JPH04318053A - Production of phenolic resin molding material - Google Patents

Production of phenolic resin molding material

Info

Publication number
JPH04318053A
JPH04318053A JP8430291A JP8430291A JPH04318053A JP H04318053 A JPH04318053 A JP H04318053A JP 8430291 A JP8430291 A JP 8430291A JP 8430291 A JP8430291 A JP 8430291A JP H04318053 A JPH04318053 A JP H04318053A
Authority
JP
Japan
Prior art keywords
phenolic resin
molding material
molding
calcium hydroxide
added
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8430291A
Other languages
Japanese (ja)
Inventor
Yoshitaka Tagami
田上 義貴
Naomi Kobayashi
小林 直巳
Akimitsu Yoshida
昌充 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Shin Kobe Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Kobe Electric Machinery Co Ltd filed Critical Shin Kobe Electric Machinery Co Ltd
Priority to JP8430291A priority Critical patent/JPH04318053A/en
Publication of JPH04318053A publication Critical patent/JPH04318053A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a resol tape phenolic resin molding material capable of molding in short curing time in a mold while retaining stability of cylinder in injection molding. CONSTITUTION:Para-formaldehyde is reacted with phenol at a molar ratio of 1.25 in the presence of triethylamine at 60-80 deg.C for 1-3hr, and then ammonia is added to the reaction product and reacted with the reaction product at 80-100 deg.C for 3-7hr to afford a resol type phenolic resin. Calcium hydroxide is added to the phenolic resin and the phenolic resin is mixed and kneaded with the calcium hydroxide and filler such as glass fiber to provide the objective molding material.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、マイクロスイッチ等の
電気部品やヒートインシュレータ等の自動車部品の成形
に適した速硬化性のフェノール樹脂成形材料の製造法に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a fast-curing phenolic resin molding material suitable for molding electrical parts such as microswitches and automobile parts such as heat insulators.

【0002】0002

【従来の技術】マイクロスイッチ等の電気部品や高温で
ゴム等と接触する自動車部品をフェノール樹脂成形材料
を用いて成形する場合、腐食性のアミン化合物を発生し
ないレゾール型フェノール樹脂成形材料を使用している
。従来、レゾール型フェノール樹脂は、ホルムアルデヒ
ドとフェノール類を、NaOH、KOH、アンモニア等
のアルカリ触媒存在下で反応させて得たものであり、こ
れに補強や増量材としての充填材や添加剤を適宜配合し
て混練後、粉砕して成形材料としている。前記レゾール
型フェノール樹脂は硬化が遅く、その原因は、樹脂の高
分子量化が十分でなく、未反応フェノール等が多く含ま
れているためと推測される。
[Prior Art] When molding electrical parts such as microswitches or automobile parts that come into contact with rubber or the like at high temperatures using phenolic resin molding materials, resol-type phenolic resin molding materials that do not generate corrosive amine compounds are used. ing. Conventionally, resol-type phenolic resins are obtained by reacting formaldehyde and phenols in the presence of an alkali catalyst such as NaOH, KOH, or ammonia, and are added with fillers and additives as reinforcing and bulking agents as appropriate. After blending and kneading, the materials are ground into a molding material. The resol type phenol resin cures slowly, and the reason for this is presumed to be that the molecular weight of the resin is not sufficiently high and that it contains a large amount of unreacted phenol.

【0003】これを改善する方法として、(1)反応の
第1段階は酸触媒で高分子化を進め、第2段階でアルカ
リ触媒によるメチロール化を進めることが行なわれてい
る。また、(2)第1段階はアルカリ土類触媒でメチロ
ール化を進め、第2段階でアンモニア触媒による高分子
量化を進めることも行なわれている。
[0003] As a method to improve this, (1) the first step of the reaction is to proceed with polymerization using an acid catalyst, and the second step is to proceed with methylolization using an alkali catalyst. Furthermore, (2) methylolization is carried out using an alkaline earth catalyst in the first step, and polymerization using an ammonia catalyst is carried out in the second step.

【0004】0004

【発明が解決しようとする課題】上記(1)の方法で得
たフェノール樹脂は、未反応フェノールは少ないがメチ
ロール化が十分でなく、成形材料にしたときの硬化性が
十分でない。また、(2)の方法で得たフェノール樹脂
は、未反応フェノール成分がまだ多く、硬化性が十分改
善されているとはいえない。本発明が解決しようとする
課題は、レゾール型フェノール樹脂を用いた成形材料の
硬化速度を速くすることである。
[Problems to be Solved by the Invention] The phenol resin obtained by the method (1) above has a small amount of unreacted phenol, but is not sufficiently methylolized and has insufficient curability when used as a molding material. In addition, the phenol resin obtained by method (2) still has a large amount of unreacted phenol components, and it cannot be said that the curability has been sufficiently improved. The problem to be solved by the present invention is to increase the curing speed of a molding material using a resol type phenolic resin.

【0005】[0005]

【課題を解決するための手段】上記課題を解決するため
に、本発明に係るレゾール型フェノール樹脂成形材料は
、次のようにして製造する。まず、ホルムアルデヒド/
フェノール類のモル比を1.2〜1.3とし、第3級ア
ミン触媒存在下で第1段目の反応を行なわせる。その後
、アンモニア触媒存在下で第2段目の反応を行なわせて
レゾール型フェノール樹脂を得る。そして、前記レゾー
ル型フェノール樹脂に水酸化カルシウム、充填材を配合
して混合混練するものである。
[Means for Solving the Problems] In order to solve the above problems, a resol type phenolic resin molding material according to the present invention is produced as follows. First, formaldehyde/
The molar ratio of phenols is set to 1.2 to 1.3, and the first stage reaction is carried out in the presence of a tertiary amine catalyst. Thereafter, a second stage reaction is carried out in the presence of an ammonia catalyst to obtain a resol type phenol resin. Then, calcium hydroxide and a filler are mixed and kneaded with the resol type phenolic resin.

【0006】[0006]

【作用】上記のような反応のさせかたにより、硬化性に
悪影響を及ぼしていたレゾール樹脂中の未反応フェノー
ル成分を大幅に少なくすることができる。同時に、第3
級アミン触媒の使用で樹脂の熱安定性が向上するので、
成形材料とするときに硬化促進剤としての水酸化カルシ
ウムの添加を量を増やすことができ、これによって硬化
性の大幅な改善が可能となる。ホルムアルデヒド/フェ
ノール類のモル比は、1.2未満では成形材料としたと
きの硬化性が十分でなく、1.3を越えると射出成形を
するときのシリンダ安定性が低下する。
[Function] By carrying out the reaction as described above, it is possible to significantly reduce the unreacted phenol component in the resol resin, which had an adverse effect on the curability. At the same time, the third
The use of grade amine catalysts improves the thermal stability of the resin.
When used as a molding material, the amount of calcium hydroxide added as a hardening accelerator can be increased, thereby making it possible to significantly improve hardenability. When the molar ratio of formaldehyde/phenols is less than 1.2, the curing property when used as a molding material is insufficient, and when it exceeds 1.3, cylinder stability during injection molding is reduced.

【0007】[0007]

【実施例】本発明に係る実施例で使用するフェノール類
は、フェノール、クレゾール、キシレノール等の一価の
フェノール類、カテコール、レゾルシン等の多価のフェ
ノール類である。ホルムアルデヒドは、パラホルムアル
デヒド、ホルマリン等である。ホルムアルデヒド/フェ
ノール類のモル比は、好ましくは1.25〜1.3であ
る。
EXAMPLES The phenols used in the examples of the present invention are monohydric phenols such as phenol, cresol and xylenol, and polyhydric phenols such as catechol and resorcinol. Formaldehyde includes paraformaldehyde, formalin, and the like. The formaldehyde/phenols molar ratio is preferably 1.25 to 1.3.

【0008】触媒として使用する第3級アミンは、トリ
メチルアミン、トリエチルアミン、トリエタノールアミ
ン等である。その添加量は、フェノール類とホルムアル
デヒドの合計重量に対して0.3〜1%が適当である。 少なすぎると、フェノール樹脂製造の反応速度が遅くな
る。一方、多すぎると、フェノール樹脂製造の反応が速
くなり、制御が難しくなる。また、アンモニアは、高分
子量化、硬化性の向上に必要で、その添加量は、前記両
者の合計重量に対して0.2〜1%が適当である。少な
いと、製造するフェノール樹脂の高分子量化が十分でな
く、硬化性も改善されない。尚、1%より多く添加して
も、高分子量化、硬化性の改善の程度は変わらなくなる
[0008] Tertiary amines used as catalysts include trimethylamine, triethylamine, triethanolamine, and the like. The amount added is suitably 0.3 to 1% based on the total weight of phenols and formaldehyde. If it is too small, the reaction rate for producing phenolic resin will be slow. On the other hand, if the amount is too large, the reaction for producing phenolic resin will become faster and control will become difficult. Further, ammonia is necessary for increasing the molecular weight and improving curability, and the appropriate amount of addition is 0.2 to 1% based on the total weight of both. If the amount is too small, the molecular weight of the produced phenol resin will not be sufficiently high, and the curability will not be improved. Note that even if more than 1% is added, the degree of increase in molecular weight and improvement in curability remains the same.

【0009】上記レゾール型フェノール樹脂は、直径6
〜15μmのガラス繊維のほか、シリカ、ガラスパウダ
、タルク、カオリン、クレー、シリカ、アルミナ等の無
機質充填材、木粉、セルロース粉、硬化したフェノール
樹脂粉等の有機質充填材、添加剤としてカーボンブラッ
ク、スピリットブラック等の着色剤、ステアリン酸亜鉛
、ステアリン酸マグネシウム、ステアリン酸カルシウム
等の離型剤を適宜配合して、ヘンシェルミキサ、ロール
等混練機で混練し、粉砕して成形材料とする。成形材料
とするときには、硬化促進剤として水酸化カルシウムを
添加するが、その量は、材料全体に対して0.5〜1重
量%が好ましい。
[0009] The resol type phenolic resin has a diameter of 6
In addition to glass fibers of ~15 μm, inorganic fillers such as silica, glass powder, talc, kaolin, clay, silica, and alumina, organic fillers such as wood flour, cellulose powder, and hardened phenolic resin powder, and carbon black as an additive. , a coloring agent such as spirit black, and a mold release agent such as zinc stearate, magnesium stearate, calcium stearate, etc. are appropriately blended, kneaded with a kneader such as a Henschel mixer or a roll, and pulverized to obtain a molding material. When used as a molding material, calcium hydroxide is added as a hardening accelerator, and the amount thereof is preferably 0.5 to 1% by weight based on the total material.

【0010】実施例1〜5 表1に示す配合で、フェノールとパラホルムアルデヒド
をトリエチルアミン存在下60〜80℃で1〜3時間反
応させ、ついで、アンモニアを添加し、80〜100℃
で3〜7時間反応させてレゾール型フェノール樹脂を得
た。上記レゾール型フェノール樹脂に水酸化カルシウム
、ガラス繊維、ガラスパウダ、添加剤を表3に示す配合
で加え、ヘンシェルミキサで混合混練後、乾燥して成形
材料を得た。各成形材料について、30トン射出成形機
で成形を行ない、硬化性を目視で評価した。結果は、表
4のとおりである。成形には、JIS−K−6911に
準じたシャルピー衝撃試験片成形用の金型を用い、金型
温度180℃、シリンダ温度(前部:90℃,後部:5
0℃)とした。
Examples 1 to 5 With the formulation shown in Table 1, phenol and paraformaldehyde were reacted in the presence of triethylamine at 60 to 80°C for 1 to 3 hours, then ammonia was added, and the mixture was heated at 80 to 100°C.
The mixture was reacted for 3 to 7 hours to obtain a resol type phenol resin. Calcium hydroxide, glass fiber, glass powder, and additives were added to the above resol type phenolic resin in the formulation shown in Table 3, mixed and kneaded using a Henschel mixer, and then dried to obtain a molding material. Each molding material was molded using a 30-ton injection molding machine, and the curing properties were visually evaluated. The results are shown in Table 4. For molding, a mold for forming Charpy impact test pieces according to JIS-K-6911 was used, with a mold temperature of 180°C and a cylinder temperature (front: 90°C, rear: 5°C).
0°C).

【0011】比較例1〜6 表2に示す配合で、フェノールとパラホルムアルデヒド
をトリエチルアミン(比較例1〜3)または水酸化カル
シウム(比較例5)またはシュウ酸(比較例6)存在下
60〜80℃で1〜3時間反応させ、ついで、アンモニ
ア(比較例1〜2,4〜5)または水酸化カルシウム(
比較例6)を添加し、もしくは添加しない(比較例3)
で80〜100℃で3〜7時間反応させてレゾール型フ
ェノール樹脂を得た。以下、実施例と同様にして成形材
料を製造し、特性を評価した。結果を表4に併せて示す
Comparative Examples 1 to 6 In the formulation shown in Table 2, phenol and paraformaldehyde were mixed in the presence of triethylamine (Comparative Examples 1 to 3), calcium hydroxide (Comparative Example 5), or oxalic acid (Comparative Example 6) at 60 to 80% ℃ for 1 to 3 hours, and then ammonia (Comparative Examples 1 to 2, 4 to 5) or calcium hydroxide (
Comparative Example 6) or not (Comparative Example 3)
The mixture was reacted at 80 to 100°C for 3 to 7 hours to obtain a resol type phenol resin. Hereinafter, molding materials were produced in the same manner as in the examples, and their properties were evaluated. The results are also shown in Table 4.

【0012】0012

【表1】[Table 1]

【0013】[0013]

【表2】[Table 2]

【0014】[0014]

【表3】[Table 3]

【0015】[0015]

【表4】[Table 4]

【0016】[0016]

【発明の効果】表4から明らかなように、本発明に係る
方法で製造されたレゾール型フェノール樹脂成形材料は
、未反応フェノールが少なく、シリンダ内の低い温度で
は硬化が進まず安定性を保ち、金型内では速く硬化させ
ることができる。
[Effects of the Invention] As is clear from Table 4, the resol type phenolic resin molding material produced by the method according to the present invention has less unreacted phenol and does not harden at low temperatures in the cylinder, maintaining stability. , it can be cured quickly in the mold.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】ホルムアルデヒド/フェノール類のモル比
を1.2〜1.3とし、第3級アミン触媒存在下で第1
段目の反応を行なわせ、その後アンモニア触媒存在下で
第2段目の反応を行なわせてレゾール型フェノール樹脂
を得て、前記レゾール型フェノール樹脂に水酸化カルシ
ウム、充填材を配合して混合混練することを特徴とする
フェノール樹脂成形材料の製造法。
Claim 1: The molar ratio of formaldehyde/phenols is 1.2 to 1.3, and the primary
The first step reaction is carried out, and then the second step reaction is carried out in the presence of an ammonia catalyst to obtain a resol type phenol resin, and calcium hydroxide and a filler are blended with the resol type phenol resin and mixed and kneaded. A method for producing a phenolic resin molding material, characterized by:
JP8430291A 1991-04-17 1991-04-17 Production of phenolic resin molding material Pending JPH04318053A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8430291A JPH04318053A (en) 1991-04-17 1991-04-17 Production of phenolic resin molding material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8430291A JPH04318053A (en) 1991-04-17 1991-04-17 Production of phenolic resin molding material

Publications (1)

Publication Number Publication Date
JPH04318053A true JPH04318053A (en) 1992-11-09

Family

ID=13826690

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8430291A Pending JPH04318053A (en) 1991-04-17 1991-04-17 Production of phenolic resin molding material

Country Status (1)

Country Link
JP (1) JPH04318053A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996015169A1 (en) * 1993-05-12 1996-05-23 Commonwealth Scientific And Industrial Research Organisation Resins
RU2741989C1 (en) * 2020-04-21 2021-02-01 Федеральное государственное бюджетное образовательное учреждение высшего образования "Вятский государственный университет" Acid-and-alkali polymer composition for protection of equipment and building structures

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5490293A (en) * 1977-12-27 1979-07-17 Shin Kobe Electric Machinery Preparation of phenol resin for laminate
JPS62275151A (en) * 1986-05-23 1987-11-30 Fudo Kagaku Kogyo Kk Heat-resistant, high-strengh phenolic resin molding material and production thereof
JPH02265948A (en) * 1989-04-07 1990-10-30 Sumitomo Durez Co Ltd Phenolic resin molding material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5490293A (en) * 1977-12-27 1979-07-17 Shin Kobe Electric Machinery Preparation of phenol resin for laminate
JPS62275151A (en) * 1986-05-23 1987-11-30 Fudo Kagaku Kogyo Kk Heat-resistant, high-strengh phenolic resin molding material and production thereof
JPH02265948A (en) * 1989-04-07 1990-10-30 Sumitomo Durez Co Ltd Phenolic resin molding material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996015169A1 (en) * 1993-05-12 1996-05-23 Commonwealth Scientific And Industrial Research Organisation Resins
RU2741989C1 (en) * 2020-04-21 2021-02-01 Федеральное государственное бюджетное образовательное учреждение высшего образования "Вятский государственный университет" Acid-and-alkali polymer composition for protection of equipment and building structures

Similar Documents

Publication Publication Date Title
JPH03163125A (en) Preparation of phenol resin composition and rubber composition containing same
JPH04318053A (en) Production of phenolic resin molding material
KR101610236B1 (en) Phenol resin molding material
JP3969506B2 (en) Method for producing glass fiber-containing phenolic resin molding material, and glass fiber-containing phenolic resin molding product
JP2596249B2 (en) Manufacturing method of phenolic resin molding material for injection molding
JP2009242472A (en) Thermosetting resin composition and thermosetting resin molding material
JP4396297B2 (en) Thermosetting resin composition, thermosetting resin molding material, and cured products thereof
JPH011714A (en) Manufacturing method of phenolic resin for molding materials
JP3545800B2 (en) Method for producing phenolic resin composition
JP4487334B2 (en) Thermosetting resin composition and molding material using the same
JP2003183475A (en) Recycled phenol resin composition
JPH0262578B2 (en)
JPH0859957A (en) Carbon-based composition obtained from phenol resin, binder and molded article
JPH0254846B2 (en)
JP3139762B2 (en) Thermosetting resin composition
JPH05105801A (en) Production of phenolic resin molding material
JP3263180B2 (en) Phenolic resin molding material and molded article
JP3251710B2 (en) Phenolic resin molding material and molded article
US1963579A (en) Process of preparing molding mixtures and molded articles therefrom
JPH09176259A (en) Phenolic resin molding material
JPH0249341B2 (en) FUENOORUJUSHISEIKEIZAIRYO
JP2007186670A (en) Thermosetting resin composition, thermosetting resin molding material and cured material thereof
JPH0725990B2 (en) Method for producing phenolic resin binder
JPH07276408A (en) Manufacture of phenolic resin molding
JP2001279054A (en) Thermosetting resin composition and molding compound using the same