutyltriethoxysilane,

(3,4-epoxycyclohexyl)methyltrimethoxysilane, (3,4-epoxycyclohexyl)methyltrimethoxysilane, β-(3,4-
Epoxycyclohexyl)ethyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltripropoxysilane, β-(3,4-epoxycyclohexyl)ethyltributoxysilane, β-(3,4-
epoxycyclohexyl)ethyltrimethyltrimethoxyethoxysilane,

γ-(3,4-epoxycyclohexyl)propyltrimethoxysilane, γ-(3,4-epoxycyclohexyl)propyltriethoxysilane, δ
Trialkoxysilanes such as -(3,4-epoxycyclohexyl)butyltrimethoxysilane and δ-(3,4-epoxycyclohexyl)butyltriethoxysilane. Triacyloxysilanes such as methyltriacetoxysilane, vinyltriacetoxysilane, phenyltriacetoxysilane, and γ-chloropropyltriacetoxysilane.

Methyltriphenoxysilane, γ-glycidoxypropyltriphenoxysilane, β-(3,4-
Triphenoxysilanes such as epoxycyclohexyl)ethyltriphenoxysilane.

Dimethyldimethoxysilane, phenylmethyldimethoxysilane, dimethyldiethoxysilane, phenylmethyldiethoxysilane, γ-chloropropylmethyldimethoxysilane, γ-chloropropylmethyldiethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropylmethyldiethoxysilane,

γ-mercaptopropylmethyldimethoxysilane, γ-mercaptopropylmethyldiethoxysilane, γ-aminopropylmethyldimethoxysilane, γ-
Aminopropylmethyldiethoxysilane, methylvinyldimethoxysilane, methylvinyldiethoxysilane,

[
Glycidoxymethylmethyldimethoxysilane, glycidoxymethylmethyldimethoxysilane, α-glycidoxyethylmethyldimethoxysilane, α-glycidoxyethylmethyldiethoxysilane, β-glycidoxyethylmethyldimethoxysilane, β -Glycidoxyethylmethyldiethoxysilane, α-glycidoxypropylmethyldimethoxysilane, α-glycidoxypropylmethyldiethoxysilane, β-glycidoxypropylmethyldimethoxysilane, β-glycidoxypropylmethyldiethoxy silane,

γ-Glycidoxypropylmethyldimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, γ-glycidoxypropylmethyldipropoxysilane, γ-glycidoxypropylmethyldibutoxysilane, γ-glycid Xypropylmethyldimethoxyethoxysilane, γ-glycidoxypropylethyldiethoxysilane, γ-glycidoxypropylethyldipropoxysilane, γ-glycidoxypropylvinyldimethoxysilane, γ-glycidoxypropylvinyldiethoxysilane, Dialkoxysilanes such as γ-glycidoxypropylphenyldiethoxysilane.

Diacyloxysilanes and diphenoxysilanes such as dimethyldiacetoxysilane and γ-glycidoxypropylmethyldiphenoxysilane.

Hydrolyzable silane compound (I
A surface treated with I) or its partial hydrolysis product is
This refers to the surface to which these silane compounds are chemically or physically bonded. Since the hydrolyzable group is decomposed by moisture to form a silanol group, it is thought that these silane compounds are bonded to the surface mainly through a chemical reaction of the silanol group. That is, for example, it is thought that this silanol group undergoes a dehydration condensation reaction with the silanol group on the glass surface. It is also thought that the first layer also bonds with the silanol groups on the surface of the second layer.

As the composition for forming this second layer, it is preferable to use a solution or dispersion containing the hydrolyzable silane compound (II) or a partial hydrolysis product thereof. In addition to the solvent and dispersant, other additives may be added to the composition. As the solvent, in addition to the above-mentioned solvents, it is also possible to use a solvent having a functional group capable of reacting with an isocyanate group. Specific examples of the additive include fillers such as metal oxide fine particles as described above, binder components, and surfactants. The appropriate ratios for their use are as described above. Further, it is preferable that the amount used is also the same amount as described above. Note that this second composition is preferably a composition that does not substantially contain the isocyanate silane compound (I).

In particular, as additives, fine particles of metal oxides such as silica, aluminum oxide, zirconium oxide, etc.
In particular, ultrafine particles in sols such as silica sol and arimina sol,
It is preferable to use other filler components, binder components such as epoxy resins, unsaturated polyester resins, polyurethane resins, and (meth)acrylates.

[0088] No special pretreatment is required for surface treatment of the base material. However, there is no particular problem in performing it depending on the purpose, for example, acid treatment with diluted hydrofluoric acid, hydrochloric acid, etc.
Alkali treatment using sodium hydroxide, potassium hydroxide aqueous solution, or the like, or discharge treatment using plasma irradiation or the like can be performed.

The second layer is formed by applying a liquid material containing the prepared composition in an organic solvent to the surface using a conventional treatment method, such as brush coating, flow coating, spin coating, dip coating, spray coating, etc. Drying is performed in the atmosphere or nitrogen air, at room temperature, or by heating. When further firing is performed, the material is heated at a drying temperature or at an even higher temperature. When heating, it is preferable to set the temperature and time taking into consideration the heat resistance of the base material.

[0090] When the silane compound is applied to the surface of the substrate or the solvent is evaporated after that, the silane compound comes into contact with the surface of the substrate and undergoes hydrolysis.
It is thought that a bonding reaction occurs. In this case, drying after coating may be performed at room temperature, heating and drying, or the formed layer may be baked. The temperature of heat drying or firing is preferably 200 °C or less, and the time is 12
0 hours or less is preferable. If heating is performed at too high a temperature or for a long time, the adhesion of the layer to the first layer will be adversely affected.

The thickness of the second layer produced by this surface treatment is not particularly limited, but may be extremely thin. Like the first layer, the preferred layer thickness is 20
It is less than μ, especially less than 2 μ. Moreover, the lower limit is the monomolecular layer thickness. However, the second layer can also be thicker. The layer thickness can be adjusted to a desired thickness by adjusting the concentration of layer-forming components of the composition such as a solution, coating conditions, heating conditions, etc.

The thickness of each layer formed can be appropriately controlled by the composition concentration of the liquid containing the composition, coating conditions, heating conditions, etc. The first layer of the present invention has a relatively low refractive index and therefore also provides low reflectivity. If such an effect is expected, the thickness of the first layer may be controlled to a thickness at which optical interference occurs. In particular, in order to exhibit water droplet removability, the film thickness of the film should theoretically be at least a monomolecular layer, and taking economic effects into consideration, it is desirable that the film thickness be 2 μm or less as mentioned above.

[0093] In such a surface-treated base material, water droplets that come into contact with the surface are repelled due to the water droplet removability and are difficult to adhere to, and even if they do adhere, the amount is small, and the attached water droplets can be easily removed. . Further, even in environments where water droplets freeze, it does not freeze, and even if it does freeze, it thaws extremely quickly. Furthermore, since there is almost no adhesion of water droplets, the number of periodic cleaning operations can be reduced, and cleaning is extremely easy, which is very advantageous in terms of maintaining aesthetic appearance.

[0094]

[Examples] The present invention will be explained in detail below using Examples, but the present invention is not limited to the Examples. The various evaluation methods implemented in the examples are as follows.

1. Water droplet removability 1-a) The falling angle of a water droplet having a diameter of 2 mm was measured. Measurements were taken at five different locations on the surface, and the average value is shown. 1-b) After spraying water over the entire surface for about 1 hour from a nozzle held at a distance of 20 cm from the sample surface, water droplets remaining on the surface were observed with the naked eye and evaluated using the following evaluation criteria.

[0096] A: No water remains on the sample surface. B: A little water remains on the sample surface. C: Considerable water droplets remain on the sample surface. D: Water wets and spreads on the sample surface.

2. Abrasion resistance tester: Taber type rotary abrader (Toyo Seiki Seisakusho Co., Ltd.). Test conditions: wear wheel H-22, load 1kg, number of wear 3
00 times. A wear resistance test was conducted using the above method, and the water repellency after the test was evaluated.

3. Weather resistance test UV irradiation for 8 hours (70°C), humidity exposure for 4 hours (5
One cycle is the process of lowering the temperature to 0°C), and the process is carried out in 200 cycles. A weather resistance test was conducted using the above method, and water droplet removability after the test was evaluated.

4. Boiling test: Immersed in boiling water for 1 hour. Water droplet removability after the test was evaluated.

0100 5. Compounds used (a) Si(OCH3)4 (b) Methanol-dispersed silica sol (solid content 30% by weight)
(manufactured by Catalysts Kasei Co., Ltd.) (c) C8H17Si(NCO)3 (d) C8F17CH2CH2Si(NCO)3(e
) (OCN)3SiC2H4C6F12C2H4Si
(NCO)3(f) Si(NCO)4 (g) (CH3)3SiO-[Si(CH3)2-O
-]n-Si(CH3)3 viscosity 50 centistokes

[Preparation of Processing Agent 1] In a three-necked flask equipped with a stirrer and a thermometer, (a) 78.5 g;
1020.2 g of methyl alcohol and 2000.0 g of isopropyl alcohol were added and stirred for 1 hour. While maintaining the temperature of this solution at 5°C, 1% aqueous hydrochloric acid solution 37.2
g was gradually added dropwise. After completion of the dropwise addition, stirring was continued for 5 days while maintaining the liquid temperature at 25° C. to obtain Treatment Agent 1.

[Preparation of Treatment Agent 2] In a three-necked flask equipped with a stirrer and a thermometer, (a) 75.0 g, (
b) 10.9g, methyl alcohol 1203.5g,
2000.0 g of isopropyl alcohol was added and stirred for 1 hour. While maintaining the temperature of this solution at 5°C, 1%
35.5 g of an aqueous hydrochloric acid solution was gradually added dropwise. After the dripping is finished,
Stirring was continued for 5 days while maintaining the liquid temperature at 25° C. to obtain Treatment Agent 2.

[Preparation of Treatment Agent 3] Add 20.0 g of (c) and 1980.0 g of butyl acetate to a flask equipped with a stirring bar and thermometer, and stir this solution for 1 hour while maintaining the liquid temperature at 25°C. Stirring was continued day and night to obtain Treatment Agent 3.

[Preparation of Treatment Agent 4] In a flask equipped with a stirrer and a thermometer, 19.9 g of (d) and (e) were added.
Mix and add 10.3g, and then add 985g of ethyl acetate.
．． 3g, isopropyl alcohol 54.2g, trichlorotrifluoroethane (R-113) 456.3g
was added, and stirring was continued for 5 days while maintaining the temperature of this solution at 25° C. to obtain Treatment Agent 4.

[Preparation of Treatment Agent 5] In a flask equipped with a stirrer and a thermometer, (c) 9.8 g, (f) 2.4 g
g, and 9.8 g of (d) were mixed and added, and further 970.0 g of butyl acetate and 35.0 g of isopropyl alcohol were added.
5g, trichlorotrifluoroethane (R-113)
200.0 g of the solution was added, and stirring was continued for one day and night while maintaining the temperature of this solution at 25° C. to obtain Treatment Agent 5.

[Preparation of Treatment Agent 6] In a flask equipped with a stirrer and a thermometer, 19.9 g of (d) and (e) were added.
Mix and add 10.3g, and then add 985g of ethyl acetate.
．． 3g, isopropyl alcohol 54.2g, trichlorotrifluoroethane (R-113) 456.3g
and then further (g) 1.8g and sulfuric acid 0.2g
was added, and the temperature of this solution was maintained at 25°C.
Stirring was continued for several days to obtain Treatment Agent 6.

[Example 1] 10 cm x 10 cm (thickness 3
A glass plate of 11 mm) was immersed in a solution of treatment agent 1.
It was pulled up at a speed of m/min and heated at 80° C. for 10 minutes. After leaving this test piece at room temperature for 30 minutes, it was immersed in a solution of treatment agent 3 and pulled up at a speed of 11 cm/min.
A sample test piece was prepared by heating at 50° C. for 30 minutes. Table 1 shows the results of evaluating this test piece.

[Example 2] Tests and evaluations were carried out in the same manner as in Example 1, except that the treatment agent 3 in Example 1 was changed to treatment agent 4. The results are also shown in Table 1.

[Example 3] Tests and evaluations were conducted in the same manner as in Example 1, except that treatment agent 3 in Example 1 was changed to treatment agent 5. The results are also shown in Table 1.

[Example 4] Tests and evaluations were carried out in the same manner as in Example 1, except that treatment agent 3 in Example 1 was changed to treatment agent 6. The results are also shown in Table 1.

[Example 5] Tests and evaluations were carried out in the same manner as in Example 1, except that Treatment Agent 1 in Example 1 was changed to Treatment Agent 2. The results are also shown in Table 1.

[Example 6] Example 1 except that treatment agent 1 in Example 1 was changed to treatment agent 2, and treatment agent 3 was changed to treatment agent 4.
Tests and evaluations were conducted in the same manner. The results are also shown in Table 1.

[Example 7] Example 1 except that treatment agent 1 in Example 1 was changed to treatment agent 2, and treatment agent 3 was changed to treatment agent 5.
Tests and evaluations were conducted in the same manner. The results are also shown in Table 1.

[Example 8] Example 1 except that treatment agent 1 in Example 1 was changed to treatment agent 2, and treatment agent 3 was changed to treatment agent 6.
Tests and evaluations were conducted in the same manner. The results are also shown in Table 1.

[Example 9] The treatment agent 1 in Example 1 was heated from 80°C for 10 minutes to 300°C for 30 minutes.
Tests and evaluations were conducted in the same manner as in Example 1 except that the time was changed to minutes. The results are also shown in Table 1.

[Comparative Example 1] 10 cm x 10 cm (thickness 3
A glass plate of 11 mm) was immersed in a solution of treatment agent 5.
A sample test piece was prepared by pulling up at a speed of m/min. Table 1 shows the results of evaluating this test piece.

[0117]

[Table 1]

[Example 10] The test piece obtained in Example 3 was immersed in the chemicals shown in Table 2 for 24 hours, taken out and immediately washed, and the appearance change and water drop removability of the test piece were confirmed. . The results are shown in Table 2.

[0119]

[Table 2]

[Example 11] A treatment agent was applied to the surface of an architectural glass plate by the method of Example 3 to form a two-layer film. The architectural glass plate thus obtained was attached to a building. This window glass was subjected to an exposure test for one month, and the state of adhesion of dirt and dust to the surface of the window glass, as well as the state of adhesion of water droplets in rainy weather, was observed with the naked eye every day.

[0121] As a result, no water stains due to dirt, dust, or water droplets were observed, and even if they were found to occur, they could be easily removed by wiping lightly with tissue paper. . The time and effort required to clean window glass has also been greatly simplified. In addition, during rainy weather, water droplets on the surface are repelled, preventing water from spreading, making it easy to maintain a clear field of vision. Furthermore, on rainy and windy days, water droplets move quickly due to interaction with wind pressure, making it easier to secure a clear field of view.

[0122] Furthermore, an exposure test was conducted in an environment (0°C to -5°C) where water droplets adhering to untreated window glass would freeze, or moisture in the air would condense and freeze on window glass. No ice formation was observed on the window glass surface. Next, under an even more severe low temperature environment (-10
(°C to -15°C), freezing was observed on the window glass, but the thawing was rapid due to the temperature rise, and there was a significant difference compared to untreated window glass.

[Example 12] An exposure test was conducted by changing the architectural glass plate of Example 11 to a heat-reflecting architectural glass plate ("Sunlux SS8" manufactured by Asahi Glass Co., Ltd.). As a result, the same effects as in Example 11 were confirmed.

[0124]

[Effects of the Invention] As is clear from the examples, the base material for architecture and construction and the article for construction and construction of the present invention have excellent effects. That is, 1. It has excellent water droplet removability, and there is no adhesion of dust, dirt, or water droplets, or the formation of limescale due to them, and even if they occur, they can be easily removed and block the harmful effects caused by water. This also simplifies cleaning. 2. It has excellent water droplet removal properties and maintains its state semi-permanently.

3. It has excellent chemical resistance and is effective even when used along coastlines or on ships that come into direct contact with seawater. 4. It does not require any special pretreatment and is highly economical. The above-mentioned effects cannot be expected with conventional materials, and it is expected that the range of application will be expanded to fields where it could not be used until now.

Claims (12)

[Claims] [Claim 1] An architectural product comprising a base material having at least two surface treatment layers, or having the base material as a constituent element.
The article is for construction, and the first layer, which is the outermost layer of the surface treatment layer, is a layer obtained by treating with an isocyanate silane compound (I), and the second layer, which is the lower layer in contact with the outermost layer, is a layer obtained by treating with an isocyanate silane compound (I). An article for construction and construction, which is a layer obtained by treatment with compound (II) or a partial hydrolysis product thereof. 2. The surface treatment layer is a second layer formed by treating the surface of the substrate with a hydrolyzable silane compound (II), a partial hydrolysis product thereof, or a composition containing at least one thereof. 2. The building/construction article according to claim 1, wherein the first layer is formed by treating the surface of the second layer with a composition containing the isocyanate silane compound (I). 3. The building and construction article of claim 1, wherein the substrate having the treated surface is a substrate made of a transparent material. 4. The building/construction article according to claim 3, wherein the base material is glass. 5. The building/construction article according to claim 1, wherein the isocyanate silane compound (I) is a compound represented by the following formula (A) or (B). (A) (OCN)3-a-b(R1)a(R2)bSi-Y-
Si(R3)c(R4)d(NCO)3-c-d However, R1, R2, R3, R4 are independently hydrogen or carbon number 1
16 organic groups from An integer and Y represent a divalent organic group. (B) R5eR6gR7hSi(NCO)4-e-
gh However, R5, R6, R7 are independently hydrogen or an organic group having 1 to 16 carbon atoms, e, g, h are independently 0, 1
, 2, 3 and represents an integer satisfying 0≦e+g+h≦3. 6. In formula (A), Y is an alkylene group, and when there is an organic group bonded to a silicon atom, at least one of the organic groups is an alkyl group, and formula (B)
6. The building/construction article according to claim 5, wherein when an organic group bonded to a silicon atom is present in the organic group, at least one of the organic groups is an alkyl group. 7. In formula (A), Y is a divalent organic group having two or more fluorine atoms, or there is an organic group bonded to a silicon atom, and at least one of the organic groups is present.
is an organic group having a polyfluoroalkyl group, and in formula (B) there is an organic group bonded to a silicon atom, and at least one of the organic groups is an organic group having a polyfluoroalkyl group. Architectural and construction goods. 8. In formula (A), Y is a polyfluoroalkylene group, or an organic group in which an organic group bonded to a silicon atom is present and at least one of the organic groups has a perfluoroalkyl group, 6. The building/construction article according to claim 5, wherein in formula (B), there is an organic group bonded to a silicon atom, and at least one of the organic groups is an organic group having a perfluoroalkyl group. 9. The building/construction article according to claim 2, wherein the composition containing the isocyanate silane compound (I) further contains an organopolysiloxane. 10. The organopolysiloxane has the following formula (D
10. The building/construction article according to claim 9, which is an organopolysiloxane having a repeating structural unit represented by: (D) [-SiR11(CH3)-O-] However,
R11 represents an organic group having 1 to 16 carbon atoms. 11. The building/construction article according to claim 1, wherein the hydrolyzable silane compound (II) is a compound represented by the following formula (C). (C) R8iR9jR10kSiX4-i-j-k
However, X is a hydrolyzable group, R8, R9, R10 are independently hydrogen or organic groups, i, j, k are independently 0, 1,
2, 3 and represents an integer satisfying 0≦i+j+k≦3. 12. The hydrolyzable group is a halogen atom, an alkoxy group, an acyloxy group, an alkoxy-substituted alkoxy group,
Claim 11 is a hydrolyzable group selected from an aminoxy group, an amide group, an acid amide group, and a ketoximate group.
Architectural and construction goods.