JPH0432956Y2 - - Google Patents
Info
- Publication number
- JPH0432956Y2 JPH0432956Y2 JP8189689U JP8189689U JPH0432956Y2 JP H0432956 Y2 JPH0432956 Y2 JP H0432956Y2 JP 8189689 U JP8189689 U JP 8189689U JP 8189689 U JP8189689 U JP 8189689U JP H0432956 Y2 JPH0432956 Y2 JP H0432956Y2
- Authority
- JP
- Japan
- Prior art keywords
- hot water
- tea leaf
- tea
- barrel
- tea leaves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 241001122767 Theaceae Species 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 238000010025 steaming Methods 0.000 claims description 9
- 238000009835 boiling Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Tea And Coffee (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案は、製茶工程の初期に茶葉を熱湯により
熱処理するための湯蒸機に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a steamer for heat-treating tea leaves with hot water at the beginning of the tea manufacturing process.
従来の湯蒸機としては、例えば特開昭61−
111655号公報に見られる装置があげられる。
As a conventional steamer, for example, JP-A-61-
An example of this is the device shown in Publication No. 111655.
茶葉の熱処理においては、その処理時間を適切
に行うことが最重要であり、その適否が製茶品質
を決定してしまうと言つても過言ではない。ま
た、個々の茶葉の処理時間、すなわち蒸し度合い
をムラなく均一にすることも重要である。
In the heat treatment of tea leaves, it is most important to carry out the treatment time appropriately, and it is no exaggeration to say that the suitability of the treatment determines the quality of tea production. It is also important to make the processing time of each tea leaf, that is, the degree of steaming, even and uniform.
上記公報に見られる装置においては、熱湯中の
茶葉の輸送を湯内に配されたネットコンベヤ3と
攪拌羽根10によつて受け持つ。しかし、茶葉は
熱湯に浮きやすいためネットコンベヤ3による直
接の移送は殆ど期待できず、また、攪拌羽根10
による移送も熱湯内の茶葉全体に対して作用しな
いため不安定である。よつて、上記装置におい
て、茶葉の移送時間、すなわち熱処理時間を調整
することは非常に困難であつた。 In the apparatus shown in the above-mentioned publication, transport of tea leaves in hot water is carried out by a net conveyor 3 and stirring blades 10 arranged in the hot water. However, since tea leaves tend to float in hot water, direct transfer by the net conveyor 3 can hardly be expected, and the stirring blades 10
The transfer is also unstable because it does not affect the entire tea leaves in the boiling water. Therefore, in the above-mentioned apparatus, it is very difficult to adjust the transfer time of tea leaves, that is, the heat treatment time.
本考案の湯蒸機は、熱湯槽内に通水性の蒸胴を
配設し、蒸胴の中心には螺旋状の移送羽根を有す
る回転軸を内設するとともに、蒸胴の一側付近に
は茶葉投入口を形成し他側は開放して茶葉排出口
とし、茶葉排出口には熱湯槽外へ続く取出コンベ
ヤを配設してなる。
The water steamer of the present invention has a water-permeable steaming barrel disposed inside the hot water tank, and a rotating shaft with spiral transfer blades is installed in the center of the steaming barrel, and near one side of the steaming barrel. A tea leaf input port is formed, and the other side is opened to serve as a tea leaf discharge port, and a take-out conveyor that continues to the outside of the hot water tank is disposed at the tea leaf discharge port.
茶葉投入口を介して熱湯槽に配された蒸胴に茶
葉を投入すれば、茶葉は螺旋状の移送羽根を有す
る回転軸の回転に伴い移送されて茶葉排出口より
排出され、取出コンベヤによつて熱湯槽外に取り
出される。
When tea leaves are put into a steamer barrel placed in a hot water tank through a tea leaf inlet, the tea leaves are transferred as the rotary shaft with spiral transfer blades rotates and are discharged from the tea leaf outlet, where they are taken out by a take-out conveyor. It is then taken out of the hot water bath.
熱湯槽1の内部には機台2により蒸胴3が配設
される。蒸胴3は円筒形を呈する骨材4に金網5
を張設したもので、蒸気を利用する一般的な蒸機
の蒸胴と同様であり、その始端6を閉鎖して上部
に茶葉投入口7を形成し、他端は開放して茶葉排
出口8とする。蒸胴5の中心には、螺旋状の移送
羽根9を有する回転軸10がピロー11,12に
より回転自在に保持されて内装される。回転軸1
0の一端はインバータモータ13に連結され、制
御部(図示略)により回転数が変更できる。茶葉
排出口7の下方には取出コンベヤ14が配され
る。取出コンベヤ14は茶葉排出口8から排出さ
れた茶葉を熱湯槽1外へ取り出すものであればな
んでもよい。なお、蒸胴3は円筒形を呈し通水性
であれば他の構造を採りうる。
A steaming barrel 3 is disposed inside the hot water tank 1 by a machine stand 2. The steam barrel 3 has a cylindrical aggregate 4 and a wire mesh 5.
It is similar to the steaming barrel of a general steamer that uses steam, and its starting end 6 is closed to form a tea leaf inlet 7 at the top, and the other end is open to form a tea leaf outlet 8. shall be. A rotary shaft 10 having a spiral transfer blade 9 is rotatably held by pillows 11 and 12 and is housed in the center of the steam barrel 5 . Rotating axis 1
One end of the inverter motor 13 is connected to the inverter motor 13, and the rotation speed can be changed by a control section (not shown). A take-out conveyor 14 is arranged below the tea leaf outlet 7. The take-out conveyor 14 may be of any type as long as it takes out the tea leaves discharged from the tea leaf outlet 8 to the outside of the hot water bath 1. It should be noted that the steamer barrel 3 has a cylindrical shape and may have other structures as long as it is water permeable.
15は蒸気管であり、蒸気を噴出して熱湯槽1
内の熱湯を加熱する。16は温度センサである。
ポンプ17は熱湯槽1内の熱湯を排水口18から
吸引し、茶葉投入口7の上方に配設された散布口
19から排出する。20は取出コンベヤ14上の
茶葉に対し常温水を噴出して茶葉を冷却する冷却
管であり、21は湯面を一定に保つための補水管
である。 15 is a steam pipe, which blows out steam to the boiling water tank 1.
Heat the boiling water inside. 16 is a temperature sensor.
The pump 17 sucks hot water in the hot water tank 1 through a drain port 18 and discharges it through a dispersion port 19 disposed above the tea leaf inlet 7. Reference numeral 20 is a cooling pipe that cools the tea leaves by spouting room temperature water onto the tea leaves on the take-out conveyor 14, and 21 is a replenishment pipe for keeping the hot water level constant.
本実施例装置による茶葉の熱処理は次のように
行う。まず、補水管21から熱湯槽1内に必要量
の水を供給する。水面は蒸胴3が完全に沈む位置
A、又は蒸胴3が半分ほど沈む位置Bとする。位
置Aにすれば、茶葉は処理中常時水面下に置かれ
るため処理温度が均一になるという利点を有す
る。位置Bにすれば、移送が安定して処理時間が
均一になるという利点を有する。水の供給と平行
して蒸気管15より蒸気を噴出して加熱を行い、
水温を所定値(例えば90度)に高める。その後
は、温度センサ16の検出温度により蒸気量を加
減して湯温を一定に維持する。そして、ポンプ1
7を始動して湯水を散布口19から排出し、イン
バータモータ13を作動して回転軸10を回転さ
せたところで、茶葉投入口7から次々と茶葉を投
入していく。茶葉は、散布口19から排出される
湯水により円滑に蒸胴3内部に押し込まれ、螺旋
状の移送羽根9の回転によつて先方に送られてい
く。そして、茶葉排出口8に至り、続いて取出コ
ンベヤ14により湯中から取り出され、そこで冷
却管20から噴出する常温水により冷却された後
に次工程へ輸送される。茶葉の熱処理は、茶葉投
入口7へ投入されてから常温水を噴出されるまで
の間(例えば60秒)行われる。回転軸10の回転
数を変更すれば、蒸胴3内の茶葉の通過速度が増
減し、茶葉の蒸胴3に内在する時間が増減して処
理時間が変更される。 The heat treatment of tea leaves by the apparatus of this embodiment is carried out as follows. First, a necessary amount of water is supplied into the hot water tank 1 from the supplementary water pipe 21. The water surface is set at position A, where the steamer barrel 3 is completely submerged, or at position B, where the steamer barrel 3 is about half submerged. Position A has the advantage that the tea leaves are kept under water at all times during processing, making the processing temperature uniform. Position B has the advantage that the transfer is stable and the processing time is uniform. Steam is ejected from the steam pipe 15 in parallel with water supply to perform heating,
Raise the water temperature to a predetermined value (for example, 90 degrees). Thereafter, the amount of steam is adjusted according to the temperature detected by the temperature sensor 16 to maintain the hot water temperature constant. And pump 1
7 is started to discharge hot water from the sprinkling port 19, and the inverter motor 13 is activated to rotate the rotary shaft 10, tea leaves are input one after another from the tea leaf input port 7. The tea leaves are smoothly pushed into the steamer barrel 3 by the hot water discharged from the sprinkling port 19, and are sent forward by the rotation of the spiral transfer blades 9. The tea leaves then reach the tea leaf outlet 8, where they are taken out from the hot water by the take-out conveyor 14, where they are cooled by room temperature water spouted from the cooling pipe 20, and then transported to the next process. The tea leaves are heat-treated for a period of time (for example, 60 seconds) after they are introduced into the tea leaf inlet 7 and before room temperature water is spouted. By changing the rotation speed of the rotary shaft 10, the speed at which the tea leaves pass through the steamer barrel 3 increases or decreases, and the time that the tea leaves stay in the steamer barrel 3 increases or decreases, thereby changing the processing time.
本考案の湯蒸機によれば、茶葉の移送が均一に
行われるため、熱処理の時間が均一になり、ひい
ては製茶品質が向上する。また、製茶品質に多大
な影響を与える熱処理時間の調整は、回転軸の回
転数を変更するだけでよいから、簡単で且つ確実
な調整が行い得る。
According to the steamer of the present invention, since the tea leaves are transferred uniformly, the heat treatment time becomes uniform, and the quality of tea production is improved. In addition, the heat treatment time, which has a great effect on the quality of tea production, can be adjusted simply by changing the rotation speed of the rotating shaft, and therefore can be easily and reliably adjusted.
図面は本考案実施例装置の一部破断側面図であ
る。
1……熱湯槽、3……蒸胴、7……茶葉投入
口、8……茶葉排出口、9……移送羽根、10…
…回転軸、14……取出コンベヤ。
The drawing is a partially cutaway side view of an apparatus according to an embodiment of the present invention. 1...Hot water tank, 3...Steam barrel, 7...Tea leaf inlet, 8...Tea leaf outlet, 9...Transfer blade, 10...
...rotating shaft, 14...take-out conveyor.
Claims (1)
には螺旋状の移送羽根を有する回転軸を内設する
とともに、蒸胴の一側付近には茶葉投入口を形成
し他側は開放して茶葉排出口とし、茶葉排出口に
は熱湯槽外へ続く取出コンベヤを配設してなる、
湯蒸機。 A water-permeable steaming barrel is arranged in the boiling water tank, a rotating shaft with a spiral transfer blade is installed in the center of the steaming barrel, and a tea leaf inlet is formed near one side of the steaming barrel. The side is open to serve as a tea leaf outlet, and the tea leaf outlet is equipped with a take-out conveyor that continues to the outside of the hot water tank.
Steam machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8189689U JPH0432956Y2 (en) | 1989-07-12 | 1989-07-12 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8189689U JPH0432956Y2 (en) | 1989-07-12 | 1989-07-12 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0322679U JPH0322679U (en) | 1991-03-08 |
JPH0432956Y2 true JPH0432956Y2 (en) | 1992-08-07 |
Family
ID=31628237
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8189689U Expired JPH0432956Y2 (en) | 1989-07-12 | 1989-07-12 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0432956Y2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4667294B2 (en) * | 2005-09-22 | 2011-04-06 | 株式会社鈴木鉄工所 | Fresh tea leaf boil processing equipment |
JP7511200B2 (en) * | 2020-04-17 | 2024-07-05 | カワサキ機工株式会社 | Tea leaf manufacturing method and manufacturing system |
JP7057986B1 (en) * | 2021-11-19 | 2022-04-21 | 株式会社ひかわ | Tea leaf processing device, tea leaf processing method |
-
1989
- 1989-07-12 JP JP8189689U patent/JPH0432956Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPH0322679U (en) | 1991-03-08 |
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