JPH04305449A - Preparation of colored film - Google Patents
Preparation of colored filmInfo
- Publication number
- JPH04305449A JPH04305449A JP2415389A JP41538990A JPH04305449A JP H04305449 A JPH04305449 A JP H04305449A JP 2415389 A JP2415389 A JP 2415389A JP 41538990 A JP41538990 A JP 41538990A JP H04305449 A JPH04305449 A JP H04305449A
- Authority
- JP
- Japan
- Prior art keywords
- colored
- film
- resin
- base film
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011347 resin Substances 0.000 claims abstract description 50
- 229920005989 resin Polymers 0.000 claims abstract description 50
- 239000000203 mixture Substances 0.000 claims abstract description 36
- 239000010410 layer Substances 0.000 claims abstract description 32
- 239000011247 coating layer Substances 0.000 claims abstract description 24
- 229920005862 polyol Polymers 0.000 claims abstract description 24
- 239000012790 adhesive layer Substances 0.000 claims abstract description 21
- 150000003077 polyols Chemical class 0.000 claims abstract description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 16
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 11
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 11
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 9
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 9
- 238000010030 laminating Methods 0.000 claims abstract description 9
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract description 7
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 6
- 239000003086 colorant Substances 0.000 claims abstract description 5
- 239000011342 resin composition Substances 0.000 claims abstract description 4
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 3
- 239000008199 coating composition Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000003960 organic solvent Substances 0.000 claims description 8
- 238000003475 lamination Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 27
- 239000004831 Hot glue Substances 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 5
- 239000002904 solvent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 description 14
- 238000007666 vacuum forming Methods 0.000 description 14
- -1 acrylic polyol Chemical class 0.000 description 13
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 12
- 239000000049 pigment Substances 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- 125000005442 diisocyanate group Chemical group 0.000 description 9
- 229920000728 polyester Polymers 0.000 description 9
- 239000000047 product Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 7
- 229920001296 polysiloxane Polymers 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 238000005187 foaming Methods 0.000 description 6
- 229920000570 polyether Polymers 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 150000002430 hydrocarbons Chemical group 0.000 description 5
- 229920005906 polyester polyol Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000000975 dye Substances 0.000 description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229920006387 Vinylite Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000010345 tape casting Methods 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 1
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- VFDYEMVVNIPATA-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;propane-1,2,3-triol Chemical compound OCC(O)CO.CCC(CO)(CO)CO VFDYEMVVNIPATA-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 239000004923 Acrylic lacquer Substances 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 108700042658 GAP-43 Proteins 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003522 acrylic cement Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000010538 cationic polymerization reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 229920006264 polyurethane film Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 125000005650 substituted phenylene group Chemical group 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
Landscapes
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesive Tapes (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は着色フイルムの製造方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing colored films.
【0002】0002
【従来の技術及びその課題】近年、着色フイルムを真空
成型によって自動車の部品などの部材に貼り付ける方法
は、部材に直接着色被覆用組成物を塗装する方法と比べ
て、複雑な形状の部材でも均一膜厚の着色層を設けるこ
とが可能であり、また図柄などを印刷することも容易に
行なえるなどの利点をもつことから、塗装方法に代えて
使用され始めてきている。[Prior Art and its Problems] In recent years, methods for attaching colored films to parts such as automobile parts by vacuum forming have been developed, even for parts with complex shapes, compared to methods in which colored coating compositions are directly applied to the parts. It is beginning to be used in place of the painting method because it has the advantage of being able to provide a colored layer with a uniform thickness and also being able to easily print designs.
【0003】真空成型は、例えば図1及び図2を用いて
説明するとヒーター1及び架台4を設けた真空装置6の
上面に真空成型用着色フイルム2を置いたのち、該着色
フイルム2をヒーターによって加熱(通常100〜15
0℃)軟化させ、更に室内の気体を吸引して、着色フイ
ルム2を部材3の表面に密着させて被覆することができ
る。従来、該着色フイルムとしてポリウレタンフイルム
やポリエステルフイルムなどのベースフイルムの片面に
粘着剤層及びもう一方の面にアクリルポリオール/ポリ
イソシアネート系メタリック塗膜層及びクリヤー塗膜層
を形成させたものが使用されている。しかしながら該メ
タリック及びクリヤー塗膜はベースフイルムが真空成型
可能な温度以上になると塗膜の伸び率が低下し成型加工
後の塗膜にワレ、クラック、ハガレなどの塗膜欠陥を生
じるという欠点があった。Vacuum forming is explained using, for example, FIGS. 1 and 2. After placing a colored film 2 for vacuum forming on the top surface of a vacuum device 6 equipped with a heater 1 and a stand 4, the colored film 2 is heated by a heater. Heating (usually 100~15
The colored film 2 can be applied to the surface of the member 3 in close contact with the surface of the member 3 by softening it (0° C.) and then sucking the gas in the room. Conventionally, the colored film used is a base film such as a polyurethane film or a polyester film, with an adhesive layer on one side and an acrylic polyol/polyisocyanate metallic coating layer and a clear coating layer on the other side. ing. However, these metallic and clear coatings have the disadvantage that when the temperature of the base film reaches a temperature higher than that at which vacuum forming is possible, the elongation rate of the coating decreases, resulting in coating defects such as cracks, peeling, etc. in the coating after molding. Ta.
【0004】また十分な塗膜の伸びを得るためには、着
色層であるメタリック層や、これをカバーするクリヤー
層は一般の塗膜の約2倍の膜厚が必要である。このよう
に膜厚を増加するのにスプレー塗装方法で行なうと多量
のシンナーを用いるため、シンナーがベースフイルムへ
含浸し、真空成型時にベースフイルム、着色層、クリヤ
ー層などが発泡するという欠点があった。[0004] Furthermore, in order to obtain sufficient elongation of the coating film, the metallic layer, which is a colored layer, and the clear layer covering this layer need to be approximately twice as thick as a general coating film. When spray painting is used to increase the film thickness, a large amount of thinner is used, which has the disadvantage that the thinner impregnates the base film and causes foaming of the base film, colored layer, clear layer, etc. during vacuum forming. Ta.
【0005】[0005]
【問題点を解決するための手段】本発明者等は上記問題
点を解決するために鋭意研究を重ねた結果、特定着色被
覆層を有する着色ベースフイルムに、ラミネート加工法
により該着色被覆層の表面にクリヤー層を形成させて得
られる着色フイルムが真空成型時での熱により伸び率が
低下せず、また発泡などの欠陥のない外観に優れた着色
被膜を形成するものであることを見い出し本発明を完成
するに至った。[Means for Solving the Problems] As a result of extensive research in order to solve the above problems, the present inventors have developed a method of laminating a colored base film having a specific colored coating layer. It was discovered that the colored film obtained by forming a clear layer on the surface does not lose its elongation rate due to heat during vacuum forming, and forms a colored film with an excellent appearance without defects such as foaming. The invention was completed.
【0006】即ち、本発明は主鎖の末端に水酸基を有す
る平均分子量1000〜30000のポリオール樹脂と
平均分子量400以上のポリイソシアネート化合物の架
橋剤との混合物(以下、「混合物A」と略す。)、アク
リル系樹脂と塩化ビニル/酢酸ビニル樹脂との混合物(
以下、「混合物B」と略す。)及びポリウレタン樹脂か
ら選ばれる少なくとも1種の樹脂組成物(I)、着色剤
(II)及び有機溶剤(III)を必須成分として含有
する着色被覆用組成物より形成された着色被覆層、ベー
スフイルム、粘着剤層及び離型性シートを順次積層して
なる着色ベースフイルムを構成する該着色被覆層の表面
に、ラミネート加工によりクリヤー層を形成させて着色
フイルムを得ることを特徴とする着色フイルムの製造方
法を提供するものである。That is, the present invention provides a mixture of a polyol resin having an average molecular weight of 1,000 to 30,000 having a hydroxyl group at the end of its main chain and a crosslinking agent of a polyisocyanate compound having an average molecular weight of 400 or more (hereinafter abbreviated as "mixture A"). , a mixture of acrylic resin and vinyl chloride/vinyl acetate resin (
Hereinafter, it will be abbreviated as "mixture B." ) and polyurethane resins, a colored coating layer and a base film formed from a colored coating composition containing as essential components at least one resin composition (I) selected from polyurethane resins, a colorant (II), and an organic solvent (III). , a colored base film is formed by sequentially laminating an adhesive layer and a release sheet, and a clear layer is formed on the surface of the colored coating layer by lamination to obtain a colored film. A manufacturing method is provided.
【0007】まず、本発明方法の着色被覆層で用いる着
色被覆用組成物について述べる。First, the colored coating composition used in the colored coating layer of the method of the present invention will be described.
【0008】着色被覆用組成物で使用する樹脂(I)の
混合物(A)はポリオール樹脂とポリイソシアネート化
合物との混合物である。The mixture (A) of the resin (I) used in the pigmented coating composition is a mixture of a polyol resin and a polyisocyanate compound.
【0009】ポリオール樹脂は、1分子中に平均2個以
上の水酸基を有し、かつ該水酸基を分子主鎖の末端に有
し、実質的に分子側鎖に水酸基を有さない平均分子量1
000〜30000、好ましくは3000〜30000
の樹脂である。具体的にはポリエステルポリオール、ポ
リエーテルポリオール、ポリウレタンポリオール、ポリ
シロキサンポリオールなどが挙げられる。ポリエステル
ポリオールとしては、例えば多塩基酸〔(無水)フタル
酸、テレフタル酸、テレフタル酸ジメチル、セバチン酸
、アゼライン酸など〕と、グリコール〔エチレングリコ
ール、ポリエチレングリコール、プロピレングリコール
、ネオペンチルグリコール、後記したポリエーテルポリ
オールなど〕の縮合系ポリエステルポリオール及びεー
カプロラクタムの開環重合によって得られるラクトン系
ポリエステルポリオールなどが好適に使用できる。ポリ
エーテルポリオールとしては、例えばグリコール〔エチ
レングリコール、プロピレングリコールなど〕と、アル
キレンオキサイド〔エチレンオキサイド、プロピレンオ
キサイドなど〕の重合系ポリエーテルポリオール及びテ
トラヒドロフランをカチオン重合して得られるポリテト
ラメチレンエーテルグリコールなどが好適に使用できる
。ポリウレタンポリオールとしては、例えば前記ポリエ
ステルポリオール、ポリエーテルポリオール、グリコー
ルなどのポリオール成分を原料としてジイソシアネート
〔ヘキサメチレンジイソシアネート、イソホロンジイソ
シアネート、(水添)キシリレンジイソシアネート、(
水添)トリレンジイソシアネート、(水添)ジフェニル
メタンジイソシアネートなど〕を分子主鎖の末端に平均
2個以上の水酸基を含有するように配合し反応させるこ
とによって得られたものが好適に使用できる。ポリシロ
キサンポリオールとしては、例えば化1:Polyol resins have an average molecular weight of 1 or more, having an average of two or more hydroxyl groups in one molecule, and having the hydroxyl groups at the ends of the main chain of the molecule, and substantially no hydroxyl groups in the side chains of the molecule.
000-30000, preferably 3000-30000
It is a resin. Specific examples thereof include polyester polyols, polyether polyols, polyurethane polyols, and polysiloxane polyols. Examples of polyester polyols include polybasic acids [(anhydrous) phthalic acid, terephthalic acid, dimethyl terephthalate, sebacic acid, azelaic acid, etc.] and glycols [ethylene glycol, polyethylene glycol, propylene glycol, neopentyl glycol, and the polyesters mentioned below. Condensed polyester polyols such as ether polyol, etc. and lactone polyester polyols obtained by ring-opening polymerization of ε-caprolactam can be suitably used. Examples of polyether polyols include polytetramethylene ether glycol obtained by cationic polymerization of glycols (ethylene glycol, propylene glycol, etc.) and alkylene oxides (ethylene oxide, propylene oxide, etc.) and tetrahydrofuran. It can be used suitably. As polyurethane polyols, for example, diisocyanates [hexamethylene diisocyanate, isophorone diisocyanate, (hydrogenated) xylylene diisocyanate, (
(hydrogenated) tolylene diisocyanate, (hydrogenated) diphenylmethane diisocyanate, etc.) so as to contain an average of two or more hydroxyl groups at the end of the main chain of the molecule and react them. As the polysiloxane polyol, for example, chemical formula 1:
【0010】0010
【化1】[Chemical formula 1]
【0011】(化1において、R1 及びR6 は同一
もしくは異なってC1 −8 のアルキレン基又は−(
R′−O−R″)q −を示し、R2 、R3 、R4
、R5 は同一もしくは異なって1価の炭化水素基を
示し、Pは0〜20の整数を示す。またR′及びR″は
同一もしくは異なってC1 〜8 のアルキレン基を示
し、qは1〜10の整数を示す。アルキレンとしては例
えば−CH2 −、−C2 H4 −、−C3 H6
−、−C4 H8 −、−C6 H12−、−C8 H
16−などが挙げられる。炭化水素基としては例えばC
1 〜8 アルキル基、C5 〜8 シクロアルキル基
、アリール基、アラルキル基などが挙げられる。)で示
されるものが好適に使用できる。(In formula 1, R1 and R6 are the same or different and are a C1-8 alkylene group or -(
R′-O-R″)q −, R2 , R3 , R4
, R5 are the same or different and represent monovalent hydrocarbon groups, and P represents an integer of 0 to 20. Further, R' and R'' are the same or different and represent a C1-8 alkylene group, and q represents an integer of 1-10. Examples of the alkylene include -CH2 -, -C2 H4 -, -C3 H6
-, -C4 H8 -, -C6 H12-, -C8 H
16- and the like. Examples of hydrocarbon groups include C
Examples include a 1-8 alkyl group, a C5-8 cycloalkyl group, an aryl group, and an aralkyl group. ) can be preferably used.
【0012】前記ポリオール樹脂と組合わせて使用する
ポリイソシアネート化合物は、1分子中に平均2個以上
のイソシアネート基を有する平均分子量400以上のも
のである。具体的には、例えば前記ポリエステルポリオ
ール、ポリエーテルポリオール、ポリウレタンポリオー
ル、ポリシロキサンポリオール、グリコールなどのポリ
オール成分を原料とし、このものと前記ジイソシアネー
トとを分子末端に平均2個のイソシアネート基を含有す
るように配合し反応させることによって得た変性ジイソ
シアネート化合物が好適に使用できる。また、上記した
以外にも前記ジイソシアネートとグリセリントリメチロ
ールプロパン、ペンタエリスリトールなどのようなポリ
オールとの付加物、前記ジイソシアネートの3量体のよ
うな1分子中に3個以上のイソシアネート基を有するも
のなどが使用できる。前記した中でも好ましくは変性ジ
イソシアネート化合物であり、更に平均分子量1000
〜30000のものが良い。The polyisocyanate compound used in combination with the polyol resin has an average molecular weight of 400 or more and has an average of two or more isocyanate groups in one molecule. Specifically, for example, a polyol component such as the polyester polyol, polyether polyol, polyurethane polyol, polysiloxane polyol, or glycol is used as a raw material, and this and the diisocyanate are combined so that the molecular terminal contains an average of two isocyanate groups. Modified diisocyanate compounds obtained by blending and reacting can be suitably used. In addition to the above, there are also adducts of the diisocyanate with polyols such as glycerol trimethylolpropane and pentaerythritol, and those having three or more isocyanate groups in one molecule, such as trimers of the diisocyanate. can be used. Among the above, preferred are modified diisocyanate compounds, and further have an average molecular weight of 1000.
~30,000 is good.
【0013】ポリオール樹脂及びポリイソシアネート化
合物は、それぞれ水酸基/イソシアネート基の比が約0
.8〜1.2になるように、通常、配合される。The polyol resin and the polyisocyanate compound each have a hydroxyl group/isocyanate group ratio of about 0.
.. It is usually blended so that it becomes 8 to 1.2.
【0014】樹脂(I)の混合物Bは、アクリル系樹脂
と塩化ビニル/酢酸ビニル樹脂との混合物である。アク
リル系樹脂としては、従来アクリル系樹脂塗料(アクリ
ルラッカー)で使用される熱可塑性アクリル系樹脂が使
用でき、例えばパラロイドA−11、同左A−10、同
左A−21、同左A−101、同左B−50、同左B−
67MT、同左C−10LV、同左F−10、同左NA
D−10(以上、商標名、ローム・アンド・ハース社製
)などの(メタ)アクリル酸エステルを主な単量体成分
とするアクリル重合体が好適に使用できる。また塩化ビ
ニル/酢酸ビニル樹脂としては、例えばビニライトVY
NS、VYHH、VYHD、VYLF、VYNW、VA
GH、VAGD、VMCH、VMCC(以上、商標名、
ユニオンカーバイト社製)などの塩化ビニルを主成分と
する共重合体が好適に使用できる。Mixture B of resin (I) is a mixture of acrylic resin and vinyl chloride/vinyl acetate resin. As the acrylic resin, thermoplastic acrylic resins conventionally used in acrylic resin paints (acrylic lacquers) can be used, such as Paraloid A-11, A-10, A-21, A-101, A-101, and A-10. B-50, same as left B-
67MT, same left C-10LV, same left F-10, same left NA
Acrylic polymers containing (meth)acrylic acid ester as a main monomer component, such as D-10 (trade name, manufactured by Rohm and Haas), can be suitably used. In addition, examples of vinyl chloride/vinyl acetate resin include Vinylite VY
NS, VYHH, VYHD, VYLF, VYNW, VA
GH, VAGD, VMCH, VMCC (trade name,
Copolymers containing vinyl chloride as a main component, such as those manufactured by Union Carbide Co., Ltd., can be suitably used.
【0015】該アクリル系樹脂と塩化ビニル/酢酸ビニ
ル樹脂は、両者の総合計量で前者約50〜80重量%、
後者約50〜20重量%の範囲が好ましい。前者が約5
0重量%より少ないか又は後者が約50重量%より多い
と耐候性、耐ガソリン性、耐摩耗性なとが劣る傾向があ
り、他方、前者が約80重量%より多いか又は後者が約
20重量%より少ないと機械的性質などが劣る傾向があ
るので好ましくない。[0015] The acrylic resin and the vinyl chloride/vinyl acetate resin have a total amount of about 50 to 80% by weight of the former,
A range of about 50 to 20% by weight of the latter is preferred. The former is about 5
If the former is less than 0% by weight or the latter is more than about 50% by weight, weather resistance, gasoline resistance, and abrasion resistance tend to be poor, whereas if the former is more than about 80% by weight or the latter is about 20% by weight. If it is less than % by weight, mechanical properties etc. tend to be poor, which is not preferable.
【0016】樹脂(I)のポリウレタン樹脂は、1分子
中にウレタン結合を平均2個以上有する分子量約200
0〜30000のラッカータイプの樹脂が使用できる。
具体的には前記ポリオール樹脂と前記ジイソシアネート
、ジイソシアネートの多量体、ジイソシアネートとポリ
オールとの付加物などのポリイソシアネート成分との反
応物が好適に使用できる。これらの反応物は下記一般式
化2:The polyurethane resin of resin (I) has a molecular weight of about 200 and has an average of two or more urethane bonds in one molecule.
Lacquer type resins ranging from 0 to 30,000 can be used. Specifically, a reaction product of the polyol resin and a polyisocyanate component such as the diisocyanate, a diisocyanate polymer, or an adduct of diisocyanate and polyol can be suitably used. These reactants are represented by the following general formula 2:
【0017】[0017]
【化2】[Chemical 2]
【0018】〔化2において、AはC2 〜12の2価
の炭化水素基、両末端に水酸基を有する直鎖状ポリエス
テル樹脂に由来する直鎖状ポリエステル結合(分子量約
100〜30000)又は両末端に水酸基を有する直鎖
状ポリエーテル樹脂に由来する直鎖状ポリエーテル結合
又は両末端に水酸基を有する直鎖状ポリシロキサン樹脂
に由来する直鎖状ポリシロキサン結合であり、Bは両末
端にイソシアネート基を有するポリイソシアネートに由
来する2価炭化水素基であり、Kは10〜100の整数
である。〕で表わすものである。[In Chemical 2, A is a C2-12 divalent hydrocarbon group, a linear polyester bond (molecular weight approximately 100-30,000) derived from a linear polyester resin having hydroxyl groups at both ends, or a linear polyester bond (molecular weight approximately 100-30,000) at both ends. B is a linear polyether bond derived from a linear polyether resin having a hydroxyl group at both ends, or a linear polysiloxane bond derived from a linear polysiloxane resin having a hydroxyl group at both ends, and B is an isocyanate bond at both ends. It is a divalent hydrocarbon group derived from a polyisocyanate having a group, and K is an integer of 10 to 100. ].
【0019】上記2価炭化水素基としては、分枝状又は
直鎖状のアルキレン基、置換もしくは末置換のフェニレ
ン基などが挙げられる。Examples of the divalent hydrocarbon group include branched or straight-chain alkylene groups, substituted or terminally substituted phenylene groups, and the like.
【0020】着色剤(II)としては着色顔料、染料、
蛍光顔料(染料)などが使用できる。上記顔料又は染料
は、従来から公知のものから適宜選択して使用すること
ができるが、中でも耐候性の面から顔料を使用すること
が好ましい。該着色顔料としては、例えばカーボンブラ
ック及び酸化チタンの如き無機系顔料;キナクリドンレ
ッド等のキナクリドン系、ビグメントレッド等のアゾ系
、フタロシアニンブルー、フタロシアニングリーン等の
フタロシアニン系等の如き有機系顔料;アルミニウム、
銅、雲母状酸化鉄、青銅、ステンレススチール等の如き
鱗片状メタリック粉末等を挙げることができる。着色顔
料もしくは染料の配合割合は、それ自体の性質例えば隠
ペイ力、比重等によって異なってくるが、樹脂固形分1
00重量部に対して、通常0.5〜300重量部程度、
好ましくは3〜150重量部程度の割合で配合される。
また上記以外にも、例えば硫酸バリウム、炭酸カルシウ
ム、クレー、亜鉛華、シリカ等の体質顔料を併用して配
合することもできる。[0020] As the colorant (II), color pigments, dyes,
Fluorescent pigments (dyes) etc. can be used. The above-mentioned pigment or dye can be appropriately selected and used from conventionally known pigments, but it is preferable to use a pigment from the viewpoint of weather resistance. The coloring pigments include, for example, inorganic pigments such as carbon black and titanium oxide; organic pigments such as quinacridone-based pigments such as quinacridone red, azo-based pigments such as pigment red, phthalocyanine-based pigments such as phthalocyanine blue and phthalocyanine green; and aluminum. ,
Examples include scaly metallic powders such as copper, mica-like iron oxide, bronze, and stainless steel. The blending ratio of coloring pigments or dyes varies depending on their properties such as hiding power, specific gravity, etc., but resin solids content 1
00 parts by weight, usually about 0.5 to 300 parts by weight,
It is preferably blended in a proportion of about 3 to 150 parts by weight. In addition to the above, extender pigments such as barium sulfate, calcium carbonate, clay, zinc white, and silica can also be blended together.
【0021】有機溶剤(III)としては、前記混合物
A及び混合物Bを溶解もしくは分散でき、そしてこれら
の混合物中に官能基を有する場合には該官能基(イソシ
アネート基、水酸基)と反応しない不活性な有機溶剤が
使用される。また好ましくは沸点220℃以下の有機溶
剤が好ましい。該不活性な有機溶剤としては脂肪族炭化
水素系(ペンタン、ヘキサン、ヘプタンなど)、芳香族
炭化水素系(トルエン、キシレンなど)、エーテル系(
エチレングリコールジエチルエーテルなど)、ケトン系
(メチルエチルケトン、メチルイソブチルケトン、アセ
トンなど)、エステル系(酢酸エチル、酢酸ブチルなど
)が好適に使用できる。また、前記混合物C及びポリウ
レタン樹脂を用いる場合には、上記以外にもアルコール
系(イソプロピルアルコール、ブチルアルコール、セロ
ソルブ、ジエチレングリコールモノエチルエーテルなど
)のものも使用できる。[0021] The organic solvent (III) is an inert solvent that can dissolve or disperse the mixture A and mixture B and does not react with the functional group (isocyanate group, hydroxyl group) when the mixture has a functional group. organic solvents are used. Furthermore, organic solvents having a boiling point of 220° C. or lower are preferred. Examples of the inert organic solvent include aliphatic hydrocarbons (pentane, hexane, heptane, etc.), aromatic hydrocarbons (toluene, xylene, etc.), and ethers (
Ethylene glycol diethyl ether, etc.), ketone types (methyl ethyl ketone, methyl isobutyl ketone, acetone, etc.), and ester types (ethyl acetate, butyl acetate, etc.) can be suitably used. Furthermore, when using the mixture C and the polyurethane resin, alcohol-based resins (isopropyl alcohol, butyl alcohol, cellosolve, diethylene glycol monoethyl ether, etc.) can also be used in addition to the above.
【0022】本発明方法で用いる着色ベースフイルムは
図3に示す如く、着色被覆層10、ベースフイルム9、
粘着剤層8及び離型性シート7を、順次積層してなるも
のである。該着色ベースフイルムの製造方法は特に限定
されないが、好ましくは例えば、ベースフイルム9、粘
着剤層8及び離型性シート7を有する積層フイルムを用
いて、該積層フイルムのベースフイルム9の表面に、前
記着色被覆用組成物をロールコーテング、スプレー、ナ
イフコーテング、カーテンフローコーテングなどの塗装
法やシルクスクリーン、グラビアなどの印刷法で乾燥膜
厚約30〜100μm、好ましくは約40〜80μmに
なるように塗布又は印刷し、乾燥することによって形成
できる。As shown in FIG. 3, the colored base film used in the method of the present invention includes a colored coating layer 10, a base film 9,
It is formed by sequentially laminating an adhesive layer 8 and a release sheet 7. The method for producing the colored base film is not particularly limited, but preferably, for example, a laminated film having a base film 9, an adhesive layer 8, and a release sheet 7 is used, and on the surface of the base film 9 of the laminated film, The colored coating composition is coated by a coating method such as roll coating, spraying, knife coating, or curtain flow coating, or by a printing method such as silk screen or gravure, to a dry film thickness of about 30 to 100 μm, preferably about 40 to 80 μm. It can be formed by coating or printing and drying.
【0023】また、上記着色ベースフイルムの製造方法
以外にもベースフイルム9の片面に着色被覆用組成物を
塗布又は印刷し、乾燥を行なってベースフイルム9に着
色被覆層10を形成させ、次いでベースフイルム9に形
成させた着色被覆層10と反対のベースフイルム9の面
に粘着剤層8を形成させ、続いて離型性シート7を積層
させることによっても製造できる。該塗布又は印刷は上
記と同様の手段で実施できる。また膜厚も上記と同程度
で良いと考える。In addition to the above method for producing a colored base film, it is also possible to coat or print a colored coating composition on one side of the base film 9 and dry it to form a colored coating layer 10 on the base film 9. It can also be manufactured by forming the adhesive layer 8 on the surface of the base film 9 opposite to the colored coating layer 10 formed on the film 9, and then laminating the release sheet 7. The coating or printing can be carried out by the same means as described above. I also think that the film thickness should be about the same as above.
【0024】上記塗装法及び印刷法において、ロールコ
ーテング、ナイフコーテング、カーテンフローコーテン
グなどの塗装法は、発泡などの欠陥のない真空成型物が
得られることから、これらの塗装法を用いることが好ま
しい。[0024] Among the above-mentioned painting methods and printing methods, it is preferable to use coating methods such as roll coating, knife coating, and curtain flow coating because they yield vacuum-formed products without defects such as foaming. .
【0025】また、乾燥は樹脂組成の種類、有機溶剤の
種類又は含有量によって異なるが、通常、室温〜約18
0℃で約10分間〜約2日間の条件で行なうことができ
る。[0025]Although drying varies depending on the type of resin composition and the type or content of organic solvent, it is usually at room temperature to about 18
This can be carried out at 0° C. for about 10 minutes to about 2 days.
【0026】ベースフイルム9は、加熱によって軟化し
しかも真空成型加工時にワレ、亀裂、破断などの異常が
ないものであれば、従来から公知の熱可塑性プラスチッ
クフイルムが使用できる。具体的にはポリ塩化ビニル、
ABS、ポリエステル、ポリウレタンなどのフイルムが
挙げられる。該フイルムの厚さは、通常0.1〜0.5
mm範囲のものが使用される。As the base film 9, a conventionally known thermoplastic plastic film can be used as long as it softens when heated and does not have any abnormalities such as cracks, cracks, or breaks during vacuum forming. Specifically, polyvinyl chloride,
Examples include films such as ABS, polyester, and polyurethane. The thickness of the film is usually 0.1 to 0.5.
Those in the mm range are used.
【0027】粘着剤層8は、ベースフイルム9又は着色
被覆層10と部材3とを接着させて真空成型用フイルム
が容易に剥がれ落ちないように設けられるものである。
該粘着剤層8を形成する粘着剤としては、通常、感熱性
又は感圧性の粘着剤が使用され、エチレン−酢酸ビニル
樹脂、アクリル系樹脂、ビニル系樹脂、ゴムなどの樹脂
を主体とする粘着剤を挙げることができる。該粘着剤層
8は、特に限定されないが通常約20〜100μm範囲
の膜厚である。The adhesive layer 8 is provided to adhere the base film 9 or the colored coating layer 10 and the member 3 so that the vacuum forming film does not easily peel off. As the adhesive forming the adhesive layer 8, a heat-sensitive or pressure-sensitive adhesive is usually used, and adhesives mainly composed of resins such as ethylene-vinyl acetate resin, acrylic resin, vinyl resin, rubber, etc. Agents can be mentioned. The adhesive layer 8 usually has a thickness in the range of about 20 to 100 μm, although it is not particularly limited.
【0028】離型性シート7は、紙、プラスチックなど
のシートをシリコーン、ワックスなどの離型剤で処理し
たものが使用できる。The release sheet 7 may be a sheet of paper, plastic, etc. treated with a release agent such as silicone or wax.
【0029】また、上記着色ベースフイルムの着色被覆
層10の表面にラミネート加工により設けられるクリヤ
ー層は、図4に示す如く必要に応じて工程紙12、クリ
ヤー膜11及び必要に応じてホットメルト接着剤層13
を順次積層して形成される。該工程紙12は着色ベース
フイルムとラミネート加工する前もしくは後に取り除か
れる。A clear layer provided by lamination on the surface of the colored coating layer 10 of the colored base film is laminated with a process paper 12, a clear film 11, and hot melt adhesive as needed, as shown in FIG. agent layer 13
It is formed by sequentially stacking. The processing paper 12 is removed before or after lamination with the colored base film.
【0030】クリヤー層は、例えばポリエチレンテレフ
タレートなどで構成される工程紙11の表面に前記着色
被覆用組成物より着色剤(II)を取り除いたクリヤー
組成物を塗布し、乾燥することにより得ることができる
。
乾燥は、前記着色被覆用組成物の乾燥条件と同程度で良
い。又、クリヤー膜11の乾燥膜厚は、約40〜200
μm、好ましくは約50〜100μmの範囲が良い。The clear layer can be obtained by applying a clear composition obtained by removing the colorant (II) from the colored coating composition to the surface of the processing paper 11 made of, for example, polyethylene terephthalate, and drying the composition. can. Drying may be carried out under the same drying conditions as the colored coating composition. Further, the dry film thickness of the clear film 11 is about 40 to 200
μm, preferably in the range of about 50 to 100 μm.
【0031】上記クリヤー膜11の片面にホットメルト
接着剤層13を設けておくと、着色被覆層10とクリヤ
ー膜11との密着性を向上させることができるという利
点がある。接着剤層13の膜厚は通常、約2〜10μm
の範囲が好ましい。Providing the hot melt adhesive layer 13 on one side of the clear film 11 has the advantage that the adhesion between the colored coating layer 10 and the clear film 11 can be improved. The thickness of the adhesive layer 13 is usually about 2 to 10 μm.
A range of is preferred.
【0032】上記ホットメルト接着剤としては、熱によ
りメルトして接着性を示すものであれば特に限定されず
従来のものから適宜選択して使用できる。これらの中で
熱可塑性ホットメルト接着剤が好ましい。市販されてい
る接着剤の商標名としては、例えばデンカビニール10
00(旭電化(株)製)、ナイメルト(日東化成化学工
業(株)製)、NUC−EVA(日本ユニカー(株)製
)、アロンメルトPES(東亜合成化学工業(株)製)
、トーマイド(富士化成工業(株)製)、バイロン(東
洋紡(株)製)などが好適なものとして挙げられる。該
接着剤の膜厚は、通常、約0.5〜10μm、好ましく
は約2〜5μmの範囲が良い。The above-mentioned hot melt adhesive is not particularly limited as long as it melts with heat and exhibits adhesive properties, and can be appropriately selected from conventional adhesives. Among these, thermoplastic hot melt adhesives are preferred. For example, the trademark name of commercially available adhesives is Denka Vinyl 10.
00 (manufactured by Asahi Denka Co., Ltd.), Nimelt (manufactured by Nitto Kasei Chemical Industry Co., Ltd.), NUC-EVA (manufactured by Nippon Unicar Co., Ltd.), Aronmelt PES (manufactured by Toagosei Chemical Industry Co., Ltd.)
, Tomide (manufactured by Fuji Kasei Kogyo Co., Ltd.), and Byron (manufactured by Toyobo Co., Ltd.) are suitable examples. The thickness of the adhesive is usually about 0.5 to 10 μm, preferably about 2 to 5 μm.
【0033】前記した着色ベースフイルム及びクリヤー
フイルムは、着色ベースフイルムの着色被覆層10面と
クリヤー層のクリヤー膜11又はクリヤー層が接着剤層
13を有している場合には接着剤層13面とが重なるよ
うにして加熱しながらラミネートされる。ラミネート加
工は通常、加熱2本ロールにより実施できる。また、加
熱は、通常、約40℃〜160℃範囲で行なわれる。The colored base film and clear film described above have the colored coating layer 10 side of the colored base film and the clear film 11 of the clear layer, or the adhesive layer 13 side if the clear layer has an adhesive layer 13. They are laminated while heating so that they overlap. Lamination can usually be carried out using two heated rolls. Further, heating is usually performed at a temperature in the range of about 40°C to 160°C.
【0034】本発明方法で得られた着色フイルムは図5
に示す如く、離型性シート7、粘着剤層8、ベースフイ
ルム9、着色被覆層10、必要に応じてホットメルト接
着剤層13、クリヤー層11及び必要に応じて工程紙1
2を順次積層してなるものである。The colored film obtained by the method of the present invention is shown in FIG.
As shown, a release sheet 7, an adhesive layer 8, a base film 9, a colored coating layer 10, a hot melt adhesive layer 13 if necessary, a clear layer 11, and a process paper 1 if necessary.
2 are sequentially laminated.
【0035】本発明方法で得られた着色フイルムを真空
成型用フイルムとして用いて部材に真空成型する方法は
、特に限定されず従来から知られた方法で実施できる。
具体的には前記図1及び図2で示した方法で実施できる
。また、部材としては種々の材料で作ったものが使用で
きる。具体的にはポリウレタン、ポリアミド、強化プラ
スチック、フェノール樹脂、ポリ塩化ビニル、ポリエチ
レンなどのプラスチック類、木類及び金属類などのもの
が挙げられる。The method of vacuum forming a member using the colored film obtained by the method of the present invention as a film for vacuum forming is not particularly limited and can be carried out by any conventionally known method. Specifically, this can be carried out by the method shown in FIGS. 1 and 2 above. Furthermore, members made of various materials can be used. Specific examples include plastics such as polyurethane, polyamide, reinforced plastics, phenol resins, polyvinyl chloride, and polyethylene, wood, and metals.
【0036】[0036]
【作用及び発明の効果】本発明方法で得られた着色フイ
ルムは、前記した組成物を有することから従来のものと
比較して、フイルムを真空成型加工温度に加熱しても被
膜の伸び率が低下しないのでワレ、破断、発泡などの欠
陥のない外観に優れた真空成型体が得られる。また、該
着色被覆用組成物とベースフイルムとの付着性が良いの
で真空成型加工時や真空成型体の長期耐久性において剥
離することがない。[Operation and Effects of the Invention] Since the colored film obtained by the method of the present invention has the above-described composition, the elongation rate of the film is lower even when the film is heated to the vacuum forming temperature compared to the conventional film. Since there is no deterioration, a vacuum-formed product with excellent appearance and no defects such as cracks, breaks, or foaming can be obtained. In addition, since the colored coating composition and the base film have good adhesion, they do not peel off during vacuum molding or during the long-term durability of the vacuum molded product.
【0037】[0037]
【実施例】以下、実施例及び比較例を掲げて本発明を詳
細に説明する。実施例及び比較例中の「部」及び「%」
は重量基準である。[Examples] The present invention will be explained in detail below with reference to Examples and Comparative Examples. "Part" and "%" in Examples and Comparative Examples
is based on weight.
【0038】樹脂■溶液:パラロイドA−11の28.
16部及びビニライトVYNSの7.04部をメチルエ
チルケトン42.24部、キシレン5.63部及びメチ
ルイソブチルケトン22.53部の有機溶剤で溶解し樹
脂■溶液を得た。Resin ■ Solution: 28. of Paraloid A-11.
16 parts of vinylite VYNS and 7.04 parts of vinylite VYNS were dissolved in an organic solvent of 42.24 parts of methyl ethyl ketone, 5.63 parts of xylene, and 22.53 parts of methyl isobutyl ketone to obtain a resin solution.
【0039】樹脂■溶液:ポリテトラメチレングリコー
ル(分子量2000)1000部及び1.6−ヘキサン
ジイソシアネート80部をN−メチルピロリドン200
部中で80℃で反応させ、更に酢酸エチル880部で希
釈を行なって固形分50%、樹脂分子量45000の末
端水酸基を有するポリエーテルウレタンラッカーの樹脂
■溶液を得た。Resin ■ Solution: 1000 parts of polytetramethylene glycol (molecular weight 2000) and 80 parts of 1,6-hexane diisocyanate were mixed with 200 parts of N-methylpyrrolidone.
The mixture was reacted at 80 DEG C. and further diluted with 880 parts of ethyl acetate to obtain a resin solution of a polyether urethane lacquer having a terminal hydroxyl group with a solid content of 50% and a resin molecular weight of 45,000.
【0040】樹脂■溶液:テレフタル酸133部及びネ
オペンチルグリコール104部を230℃で脱水縮合反
応させ分子量1000の末端水酸基含有ポリエステルを
得た。次に、このものをN−メチルピロリドン42部、
酢酸エチル168部に溶解し固形分50%の樹脂■溶液
を得た。Resin (1) Solution: 133 parts of terephthalic acid and 104 parts of neopentyl glycol were subjected to a dehydration condensation reaction at 230°C to obtain a polyester having a molecular weight of 1000 and containing terminal hydroxyl groups. Next, 42 parts of N-methylpyrrolidone,
The resin solution was dissolved in 168 parts of ethyl acetate to obtain a resin solution with a solid content of 50%.
【0041】樹脂■溶液:前記樹脂■溶液2000部及
び1.6−ヘキサメチレンジイソシアネート202部を
80℃で反応させて分子量6000、末端イソシアネー
ト基含有ポリエステルウレタンを得た。次に、このもの
に酢酸エチル202部を加え固形分50%の樹脂■溶液
を得た。Resin (1) solution: 2,000 parts of the resin (1) solution and 202 parts of 1,6-hexamethylene diisocyanate were reacted at 80°C to obtain a polyester urethane having a molecular weight of 6,000 and containing terminal isocyanate groups. Next, 202 parts of ethyl acetate was added to this to obtain a resin solution with a solid content of 50%.
【0042】樹脂■溶液:前記樹脂■溶液600部及び
トリメチロ−ルプロパン13.4部を70℃で反応させ
て分子量6000、分子末端に各々平均2個の水酸基を
有するポリエステルウレタンを得た。次に、このものを
N−メチルピロリドン13.5部に溶解し固形分50%
の樹脂■溶液を得た。Resin (1) solution: 600 parts of the resin (1) solution and 13.4 parts of trimethylolpropane were reacted at 70°C to obtain a polyester urethane having a molecular weight of 6,000 and each having an average of two hydroxyl groups at the molecular ends. Next, this was dissolved in 13.5 parts of N-methylpyrrolidone to give a solid content of 50%.
A resin ■ solution was obtained.
【0043】樹脂■溶液:前記樹脂■溶液1000部及
び1.6−ヘキサメチレンジイソシアネート76部を8
0℃で反応させて分子量12000、末端水酸基ポリエ
ステルウレタンを得た。次に、このものをN−メチルピ
ロリドン76部に溶解して、固形分50%の樹脂■溶液
を得た。Resin (1) solution: 1,000 parts of the resin (1) solution and 76 parts of 1,6-hexamethylene diisocyanate were mixed into 8
The reaction was carried out at 0°C to obtain a polyester urethane having a molecular weight of 12,000 and a hydroxyl group at the terminal. Next, this product was dissolved in 76 parts of N-methylpyrrolidone to obtain a resin solution with a solid content of 50%.
【0044】樹脂■溶液:前記樹脂■溶液1152部及
びタケネートP−165N(商標名、武田薬品化学工業
(株)、脂肪族ポリイソシアネート)10部を反応させ
て、分子量12000、分子末端に各々平均2個のイソ
シアネート基を有するポリエステルウレタンを得た。こ
のものをN−メチルピロリドン10部に溶解して、固形
分50%の樹脂■溶液を得た。Resin ■ solution: 1152 parts of the resin ■ solution and 10 parts of Takenate P-165N (trade name, Takeda Pharmaceutical Co., Ltd., aliphatic polyisocyanate) were reacted to give a molecular weight of 12,000 and an average amount at the molecular ends. A polyester urethane having two isocyanate groups was obtained. This product was dissolved in 10 parts of N-methylpyrrolidone to obtain a resin solution with a solid content of 50%.
【0045】メタリック用組成物a〜f表−1に記載の
樹脂溶液にアルペースト52−402(商標名、東洋ア
ルミ社製品、リン片状アルミニウム粉末)を樹脂固形分
100部に対して固形分20部配合し固形分54%のメ
タリック用組成物を得た。Metallic compositions a to f Add Alpaste 52-402 (trade name, product of Toyo Aluminum Co., Ltd., scale-like aluminum powder) to the resin solution shown in Table 1 at a solid content of 100 parts of resin solid content. A metallic composition having a solid content of 54% was obtained by blending 20 parts.
【0046】クリヤー用組成物g〜i
表1に記載の樹脂溶液にチヌビン−900(チバガイギ
ー(株)、商標名、紫外線吸収剤)およびLS−292
(三共(株)、商標名、光安定剤)を樹脂100部に対
し、それぞれ0.5部ずつになるように添加し、クリヤ
ー用組成物を得た。Clear composition g to i Tinuvin-900 (Ciba Geigy Co., Ltd., trade name, ultraviolet absorber) and LS-292 were added to the resin solution shown in Table 1.
(Sankyo Co., Ltd., trade name, light stabilizer) were added in an amount of 0.5 parts each to 100 parts of resin to obtain a clear composition.
【0047】実施例1〜7
着色ベースフイルムの製造方法:ベースフイルム(厚み
250μm、ポリ塩化ビニルフイルム(A)又はABS
フィルム(B)であってその一方の片面にアクリル系粘
着剤層及びシリコーン処理離型性シートを順次積層した
もの)の他の片面にメタリック用組成物a〜fを乾燥膜
厚40μmになるようにロールコーター塗装し、続いて
40℃−2時間で乾燥を行なって離型性シート、粘着剤
層、ベースフイルム及び着色被覆層を順に積層してなる
着色ベースフイルムを得た。Examples 1 to 7 Method for producing colored base film: Base film (thickness 250 μm, polyvinyl chloride film (A) or ABS
Metallic compositions a to f were applied to the other side of the film (B), in which an acrylic adhesive layer and a silicone-treated release sheet were sequentially laminated on one side, to a dry film thickness of 40 μm. The film was coated with a roll coater and then dried at 40° C. for 2 hours to obtain a colored base film in which a releasable sheet, an adhesive layer, a base film, and a colored coating layer were laminated in this order.
【0048】クリヤー層の製造方法:ポリエチレンテレ
フタレートの工程紙の上に、クリヤー組成物g〜lを乾
燥膜厚80μmになるようにロールコーター塗装し、続
いて、80℃−30分で乾燥した。さらに形成されたク
リヤー層の上からアロンメルトPES(東亜合成化学工
業、商標名、ホットメルト接着剤)を乾燥膜厚2μmに
なるようにロールコーター塗装し、乾燥して、工程紙、
クリヤー膜及び接着剤層を順に積層してなるクリヤー層
を得た。Method for producing clear layer: Clear compositions g to l were coated on a polyethylene terephthalate process paper using a roll coater to a dry film thickness of 80 μm, and then dried at 80° C. for 30 minutes. Furthermore, Aronmelt PES (Toagosei Kagaku Kogyo Co., Ltd., trade name, hot melt adhesive) is applied on top of the formed clear layer using a roll coater to a dry film thickness of 2 μm, dried, and processed paper.
A clear layer was obtained by sequentially laminating a clear film and an adhesive layer.
【0049】上記着色ベースフイルム及びクリヤー層の
外観は発泡などの欠陥が少く良好であった。The colored base film and clear layer had a good appearance with few defects such as foaming.
【0050】着色フイルムの製造方法:上記方法で得ら
れた着色ベースフイルムの着色被覆層と上記方法で得ら
れたクリヤー層の接着剤層が接するように加熱2本ロー
ルで100℃でラミネート加工し、次いで工程紙をクリ
ヤー層から剥離して、離型性シート、粘着剤層、ベース
フイルム、着色被覆層、接着剤層、及びクリヤー層を順
次積層してなる着色フイルムを得た。また、着色被覆層
を形成するメタリック組成物ならびにクリヤー層を形成
するクリヤー組成物は表−2に記載のものを用いた。[0050] Manufacturing method of colored film: Laminate at 100°C with two heated rolls so that the colored coating layer of the colored base film obtained by the above method is in contact with the adhesive layer of the clear layer obtained by the above method. Then, the processed paper was peeled off from the clear layer to obtain a colored film in which a release sheet, an adhesive layer, a base film, a colored coating layer, an adhesive layer, and a clear layer were sequentially laminated. Further, as the metallic composition for forming the colored coating layer and the clear composition for forming the clear layer, those listed in Table 2 were used.
【0051】次に、上記で得た着色フイルムから離型性
シート層を剥離したのち、このフイルムを図1の真空成
型方法で、フイルム表面温度100℃で自動車用部材(
深さ7cm、径15cm円錐形の鋼材)に真空成型を行
なった。該部材に真空成型を行なった際のフイルムは最
伸長部200%、最縮小部10%(減少)で加工された
。
(全く伸びないもの0%、2倍に伸びたもの100%)
。Next, after peeling off the release sheet layer from the colored film obtained above, this film was molded into automotive parts (
A conical steel material with a depth of 7 cm and a diameter of 15 cm was vacuum formed. When the member was vacuum formed, the film was processed with a maximum elongation of 200% and a minimum contraction of 10% (reduction). (0% for those that do not grow at all, 100% for those that grow twice as much)
.
【0052】比較例1
ベースフイルム(厚み200μmポリ塩化ビニルフイル
ムAの一方の片面に前記と同様のアクリル系粘着剤層及
びシリコーン処理離型性シートを順次積層したもの)の
他の片面に下記(*1)のメタリック組成物を乾燥膜厚
40μmになるようにスプレー塗装し、続いて80℃−
30分で乾燥した。次いでこのものの上から下記(*2
)のクリヤー組成物を乾燥膜厚60μmになるようにス
プレー塗装し、続いて80℃−30分で乾燥を行なって
比較例1の着色フイルムを得た。該着色フイルムは少し
発泡を生じた。Comparative Example 1 The following ( *1) The metallic composition was spray-coated to a dry film thickness of 40 μm, and then heated at 80°C.
It dried in 30 minutes. Next, from above this one, write the following (*2
) was spray-coated to a dry film thickness of 60 .mu.m, followed by drying at 80.degree. C. for 30 minutes to obtain a colored film of Comparative Example 1. The colored film developed some foaming.
【0053】(*1)メタリック用組成物として、レタ
ンPG80メタリックベース(商標名、関西ペイント(
株)社製品、アクリル系ポリオール)/レタンPG硬化
剤(商標名、関西ペイント(株)社製品、ポリイソシア
ネート)をNCO/OH約1.0になるように配合し、
希釈溶剤でスプレー粘度まで希釈したものを使用した。(*1) As a metallic composition, Rethane PG80 Metallic Base (trade name, Kansai Paint (trade name)
Co., Ltd. product, acrylic polyol)/rethane PG curing agent (trade name, Kansai Paint Co., Ltd. product, polyisocyanate) are blended so that the NCO/OH is approximately 1.0.
It was diluted to spray viscosity with a diluting solvent.
【0054】(*2)クリヤー用組成物として、レタン
PG80クオーツクリヤーZ(商標名、関西ペイント(
株)社製品、アクリル系ポリオール)/レタン硬化剤を
NCO/OH約1.0になるように配合し、希釈溶剤で
スプレー粘度まで希釈したものを使用した。(*2) As a clear composition, Letane PG80 Quartz Clear Z (trade name, Kansai Paint (trade name)
Co., Ltd.'s acrylic polyol/rethane curing agent was blended so that the NCO/OH ratio was approximately 1.0, and the mixture was diluted with a diluting solvent to a spray viscosity.
【0055】[0055]
【表1】[Table 1]
【0056】[0056]
【表2】[Table 2]
【0057】(*3)実施例及び比較例中の成型後のフ
イルムの外観は、成型前のフイルムと比較して最伸長部
及び最縮小部の光沢低下、ワレ、クラック、剥離などの
異常の有無を評価した。(*3) The appearance of the films after molding in Examples and Comparative Examples is free from abnormalities such as reduced gloss, cracking, cracking, and peeling in the most stretched and most contracted parts compared to the films before molding. The presence or absence was evaluated.
【0058】また、図6に実施例1で用いたクリヤー組
成物物の被膜(60μm)、比較例1で用いたクリヤー
組成物の硬化膜(60μm)及びベースフイルムのそれ
ぞれの単独膜の温度(℃)−伸び率(%)(島津製作所
社製のオートグラフを用いて引張速度300mm/ 分
で測定した) の関係を示した。真空成型温度(ベース
フイルムAでは100℃、ベースフイルムBでは130
℃で行なった。ただしここで用いたフイルムは粘着剤及
び離型性シートを有さないそれぞれの単独膜である。)
での伸び率は、それぞれベースフイルムA590%、ベ
ースフイルムB370%であるのに対して実施例1のも
のは100℃で880%、130℃で880%であり、
いずれれもベースフイルムよりも伸び率が高く真空成型
性に優れる。また、比較例1のものはいずれもベースフ
イルムよりも伸び率が低く真空成型性に劣る。FIG. 6 also shows the temperature of the film (60 μm) of the clear composition used in Example 1, the cured film (60 μm) of the clear composition used in Comparative Example 1, and the temperature of each individual film of the base film ( ℃) - elongation rate (%) (measured using an autograph manufactured by Shimadzu Corporation at a tensile speed of 300 mm/min). Vacuum forming temperature (100℃ for base film A, 130℃ for base film B)
It was carried out at ℃. However, the films used here were independent films without an adhesive or a release sheet. )
The elongation rates in Example 1 were 880% at 100°C and 880% at 130°C, whereas the elongation rates were 590% for base film A and 370% for base film B, respectively.
Both have a higher elongation rate and better vacuum formability than the base film. Furthermore, all of the films of Comparative Example 1 had a lower elongation rate than the base film and were inferior in vacuum formability.
【図1】本発明の着色フイルムを真空成型により施工す
る方法を示した説明図である。FIG. 1 is an explanatory diagram showing a method of applying the colored film of the present invention by vacuum forming.
【図2】本発明の着色フイルムを真空成型により施工す
る方法を示した説明図である。FIG. 2 is an explanatory diagram showing a method of applying the colored film of the present invention by vacuum forming.
【図3】本発明方法で用いる着色ベースシートの断面図
である。FIG. 3 is a sectional view of a colored base sheet used in the method of the present invention.
【図4】本発明方法で用いるクリヤー層の形成を説明す
るための断面図である。FIG. 4 is a cross-sectional view for explaining the formation of a clear layer used in the method of the present invention.
【図5】本発明方法で得られた着色フイルムの断面図で
ある。FIG. 5 is a cross-sectional view of a colored film obtained by the method of the present invention.
【図6】本発明の効果を示した説明図である。FIG. 6 is an explanatory diagram showing the effects of the present invention.
1 ヒーター 2 着色フイルム 3 部材 4 架台 5 真空吸入口 6 真空装置 7 離型性シート 8 粘着剤層 9 ベースフイルム 10 着色被覆層 11 クリヤー膜 12 工程紙 13 接着剤層 1 Heater 2 Colored film 3. Components 4 Mount 5 Vacuum suction port 6 Vacuum equipment 7 Release sheet 8 Adhesive layer 9 Base film 10 Colored coating layer 11 Clear film 12 Process paper 13 Adhesive layer
Claims (1)
量1000〜30000のポリオール樹脂と平均分子量
400以上のポリイソシアネート化合物の架橋剤との混
合物、アクリル系樹脂と塩化ビニル/酢酸ビニル樹脂と
の混合物及びポリウレタン樹脂から選ばれる少なくとも
1種の樹脂組成物(I)、着色剤(II)及び有機溶剤
(III)を必須成分として含有する着色被覆用組成物
より形成された着色被覆層、ベースフイルム、粘着剤層
及び離型性シートを順次積層してなる着色ベースフイル
ムを構成する該着色被覆層の表面にラミネート加工によ
りクリヤー層を形成させて着色フイルムを得ることを特
徴とする着色フイルムの製造方法。Claim 1: A mixture of a polyol resin with an average molecular weight of 1,000 to 30,000 having a hydroxyl group at the end of the main chain and a crosslinking agent of a polyisocyanate compound with an average molecular weight of 400 or more, a mixture of an acrylic resin and a vinyl chloride/vinyl acetate resin. and a colored coating layer and a base film formed from a colored coating composition containing as essential components at least one resin composition (I) selected from polyurethane resins, a colorant (II) and an organic solvent (III), A method for producing a colored film, which comprises forming a colored base film by sequentially laminating an adhesive layer and a release sheet, and forming a clear layer on the surface of the colored coating layer by lamination to obtain a colored film. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2415389A JPH04305449A (en) | 1990-12-28 | 1990-12-28 | Preparation of colored film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2415389A JPH04305449A (en) | 1990-12-28 | 1990-12-28 | Preparation of colored film |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04305449A true JPH04305449A (en) | 1992-10-28 |
Family
ID=18523754
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2415389A Pending JPH04305449A (en) | 1990-12-28 | 1990-12-28 | Preparation of colored film |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04305449A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002008318A1 (en) * | 2000-07-21 | 2002-01-31 | Kansai Paint Co., Ltd. | Functional urethane resin film and laminated film comprising the film |
JP2006213603A (en) * | 2005-02-01 | 2006-08-17 | Lintec Corp | Adhesive composition for pasting on skin and adhesive sheet for pasting on skin |
JP2008023854A (en) * | 2006-07-21 | 2008-02-07 | Shin Kobe Electric Mach Co Ltd | Sheet-like laminate |
CN102501668A (en) * | 2011-10-19 | 2012-06-20 | 浙江永成印务有限公司 | UV (ultraviolet) coating and thermosetting ink combined photogravure printed heat transfer film |
-
1990
- 1990-12-28 JP JP2415389A patent/JPH04305449A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002008318A1 (en) * | 2000-07-21 | 2002-01-31 | Kansai Paint Co., Ltd. | Functional urethane resin film and laminated film comprising the film |
GB2382815A (en) * | 2000-07-21 | 2003-06-11 | Kansai Paint Co Ltd | Functional urethane resin flim and laminated film comprising the film |
JP2006213603A (en) * | 2005-02-01 | 2006-08-17 | Lintec Corp | Adhesive composition for pasting on skin and adhesive sheet for pasting on skin |
JP2008023854A (en) * | 2006-07-21 | 2008-02-07 | Shin Kobe Electric Mach Co Ltd | Sheet-like laminate |
CN102501668A (en) * | 2011-10-19 | 2012-06-20 | 浙江永成印务有限公司 | UV (ultraviolet) coating and thermosetting ink combined photogravure printed heat transfer film |
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