JPH04323356A - Molten flux composition for hot dip aluminum-zinc alloy plating - Google Patents

Molten flux composition for hot dip aluminum-zinc alloy plating

Info

Publication number
JPH04323356A
JPH04323356A JP9430991A JP9430991A JPH04323356A JP H04323356 A JPH04323356 A JP H04323356A JP 9430991 A JP9430991 A JP 9430991A JP 9430991 A JP9430991 A JP 9430991A JP H04323356 A JPH04323356 A JP H04323356A
Authority
JP
Japan
Prior art keywords
aluminum
plating
zinc
flux
molten flux
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9430991A
Other languages
Japanese (ja)
Other versions
JP2510361B2 (en
Inventor
Kazuhiro Masuda
増田一広
Ken Kanetani
金谷 研
Minoru Komeno
米野 實
Hisashi Inoue
井上尚志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP3094309A priority Critical patent/JP2510361B2/en
Publication of JPH04323356A publication Critical patent/JPH04323356A/en
Application granted granted Critical
Publication of JP2510361B2 publication Critical patent/JP2510361B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To obtain molten flux for 40 to 80% aluminum-zinc having corrosion resistance more excellent than that of the existing galvanizing in a seashore district and furthermore simply capable of plating on a large sized structural body as for molten flux for hot dip aluminum-zinc plating for a steel material, more specifically, as. flux to be floated on the above plating bath. CONSTITUTION:A molten flux composition for hot dip 40 to 80% aluminum-zinc alloy plating constituted of the fluorides 1 alkali metals including aluminum and the chlorides of alkaline-earth metals and a composition furthermore incorporated with one or >=two kinds among the chlorides alkali metals such as lithium, sodium and potassium are used.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、鉄鋼材料の溶融アルミ
ニウム−亜鉛合金めっき用、溶融フラックスに関するも
ので、更に詳しくは、同めっき浴上に浮遊させるフラッ
クスに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molten flux for molten aluminum-zinc alloy plating of steel materials, and more particularly to a flux suspended on the same plating bath.

【0002】0002

【従来の技術及び問題点】従来より鉄鋼材料は、構造物
として広く一般に使用されているが、錆び易いため、さ
まざまな防食法がとられている。特に鉄鋼材料の腐食は
、海岸において著しいため、亜鉛めっきを施して使用さ
れる例が、きわめて多くなってきている。
BACKGROUND OF THE INVENTION Steel materials have been widely used in structures, but since they are susceptible to rust, various anti-corrosion methods have been applied. Corrosion of steel materials is particularly severe on the coast, so galvanized steel is increasingly being used.

【0003】しかし、亜鉛めっきも、めっき厚みに限界
があり、長期使用には耐えることが出来ないため必ずメ
ンテナンスを必要とする。
[0003] However, zinc plating also has a limit to the plating thickness and cannot withstand long-term use, so maintenance is always required.

【0004】そこで、海岸付近で亜鉛めっきよりも数倍
の耐食性を有する溶融アルミニウム−亜鉛合金めっきの
使用が構造物を長期防食する上できわめて有効である。
[0004] Therefore, the use of hot-dip aluminum-zinc alloy plating, which has several times higher corrosion resistance than zinc plating near the coast, is extremely effective for long-term corrosion protection of structures.

【0005】ところで溶融アルミニウム−亜鉛合金めっ
きは、Alが酸化され易いため、亜鉛めっきのように付
着性のよいめっき層を得ることは非常に困難であった。
By the way, in hot-dip aluminum-zinc alloy plating, since Al is easily oxidized, it has been very difficult to obtain a plating layer with good adhesion like zinc plating.

【0006】たとえば特開昭54−19431号のごと
く、通常の溶融亜鉛めっきと同じ、水溶性フラックス法
は、溶融アルミニウム−亜鉛めっきを施す前に、特定温
度での予熱を必要とし、工程が煩雑な上、設備費も効果
となる。
[0006] For example, as in JP-A-54-19431, the water-soluble flux method, which is the same as normal hot-dip galvanizing, requires preheating at a specific temperature before applying hot-dip aluminum-zinc plating, making the process complicated. Moreover, equipment costs will also be reduced.

【0007】また、特公昭31−8366号のごとく、
塩化亜鉛−塩化アンモニウム系フラックスを、溶融金属
上に浮遊させる方法は、投入した鉄鋼材料を絞りロール
によりフラックスを除去するか又は、フラックス層の内
面から取り出す必要があり、煩雑であり、特に構造体の
めっきには適さない。
[0007] Also, as in Special Publication No. 31-8366,
The method of floating zinc chloride-ammonium chloride flux on molten metal requires removing the flux from the introduced steel material with a squeezing roll or taking it out from the inner surface of the flux layer, which is complicated and particularly difficult for structures. Not suitable for plating.

【0008】更に、特公昭57−35672号や、特公
昭61−201767号は、鉄鋼材料に先ず溶融亜鉛め
っきを行い、次いで溶融亜鉛−アルミニウム合金を施す
二段めっき方法が開示されている。
Further, Japanese Patent Publication No. 35672/1982 and Japanese Patent Publication No. 201767/1986 disclose a two-stage plating method in which a steel material is first hot-dip galvanized and then a hot-dip zinc-aluminum alloy is applied.

【0009】しかし、二段めっき方法は、亜鉛,及び亜
鉛−アルミニウムの二つのめっき釜が必要であり、コス
トの面からも高価となる。
However, the two-stage plating method requires two plating pots, one for zinc and one for zinc-aluminum, and is expensive in terms of cost.

【0010】一方、薄板の溶融亜鉛−アルミニウム合金
めっきで採用されているゼンジマ−法(鉄鋼材料を高温
の密閉炉中で、水素や、アンモニアなどのガスで還元後
、溶融金属めっき浴中に浸漬してめっきを施すガス還元
法)は、連続鋼板や線材などにその適用が限定され厚板
構造物のように単体の鉄鋼材料のめっきは不可能である
On the other hand, the Sendzimer method used for hot-dip zinc-aluminum alloy plating of thin sheets (steel material is reduced in a high-temperature closed furnace with gas such as hydrogen or ammonia, and then immersed in a hot-dip metal plating bath) The gas reduction method (which performs plating) is limited to continuous steel plates and wire rods, and cannot be used to plate single steel materials such as thick plate structures.

【0011】[0011]

【発明が解決しようとする課題】以上述べたごとく、ア
ルミニウム−亜鉛めっきを厚板を用いた大型構造体に施
す場合には、従来技術の適用では、きわめて困難であっ
た。すなわち、大型構造体にめっきを施す場合には、ア
ルミニウム−亜鉛めっきよりも耐食性の劣る亜鉛めっき
が行われてきたわけである。そこで本発明は溶融フラッ
クス法により、一段めっきで、しかも雰囲気制御するこ
となく外観にすぐれたアルミニウム−亜鉛めっきを可能
とする溶融フラックス組成物の提供をその課題とする。
[Problems to be Solved by the Invention] As described above, it is extremely difficult to apply aluminum-zinc plating to a large structure using a thick plate using the conventional techniques. That is, when plating large structures, zinc plating, which has lower corrosion resistance than aluminum-zinc plating, has been used. Therefore, the object of the present invention is to provide a molten flux composition that enables aluminum-zinc plating with an excellent appearance by one-step plating and without controlling the atmosphere using the molten flux method.

【0012】0012

【課題を解決するための手段】そこで本発明者らは、か
かる課題を解決するため、種々検討を行った結果、従来
のフラックスでは酸化物溶融能力が低いために、40〜
80%アルミニウム−亜鉛のごとく、アルミニウム含有
量の高い領域では、特に厚板のような熱容量の大きい鋼
材に対するめっきは難しいことがわかり、高融点系の溶
融フラックスを組合わせると良いことを見出した。
[Means for Solving the Problems] In order to solve the problems, the present inventors conducted various studies and found that conventional fluxes have a low ability to melt oxides.
It has been found that in areas with high aluminum content, such as 80% aluminum-zinc, it is difficult to plate steel materials with a large heat capacity, such as thick plates, and it has been found that it is effective to combine with a high melting point molten flux.

【0013】すなわち本発明は、鉄鋼材に溶融フラック
スを用いて溶融40〜80%アルミニウム−亜鉛合金め
っきを施すためのフラックス組成物に関するものでその
要旨とするところは、アルミニウムを含むアルカリ金属
の弗化物とアルカリ土類金属の塩化物とからなることを
特徴とする。
That is, the present invention relates to a flux composition for applying 40 to 80% aluminum-zinc alloy plating to steel materials using molten flux. It is characterized by consisting of a chloride of an alkaline earth metal and a chloride of an alkaline earth metal.

【0014】本発明のアルミニウムを含むアルカリ金属
の弗化物とはたとえば氷晶石であり、アルカリ土類金属
の塩化物とは、Ba,Ca,Sr,Mg等の塩化物を意
味する。
The fluoride of an alkali metal containing aluminum in the present invention is, for example, cryolite, and the chloride of an alkaline earth metal means a chloride of Ba, Ca, Sr, Mg, etc.

【0015】また本発明の40〜80%アルミニウム−
亜鉛合金とは、更に微量のSi,Mg,Pb,Cu,T
i,Fe,Zr,Cr,C,P,S等を含んでいても良
い。
[0015] Also, the 40 to 80% aluminum of the present invention
Zinc alloy also includes trace amounts of Si, Mg, Pb, Cu, and T.
It may contain i, Fe, Zr, Cr, C, P, S, etc.

【0016】尚、本発明のアルミニウムを含むアルカリ
金属の弗化物とアルカリ土類金属の塩化物とからなるフ
ラックスに、リチウム,ナトリウム,カリウム等のアル
カリ金属の塩化物のうち、1種又は2種以上を添加する
と溶融40〜80%Al−Znめっきの外観がより一層
改善される。
[0016] In addition, one or two of the chlorides of alkali metals such as lithium, sodium, and potassium are added to the flux of the present invention, which is composed of an alkali metal fluoride containing aluminum and an alkaline earth metal chloride. Addition of the above components further improves the appearance of hot-dip 40-80% Al-Zn plating.

【0017】[0017]

【作用】本発明に従えば各種形状の鉄鋼材料に40〜8
0%アルミニウム−亜鉛めっきを1段で行うことができ
るばかりでなく、クラック,ブツ,凸凹等のない良好な
外観を有するめっきが得られる。
[Function] According to the present invention, 40 to 8
Not only can 0% aluminum-zinc plating be performed in one step, but also plating with a good appearance without cracks, bumps, unevenness, etc. can be obtained.

【0018】本発明によるフラックス成分の理論的解明
は未だなされてないが、基本的には、アルミニウムを含
むアルカリ金属の弗化物が本来のフラックス作用として
働き、これに加えたアルカリ土類金属の塩化物は、その
働きを助成するために流動性を高める役割を果している
ものと考えられる。
Although the theoretical elucidation of the flux components according to the present invention has not yet been made, basically, the fluorides of alkali metals including aluminum act as the original flux, and the chlorides of alkaline earth metals added to this act as fluorides of alkaline earth metals. Materials are thought to play a role in increasing fluidity in order to support their functions.

【0019】アルカリ金属の弗化物にアルミニウムを含
むと限定したのは、アルミニウムを含むことによってめ
っき層外観が更に良好となることになる。
The reason why the alkali metal fluoride is limited to include aluminum is that by including aluminum, the appearance of the plating layer becomes even better.

【0020】また、リチウム,ナトリウム,カリウム等
のアルカリ金属のうち1種または2種以上を添加するこ
とによって融点を調整出来ることに加えて、更にめっき
外観が良好になることによるものである。なお、この他
、金属弗化物たとえば、弗化アルミニウム等をフラック
スの中に含んでいてもかまわない。
Furthermore, by adding one or more of alkali metals such as lithium, sodium, potassium, etc., the melting point can be adjusted, and the appearance of the plating can be further improved. In addition, metal fluorides such as aluminum fluoride may be included in the flux.

【0021】尚、本発明のめっき成分濃度範囲を40〜
80%Al−Znと限定にしたのは、Alが40%未満
では、めっき浴温度が低いため、フラックスにタナつり
現象を生じてしまうためであり、80%を超えるアルミ
ニウムを含んだ場合には、逆に浴温が高くなり、フラッ
クス消耗が激しく、めっき不良となることになる。
[0021] The plating component concentration range of the present invention is from 40 to
The reason for setting the limit to 80% Al-Zn is that if the Al content is less than 40%, the plating bath temperature will be low, causing a sagging phenomenon in the flux. On the contrary, the bath temperature becomes high, the flux is consumed rapidly, and the plating becomes defective.

【0022】[0022]

【実施例】以下実施例に基づき、本発明を更に詳細に説
明する。
EXAMPLES The present invention will be explained in more detail based on the following examples.

【0023】厚さ9mmの熱延鋼板試料を、脱脂,水洗
し、続いて、10wt%の塩酸溶液中で酸洗後、水洗し
た。
A hot rolled steel plate sample having a thickness of 9 mm was degreased and washed with water, then pickled in a 10 wt % hydrochloric acid solution, and then washed with water.

【0024】次に第1表に示すフラックスを、620℃
に溶融した55%アルミニウム−亜鉛溶融めっき浴上に
厚さ約30mmになるよう浮遊,溶融させた。
Next, the flux shown in Table 1 was heated to 620°C.
The sample was floated and melted to a thickness of about 30 mm on a 55% aluminum-zinc hot-dip plating bath.

【0025】次いで、前述の酸洗した試料をゆっくりと
溶融フラックスに接触させながら、めっき浴中へ15分
間浸漬して引き上げた。
Next, the above-mentioned pickled sample was slowly brought into contact with the molten flux, immersed in the plating bath for 15 minutes, and then pulled out.

【0026】こうして得られた55%アルミニウム−亜
鉛めっき試料の表面を観察し、外観の評価結果を第1表
に併せて記載した。
The surface of the 55% aluminum-zinc plated sample thus obtained was observed, and the results of the evaluation of the appearance are also listed in Table 1.

【0027】[0027]

【表1】[Table 1]

【0028】[0028]

【表2】[Table 2]

【0029】[0029]

【表3】[Table 3]

【0030】[0030]

【発明の効果】以上の説明で、明らかのごとく、本発明
のフラックスを用いることによって、表面外観の良好な
溶融アルミニウム−亜鉛合金めっきを一段めっきによっ
て得ることが可能となった。
[Effects of the Invention] As is clear from the above explanation, by using the flux of the present invention, it has become possible to obtain a hot-dip aluminum-zinc alloy plating with a good surface appearance by one-step plating.

【0031】すなわち、従来よりきわめて困難視されて
いた厚板構造物のアルミニウム−亜鉛合金めっきを二段
めっきや高価な設備を必要とする還元法のごとく複雑な
工程を用いることなく、溶融フラックス法により、容易
に得られるため、工程の短縮やコストの低減等発明の効
果はきわめて大きい。
In other words, the aluminum-zinc alloy plating of thick plate structures, which has traditionally been considered extremely difficult, can be achieved by the molten flux method without using complicated processes such as two-stage plating or reduction methods that require expensive equipment. Therefore, the effects of the invention, such as shortening the process and reducing costs, are extremely large.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】  アルミニウムを含むアルカリ金属の弗
化物とアルカリ土類金属の塩化物とから成ることを特徴
とする溶融40〜80%アルミニウム−亜鉛合金めっき
用溶融フラックス組成物。
1. A molten flux composition for 40 to 80% aluminum-zinc alloy plating, comprising an alkali metal fluoride containing aluminum and an alkaline earth metal chloride.
【請求項2】  リチウム,ナトリウム,カリウム等の
アルカリ金属の塩化物のうち、1種又は2種以上を更に
含有する請求項1記載の溶融アルミニウム−亜鉛合金め
っき用溶融フラックス組成物。
2. The molten flux composition for molten aluminum-zinc alloy plating according to claim 1, further comprising one or more chlorides of alkali metals such as lithium, sodium, and potassium.
JP3094309A 1991-04-24 1991-04-24 Molten flux composition for molten aluminum-zinc alloy plating Expired - Lifetime JP2510361B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3094309A JP2510361B2 (en) 1991-04-24 1991-04-24 Molten flux composition for molten aluminum-zinc alloy plating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3094309A JP2510361B2 (en) 1991-04-24 1991-04-24 Molten flux composition for molten aluminum-zinc alloy plating

Publications (2)

Publication Number Publication Date
JPH04323356A true JPH04323356A (en) 1992-11-12
JP2510361B2 JP2510361B2 (en) 1996-06-26

Family

ID=14106680

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3094309A Expired - Lifetime JP2510361B2 (en) 1991-04-24 1991-04-24 Molten flux composition for molten aluminum-zinc alloy plating

Country Status (1)

Country Link
JP (1) JP2510361B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5853806A (en) * 1995-01-10 1998-12-29 Nihon Parkerizing Co., Ltd. Process for hot dip-coating steel material with molten aluminum alloy by one-stage coating method using flux and bath of molten aluminum alloy metal
US6143364A (en) * 1996-11-11 2000-11-07 Sumitomo Metal Industries, Ltd. Hot dip plating method and apparatus
CN1069703C (en) * 1999-02-11 2001-08-15 陶会成 Hot-dip aluminum plating process for steel

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3740275A (en) * 1971-08-06 1973-06-19 Thiem Corp Galvanizing preflux wash composition

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3740275A (en) * 1971-08-06 1973-06-19 Thiem Corp Galvanizing preflux wash composition

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5853806A (en) * 1995-01-10 1998-12-29 Nihon Parkerizing Co., Ltd. Process for hot dip-coating steel material with molten aluminum alloy by one-stage coating method using flux and bath of molten aluminum alloy metal
US6143364A (en) * 1996-11-11 2000-11-07 Sumitomo Metal Industries, Ltd. Hot dip plating method and apparatus
CN1069703C (en) * 1999-02-11 2001-08-15 陶会成 Hot-dip aluminum plating process for steel

Also Published As

Publication number Publication date
JP2510361B2 (en) 1996-06-26

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