JPH04324454A - Electrophotographic sensitive body and production thereof - Google Patents
Electrophotographic sensitive body and production thereofInfo
- Publication number
- JPH04324454A JPH04324454A JP3119116A JP11911691A JPH04324454A JP H04324454 A JPH04324454 A JP H04324454A JP 3119116 A JP3119116 A JP 3119116A JP 11911691 A JP11911691 A JP 11911691A JP H04324454 A JPH04324454 A JP H04324454A
- Authority
- JP
- Japan
- Prior art keywords
- photoreceptor
- layer
- electrophotographic
- electrophotographic photoreceptor
- outermost layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 15
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- 239000011347 resin Substances 0.000 claims abstract description 27
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 19
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000006185 dispersion Substances 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 16
- 238000005507 spraying Methods 0.000 claims abstract description 7
- 108091008695 photoreceptors Proteins 0.000 claims description 105
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- 239000000758 substrate Substances 0.000 abstract 1
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
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- 239000003963 antioxidant agent Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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- 125000005504 styryl group Chemical group 0.000 description 2
- WUPHOULIZUERAE-UHFFFAOYSA-N 3-(oxolan-2-yl)propanoic acid Chemical compound OC(=O)CCC1CCCO1 WUPHOULIZUERAE-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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- 108010010803 Gelatin Proteins 0.000 description 1
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- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
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- 229920007962 Styrene Methyl Methacrylate Polymers 0.000 description 1
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
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- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052980 cadmium sulfide Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
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- 235000019322 gelatine Nutrition 0.000 description 1
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010147 laser engraving Methods 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000000113 methacrylic resin Substances 0.000 description 1
- ADFPJHOAARPYLP-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;styrene Chemical compound COC(=O)C(C)=C.C=CC1=CC=CC=C1 ADFPJHOAARPYLP-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
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- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003219 pyrazolines Chemical class 0.000 description 1
- 150000003220 pyrenes Chemical class 0.000 description 1
- WVIICGIFSIBFOG-UHFFFAOYSA-N pyrylium Chemical compound C1=CC=[O+]C=C1 WVIICGIFSIBFOG-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
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- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Photoreceptors In Electrophotography (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Fax Reproducing Arrangements (AREA)
Abstract
Description
【0001】0001
【従来の技術】本発明は電子写真感光体及び電子写真感
光体の製造方法に関し、特に耐久性、電位安定性、並び
に、表面の滑り性に優れた電子写真感光体及びその製造
方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electrophotographic photoreceptor and a method for manufacturing the same, and more particularly to an electrophotographic photoreceptor having excellent durability, potential stability, and surface slipperiness, and a method for manufacturing the same.
【0002】0002
【産業上の利用分野】電子写真感光体は、その像形成プ
ロセスにおいて帯電、露光、現像、転写、クリーニング
、除電の繰り返し工程を採る。帯電、露光により形成さ
れた静電潜像は、微粒子状の粉体であるトナーにより現
像される。更に現像されたトナーは転写プロセスにおい
て紙などの転写材に転写されるが100%のトナーが転
写されるのではなく、一部が感光体上に残される。この
残存するトナーを除去しないと繰り返しプロセスにおい
て汚れ等のない高品位な画像は得られない。その為、残
存トナーのクリーニングが必要となる。クリーニングプ
ロセスとしては、ファーブラシ、磁気ブラシ、ブレード
等を用いたものが代表的であるがクリーニング精度、装
置構成の合理化などの点からブレードクリーニングが選
択されるのが一般的である。ここでブレードクリーニン
グについて更に詳しく説明すると図1(A),(B)に
示す様に板状のポリウレタン等の素材からなる弾性部材
を感光体に加圧、当接させ残存トナーをかき落す構成と
なっている。図1中11はブレード保持部材、12はク
リーニングブレードである。クリーニング精度を上げる
為には感光体へのブレード当接圧を適正に高める必要が
ある。また、ブレード4の感光体3への当接方法として
は、ブレードを感光体に対し垂直に構成したものから図
2に示す回転方向に対し順方向のものと図3に示す逆方
向のものが考えられるがクリーニング精度の見地から図
3の逆方向のタイプが好ましいとされている。[Field of Industrial Application] Electrophotographic photoreceptors undergo repeated steps of charging, exposure, development, transfer, cleaning, and charge removal in their image forming process. The electrostatic latent image formed by charging and exposure is developed with toner, which is fine powder. Further, the developed toner is transferred to a transfer material such as paper in a transfer process, but not 100% of the toner is transferred, but a portion remains on the photoreceptor. Unless this remaining toner is removed, high-quality images free of stains and the like cannot be obtained in repeated processes. Therefore, it is necessary to clean the remaining toner. Typical cleaning processes include those using fur brushes, magnetic brushes, blades, etc., but blade cleaning is generally selected from the viewpoints of cleaning accuracy and rationalization of the device configuration. To explain blade cleaning in more detail here, as shown in FIGS. 1(A) and 1(B), it has a configuration in which a plate-shaped elastic member made of a material such as polyurethane is pressed against and brought into contact with the photoreceptor to scrape off the remaining toner. It has become. In FIG. 1, 11 is a blade holding member, and 12 is a cleaning blade. In order to improve cleaning accuracy, it is necessary to appropriately increase the contact pressure of the blade against the photoreceptor. The blade 4 can be brought into contact with the photoreceptor 3 in a manner in which the blade is perpendicular to the photoreceptor, in a forward direction relative to the rotational direction as shown in FIG. 2, and in a reverse direction as shown in FIG. Although it is conceivable, from the viewpoint of cleaning accuracy, it is said that the type in the opposite direction as shown in FIG. 3 is preferable.
【0003】このようにクリーニング精度を向上させる
構成は、同時に感光体とブレードとの当接圧を上げ両者
間に生じる摩擦力を上昇させる方向となる。その結果、
感光体の削れ量増加、傷の発生、ブレードが反転してし
まう通称「ブレードめくれ」により発生するクリーニン
グ不良や装置の停止等の問題が生じる。図4は、装置停
止に至ったブレード反転状態を示す。以上のようなクリ
ーニングに関わる問題を解決する為には感光体の摩擦係
数を低くすることが効果的であることが知られている。
従来、感光体の摩擦係数を低くする手段として感光体の
表面層に潤滑剤を添加する方法が提案されている。具体
的には、特開昭52−117134、同53−1078
41、同54−26740、同54−27434、同5
4−86340、同54−143142、同54−14
3148、同56−9345、同56−126838、
同57−14845、同57−74748、同57−3
5863、同57−76553、同58−44444、
同58−70229、同58−102949、同58−
163958、同59−197042、同62−272
281、同63−30850、同63−56658、同
63−58352、同63−58450、同63−61
255、同63−61256、同63−65449、同
63−65450、同63−65451、同63−73
267、同63−221355、同63−249152
、同63−311356号等の公報で提案されるもので
ある。[0003] Such a structure for improving cleaning accuracy simultaneously increases the contact pressure between the photoreceptor and the blade, thereby increasing the frictional force generated between the two. the result,
Problems such as an increase in the amount of abrasion of the photoreceptor, the occurrence of scratches, and the so-called "blade turning" caused by the blade turning over result in poor cleaning and equipment stoppage. FIG. 4 shows a blade reversal condition that resulted in the device being stopped. It is known that lowering the coefficient of friction of the photoreceptor is effective in solving the problems related to cleaning as described above. Conventionally, a method of adding a lubricant to the surface layer of a photoreceptor has been proposed as a means of lowering the coefficient of friction of the photoreceptor. Specifically, JP-A-52-117134 and JP-A-53-1078
41, 54-26740, 54-27434, 5
4-86340, 54-143142, 54-14
3148, 56-9345, 56-126838,
57-14845, 57-74748, 57-3
5863, 57-76553, 58-44444,
58-70229, 58-102949, 58-
163958, 59-197042, 62-272
281, 63-30850, 63-56658, 63-58352, 63-58450, 63-61
255, 63-61256, 63-65449, 63-65450, 63-65451, 63-73
267, 63-221355, 63-249152
, No. 63-311356 and the like.
【0004】潤滑剤としては、酸化チタン(TiO2
)粉体が好適である。Titanium oxide (TiO2) is used as a lubricant.
) Powder is preferred.
【0005】潤滑剤はアクリル樹脂、ポリカーボネート
ポリスチレン樹脂、エポキシ樹脂、ポリエステル樹脂、
ポリウレタン樹脂等のバインダー樹脂に分散した後に感
光体の表面に塗布、成膜される。これらの方法で得られ
る表面層を付与した電子写真感光体の欠点としては、感
光体表面に求められる滑り性を満足させる必要性から多
量の潤滑剤を分散させると、これにより感度低下や残留
電位上昇を引き起こし、また、逆に潤滑材の添加量を減
少させると摩擦抵抗の上昇からブレードめくれの発生や
耐摩耗性の優位性を保てなくなる等滑り性、耐摩耗性、
そして電子写真特性の三要素を優れた性能で成立させる
ことが困難であることが挙げられる。従って、潤滑剤添
加系の感光体表面層においては、その最も表面近傍に於
ては滑り性を満足させる為に十分な潤滑剤量をそしてそ
のやや支持体側に於ては電子写真特性及び耐摩耗性を満
足する為の必要最小限の潤滑剤量が満たされる必要があ
り同じ表面層中に於てもその厚み方向に求められる特性
が異なる。[0005] Lubricants include acrylic resin, polycarbonate polystyrene resin, epoxy resin, polyester resin,
After being dispersed in a binder resin such as polyurethane resin, it is applied to the surface of a photoreceptor to form a film. The disadvantage of electrophotographic photoreceptors provided with a surface layer obtained by these methods is that when a large amount of lubricant is dispersed in order to satisfy the slipperiness required for the surface of the photoreceptor, this can lead to a decrease in sensitivity and residual potential. On the other hand, if the amount of lubricant added is decreased, the frictional resistance will increase, causing blade curling and the superiority of wear resistance will not be maintained.
Another problem is that it is difficult to achieve excellent performance in the three elements of electrophotographic properties. Therefore, in the lubricant-added photoreceptor surface layer, a sufficient amount of lubricant is added near the surface to satisfy the sliding properties, and slightly closer to the support to improve electrophotographic properties and wear resistance. It is necessary to satisfy the minimum amount of lubricant necessary to satisfy the properties, and the required properties differ in the thickness direction even within the same surface layer.
【0006】従って、本発明の目的は、表面滑り性、耐
摩耗性、電子写真特性の各々を高い次元で満足し、繰り
返し使用後も高品位な画像を保つ電子写真感光体を提供
することであり、潤滑剤を含有した最表層を有す電子写
真感光体、及びその製造方法を提供することにある。[0006] Accordingly, an object of the present invention is to provide an electrophotographic photoreceptor that satisfies each of surface slipperiness, abrasion resistance, and electrophotographic properties at a high level and maintains high-quality images even after repeated use. An object of the present invention is to provide an electrophotographic photoreceptor having an outermost layer containing a lubricant, and a method for manufacturing the same.
【0007】[0007]
【課題を解決するための手段】本発明に従って、導電性
支持体上に少なくとも感光層を有する電子写真感光体に
おいて、該感光体の最表層が、バインダー樹脂に富む層
と酸化チタン粉体に富む層の少なくとも2層から成るこ
とを特徴とする電子写真感光体、並びに、導電性支持体
上に少なくとも感光層を有する電子写真感光体の製造方
法において、該感光体の最表層を、バインダー樹脂溶液
と酸化チタン粉体分散液の少なくとも2種の塗料を各々
独立に噴霧して形成することを特徴とする電子写真感光
体の製造方法である。[Means for Solving the Problems] According to the present invention, in an electrophotographic photoreceptor having at least a photosensitive layer on a conductive support, the outermost layer of the photoreceptor includes a layer rich in binder resin and a layer rich in titanium oxide powder. In an electrophotographic photoreceptor comprising at least two layers, and a method for producing an electrophotographic photoreceptor having at least a photosensitive layer on a conductive support, the outermost layer of the photoreceptor is coated with a binder resin solution. This method of manufacturing an electrophotographic photoreceptor is characterized in that the electrophotographic photoreceptor is formed by independently spraying at least two types of paints, ie, a titanium oxide powder dispersion and a titanium oxide powder dispersion.
【0008】本発明をさらに図に従って説明する。(図
5参照)1は支持体であり通常φ24mm〜240mm
のものを用い、治具に固定し任意の回転数で回転できる
ものとする。2,3は塗料霧化装置であり一般的なエア
ースプレーはもとよりエアーレススプレー、その他の霧
化システムを用いることができる。更に霧化装置2,3
は昇降装置により任意の速度で支持体1の中心線に対し
平行方向に移動する機能、及び支持体塗布面との距離、
角度が調節可能な機能が付与されている。本発明におい
ては霧化装置2,3の夫々の機能を分離していることに
特徴がある。即ち、電子写真感光体製造工程における最
表層(感光体の最も表面となる層)を形成する段階にお
いて霧化装置2と霧化装置3にそれぞれ機能の異なる塗
料を供給しこれを霧化し塗膜形成せしめ、複数の機能を
有す塗料が混合または、微細な層分離をすることにより
通常の単一塗料では得られない性能の塗膜を得るもので
ある。The present invention will be further explained with reference to the drawings. (See Figure 5) 1 is a support body, which usually has a diameter of 24 mm to 240 mm.
It can be fixed to a jig and rotated at any number of rotations. Reference numerals 2 and 3 are paint atomization devices, and not only general air spray, but also airless spray and other atomization systems can be used. Furthermore, atomization devices 2 and 3
is a function of moving in a direction parallel to the center line of the support 1 at an arbitrary speed by a lifting device, and a distance from the support coating surface,
Equipped with adjustable angle function. The present invention is characterized in that the functions of the atomizing devices 2 and 3 are separated. That is, at the stage of forming the outermost layer (the most superficial layer of the photoreceptor) in the electrophotographic photoreceptor manufacturing process, paints with different functions are supplied to the atomizer 2 and the atomizer 3, respectively, and the paints are atomized to form a coating film. By mixing or finely separating paints that have multiple functions, a coating film with performance that cannot be obtained with an ordinary single paint is obtained.
【0009】更に詳しくは霧化装置2にバインダー樹脂
溶液を霧化装置3に酸化チタン粉体分散液を供給した場
合を例にとって説明する。バインダー樹脂溶液のバイン
ダー樹脂としては、ポリカーボネート樹脂、アクリル樹
脂、ポリエステル樹脂、ポリウレタン樹脂等が通常の有
機溶剤に熔解され用いられ場合によって若干の潤滑材及
び感光材料の添加、増感剤や酸化防止剤等の添加剤の添
加も可能である。More specifically, a case will be explained in which a binder resin solution is supplied to the atomizer 2 and a titanium oxide powder dispersion is supplied to the atomizer 3. As the binder resin of the binder resin solution, polycarbonate resin, acrylic resin, polyester resin, polyurethane resin, etc. are used after being dissolved in a normal organic solvent, and in some cases, a small amount of lubricant and photosensitive material may be added, and a sensitizer or antioxidant may be added. It is also possible to add additives such as.
【0010】分散液は、潤滑剤と溶剤からなるが分散安
定性及び性能面からバインダー樹脂の添加や分散助剤、
界面活性剤等の添加及び感光材料の添加、増感剤や酸化
防止剤等の添加剤の添加が可能である。少なくともこれ
ら2種の塗料を霧化し、塗膜形成する。本発明に於ては
霧化装置2及び3の配置方法によりさまざまな塗膜特性
を得ることが可能である。図5に従って支持体を回転さ
せ上方から下方に霧化装置を移動させ塗布すれば最表層
における最も表面近傍は、バインダー樹脂に覆われ(図
8(a))、逆に同下方より上方に移動させ塗布すれば
表面近傍は酸化チタンリッチとなる(図8(b))。こ
れら塗膜中の少なくとも2種の塗料の混合度合い、また
は、分離度合いは霧化装置2及び3の配置、即ち霧化装
置2と3の距離や角度により任意に調節可能である。図
6に於ては、塗料の霧化は完全に混合された状態を保ち
(図8(c))図7に於ては、霧化された塗料は完全に
分離された状態で塗膜となり支持体の回転数により微細
な積層構成(図8(d))をとることになる。更に図中
ではそれぞれ1組ずつ示したが要求膜質、膜厚に応じて
霧化装置2または3より成る霧化システムを複数用いる
ことは有効な手段である。図8(e)に本発明において
最表層として厚さ3.0μmの保護層を設ける場合の好
適な最表層構成状態を示す。この好適な最表層構成状態
とは感光体を実際の複写機に装着した際にクリーニング
部材と感光体間に生じる過度な摩擦力を低減せしめる為
に最も表面近傍である感光体表面から0.5μmの厚み
方向に潤滑材含有量30〜50wt%の薄膜域を設け、
更にその下層に於ては感度、残留電位等の電子写真特性
を充足せしめる為に耐摩耗性上必要最小限の潤滑材含有
量5〜10wt%とした層を連続的に形成したものであ
る。
霧化システムは図5の形態を使用し霧化装置2にバイン
ダー樹脂溶液、霧化装置3に潤滑材分散液が供給され霧
化装置2及び3より霧化される塗料のパターン面積が9
0%重なる配置に固定し図中下方より上方に支持体を2
00rpm で回転させながら塗布、塗膜形成する。参
考にバインダー樹脂溶液はバインダー/感光材料/溶剤
の比率が重量比で2/1/100、潤滑材分散液は潤滑
材/バインダー/感光材料/界面活性剤/溶剤の比率が
重量比で3/3/1/0.1/150である。尚、これ
は一例であり求められる性能に応じ表面層の具体例は図
8(e)に限られるものではない。[0010] The dispersion liquid consists of a lubricant and a solvent, but from the viewpoint of dispersion stability and performance, a binder resin or a dispersion aid may be added.
It is possible to add surfactants, photosensitive materials, and additives such as sensitizers and antioxidants. At least these two kinds of paints are atomized to form a coating film. In the present invention, it is possible to obtain various coating film characteristics by arranging the atomizers 2 and 3. If the support is rotated according to Figure 5 and the atomizer is moved from the top to the bottom to apply the coating, the area closest to the surface of the outermost layer will be covered with the binder resin (Figure 8(a)), and conversely, the atomizer will move from the bottom to the top. If it is applied in a uniform manner, the area near the surface becomes rich in titanium oxide (FIG. 8(b)). The degree of mixing or separation of at least two types of paint in these coating films can be arbitrarily adjusted by adjusting the arrangement of the atomizers 2 and 3, that is, the distance and angle between the atomizers 2 and 3. In Figure 6, the atomized paint remains completely mixed (Figure 8(c)), and in Figure 7, the atomized paint remains completely separated into a coating film. A fine laminated structure (FIG. 8(d)) is formed depending on the rotation speed of the support. Furthermore, although one set of each is shown in the figure, it is an effective means to use a plurality of atomization systems each consisting of atomization devices 2 or 3 depending on the required film quality and film thickness. FIG. 8(e) shows a preferred configuration of the outermost layer in the case where a protective layer with a thickness of 3.0 μm is provided as the outermost layer in the present invention. This preferred outermost layer structure is 0.5 μm from the surface of the photoconductor, which is the closest to the surface, in order to reduce excessive frictional force that occurs between the cleaning member and the photoconductor when the photoconductor is installed in an actual copying machine. A thin film region with a lubricant content of 30 to 50 wt% is provided in the thickness direction,
Furthermore, in order to satisfy electrophotographic properties such as sensitivity and residual potential, a layer containing a lubricant of 5 to 10 wt%, which is the minimum necessary for wear resistance, is formed continuously in the lower layer. The atomization system uses the configuration shown in FIG. 5. The binder resin solution is supplied to the atomization device 2, the lubricant dispersion liquid is supplied to the atomization device 3, and the pattern area of the paint atomized by the atomization devices 2 and 3 is 9.
Fixed in a 0% overlapping arrangement, and placed two supports above from the bottom in the figure.
Apply while rotating at 00 rpm to form a coating. For reference, the binder resin solution has a binder/photosensitive material/solvent ratio of 2/1/100 by weight, and the lubricant dispersion has a lubricant/binder/photosensitive material/surfactant/solvent ratio of 3/100 by weight. 3/1/0.1/150. Note that this is just one example, and the specific example of the surface layer is not limited to that shown in FIG. 8(e) depending on the required performance.
【0011】次に本発明における電子写真感光体の層構
成を示す。導電性支持体としては、鉄、銅、金、銀、ア
ルミニウム、亜鉛、鉛、錫、チタン、ニッケル等の金属
や合金、あるいはこれら金属類の酸化物、カーボン、導
電性ポリマー成形品等が使用可能である。また、紙、プ
ラスチック、セラミック等の非導電材料に導電性塗料、
蒸着等の導電処理を施して用いられる場合もある。形状
は、円筒状、円柱状などのドラム形状やシート状、ベル
ト状のものとがある。支持体と感光層の間に更に導電層
を設けたり、感光層と支持体または導電層との密着性や
電気特性を改善する目的で中間層を設けることもできる
。中間層は、カゼイン、ポリビニルアルコール、ニトロ
セルロース、ポリビニルブチラール、ポリエステル、ポ
リウレタン、ゼラチン、ポリアミド(ナイロン6、ナイ
ロン66、ナイロン610、共重合ナイロン、アルコキ
シメチル化ナイロン)酸化アルミニウムなどによって形
成できる。中間層の膜厚は、0.1〜10μm、好まし
くは0.3〜3.0μmが適当である。Next, the layer structure of the electrophotographic photoreceptor according to the present invention will be described. As the conductive support, metals and alloys such as iron, copper, gold, silver, aluminum, zinc, lead, tin, titanium, nickel, oxides of these metals, carbon, conductive polymer molded products, etc. are used. It is possible. In addition, we can apply conductive paint to non-conductive materials such as paper, plastic, and ceramics.
It may also be used after being subjected to conductive treatment such as vapor deposition. The shape may be a drum shape such as a cylinder or column, a sheet shape, or a belt shape. A conductive layer may be further provided between the support and the photosensitive layer, or an intermediate layer may be provided for the purpose of improving the adhesion and electrical properties between the photosensitive layer and the support or the conductive layer. The intermediate layer can be formed of casein, polyvinyl alcohol, nitrocellulose, polyvinyl butyral, polyester, polyurethane, gelatin, polyamide (nylon 6, nylon 66, nylon 610, copolymerized nylon, alkoxymethylated nylon), aluminum oxide, or the like. The thickness of the intermediate layer is suitably 0.1 to 10 μm, preferably 0.3 to 3.0 μm.
【0012】本発明は、電荷発生物質を含む電荷発生層
と電荷輸送物質を含む電荷輸送層とを積層した積層感光
体や電荷発生物質と電荷輸送物質とが単一層に含まれた
単層感光体、また、これら積層及び単層感光体のうち最
表層として保護層を持つ感光体に用いることができる。
電荷発生物質としては、フタロシアニン顔料、多環キノ
ン顔料、トリスアゾ顔料、ジスアゾ顔料、アゾ顔料、ペ
リレン顔料、インジゴ顔料、キナクリドン顔料、アズレ
ニウム塩染料、スクワリウム染料、シアニン染料、ピリ
リウム染料、チオピリリウム染料、キサンテン染料、ト
リフェニルメタン染料、スチリル染料、セレン、セレン
−テルル合金、アモルファスシリコン、硫化カドミウム
等が挙げられる。顔料、染料系の電荷発生物質はバイン
ダー樹脂中に分散して塗料として用いられるのが一般的
であるがこのようなバインダー樹脂としては、ポリビニ
ルブチラール、ポリビニルベンザール、ポリアリレート
、ポリカーボネート、ポリエステル、ポリエステル、ポ
リウレタン、フェノキシ樹脂、アクリル樹脂、セルロー
ス系樹脂等が好ましい。The present invention relates to a laminated photoreceptor in which a charge generation layer containing a charge generation substance and a charge transport layer containing a charge transport substance are laminated, and a single layer photoreceptor in which a charge generation substance and a charge transport substance are contained in a single layer. It can also be used for photoreceptors having a protective layer as the outermost layer among these laminated and single-layer photoreceptors. Examples of charge generating substances include phthalocyanine pigments, polycyclic quinone pigments, trisazo pigments, disazo pigments, azo pigments, perylene pigments, indigo pigments, quinacridone pigments, azulenium salt dyes, squalium dyes, cyanine dyes, pyrylium dyes, thiopyrylium dyes, and xanthene dyes. , triphenylmethane dye, styryl dye, selenium, selenium-tellurium alloy, amorphous silicon, cadmium sulfide, and the like. Pigments and dye-based charge-generating substances are generally used as paints by being dispersed in binder resins. Examples of such binder resins include polyvinyl butyral, polyvinyl benzal, polyarylate, polycarbonate, polyester, and polyester. , polyurethane, phenoxy resin, acrylic resin, cellulose resin, etc. are preferred.
【0013】電荷輸送物質の例としては、ピレン化合物
、N−アルキルカルバゾール化合物、ヒドラゾン化合物
、N,Nジアルキルアニリン化合物、ジフェニルアミン
化合物、トリフェニルアミン化合物、トリフェニルメタ
ン化合物、ピラゾリン化合物、スチリル化合物、スチル
ベン化合物、ポリニトロ化合物、ポリシアノ化合物など
が挙げられる。これら電荷輸送物質は、バインダー樹脂
中に溶解させ塗料として用いられるのが一般的であるが
、ポリカーボネート、ポリエステル、ポリウレタン、ポ
リサルホン、ポリアミド、ポリアリレート、ポリアクリ
ルアミド、ポリビニルブチラール、フェノキシ樹脂、ア
クリル樹脂、アクリロニトリル樹脂、メタクリル樹脂、
フェノール樹脂、エポキシ樹脂、アリキド樹脂等が挙げ
られる。これら電荷発生物質、電荷輸送物質は、電荷発
生層、電荷輸送層として積層感光体の形態としても良く
、混合して単層感光体の形態も採れ、最も表面となる層
に本発明を適用できる。また、積層及び単層感光体の最
表層として保護層等を設ける場合も本発明が適用できる
。Examples of charge transport substances include pyrene compounds, N-alkylcarbazole compounds, hydrazone compounds, N,N dialkylaniline compounds, diphenylamine compounds, triphenylamine compounds, triphenylmethane compounds, pyrazoline compounds, styryl compounds, and stilbenes. compounds, polynitro compounds, polycyano compounds, and the like. These charge transport substances are generally dissolved in a binder resin and used as a paint, but include polycarbonate, polyester, polyurethane, polysulfone, polyamide, polyarylate, polyacrylamide, polyvinyl butyral, phenoxy resin, acrylic resin, acrylonitrile. resin, methacrylic resin,
Examples include phenol resin, epoxy resin, alkyd resin, and the like. These charge-generating substances and charge-transporting substances may be used as a charge-generating layer and a charge-transporting layer in the form of a laminated photoreceptor, or they may be mixed to form a single-layer photoreceptor, and the present invention can be applied to the outermost layer. . The present invention can also be applied to cases where a protective layer or the like is provided as the outermost layer of a laminated or single-layer photoreceptor.
【0014】図9に本発明の電子写真感光体を用いた一
般的な転写式電子写真装置の概略構成例を示した。FIG. 9 shows a schematic configuration example of a general transfer type electrophotographic apparatus using the electrophotographic photoreceptor of the present invention.
【0015】図において、101は像担持体としての本
発明のドラム型感光体であり軸101aを中心に矢印方
向に所定の周速度で回転駆動される。該感光体101は
その回転過程で帯電手段102によりその周面に正また
は負の所定電位の均一帯電を受け、次いで露光部103
にて不図示の像露光手段により光像露光L(スリット露
光・レーザービーム走査露光など)を受ける。これによ
り感光体周面に露光像に対応した静電潜像が順次形成さ
れていく。In the figure, reference numeral 101 denotes a drum-type photoreceptor of the present invention as an image carrier, which is rotated at a predetermined circumferential speed in the direction of the arrow around a shaft 101a. The photoreceptor 101 is uniformly charged at a predetermined positive or negative potential on its circumferential surface by the charging means 102 during its rotation process, and then the photoreceptor 101 is charged uniformly at a predetermined positive or negative potential by the charging means 102.
At this point, a light image exposure L (slit exposure, laser beam scanning exposure, etc.) is applied by an image exposure means (not shown). As a result, electrostatic latent images corresponding to the exposed images are sequentially formed on the circumferential surface of the photoreceptor.
【0016】その静電潜像はついで現像手段104でト
ナー現像されそのトナー現像像が転写手段105により
不図示の給紙部から感光体101と転写手段105との
間に感光体101の回転と同期取り出されて給紙された
転写材Pの面に順次転写されていく。The electrostatic latent image is then developed with toner by a developing means 104, and the toner developed image is transferred by a transfer means 105 from a paper feeding section (not shown) between the photoreceptor 101 and the transfer means 105 as the photoreceptor 101 rotates. The images are sequentially transferred onto the surface of the transfer material P that is synchronously taken out and fed.
【0017】像転写を受けた転写材Pは感光体面から分
離されて像定着手段108へ導入されて像定着を受けて
複写物(コピー)として機外へプリントアウトされる。The transfer material P that has undergone the image transfer is separated from the photoreceptor surface and introduced into the image fixing means 108, where the image is fixed and printed out as a copy.
【0018】像転写後の感光体101の表面はクリーニ
ング手段106にて転写残りトナーの除去を受けて清浄
面化され、更に前露光手段107により除電処理されて
繰り返して像形成に使用される。After the image has been transferred, the surface of the photoreceptor 101 is cleaned by cleaning means 106 to remove residual toner after transfer, and is further subjected to charge-eliminating treatment by pre-exposure means 107 and used repeatedly for image formation.
【0019】感光体101の均一帯電手段102として
はコロナ帯電装置が一般に広く使用されている。また転
写装置105もコロナ転写手段が一般に広く使用されて
いる。電子写真装置として、上述の感光体や現像手段、
クリーニング手段などの構成要素のうち、複数のものを
装置ユニットとして一体に結合して構成し、このユニッ
トを装置本体に対して着脱自在に構成しても良い。例え
ば、感光体101とクリーニング手段106とを一体化
してひとつの装置ユニットとし、装置本体のレールなど
の案内手段を用いて着脱自在の構成にしても良い。この
とき、上記の装置ユニットの方に帯電手段および/また
は現像手段を伴って構成しても良い。As the uniform charging means 102 for the photoreceptor 101, a corona charging device is generally widely used. Further, for the transfer device 105, corona transfer means is generally widely used. As an electrophotographic device, the above-mentioned photoreceptor, developing means,
A plurality of components such as the cleaning means may be integrally combined as an apparatus unit, and this unit may be configured to be detachable from the apparatus main body. For example, the photoreceptor 101 and the cleaning means 106 may be integrated into one apparatus unit, and may be configured to be detachable using a guide means such as a rail of the apparatus main body. At this time, the above-mentioned device unit may include a charging means and/or a developing means.
【0020】光像露光Lは、電子写真装置を複写機やプ
リンターとして使用する場合には、原稿からの反射光や
透過光、あるいは原稿を読取り信号化し、この信号によ
りレーザビームの走査、LEDアレイの駆動、または液
晶シャッターアレイの駆動などにより行われる。When the electrophotographic apparatus is used as a copying machine or a printer, the optical image exposure L converts reflected light or transmitted light from an original document, or reads the original into a signal, and uses this signal to scan a laser beam and control an LED array. This is done by driving a liquid crystal shutter array or by driving a liquid crystal shutter array.
【0021】ファクシミリのプリンターとして使用する
場合には、光像露光Lは受信データをプリントするため
の露光になる。図10はこの場合の1例をブロック図で
示したものである。When used as a facsimile printer, the optical image exposure L is exposure for printing received data. FIG. 10 is a block diagram showing an example of this case.
【0022】コントローラ111は画像読取部110と
プリンター119を制御する。コントローラ111の全
体はCPU117により制御されている。画像読取部1
10からの読取データは、送信回路113を通して相手
局に送信される。相手局から受けたデータは受信回路1
12を通してプリンター119に送られる。画像メモリ
116には所定の画像データが記憶される。プリンタコ
ントローラ118はプリンター119を制御している。
114は電話である。A controller 111 controls an image reading section 110 and a printer 119. The entire controller 111 is controlled by a CPU 117. Image reading section 1
The read data from 10 is transmitted to the other station through the transmission circuit 113. The data received from the other station is sent to receiving circuit 1.
12 to the printer 119. Image memory 116 stores predetermined image data. A printer controller 118 controls a printer 119. 114 is a telephone.
【0023】回線115から受信された画像情報(回線
を介して接続されたリモート端末からの画像情報)は、
受信回路112で復調された後、CPU117で復号処
理が行われ、順次画像メモリ116に格納される。そし
て、少なくとも1ページの画像情報がメモリ116に格
納されると、そのページの画像記録を行なう。CPU1
17は、メモリ116より1ページの画像情報を読み出
し、プリンタコントローラ118に復号化された1ペー
ジの画像情報を送出する。プリンタコントローラ118
は、CPU117からの1ページの画像情報を受け取る
とそのページの画像情報記録を行なうべく、プリンター
119を制御する。Image information received from the line 115 (image information from a remote terminal connected via the line) is
After being demodulated by the receiving circuit 112, the CPU 117 performs decoding processing, and the signals are sequentially stored in the image memory 116. Then, when at least one page of image information is stored in the memory 116, the image of that page is recorded. CPU1
17 reads one page of image information from the memory 116 and sends the decoded one page of image information to the printer controller 118. Printer controller 118
When receiving one page of image information from the CPU 117, it controls the printer 119 to record the image information of that page.
【0024】尚、CPU117は、プリンター119に
よる記録中に、次のページの受信を行なっている。Note that the CPU 117 is receiving the next page while the printer 119 is recording.
【0025】以上の様にして、画像の受信と記録が行な
われる。[0025] Images are received and recorded in the manner described above.
【0026】本発明の電子写真感光体は電子写真複写機
に利用するのみならず、レーザービームプリンター、C
RTプリンター、LEDプリンター、液晶プリンター、
レーザー製版など電子写真応用分野にも広く用いること
ができる。The electrophotographic photoreceptor of the present invention can be used not only for electrophotographic copying machines, but also for laser beam printers, C
RT printer, LED printer, LCD printer,
It can also be widely used in electrophotographic applications such as laser engraving.
【0027】[0027]
【実施例】次に、本発明を実施例を用いてさらに詳しく
説明する。
実施例1
ポリアミド(CM−8000:東レ製)10重量部、メ
タノール100重量部、及びブタノール80重量部を混
合溶解した後、外径80mm、肉厚1.5mm、長さ3
63mmのアルミニウムシリンダー上に侵漬塗布し、乾
燥後膜厚1.0μmの中間層を設けた。EXAMPLES Next, the present invention will be explained in more detail using examples. Example 1 After mixing and dissolving 10 parts by weight of polyamide (CM-8000: manufactured by Toray), 100 parts by weight of methanol, and 80 parts by weight of butanol, an outer diameter of 80 mm, a wall thickness of 1.5 mm, and a length of 3
It was applied by dip coating onto a 63 mm aluminum cylinder, and after drying, an intermediate layer having a thickness of 1.0 μm was provided.
【0028】次に下記トリスアゾ顔料10重量部、Next, 10 parts by weight of the following trisazo pigment,
【0
029】0
029]
【化1】
ポリビニルブチラール樹脂(エスレックBX−S:積水
化学製)5重量部、及びシクロヘキサノン600重量部
をガラスビーズを用いたサンドミル装置で分散し電荷発
生層塗料を得た。この塗料を前記中間層上に通常のスプ
レー塗布法で塗付し乾燥後付着量150mg/m2の電
荷発生層を得た。embedded image 5 parts by weight of polyvinyl butyral resin (S-LEC BX-S, manufactured by Sekisui Chemical Co., Ltd.) and 600 parts by weight of cyclohexanone were dispersed in a sand mill device using glass beads to obtain a charge generation layer paint. This paint was applied onto the intermediate layer by a conventional spray coating method to obtain a charge generating layer having an adhesion amount of 150 mg/m 2 after drying.
【0030】次に、下記構造式で示されるスチルベン化
合物10重量部、Next, 10 parts by weight of a stilbene compound represented by the following structural formula,
【0031】[0031]
【化2】
ポリカーボネート樹脂(ビスフェノールZ型、商品名:
ユーピロンZ200、三菱瓦斯化学製)10重量部をモ
ノクロロベンゼン50重量部、ジクロロメタン20重量
部に溶解させ電荷輸送層塗料とし、前記、電荷発生層上
に侵漬塗布し、乾燥後膜厚20μmの電荷輸送層を設け
た。[Chemical formula 2] Polycarbonate resin (bisphenol Z type, product name:
A charge transport layer coating was prepared by dissolving 10 parts by weight of Iupilon Z200 (manufactured by Mitsubishi Gas Chemical Co., Ltd.) in 50 parts by weight of monochlorobenzene and 20 parts by weight of dichloromethane, which was applied by dip coating onto the charge generation layer, and after drying, a charge layer with a thickness of 20 μm was formed. A transport layer was provided.
【0032】次に、これより示す方法で保護層を設けた
。前述のスチルベン化合物50重量部、同じく前述のポ
リカーボネート樹脂75重量部をモノクロロベンゼン1
800重量部に溶解させバインダー樹脂塗料とし、図5
に示される装置の霧化装置2に供給した。更に、酸化チ
タン粒子(SR−1T:堺化学製)20重量部を前述の
ポリカーボネート樹脂(ユーピロンZ200)40重量
部とモノクロロベンゼン1000重量部からなる溶液中
に加え、界面活性剤(GF−300:東亜合成化学製)
1重量部とともにボールミル装置で分散し、得られた酸
化チタン粉体分散液を霧化装置3に供給した。Next, a protective layer was provided by the method shown below. 50 parts by weight of the above-mentioned stilbene compound and 75 parts by weight of the above-mentioned polycarbonate resin were mixed with 1 part by weight of monochlorobenzene.
Dissolved in 800 parts by weight to form a binder resin paint.
was supplied to the atomizing device 2 of the apparatus shown in FIG. Furthermore, 20 parts by weight of titanium oxide particles (SR-1T: manufactured by Sakai Chemical Co., Ltd.) were added to a solution consisting of 40 parts by weight of the aforementioned polycarbonate resin (Iupilon Z200) and 1000 parts by weight of monochlorobenzene, and a surfactant (GF-300: Toagosei Chemical)
1 part by weight was dispersed in a ball mill, and the resulting titanium oxide powder dispersion was supplied to the atomization device 3.
【0033】先に電荷輸送層まで設けた支持体を図5に
示される装置に装着し200rpm で回転させ、霧化
装置2,3を同時に支持体下端より上方に移動させ塗膜
を形成させた。なお、霧化装置2と3の塗料霧化パター
ン面積は90%重なるように配置した。得られた保護層
の厚みは、3μmであった。このようにして得られた感
光体を実施感光体1とした。The support, on which the charge transport layer had been previously provided, was mounted on the apparatus shown in FIG. 5 and rotated at 200 rpm, and the atomizers 2 and 3 were simultaneously moved upward from the lower end of the support to form a coating film. . The atomizers 2 and 3 were arranged so that their paint atomization pattern areas overlapped by 90%. The thickness of the obtained protective layer was 3 μm. The photoreceptor thus obtained was designated as Example Photoreceptor 1.
【0034】比較例1
実施例1において保護層を設けて設けていない感光体を
比較感光体1とした。Comparative Example 1 Comparative Photoreceptor 1 was a photoreceptor in which a protective layer was not provided in Example 1.
【0035】比較例2 電荷輸送層までは実施例1と同様な感光体を準備した。Comparative example 2 A photoreceptor similar to that of Example 1 was prepared up to the charge transport layer.
【0036】次に、実施例1と同様なスチルベン化合物
50重量部、同じく前述のポリカーボネート樹脂75重
量部をモノクロロベンゼン1800重量部に溶解させバ
インダー樹脂塗料とし、更に、酸化チタン粒子(SR−
1T:堺化学製)20重量部を前述のポリカーボネート
樹脂(ユーピロンZ200)40重量部とモノクロロベ
ンゼン1000重量部からなる溶液中に加え、界面活性
剤(GF−300:東亜合成化学製)1重量部とともに
ボールミル装置で分散し、得られた酸化チタン粉体分散
液をバインダー樹脂塗料と混合した。この塗料を実施例
1と同様に図5で示される装置で準備した電荷輸送層上
に一様に塗布し、乾燥後膜厚3μmの保護層を設けた。
このようにして得られた感光体を比較感光体2とした。Next, 50 parts by weight of the same stilbene compound as in Example 1 and 75 parts by weight of the polycarbonate resin described above were dissolved in 1800 parts by weight of monochlorobenzene to obtain a binder resin paint, and titanium oxide particles (SR-
1T: manufactured by Sakai Chemical) was added to a solution consisting of 40 parts by weight of the aforementioned polycarbonate resin (Iupilon Z200) and 1000 parts by weight of monochlorobenzene, and 1 part by weight of a surfactant (GF-300: manufactured by Toagosei Chemical) was added. The resulting titanium oxide powder dispersion was mixed with a binder resin paint. This coating material was uniformly applied onto the charge transport layer prepared using the apparatus shown in FIG. 5 in the same manner as in Example 1, and after drying, a protective layer having a thickness of 3 μm was provided. The photoreceptor thus obtained was designated as Comparative Photoreceptor 2.
【0037】〔評価結果1〕評価は、キャノン製デジタ
ルカラーコピー機(CLC−1)を用いて行った。評価
結果を下記一覧表に示すが、評価内容に関しては、次の
とうりである。『ブレードめくれ』は、感光ドラムを新
品クリーニングブレードを有す複写機に装着し(クリー
ニングブレードは先の図3に示したカウンター方向(逆
方向)に設定されている)コピー動作に移った際、クリ
ーニングブレードが反転してしまいコピー続行不可能な
状態になることを示す。『耐久性』ではブレードめくれ
を避けるように人為的にトナー塗布等でドラム装着した
後、連続カラーコピー2万枚後の感光体削れ量を示した
。『耐久画像』では同じく連続カラーコピー2万枚後の
画像品質を示す。[Evaluation Results 1] Evaluation was performed using a Canon digital color copier (CLC-1). The evaluation results are shown in the table below, and the evaluation details are as follows. "Blade turning" occurs when the photosensitive drum is installed in a copying machine with a new cleaning blade (the cleaning blade is set in the counter direction (reverse direction) shown in Fig. 3) and the copying operation begins. Indicates that the cleaning blade has turned upside down and copying cannot continue. ``Durability'' shows the amount of wear on the photoconductor after 20,000 continuous color copies were made after the drum was attached with artificial toner application to avoid blade curling. ``Endurance image'' also indicates the image quality after 20,000 continuous color copies.
【0038】[0038]
【表1】 実施例2 電荷発生層まで実施例1と同様なものを用意した。[Table 1] Example 2 The same material as in Example 1 was prepared up to the charge generation layer.
【0039】次に、実施例1と同様なスチルベン化合物
70重量部、同じく前述のポリカーボネート樹脂75重
量部をモノクロロベンゼン1500重量部に溶解させバ
インダー樹脂塗料とし、図5に示される装置の霧化装置
2に供給した。更に、酸化チタン粒子(SR−1T−5
:堺化学製)20重量部を前述のポリカーボネート樹脂
(ユーピロンZ200)40重量部及び、前述のスチル
ベン化合物20重量部とモノクロロベンゼン1000重
量部からなる溶液中に加え、界面活性剤(GF−300
:東亜合成化学製)1重量部とともにボールミル装置で
分散し、得られた酸化チタン粉体分散液を霧化装置3に
供給した。Next, 70 parts by weight of the same stilbene compound as in Example 1 and 75 parts by weight of the polycarbonate resin also mentioned above were dissolved in 1500 parts by weight of monochlorobenzene to obtain a binder resin paint, and the atomizer of the apparatus shown in FIG. 2 was supplied. Furthermore, titanium oxide particles (SR-1T-5
20 parts by weight of the surfactant (GF-300) were added to a solution consisting of 40 parts by weight of the above-mentioned polycarbonate resin (Iupilon Z200), 20 parts by weight of the above-mentioned stilbene compound, and 1000 parts by weight of monochlorobenzene.
1 part by weight (manufactured by Toagosei Chemical Co., Ltd.) in a ball mill, and the resulting titanium oxide powder dispersion was supplied to the atomization device 3.
【0040】先に電荷発生層まで設けた支持体を図5に
示される装置に装着し200rpm で回転させ、霧化
装置2,3を同時に支持体下端より上方に移動させ塗膜
を形成させた。なお、霧化装置2と3の塗料霧化パター
ン面積は90%重なるように配置し、霧化装置2により
得られる塗膜の乾燥後膜厚は、15μm、3により得ら
れる膜厚は、5μmとなるように吐出量を調整した。こ
のようにして得られた表面層の乾燥後膜厚は、20μm
であった。これを実施感光体2とした。The support on which the charge generation layer had been provided was mounted on the apparatus shown in FIG. 5 and rotated at 200 rpm, and the atomizers 2 and 3 were simultaneously moved upward from the lower end of the support to form a coating film. . The paint atomization pattern areas of atomizers 2 and 3 are arranged so that they overlap by 90%, and the film thickness after drying of the coating film obtained by atomizer 2 is 15 μm, and the film thickness obtained by atomizer 3 is 5 μm. The discharge amount was adjusted so that The thickness of the surface layer obtained in this way after drying was 20 μm.
Met. This was designated as Practical Photoreceptor 2.
【0041】比較例3
霧化装置3を作動させずに霧化装置2のみで乾燥後膜厚
20μmの最表層を形成させた以外は実施例2と同様な
感光体を作成しこれを比較感光体3とした。Comparative Example 3 A photoreceptor was prepared in the same manner as in Example 2 except that the outermost layer with a film thickness of 20 μm was formed after drying using only the atomizer 2 without operating the atomizer 3. It was set as body 3.
【0042】比較例4
実施例2において塗布方向を逆方向、すなわち、支持体
上端より下に塗布した以外は全く同様な感光体を作成し
これを比較感光体4とした。Comparative Example 4 A photoreceptor was prepared in the same manner as in Example 2 except that the coating direction was reversed, that is, the coating was applied below the upper end of the support, and this was designated as Comparative Photoreceptor 4.
【0043】〔評価結果2〕評価方法は、評価結果1を
求めた方法と同様とし、次表にまとめた。[Evaluation Results 2] The evaluation method was the same as the method used to obtain Evaluation Results 1, and the results are summarized in the following table.
【0044】[0044]
【表2】
実施例3
中間層まで実施例1と同様なものを準備した。次に実施
例1で示したスチルベン化合物10重量部及び、スチレ
ン−メタクリル酸メチル共重合樹脂(商品名MS200
:新日鉄化学製)10重量部をトルエン70重量部に溶
解させ電荷輸送層塗料とした。この塗料を中間層上に侵
漬塗布し、乾燥後膜厚15μmの電荷輸送層を形成した
。[Table 2] Example 3 A material similar to Example 1 up to the intermediate layer was prepared. Next, 10 parts by weight of the stilbene compound shown in Example 1 and styrene-methyl methacrylate copolymer resin (trade name MS200) were added.
: Nippon Steel Chemical Co., Ltd.) was dissolved in 70 parts by weight of toluene to prepare a charge transport layer paint. This paint was applied onto the intermediate layer by dip coating, and after drying, a charge transport layer having a thickness of 15 μm was formed.
【0045】次に下記構造式で表されるジスアゾ顔料1
0重量部Next, disazo pigment 1 represented by the following structural formula
0 parts by weight
【0046】[0046]
【化3】
をポリビニルブチラール樹脂(エスレックBLS:積水
化学製)10部及び、シクロヘキサノン1000部とと
もにガラスビーズを用いたサンドミル装置で分散し電荷
発生層塗料を準備した。この塗料を通常のエアースプレ
ー装置で電荷輸送層上に塗布し乾燥後膜厚0.5μmの
電荷発生層を設けた。A charge generation layer paint was prepared by dispersing [Chem. This paint was applied onto the charge transport layer using a conventional air spray device, and after drying, a charge generation layer having a thickness of 0.5 μm was provided.
【0047】次に実施例1で示した保護層の形成方法と
全く同じ方法で電荷発生層上に保護層を設け、この電子
写真感光体を実施感光体3とした。Next, a protective layer was formed on the charge generation layer in exactly the same manner as the method for forming the protective layer shown in Example 1, and this electrophotographic photoreceptor was designated as Example Photoreceptor 3.
【0048】比較例5
実施例3において保護層を設けなかった以外は実施例3
と全く同様な感光体を作成しこれを比較感光体5とした
。Comparative Example 5 Example 3 except that the protective layer was not provided in Example 3.
A photoreceptor completely similar to the above was prepared and designated as Comparative Photoreceptor 5.
【0049】比較例6 電荷発生層まで実施例3と同様なものを準備した。Comparative Example 6 The same material as in Example 3 was prepared up to the charge generation layer.
【0050】次に実施例1で保護層を設ける際、図5に
示される霧化装置2に供給されるバインダー樹脂溶液及
び霧化装置3に供給される酸化チタン粉体分散液をそれ
ぞれ2対1、1対1、1対2の割合で均一に混合し塗料
とした。この塗料を霧化装置に供給し電荷発生層上に乾
燥後膜厚3μmの保護層を設けた。この際バインダー樹
脂溶液と酸化チタン粉体分散液2対1の割合より得られ
た保護層を有す感光体を比較感光体6、同じく1対1よ
り得られた感光体を比較感光体7、同じく1対2より得
られた感光体を比較感光体8とした。Next, when forming a protective layer in Example 1, two pairs of the binder resin solution supplied to the atomizing device 2 and the titanium oxide powder dispersion liquid supplied to the atomizing device 3 shown in FIG. They were mixed uniformly at a ratio of 1:1, 1:1, and 1:2 to form a paint. This paint was supplied to an atomizer and a protective layer having a thickness of 3 μm after drying was provided on the charge generating layer. At this time, a photoreceptor with a protective layer obtained from a binder resin solution and a titanium oxide powder dispersion in a ratio of 2:1 was used as a comparison photoreceptor 6, and a photoreceptor similarly obtained from a 1:1 ratio was used as a comparison photoreceptor 7. A photoreceptor obtained in the same manner from 1:2 was designated as Comparative Photoreceptor 8.
【0051】〔評価結果3〕実施感光体3及び、比較感
光体5,6,7,8をキャノン製普通紙複写機NP−3
825改造機(1次帯電をプラス帯電設定とした)に装
着し評価結果1を求めた方法と同じ方法で評価した。た
だし、耐久枚数は5万枚とした。[Evaluation Results 3] The experimental photoconductor 3 and comparative photoconductors 5, 6, 7, and 8 were used in a Canon plain paper copying machine NP-3.
It was attached to a modified 825 machine (primary charging was set to positive charging) and evaluated using the same method used to obtain evaluation result 1. However, the number of durable sheets was set at 50,000 sheets.
【0052】評価結果を下に示す。The evaluation results are shown below.
【0053】[0053]
【表3】[Table 3]
【0054】[0054]
【表4】[Table 4]
【0055】[0055]
【発明の効果】以上、実施例が示すように本発明によれ
ば、感光体に求められる電子写真特性を満足した上で従
来得がたかった表面滑り性や耐摩耗性に関し著しい改善
がなされ、高耐久でかつ耐久後も高品位な画像特性を有
する電子写真感光体の提供が可能となった。As shown in the examples above, according to the present invention, while satisfying the electrophotographic properties required of a photoreceptor, remarkable improvements have been made in surface slipperiness and abrasion resistance, which were previously unobtainable. It has become possible to provide an electrophotographic photoreceptor that is highly durable and has high-quality image characteristics even after durability.
【図1】ブレードの概略図である。FIG. 1 is a schematic diagram of a blade.
【図2】ブレードの感光体への当接方法(順方向)を示
す図である。FIG. 2 is a diagram showing a method (forward direction) of bringing the blade into contact with the photoreceptor.
【図3】ブレードの感光体への当接方法(逆方向)を示
す図である。FIG. 3 is a diagram showing a method of bringing the blade into contact with the photoreceptor (in the opposite direction).
【図4】ブレードの反転状態を示す図である。FIG. 4 is a diagram showing an inverted state of the blade.
【図5】塗料の噴霧状態を示す図である。FIG. 5 is a diagram showing the state of paint spraying.
【図6】塗料の噴霧(完全混合層形成用)状態を示す図
である。FIG. 6 is a diagram showing a state of paint spraying (for forming a completely mixed layer).
【図7】塗料の噴霧(完全分離層形成用)状態を示す図
である。FIG. 7 is a diagram showing a state in which paint is sprayed (for forming a completely separated layer).
【図8】感光体最表層の構成図である。FIG. 8 is a configuration diagram of the outermost layer of the photoreceptor.
【図9】一般的な転写式電子写真装置の概略構成図であ
る。FIG. 9 is a schematic configuration diagram of a general transfer type electrophotographic apparatus.
【図10】電子写真装置をプリンターとして使用したフ
ァクシミリのブロック図である。FIG. 10 is a block diagram of a facsimile machine using an electrophotographic device as a printer.
1 支持体
2 霧化装置(バインダー樹脂溶液用)2′
塗料タンク
3 霧化装置(潤滑材分散液用)3′
塗料タンク
4 霧化装置移動軸
5 支持体保持回転装置1 Support 2 Atomization device (for binder resin solution) 2'
Paint tank 3 Atomization device (for lubricant dispersion) 3'
Paint tank 4 Atomization device moving shaft 5 Support holding rotation device
Claims (15)
有する電子写真感光体において、該感光体の最表層が、
バインダー樹脂に富む層と酸化チタン粉体に富む層の少
なくとも2層から成ることを特徴とする電子写真感光体
。Claim 1. An electrophotographic photoreceptor having at least a photosensitive layer on a conductive support, the outermost layer of the photoreceptor comprising:
An electrophotographic photoreceptor comprising at least two layers: a layer rich in binder resin and a layer rich in titanium oxide powder.
ることを特徴とする請求項1記載の電子写真感光体。2. The electrophotographic photoreceptor according to claim 1, wherein the outermost layer of the photoreceptor is a charge transport layer.
ることを特徴とする請求項1記載の電子写真感光体。3. The electrophotographic photoreceptor according to claim 1, wherein the outermost layer of the photoreceptor is a charge generation layer.
とを特徴とする請求項1記載の電子写真感光体。4. The electrophotographic photoreceptor according to claim 1, wherein the outermost layer of the photoreceptor is a protective layer.
帯電であることを特徴とする請求項4記載の電子写真感
光体。5. The electrophotographic photoreceptor according to claim 4, wherein the photoreceptor has a charging characteristic of negative charge.
電であることを特徴とする請求項4記載の電子写真感光
体。6. The electrophotographic photoreceptor according to claim 4, wherein the charging property of the photoreceptor is positive charging.
体を備えた電子写真装置。7. An electrophotographic apparatus comprising the electrophotographic photoreceptor according to claim 1.
体を備え、かつリモート端末からの画像情報を受信する
受信手段を有するファクシミリ。8. A facsimile machine comprising the electrophotographic photoreceptor according to any one of claims 1 to 6, and receiving means for receiving image information from a remote terminal.
有する電子写真感光体の製造方法において、該感光体の
最表層を、バインダー樹脂溶液と酸化チタン粉体分散液
の少なくとも2種の塗料を各々独立に噴霧して形成する
ことを特徴とする電子写真感光体の製造方法。9. A method for producing an electrophotographic photoreceptor having at least a photosensitive layer on a conductive support, wherein the outermost layer of the photoreceptor is coated with at least two types of paints: a binder resin solution and a titanium oxide powder dispersion. A method for producing an electrophotographic photoreceptor, characterized in that the electrophotographic photoreceptors are formed by spraying each member independently.
あることを特徴とする請求項9記載の電子写真感光体の
製造方法。10. The method for producing an electrophotographic photoreceptor according to claim 9, wherein the outermost layer of the photoreceptor is a charge transport layer.
あることを特徴とする請求項9記載の電子写真感光体の
製造方法。11. The method for manufacturing an electrophotographic photoreceptor according to claim 9, wherein the outermost layer of the photoreceptor is a charge generation layer.
ことを特徴とする請求項9記載の電子写真感光体の製造
方法。12. The method for producing an electrophotographic photoreceptor according to claim 9, wherein the outermost layer of the photoreceptor is a protective layer.
荷帯電であることを特徴とする請求項12記載の電子写
真感光体の製造方法。13. The method for manufacturing an electrophotographic photoreceptor according to claim 12, wherein the charging property of the photoreceptor is negative charging.
帯電であることを特徴とする請求項12記載の電子写真
感光体の製造方法。14. The method of manufacturing an electrophotographic photoreceptor according to claim 12, wherein the charging property of the photoreceptor is positive charging.
粉体分散液の噴霧をスプレー塗布法により行なうことを
特徴とする請求項9記載の電子写真感光体の製造方法。15. The method for producing an electrophotographic photoreceptor according to claim 9, wherein the binder resin solution and the titanium oxide powder dispersion are sprayed by a spray coating method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3119116A JPH04324454A (en) | 1991-04-24 | 1991-04-24 | Electrophotographic sensitive body and production thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3119116A JPH04324454A (en) | 1991-04-24 | 1991-04-24 | Electrophotographic sensitive body and production thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04324454A true JPH04324454A (en) | 1992-11-13 |
Family
ID=14753330
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3119116A Pending JPH04324454A (en) | 1991-04-24 | 1991-04-24 | Electrophotographic sensitive body and production thereof |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04324454A (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0771808A1 (en) | 1995-11-06 | 1997-05-07 | DOW CORNING ASIA, Ltd. | Method of manufacturing a cohydrolyzed polysiloxane charge transporting material |
EP0771809A1 (en) | 1995-11-06 | 1997-05-07 | DOW CORNING ASIA, Ltd. | Method of manufacturing a polysiloxane charge transporting material |
US5879847A (en) * | 1995-11-06 | 1999-03-09 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, a process-cartridge inclusive thereof and an image forming apparatus |
US5905008A (en) * | 1996-06-05 | 1999-05-18 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, and electrophotographic apparatus and process cartridge employing the same |
US5910386A (en) * | 1996-07-09 | 1999-06-08 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, and electrophotographic apparatus and process cartridge employing the same |
US5994014A (en) * | 1998-02-17 | 1999-11-30 | Lexmark International, Inc. | Photoconductor containing silicone microspheres |
US6258498B1 (en) | 1998-12-25 | 2001-07-10 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, and process cartridge and electrophotographic photosensitive member |
US6296978B1 (en) | 1997-04-30 | 2001-10-02 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, a process-cartridge inclusive thereof, and an image forming apparatus |
JP2013148792A (en) * | 2012-01-20 | 2013-08-01 | Fuji Xerox Co Ltd | Method for manufacturing electrophotographic photoreceptor |
JP2016184059A (en) * | 2015-03-26 | 2016-10-20 | コニカミノルタ株式会社 | Electrophotographic photoreceptor |
-
1991
- 1991-04-24 JP JP3119116A patent/JPH04324454A/en active Pending
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0771808A1 (en) | 1995-11-06 | 1997-05-07 | DOW CORNING ASIA, Ltd. | Method of manufacturing a cohydrolyzed polysiloxane charge transporting material |
EP0771809A1 (en) | 1995-11-06 | 1997-05-07 | DOW CORNING ASIA, Ltd. | Method of manufacturing a polysiloxane charge transporting material |
US5712360A (en) * | 1995-11-06 | 1998-01-27 | Dow Corning Asia, Ltd. | Method of manufacturing a cohydrolyzed polysiloxane charge transporting material |
US5840816A (en) * | 1995-11-06 | 1998-11-24 | Dow Corning Toray Silicone Co., Ltd. | Method of manufacturing a polysiloxane charge transporting material |
US5879847A (en) * | 1995-11-06 | 1999-03-09 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, a process-cartridge inclusive thereof and an image forming apparatus |
US5888690A (en) * | 1995-11-06 | 1999-03-30 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, a process-cartridge inclusive thereof, and an image forming apparatus |
US5905008A (en) * | 1996-06-05 | 1999-05-18 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, and electrophotographic apparatus and process cartridge employing the same |
US5910386A (en) * | 1996-07-09 | 1999-06-08 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, and electrophotographic apparatus and process cartridge employing the same |
US6296978B1 (en) | 1997-04-30 | 2001-10-02 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, a process-cartridge inclusive thereof, and an image forming apparatus |
US5994014A (en) * | 1998-02-17 | 1999-11-30 | Lexmark International, Inc. | Photoconductor containing silicone microspheres |
US6258498B1 (en) | 1998-12-25 | 2001-07-10 | Canon Kabushiki Kaisha | Electrophotographic photosensitive member, and process cartridge and electrophotographic photosensitive member |
JP2013148792A (en) * | 2012-01-20 | 2013-08-01 | Fuji Xerox Co Ltd | Method for manufacturing electrophotographic photoreceptor |
JP2016184059A (en) * | 2015-03-26 | 2016-10-20 | コニカミノルタ株式会社 | Electrophotographic photoreceptor |
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