JPH0433878B2 - - Google Patents

Description

[Detailed description of the invention]

(Industrial Application Field) The present invention consists of corrosion-inhibiting fine particles and SiO ₂ coated with a thin film of an inorganic or organic material (this treatment will be referred to as microencapsulation) in a Zn-Fe alloy plating layer. This invention relates to a highly corrosion-resistant electrically composite galvanized steel sheet containing a mixture of fine particles such as , TiO ₂ and the like. (Conventional technology) In recent years, in cold winter regions such as North America and Europe, rock salt and calcium chloride have been sprayed to prevent roads from freezing, and the environment in which automobiles are used has become increasingly harsh. There is. In such an environment, there is an urgent need to develop highly corrosion-resistant galvanized steel sheets for automobiles that do not develop red rust or develop holes for a certain period of time. In response to this, there are two developments. In other words, the development of thick electroplated steel sheets in countries with low electricity costs, such as the United States and Canada, and the development of thick electroplated steel sheets in countries such as Japan, where electricity costs are high and users have strict requirements for weldability, plating adhesion, etc. An electroplated steel sheet with a thin coating weight and high corrosion resistance has been developed. The present invention relates to the latter, and to date, thin electroplated steel sheets have been developed such as Zn-Fe, Zn-Fe, Zn-
Steel sheets plated with zinc alloys such as Ni and Zn-Mn, and organic multilayer electroplated steel sheets in which a chromate + organic resin coating is applied on the Zn or Zn-Ni alloy plating layer have been developed. However, the above-mentioned alloy-plated and organic multi-layer electroplated steel sheets have a light weight of about 20 to 30 g/m ² , and the current goal of domestic and foreign automakers is ``5-year resistance to external rust'' (red rust on the exterior of the automobile is 5 years). - 10 years of perforation resistance (no perforations from the outside or inside of the vehicle for 10 years)
It is said that it has not yet reached the point where it satisfies the "10 year perforation resistance" requirement. Therefore, recently, as a galvanized steel sheet with even higher corrosion resistance, the production of a so-called highly corrosion-resistant composite galvanized steel sheet is being considered, in which fine particles with anti-corrosion properties are dispersed and co-deposited in the galvanized layer. . (Problems to be solved by the invention) Composite galvanized steel sheets can provide various properties to the galvanized layer through dispersed and eutectoid fine particles, and are often used as galvanized steel sheets with new functions. There is a tendency. For example, recently, a composite galvanized steel sheet exhibiting high corrosion resistance was published in Japanese Patent Application Laid-Open No. 60-96786.
It has been introduced in many patent publications such as JP-A-60-211094-211096. JP-A-60-96786 discloses that anticorrosion pigments (e.g., PbCrO ₄ ,
This paper describes a composite galvanized steel sheet in which SrCrO ₄ , ZnCrO ₄ , BaCrO ₄ , Zn ₃ (PO ₄ ) _2, etc.) are dispersed and eutectoid, and a method for producing the same. This composite plated steel sheet can be evaluated as having superior corrosion resistance against external rust and pitting compared to the alloy plating and organic multilayer electroplating. However, JP-A-60-
A laminated steel sheet containing only a slightly soluble chromate rust preventive pigment (almost insoluble in an aqueous solution) as disclosed in Japanese Patent No. 96786 has not reached the level of corrosion resistance targeted by the present inventors. The results of the accelerated corrosion test conducted by the present inventors are shown in FIG. Here, the hot-dip galvanizing (90 g/m ² ) was at the level of 10-year perforation resistance, and was used as a comparative material. A composite plated steel sheet in which only BaCrO ₄ particles are dispersed during Zn plating has inferior pitting resistance compared to a hot-dip galvanized steel sheet (90 g/m ² ). Furthermore, it is difficult to obtain a matted layer in which a rust-preventing pigment such as a hardly soluble chromate is sufficiently dispersed and precipitated. The reason for this is that anti-rust pigments such as poorly soluble chromates have a surface potential of almost zero in a galvanizing bath. Even in the bath
Zn ²⁺ ions preferentially precipitate, making it difficult for the anticorrosive pigment to precipitate onto the plating layer, and as a result, a composite plated steel sheet with stable corrosion resistance cannot be obtained. Also,
JP-A-60-211095 discloses a composite plated steel sheet in which chromium, alumina (Al ₂ O ₃ ), silica (SiO ₂ ), etc. are dispersed and eutectoid in a Zn-Ni alloy plated layer. ing. This publication uses chromium chloride (CrCl ₃ ) as a chromium source in the plating bath, but chromium chloride dissolves in the plating bath and releases Cr ³⁺ ions. When electrolytically treated in this bath using a steel plate as a cathode, metallic chromium and chromium oxide (Cr ₂ O ₃ nH ₃ O) are precipitated, and the plating layer is Zn-Ni.
−Cr (+Cr ₂ O ₃・nH ₃ O), and a composite plated steel sheet with alumina and silica eutectoid is manufactured. This composite plated steel sheet has Zn-Ni alloy plating,
Compared to the Zn−Ni−Cr (+Cr ₂ O ₃・nH ₃ O) plated layer,
The improvement in corrosion resistance is small, and Figure 1 shows that Zn-Ni-Cr-
As shown in the accelerated corrosion test results for Al ₂ O ₃ composite plated steel sheets, the 10-year perforation resistance has not yet been achieved. In other words, the Zn-Ni-Cr- _Al2O3 composite galvanized steel sheet is also a hot _- dip galvanized steel sheet (90
g/m ² ). FIG. 1 shows the corrosion depth results after 30 cycles of the composite corrosion test of the composite plated steel plate of the present invention and the uncoated comparative material. (Note) The contents of the complex corrosion test cycle are

[Table] Note Evaluation sample 1: Zn-0.3%BaCrO ₄ composite plated steel plate (JP-A-Sho
60-96786 publication conditions) 2: Zn-1%Ni-1%Cr-1%Al ₂ O ₃ composite plated steel plate (plated under the conditions of JP-A-60-211095 publication) 3: Zn - 8% FE - 7% BaCrO ₄ (SiO ₂ thin film coating) - 2% AlO ₃ (composite plating according to the present invention) 4: Hot-dip zinc thick plating (90 g/m ² ) (Means for solving the problem ) Therefore, the present inventors were acutely aware of the need to develop a composite galvanized steel sheet with higher corrosion resistance, and as a result of intensive study, the present inventors developed a composite galvanized steel sheet that was microencapsulated by coating the surface with an ultra-thin film, as shown in Figure 1. fine particles and SiO ₂ , TiO ₂ , Cr ₂ O ₃ , Al ₂ O ₃ , ZrO ₂ , SnO ₂ ,
A laminated steel sheet with a laminated layer made of dispersed eutectoid particles or colloidal particles of Sb ₂ O ₅ has excellent properties as a rust-preventing steel sheet for automobiles.
It was found that it has excellent puncture resistance. That is, the gist of the present invention is as follows: (1) Corrosion-inhibiting fine particles consisting of a compound that forms corrosion products by releasing ions having an anticorrosion effect in a plating layer, a compound that itself has corrosion-inhibiting ability, or both. _SiO2 ,
Capsules coated with an ultra-thin film made of one or more of Al ₂ O ₃ , ZrO ₂ , TiO ₂ or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ ,
A _Zn- Fe alloy layer or a Zn-Fe alloy layer containing one or a mixture of two or more of fine particles of Cr 2 O ₃ , Al ₂ O ₃ , ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof.
A highly corrosion-resistant electrically composite plated steel sheet having a Zn-Fe alloy plating layer containing one or more of Mn, Cr, Sn, Sb, and Mo on one or both sides of the steel sheet. . (2) Corrosion inhibiting fine particles consisting of a compound that forms corrosion products by releasing ions having an anticorrosion effect in the plating layer, a compound that itself has corrosion inhibiting ability, or both, are used as SiO ₂ ,
Capsules coated with an ultra-thin film made of one or more of Al ₂ O ₃ , ZrO ₂ , TiO ₂ or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ ,
A _Zn- Fe alloy layer or a Zn-Fe alloy layer containing one or a mixture of two or more of fine particles of Cr 2 O ₃ , Al ₂ O ₃ , ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof.
It has a Zn-Fe alloy plating layer containing one or more of Mn, Cr, Sn, Sb, Pb, and Mo,
On top of that, 1 of Zn, Fe, Co, Ni, Mn, and Cr respectively.
1 to 5 electroplated layers consisting of a species or two or more species
1. A highly corrosion-resistant electrically composite plated steel sheet, characterized in that it has a multi-layered plating layer formed on one or both sides of the steel sheet, forming a g/m ² layer. (3) Corrosion-inhibiting particles made of SiO ₂ , a compound that forms corrosion products by releasing ions that have an anticorrosion effect in the plating layer, a compound that itself has a corrosion-inhibiting ability, or both.
Capsules coated with an ultra-thin film made of one or more of Al ₂ O ₃ , ZrO ₂ , TiO ₂ or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ ,
A _Zn- Fe alloy layer or a Zn-Fe alloy layer containing one or a mixture of two or more of fine particles of Cr 2 O ₃ , Al ₂ O ₃ , ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof.
It has a Zn-Fe alloy plating layer containing one or more of Mn, Cr, Sn, Sb, Pb, and Mo,
A highly corrosion-resistant electrical steel plate characterized by having a multilayer on one or both sides of the steel plate, each of which is formed with an organic resin film, an organic resin film after chromate treatment, or an organic resin film containing chromium ions, respectively. Composite plated steel plate. (4) Corrosion inhibiting fine particles consisting of a compound that forms corrosion products by releasing ions having an anticorrosion effect in the plating layer, or a compound that itself has corrosion inhibiting ability, or both, are mixed with SiO ₂ ,
Capsules coated with an ultra-thin film made of one or more of Al ₂ O ₃ , ZrO ₂ , TiO ₂ or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ ,
A _Zn- Fe alloy layer or a Zn-Fe alloy layer containing one or a mixture of two or more of fine particles of Cr 2 O ₃ , Al ₂ O ₃ , ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof.
It has a Zn-Fe alloy plating layer containing one or more of Mn, Cr, Sn, Sb, Pb, and Mo,
On top of that, 1 of Zn, Fe, Co, Ni, Mn, and Cr respectively.
Electroplated layers 1 to 5 consisting of a species or two or more species
g/m ² and further laminated with an organic resin film, an organic resin film after chromate treatment, or an organic resin film containing chromium ions on one or both sides of the steel plate. This is a highly corrosion-resistant electrically composite plated steel sheet. (Function) The structure of the composite plated steel sheet of the present invention will be explained in detail. Figures 2a, b, c, and d show cross-sectional views of the composite plated steel plate model of the present invention. In FIG. 2a, 1 is a steel plate, which is a thin steel plate whose surface has been cleaned through a normal surface treatment steel plate manufacturing process. 2 is Zn-Fe alloy plating or Zn-Fe
A plating layer containing one or a mixture of two or more of Mn, Cr, Sn, Sb, Pb, and Mo, and is attached to one or both sides of the steel plate 1. 3 is various micro-encapsulated fine particles. 4 is SiO ₂ dispersed in a Zn-Fe alloy plating layer or attached to microcapsule particles;
1 of TiO ₂ , Cr ₂ O ₃ , Al ₂ O ₃ , ZrO ₂ , SnO ₂ , Sb ₂ O ₅
They are seeds, two or more types of fine particles, or colloidal particles thereof. Microencapsulated corrosion inhibiting particulates are
Slightly soluble chromate fine particles (PbCrO ₄ , SrCrO ₄ ,
BaCrO ₄ , ZnCrO ₄ etc.), easily soluble chromates (CrO ₃ , Na ₂ CrO ₄ , K ₂ CrO ₄ , K ₂ O・4ZnO・
4CrO ₃ , etc.), aluminum compounds (Zn, Al alloy powder,
Al ₂ O ₃・2SiO ₂・2H ₂ O, etc.), phosphates (Zn ₃
(PO ₄ ) ₂・2H ₂ O, etc.), molybdenum compounds (ZnO・
ZnMoO ₄ , CaOMoO ₄・ZnOMoO ₄ , PbCrO ₄・
PbMoO ₄ , PbSO _4, etc.), titanium compounds (TiO ₂ ,
Either inorganic particles such as NiO/Sb ₂ O ₃ or organic particles such as fluororesin or polyethylene resin may be used. The ultrathin film that microcapsulates the fine particles described above is made of one or more inorganic substances such as SiO ₂ , TiO ₂ , AL ₂ O ₃ , ZrO ₂ , ethyl cellulose, amino resin, vinylidene chloride resin, polyethylene, polystyrene, etc. It consists of organic substances such as The film thickness is
The thickness is preferably 10 Å to 1 μ (preferably 10 Å to 500 Å). When the film thickness exceeds 1μ, the properties of the thin film material become noticeable (for example, SiO ₂ tends to cause particle agglomeration), resulting in a slight deterioration in plating performance, and conversely, when it becomes thinner than 10Å, coverage deteriorates. Therefore, the effect of suppressing particle dissolution tends to decrease. By microencapsulating particles, the following effects occur. The fine particles themselves have zero surface potential or are only slightly charged in the plating bath, so in electroplating methods that use electrophoresis, sufficient dispersion and co-deposition into the plating layer is ensured. Can not. However, fine particles or colloidal particles such as SiO ₂ , TiO ₂ , Al ₂ O ₃ , ZrO _{2 ,} etc. have a potential themselves, and this property does not change even if the surface of the fine particles is coated. , it is possible to impart a potential to fine particles by microencapsulating them. Therefore, the amount of dispersion and eutectoid dispersion of fine particles into the plating layer can be improved. A second advantage of microencapsulation is that it inhibits dissolution of microparticles in the plating bath. For example, poorly soluble chromate fine particles dissolve in a plating bath, albeit in a small amount, and release Cr ⁶⁺ ions. this
When the concentration of Cr ⁶⁺ ions exceeds a certain level, the amount of precipitated fine particles decreases, the appearance of the plating becomes black and powdery, and the adhesion of the plating deteriorates. Therefore, microencapsulation suppresses the dissolution of fine particles and makes it possible to obtain a laminated steel sheet that is stable for a long time. The third advantage of microencapsulation is that it improves corrosion resistance compared to dispersion eutectoid of only fine particles. The reason for this is thought to be that the corrosion inhibiting properties of the fine particles remain effective even after microencapsulation. The corrosion inhibiting effect of dispersed fine particles and microencapsulated fine particles will be described in detail. The reason why the corrosion resistance of the plating layer is improved by dispersing and eutectoiding the fine particles in the plating layer is considered to be as follows. When poorly soluble chromate fine particles are dispersed and eutectoid, they decompose in a corrosive environment as the corrosion of the plating layer progresses, releasing Cr ⁶⁺ ions. This Cr ⁶⁺ ion reacts with the plating layer metal,
Forms chromium compounds, chromium oxides, or hydroxides with excellent corrosion resistance. This improves high corrosion resistance. Furthermore, even if this chromium compound layer is destroyed, since the fine particles are uniformly dispersed throughout the plating layer, the above formation reaction is repeated again, and corrosion resistance is maintained. Next, when microencapsulated fine particles are used, corrosion resistance is further improved. The film of SiO ₂ etc. produced by micro-encapsulation is not completely sealed but porous, so Cr ⁶⁺ ions are eluted little by little, forming a rust-preventing film of chromium compounds and improving corrosion resistance. is the same as that of non-encapsulated particles. However, in the case of microencapsulated sparingly soluble chromate particles, compared to non-encapsulated sparingly soluble chromate particles,
By suppressing the elution rate of Cr ⁶⁺ ions (according to experiments conducted by the inventors, the rate is 1/3 to 1/10), a major feature is that the lifespan of rust-preventing film formation is extended accordingly. As mentioned above, the long-term perforation-resistant life of anticorrosive steel sheets for automobiles is targeted at 10 years, and the accelerated corrosion tests carried out in experiments also last for 1 to 3 months. Therefore, the dispersed particles in the plating layer temporarily become Cr ⁶⁺
Rather than releasing ions to form a thick anti-corrosion film made of chromium compounds, gradually releasing Cr ⁶⁺ ions to repeatedly form thin anti-rust films provides longer-term corrosion protection. As a representative example, we have described the anticorrosion effect of Cr ⁶⁺ ions eluted from poorly soluble chromate fine particles, but we have also discussed PO ₄ ^3- ions eluted from phosphate chlorides and MoO ₄ ^2- ions eluted from molybdenum compounds. The effect is the same. In other words, they release ions that have an anticorrosion effect. In addition, organic particles such as aluminum compounds, titanium compounds, and fluororesins have anticorrosion properties in themselves, and have the effect of acting as a corrosion inhibiting layer that exhibits a barrier effect against corrosion factors. According to experiments conducted by the inventors, the content of microencapsulated fine particles is preferably 0.1 to 30 wt% of the plating amount (preferably 0.5 to 30 wt%).
20wt% is good). If it is less than 0.1%, the effect on improving corrosion resistance is small, and if it exceeds 30%, the plating adhesion tends to deteriorate. Furthermore, SiO ₂ , TiO ₂ ,
Fine particles of Cr ₂ O ₃ , Al ₂ O ₃ , ZrO ₂ , SnO ₂ , and Sb ₂ O ₅ have a small corrosion inhibiting effect, unlike sparingly soluble chromate particles. However, the microencapsulated particles precipitate in areas where they do not precipitate, thereby suppressing the progress of corrosion in the partially plated layer. In other words, it has a barrier effect on the plating layer against attack by corrosive factors. The content of fine particles such as SiO ₂ is preferably 0.1 to 30 wt% (preferably 0.5 to 20 wt%) of the amount of plating deposited. If it is less than 0.1%, there is no effect of improving corrosion resistance, and if it exceeds 30%, plating adhesion tends to deteriorate. However, the added content of microencapsulated fine particles and fine particles such as SiO ₂ should not exceed 30% of the plating amount. Next, TiO ₂ colloid, Al ₂ O ₃ colloid, SiO ₂ colloid, and ZrO ₂ are used as additives to promote the dispersion and eutectoid amount of microencapsulated particles and SiO ₂ particles into the plating layer. Addition of colloid, SnO ₂ colloid, Sb ₂ O ₅ colloid, etc. is effective. As mentioned above, it is possible to control the surface potential of fine particles by microencapsulation, but SiO ₂
In the case of a thin film, the particles will have a "negative" potential. In the electroplating method in which a steel plate is electrolytically treated as a cathode, fine particles encapsulated in a thin SiO ₂ film are difficult to deposit onto the plating layer. Therefore, it is necessary to increase the amount of dispersed eutectoid dispersion into the plated layer by using the above-mentioned additives. For example, Al ₂ O ₃ colloid has a positive charge and by some action (not clear),
Adsorption occurs on the surface of fine particles encapsulated with SiO ₂ thin film. As a result, the fine particles have a positive charge (potential) and are easily attracted to the cathode during electrolysis. That is, sufficient precipitation onto the plating layer becomes possible. It is thought that similar reactions occur with other colloidal particles. Although the composite plated layer thus obtained exhibits sufficient rust resistance and porosity resistance as described above, it may inhibit the film crystallization of the chemical conversion treatment performed as a pre-painting treatment. For example, even if a composite plated layer containing microencapsulated poorly soluble chromate particles is encapsulated, the film is not completely sealed and is porous, so it retains the properties of the particles. Phosphate treatment, which is carried out as a chemical conversion treatment, does not react on chromium, so it may cause the film crystals to become coarser or cause sagging (crystals are not formed), which may cause variations in paint adhesion after painting and porosity resistance after painting. It becomes a factor that occurs. Therefore, when painting automobile exterior panels, etc., Zn, Fe, Co, etc. are added to the composite plating layer as shown in Figure 2b.
An electrical thinning layer consisting of one or more of Ni, Mn, and Cr is applied at 1 to 5 g/m ² . If this electroplated layer is less than 1g/ ^m2 , it will be difficult to completely cover the composite plating layer, and
If it exceeds g/m ² , the plating adhesion tends to deteriorate slightly, so it is better to control within the above range. This electroplated layer consists of Zn, Fe, Co,
A multilayer plating layer consisting of one or more of Mn and Cr may be used. However, in that case, the total adhesion amount is controlled at 1 to 5 g/m ² for the same reason as above. In addition, if chemical conversion treatment is not performed, as shown in Figure 2 c and d, either an organic resin film or an organic resin film containing chromium ions is applied as a composite plating layer or an electrically thin layer after organic resin or chromate treatment. By applying it on top of the coating layer, it is possible to ensure paint adhesion and puncture resistance after painting. This effect is due to the fact that the material of the capsule enclosing the corrosion-inhibiting particles is inorganic or organic, such as SiO ₂ or TiO ₂ , so the bonding property (- It is thought that chemical bonds such as O...H are generated) become stronger. The adhesion between the resin film and the paint is good, and the adhesion of the resin-coated composite plated steel sheet to the paint is also good. Alternatively, in order to further improve corrosion resistance, chromate treatment may be performed on the composite plating layer. However, with only chromate treatment, there is a concern that chromium (particularly Cr ⁶⁺ ions) in the chromate film may be leached out during the degreasing and chemical conversion treatment steps in the automobile production process. Since the elution of chromium is a major social problem in terms of pollution and hygiene, it is necessary to suppress the elution to almost zero. It is known that the elution of chromium differs depending on the chromate method (large elution ← coated chromate > reactive chromate > electrolytic chromate → small elution), but corrosion resistance is in the opposite order of elution. For this reason, it is necessary to use them properly depending on the corrosion resistance performance, etc. However, in any chromate treatment, chromium elution occurs, so it is necessary to cover with resin coating after the chromate treatment. It is also possible to prevent chromium from elution by incorporating chromium into a resin paint and applying the paint onto a steel plate and baking it to fix the chromium in the resin. The organic resins mentioned here include epoxy resins, epoxyphenol resins, water-soluble acrylic emulsion resins, etc., and the coating treatment method may be any of the roll coating method, electrostatic atomization method, curtain flow method, etc. . The resin liquid composition at this time has a resin content of 5 to 50% by weight, and when chromium is contained, a resin containing 1 to 20% by weight of chromium ions is used. However, if the film thickness is less than 0.1μ, the ability to prevent the elution of chromium in chromate will be significantly reduced, and if it exceeds 2μ, welding becomes difficult, so it is desirable to control it within the range of 0.1 to 2μ. Next, the present invention will be explained based on examples. A cold-rolled steel sheet was degreased with alkali, pickled with 10% sulfuric acid, washed with water, and subjected to electric composite plating under the following conditions. The plating is done while circulating the liquid using a tabletop pump.
By changing the amount of various fine particles added in the plating bath,
This was carried out by electrolytic treatment using a steel plate as a cathode. For example, Zn−Fe−BaCrO ₄ (SiO ₂ thin film coated particles)
In the case of Al ₂ O ₃ composite plating, ZnSO ₄ 7H ₂ O 180 g / FeSO ₄ 7H ₂ O 10-450 g / BaCrO ₄ 5-60 g / (particles microencapsulated with SiO ₂ thin film) Al ₂ O ₃ 0.5 to 60g/PH=2.0, bath temperature=50℃ Current density 40A/dm ² Electrolysis time 22sec Total deposition amount (target) 22g/m ² (Here, the film thickness of the coating material of the fine particles (e.g. SiO ₂ ) Next, for thin electroplating on composite plating, Zn, Fe, Co, Ni,
Using a toughening bath to which appropriate amounts of Mn and Cr sulfates were added, the test was carried out so that the total deposition amount was in the range of 1 to 5 g/m ² . Further, the resin coating and the resin coating containing chromium were performed by a roll coating method using a water-soluble acrylic emulsion system as the resin. Also,
Chromate-treated resin coating was performed by roll coating, and chromate was applied by coating, reaction, or electrolysis. The following performance evaluation tests were conducted on various composite plated steel sheets of the present invention manufactured in this manner. (1) Corrosion resistance Treatment: Unpainted and painted materials (Full-dip chemical conversion treatment → cationic electrodeposition coating → scratch damage) Evaluation: Measurement of red rust incidence and corrosion depth after 30 cycles of combined corrosion test (CCT) (Note) CCT: Salt spray (35℃ x 6Hr), dry (70℃, 60% x 4Hr), wet (49℃, >95%
Composite corrosion test (2) Paint adhesion Treatment: Full-dip chemical conversion treatment → 3-coat painting → Hot water immersion (40℃× (10 days) Evaluation: After the test, 100 squares of 2 mm squares were placed and the rate of paint film peeling was measured by taping (3) The rate of occurrence of red rust was evaluated as follows. ◎...Red rust occurrence rate 0% ○...Red rust occurrence rate 5% or less △...Red rust occurrence rate 5-20% ×...Red rust occurrence rate 20-50% ××...Red rust occurrence rate 50% or more (4) Evaluation of corrosion depth is as follows. ◎...Corrosion depth 0mm ○...Corrosion depth 0.1mm or less△...Corrosion depth 0.1~0.3mm ×...Corrosion depth 0.3~0.5mm ××...Corrosion depth 0.5mm or more (5) Evaluation of paint adhesion It looks like this: ◎... Paint film peeling rate 0% ○... Paint film peeling rate 5% or less △... Paint film peeling rate 5-20% ×... Paint film peeling rate 20-50% ××... Paint film peeling rate 50% or more Table 1 shows the evaluation results. As is clear from this, it is clearly seen that the composite plated steel sheet of the present invention is a highly corrosion-resistant composite plated steel sheet with excellent performance compared to comparative materials.

【table】

【table】

[Table] (Effects of the invention) The present invention is a Zn-Fe film in which corrosion-inhibiting fine particles whose surface is coated with an ultra-thin film such as SiO ₂ and fine particles or colloidal particles such as SiO ₂ and TiO ₂ are dispersed and co-deposited.
Electroplated composite steel sheets have superior red rust resistance and pitting resistance compared to conventional Zn-Fe alloy plating, and by applying thin electroplating and resin coating, they have improved corrosion resistance and paint adhesion after painting. It also significantly improves sex.

[Brief explanation of drawings]

FIG. 1 shows the corrosion depth results of the composite plated steel plate of the present invention and a comparative material, and FIG. 2 shows a cross-sectional view of the composite plated steel plate model of the present invention.

Claims (1)

[Scope of Claims] 1. Corrosion inhibiting fine particles consisting of a compound that forms corrosion products by releasing ions having an anticorrosion effect in the plating layer, a compound that itself has corrosion inhibiting ability, or both, are made of SiO ₂ , Al ₂ O ₃ ,
Capsules coated with an ultra-thin film made of one or more of ZrO ₂ and TiO ₂ , or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ , Cr _{2O3 , Al2O3 ,}
A Zn-Fe alloy layer containing fine particles of ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof or a mixture of two or more thereof, or Mn, Cr, Sn, Sb,
A highly corrosion-resistant electrically composite plated steel sheet, characterized in that it has a Zn-Fe alloy plating layer containing one or more types of Mo on one or both sides of the steel sheet. 2 Corrosion-inhibiting fine particles consisting of a compound that forms corrosion products by releasing ions having an anticorrosion effect in the plating layer, a compound that itself has corrosion-inhibiting ability, or both, are mixed with SiO ₂ , Al ₂ O ₃ ,
Capsules coated with an ultra-thin film made of one or more of ZrO ₂ and TiO ₂ , or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ , Cr _{2O3 , Al2O3 ,}
A Zn-Fe alloy layer containing fine particles of ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof or a mixture of two or more thereof, or Mn, Cr, Sn, Sb,
Zn-Fe containing one or more of Pb and Mo
Zn, Fe,
The steel sheet is characterized by having a multi-layer plating layer on one or both sides of the steel plate, which has an electroplated layer of 1 to 5 g/m ² made of one or more of Co, Ni, Mn, and Cr. Highly corrosion resistant electrical composite galvanized steel sheet. 3 Corrosion inhibiting fine particles consisting of a compound that forms corrosion products by releasing ions having an anticorrosion effect in the plating layer, a compound that itself has corrosion inhibiting ability, or both, are mixed with SiO ₂ , Al ₂ O ₃ ,
Capsules coated with an ultra-thin film made of one or more of ZrO ₂ and TiO ₂ , or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ , Cr _{2O3 , Al2O3 ,}
A Zn-Fe alloy layer containing fine particles of ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof or a mixture of two or more thereof, or Mn, Cr, Sn, Sb,
Zn-Fe containing one or more of Pb and Mo
A steel plate has a plating layer on one or both sides of the steel plate, and has a multi-layer on one or both sides of the plated layer, on which either an organic resin film, an organic resin film after chromate treatment, or an organic resin film containing chromium ions is formed. A highly corrosion-resistant electrically composite galvanized steel sheet. 4 Corrosion-inhibiting fine particles consisting of a compound that forms corrosion products by releasing ions that have an anticorrosion effect in the plating layer, a compound that itself has corrosion-inhibiting ability, or both, are mixed with SiO ₂ , Al ₂ O ₃ ,
Capsules coated with an ultra-thin film made of one or more of ZrO ₂ and TiO ₂ , or capsules coated with an ultra-thin film made of an organic polymer with film-forming ability, and SiO ₂ , TiO ₂ , Cr _{2O3 , Al2O3 ,}
A Zn-Fe alloy layer containing fine particles of ZrO ₂ , SnO ₂ , Sb ₂ O ₅ or colloidal particles thereof or a mixture of two or more thereof, or Mn, Cr, Sn, Sb,
Zn-Fe containing one or more of Pb and Mo
Zn, Fe,
It has an electroplated layer of 1 to 5 g/m ² consisting of one or more of Co, Ni, Mn, and Cr, and further contains an organic resin film, an organic resin film after chromate treatment, and chromium ions thereon. A highly corrosion-resistant electrically composite galvanized steel sheet, characterized in that one or both sides of the steel sheet are laminated with an organic resin film.