JPH04339632A - Multi-spindle extruding machine - Google Patents
Multi-spindle extruding machineInfo
- Publication number
- JPH04339632A JPH04339632A JP3112695A JP11269591A JPH04339632A JP H04339632 A JPH04339632 A JP H04339632A JP 3112695 A JP3112695 A JP 3112695A JP 11269591 A JP11269591 A JP 11269591A JP H04339632 A JPH04339632 A JP H04339632A
- Authority
- JP
- Japan
- Prior art keywords
- adapter
- screw head
- screw
- hole
- rectifying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001125 extrusion Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 2
- 239000012778 molding material Substances 0.000 abstract description 10
- 230000001815 facial effect Effects 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 30
- 239000011347 resin Substances 0.000 description 30
- 230000010349 pulsation Effects 0.000 description 7
- 238000004898 kneading Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000004088 foaming agent Substances 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000001141 propulsive effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/362—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using static mixing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
- B29C48/405—Intermeshing co-rotating screws
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、樹脂等を押出成形する
ための多軸押出機に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a multi-screw extruder for extrusion molding resins and the like.
【0002】0002
【従来の技術】従来、たとえば2軸押出機は、図9に示
すように、バレル21内に互いに噛み合った状態で2本
のスクリュー22が回転自在に配置され、バレル21の
先端部に漏斗状のガイド孔23aが形成された合流アダ
プター23が取り付けられている。そして、この合流ア
ダプター23には押出成形材料たとえば樹脂を押出機か
ら金型に送り出す導管24が接続され、合流アダプター
23と導管24の間には、スクリュー22により推進さ
れる溶融樹脂の背圧を高め、脈動を遮断するために、多
数の透孔25aが形成されたブレーカー25またはリン
グが設けられている。2. Description of the Related Art Conventionally, for example, in a twin-screw extruder, as shown in FIG. A merging adapter 23 in which a guide hole 23a is formed is attached. A conduit 24 for sending extrusion molding material, such as resin, from an extruder to a mold is connected to this merging adapter 23, and a back pressure of the molten resin propelled by the screw 22 is provided between the merging adapter 23 and the conduit 24. A breaker 25 or ring in which a large number of through holes 25a are formed is provided to increase the pressure and block pulsation.
【0003】0003
【発明が解決しようとする課題】しかし、上記構成にお
いて、スクリュー22の推進力により送られてきた樹脂
は、スクリューヘッド22aまで来ると、ガイド孔23
aのスクリューヘッド22a間前方のデッドスペース2
3bで滞留し、ここに滞留した樹脂は押出機の押出性能
を悪化させていた。特に熱硬化性樹脂は滞留により温度
が変化して硬化し運転が困難になることがあった。また
、ポリ塩化ビニールの場合の焼けや発泡剤入りの樹脂の
場合の過発泡の原因となり、長時間の運転が不可能であ
った。また、樹脂交換作業や色替え作業時にスクリュー
ヘッド22aの周辺に溶融樹脂が付着してこのクリーニ
ング作業に多大な労力を必要とした。However, in the above structure, when the resin sent by the propulsive force of the screw 22 reaches the screw head 22a, the resin flows through the guide hole 23.
Dead space 2 in front between screw heads 22a of a
The resin that remained at 3b deteriorated the extrusion performance of the extruder. In particular, thermosetting resins sometimes harden due to temperature changes due to stagnation, making operation difficult. Furthermore, it caused burns in the case of polyvinyl chloride and excessive foaming in the case of resin containing a foaming agent, making it impossible to operate for a long time. Further, during resin replacement work or color change work, molten resin adhered to the periphery of the screw head 22a, and this cleaning work required a great deal of labor.
【0004】本発明は、上記問題点を解決してスクリュ
ーヘッド部における押出成形材料の滞留を防止して、熱
硬化性樹脂や発泡剤入りの樹脂であっても長時間良好な
運転が可能で熱分解を起こすこともなく、また原料交換
作業を容易に行える多軸押出機を提供することを目的と
する。[0004] The present invention solves the above-mentioned problems and prevents the extrusion molding material from stagnation in the screw head, allowing good operation for a long time even with thermosetting resins and resins containing foaming agents. It is an object of the present invention to provide a multi-screw extruder that does not cause thermal decomposition and can easily perform raw material exchange operations.
【0005】[0005]
【課題を解決するための手段】上記問題点を解決するた
めに本発明は、スクリューケーシングの押出成形材料出
口に、出口側ほど縮径されたガイド孔を有する合流アダ
プターを介して導管を接続した多軸押出機において、ス
クリューヘッドと合流アダプターの間に多数の透孔が形
成された整流アダプターを設け、この整流アダプターの
スクリューヘッド側流入面をスクリューヘッドの端面に
沿って一定隙間をあけた曲面状に形成したものである。[Means for Solving the Problems] In order to solve the above-mentioned problems, the present invention connects a conduit to the extruded material outlet of the screw casing via a merging adapter having a guide hole whose diameter decreases toward the outlet side. In a multi-screw extruder, a rectifying adapter with a large number of through holes is provided between the screw head and the merging adapter, and the screw head side inflow surface of this rectifying adapter is a curved surface with a certain gap left along the end surface of the screw head. It is formed into a shape.
【0006】[0006]
【作用】上記構成によれば、スクリューにより押し出さ
れてくる押出成形材料は、スクリューヘッドから隙間を
介して整流アダプターの透孔に押し出され、整流アダプ
ターの透孔から合流アダプターのガイド孔に導入されて
導管に送り出される。したがって、この整流アダプター
により、スクリューケーシング内の背圧が高められると
ともに、押出成形材料の脈動を抑制することができ、さ
らに、スクリューヘッドから整流アダプターに流入する
部分には、一定の隙間のみしかないので押出成形材料が
滞留するようなことがなく、押出成形材料の滞留を防止
して、熱硬化性樹脂や発泡剤入りの樹脂であっても長時
間良好な運転が可能となる。しかも、原料交換時などス
クリューヘッド部分に溶融原料が少ないので作業を容易
に行える。[Operation] According to the above structure, the extruded molding material extruded by the screw is extruded from the screw head through the gap into the through hole of the rectifying adapter, and is introduced from the through hole of the rectifying adapter into the guide hole of the merging adapter. and then sent out into the conduit. Therefore, this rectifier adapter can increase the back pressure inside the screw casing and suppress the pulsation of the extruded material, and in addition, there is only a certain gap in the part where the flow from the screw head to the rectifier adapter occurs. Therefore, the extrusion molding material does not stagnate, which prevents the extrusion molding material from stagnation, and enables good operation for a long time even with thermosetting resins or resins containing foaming agents. Moreover, since there is less molten raw material in the screw head when replacing raw materials, the work can be done easily.
【0007】[0007]
【実施例】以下、本発明に係る2軸押出機の一実施例を
図1〜図5に基づいて説明する。図1において、1は互
いに噛み合って同一方向に回転する2本のスクリュー2
,2を混練孔1a内に収納するバレル(スクリューケー
シング)で、その出口には、アダプターケース3を介し
て押出成形材料たとえば樹脂を押出型(図示せず)に導
く導管4が接続されている。前記アダプターケース3内
には、スクリューヘッド2a側から整流アダプター5、
ブレーカープレート6および合流アダプター7が取り付
けられている。[Embodiment] An embodiment of a twin-screw extruder according to the present invention will be described below with reference to FIGS. 1 to 5. In Fig. 1, 1 indicates two screws 2 that mesh with each other and rotate in the same direction.
. . Inside the adapter case 3, from the screw head 2a side, a rectifying adapter 5,
A breaker plate 6 and a merging adapter 7 are attached.
【0008】前記バレル1は、図2に示すように、2本
のスクリュー2,2を収納するための混練孔1aが8の
字形断面に形成されている。また、整流アダプター5は
、前記バレル1の混練孔1aより小さい8の字形の透孔
形成範囲5aに多数の直径3〜6mmの透孔5bがスク
リュー軸心方向に形成されている。そして、スクリュー
ヘッド2a側の流入面5cは、円錐状のスクリューヘッ
ド2aの端面に対して法線方向に一定の隙間dをあけて
スクリューヘッド2aに対応する2個の凹部5dが形成
されている。As shown in FIG. 2, the barrel 1 has a kneading hole 1a formed in a figure-8 cross section for accommodating two screws 2, 2. Further, in the rectifying adapter 5, a large number of through holes 5b each having a diameter of 3 to 6 mm are formed in the axial direction of the screw in an 8-shaped hole forming range 5a that is smaller than the kneading hole 1a of the barrel 1. The inflow surface 5c on the screw head 2a side has two recesses 5d corresponding to the screw head 2a, with a constant gap d in the normal direction to the conical end surface of the screw head 2a. .
【0009】この隙間dは、実験により2mm以上10
mm以下の範囲で一定になるように設定されている。こ
れは、2mm未満であれば、この隙間d部分での樹脂の
剪断発熱による焼けが発生し、また発泡剤入樹脂の場合
には過発泡が発生しやすくなる。反対に、10mmを越
えると、整流効果が小さくなってフローマークが発生し
やすくなり、さらに大きくなると滞留が発生するためで
ある。これにより、スクリュー2から押し出されてくる
樹脂を整流し樹脂の滞留を防止するとともに、混練孔1
a内の溶融樹脂の背圧を上げ、溶融樹脂の脈動を抑制す
ることができる。なお、この整流アダプター5にはスク
リーン(金網)は付設しない。According to experiments, this gap d is 2 mm or more.
It is set to be constant within a range of mm or less. If this is less than 2 mm, burning will occur due to shear heat generation of the resin in the gap d, and in the case of a resin containing a foaming agent, over-foaming will easily occur. On the other hand, if it exceeds 10 mm, the rectifying effect will be reduced and flow marks will easily occur, and if it becomes even larger, stagnation will occur. This rectifies the resin extruded from the screw 2 and prevents the resin from staying in the kneading hole 1.
It is possible to increase the back pressure of the molten resin in a and suppress the pulsation of the molten resin. Note that this rectifying adapter 5 is not provided with a screen (wire mesh).
【0010】前記ブレーカープレート6は、図1に示す
ように、整流アダプター5側にスクリーンメッシュ装着
用の凹部6cが設けられるとともに、この凹部6c内で
整流ダプター5の透孔形成範囲5aに対して合同形状ま
たは小さい相似形状の8の字形透孔形成範囲6aに多数
の透孔6bがスクリュー軸心方向に形成されている。こ
の透孔6cは整流ダプター5の透孔5bに対してずれた
位置に形成することにより、混練孔1a内の溶融樹脂の
背圧を更に上げて混練を強く行い、溶融樹脂の脈動を更
に抑制することができる。また、スクリーンメッシュ装
着用の凹部6cにスクリーンを設けることにより、樹脂
中のゴミを除去することもできる。As shown in FIG. 1, the breaker plate 6 is provided with a recess 6c for attaching a screen mesh on the side of the rectifier adapter 5, and in this recess 6c, it is connected to the through-hole forming area 5a of the rectifier adapter 5. A large number of through holes 6b are formed in the axial direction of the screw in a figure 8-shaped through hole forming range 6a having a congruent shape or a small similar shape. By forming this through hole 6c at a position shifted from the through hole 5b of the rectifying adapter 5, the back pressure of the molten resin in the kneading hole 1a is further increased to perform stronger kneading, and further suppress the pulsation of the molten resin. can do. Further, by providing a screen in the recess 6c for attaching the screen mesh, dust in the resin can be removed.
【0011】前記合流アダプター7は、ブレーカープレ
ート6の透孔形成範囲6aに対応する8の字形断面から
導管4の円形通路4aと同形に漸次縮径されるガイド孔
7aが形成されている。The merging adapter 7 is formed with a guide hole 7a whose diameter is gradually reduced from an 8-shaped cross section corresponding to the through-hole forming range 6a of the breaker plate 6 to the same shape as the circular passage 4a of the conduit 4.
【0012】上記構成によれば、スクリュー2により混
練孔1aから押し出されてくる溶融樹脂は、スクリュー
ヘッド2a部分で整流アダプター5により、整流されて
透孔5bからブレーカープレート6の透孔6bに導入さ
れ、さらに合流アダプター7のガイド孔7aから導管4
に送られる。この時、スクリューヘッド2a部分では一
定の隙間dを介して透孔5bに導入されるので、従来の
ようにデットスペースが生じて樹脂が滞留することがな
い。しかも、この整流アダプター5によりブレーカープ
レート6と共に、より効果的に背圧を高め、脈動を遮断
することができる。According to the above structure, the molten resin pushed out from the kneading hole 1a by the screw 2 is rectified by the rectifying adapter 5 at the screw head 2a portion and introduced from the through hole 5b into the through hole 6b of the breaker plate 6. and further from the guide hole 7a of the merging adapter 7 to the conduit 4.
sent to. At this time, since the resin is introduced into the through hole 5b through a certain gap d in the screw head 2a portion, there is no dead space generated and the resin stagnates as in the conventional case. Moreover, this rectifying adapter 5 together with the breaker plate 6 can more effectively increase back pressure and block pulsation.
【0013】なお、上記実施例では透孔形成範囲5a,
6aを8の字形としたが、図6に示すように長円形であ
ってもよいし、また図7に示すように繭形であってもよ
い。[0013] In the above embodiment, the through hole forming range 5a,
Although 6a has a figure 8 shape, it may be oval as shown in FIG. 6, or may be cocoon-shaped as shown in FIG.
【0014】図8は整流アダプター5だけでも充分な背
圧と脈動の抑制が得られる樹脂材料の場合に、ブレーカ
ープレート6を削除した実施例を示す。この実施例では
、上記実施例と同一のアダプターケース3を使用し、ブ
レーカープレート6を取外し、合流アダプター7をブレ
ーカープレート6の装着部に移動させ、合流アダプター
7の装着部にスペーサーリング11を装着している。
これにより、樹脂原料が変更されても、同一の部材を使
用して押出作業を行うことができる。FIG. 8 shows an embodiment in which the breaker plate 6 is omitted in the case of a resin material in which sufficient back pressure and pulsation suppression can be obtained with the rectifier adapter 5 alone. In this embodiment, the same adapter case 3 as in the above embodiment is used, the breaker plate 6 is removed, the merging adapter 7 is moved to the mounting part of the breaker plate 6, and the spacer ring 11 is attached to the mounting part of the merging adapter 7. are doing. Thereby, even if the resin raw material is changed, the extrusion work can be performed using the same member.
【0015】[0015]
【発明の効果】以上に述べたごとく本発明によれば、ス
クリューにより押し出されてくる押出成形材料は、スク
リューヘッドから隙間を介して整流アダプターの透孔に
押し出され、整流アダプターの透孔から合流アダプター
のガイド孔に導入されて導管に送り出される。したがっ
て、この整流アダプターにより、スクリューケーシング
内の背圧が高められるとともに、押出成形材料の脈動を
抑制することができ、さらに、スクリューヘッドから整
流アダプターに流入する部分には、一定の隙間のみしか
ないので押出成形材料が滞留するようなことがなく、押
出成形材料の滞留を防止して、熱硬化性樹脂や発泡剤入
りの樹脂であっても長時間良好な運転が可能となる。し
かも、原料交換時などスクリューヘッド部分に溶融原料
が少ないので作業を容易に行える。As described above, according to the present invention, the extrusion molding material extruded by the screw is extruded from the screw head through the gap into the through hole of the rectifying adapter, and merges from the through hole of the rectifying adapter. It is introduced into the guide hole of the adapter and sent out into the conduit. Therefore, this rectifier adapter can increase the back pressure inside the screw casing and suppress the pulsation of the extruded material, and in addition, there is only a certain gap in the part where the flow from the screw head to the rectifier adapter occurs. Therefore, the extrusion molding material does not stagnate, which prevents the extrusion molding material from stagnation, and enables good operation for a long time even with thermosetting resins or resins containing foaming agents. Moreover, since there is less molten raw material in the screw head when replacing raw materials, the work can be done easily.
【図1】本発明に係る2軸押出機の一例を示すバレル先
端部の縦断面図である。FIG. 1 is a longitudinal cross-sectional view of a barrel tip showing an example of a twin-screw extruder according to the present invention.
【図2】図1に示すA−A断面図である。FIG. 2 is a sectional view taken along line AA shown in FIG. 1;
【図3】図1に示すB−B断面図である。FIG. 3 is a cross-sectional view taken along line BB shown in FIG. 1;
【図4】図1に示すC−C断面図である。FIG. 4 is a sectional view taken along the line CC shown in FIG. 1.
【図5】図1に示すD−D断面図である。FIG. 5 is a sectional view taken along line DD shown in FIG. 1;
【図6】整流アダプターの他の実施例を示す正面図であ
る。FIG. 6 is a front view showing another embodiment of the rectifying adapter.
【図7】整流アダプターのさらに他の実施例を示す正面
図である。FIG. 7 is a front view showing still another embodiment of the rectifying adapter.
【図8】他の実施例の2軸押出機のバレル先端部を示す
縦断面図である。FIG. 8 is a longitudinal cross-sectional view showing the barrel tip of a twin-screw extruder according to another example.
【図9】従来の2軸押出機のバレル先端部を示す縦断面
図である。FIG. 9 is a longitudinal sectional view showing the barrel tip of a conventional twin-screw extruder.
1 バレル 2 スクリュー 2a スクリューヘッド 3 アダプターケース 4 導管 5 整流アダプター 5a 透孔形成範囲 5b 透孔 6 ブレーカープレート 6a 透孔形成範囲 6b 透孔 7 合流アダプター 7a ガイド孔 d 隙間 1 Barrel 2 Screw 2a Screw head 3 Adapter case 4 Conduit 5 Rectifier adapter 5a Through hole formation range 5b Through hole 6 Breaker plate 6a Through hole formation range 6b Through hole 7 Merging adapter 7a Guide hole d Gap
Claims (1)
出口に、出口側ほど縮径されたガイド孔を有する合流ア
ダプターを介して導管を接続した多軸押出機において、
スクリューヘッドと合流アダプターの間に多数の透孔が
形成された整流アダプターを設け、この整流アダプター
のスクリューヘッド側流入面をスクリューヘッドの端面
に沿って一定隙間をあけた曲面状に形成したことを特徴
とする多軸押出機。Claim 1. A multi-screw extruder in which a conduit is connected to an extrusion material outlet of a screw casing via a merging adapter having a guide hole whose diameter decreases toward the outlet side,
A rectifying adapter with a large number of through holes is provided between the screw head and the merging adapter, and the inflow surface on the screw head side of this rectifying adapter is formed into a curved shape with a constant gap along the end surface of the screw head. Features a multi-screw extruder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11269591A JP3456709B2 (en) | 1991-05-17 | 1991-05-17 | Multi-screw extruder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11269591A JP3456709B2 (en) | 1991-05-17 | 1991-05-17 | Multi-screw extruder |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04339632A true JPH04339632A (en) | 1992-11-26 |
JP3456709B2 JP3456709B2 (en) | 2003-10-14 |
Family
ID=14593177
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11269591A Expired - Lifetime JP3456709B2 (en) | 1991-05-17 | 1991-05-17 | Multi-screw extruder |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3456709B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002361710A (en) * | 2001-06-04 | 2002-12-18 | Bridgestone Corp | Head spacer and extruder using the same |
EP2298532A1 (en) * | 2008-05-26 | 2011-03-23 | Wpc Corporation | Extrusion apparatus |
-
1991
- 1991-05-17 JP JP11269591A patent/JP3456709B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002361710A (en) * | 2001-06-04 | 2002-12-18 | Bridgestone Corp | Head spacer and extruder using the same |
JP4666559B2 (en) * | 2001-06-04 | 2011-04-06 | 株式会社ブリヂストン | Extruder and head assembly structure |
EP2298532A1 (en) * | 2008-05-26 | 2011-03-23 | Wpc Corporation | Extrusion apparatus |
EP2298532A4 (en) * | 2008-05-26 | 2014-07-30 | Wpc Corp | Extrusion apparatus |
Also Published As
Publication number | Publication date |
---|---|
JP3456709B2 (en) | 2003-10-14 |
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