JPH04300004A - Cold rolling method and work roll for cold rolling - Google Patents
Cold rolling method and work roll for cold rollingInfo
- Publication number
- JPH04300004A JPH04300004A JP6314791A JP6314791A JPH04300004A JP H04300004 A JPH04300004 A JP H04300004A JP 6314791 A JP6314791 A JP 6314791A JP 6314791 A JP6314791 A JP 6314791A JP H04300004 A JPH04300004 A JP H04300004A
- Authority
- JP
- Japan
- Prior art keywords
- cold rolling
- work roll
- rolling
- protrusions
- composite plating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005097 cold rolling Methods 0.000 title claims description 13
- 238000000034 method Methods 0.000 title claims description 10
- 238000007747 plating Methods 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 15
- 239000002131 composite material Substances 0.000 claims description 13
- 239000007787 solid Substances 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 9
- 239000010419 fine particle Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000003921 oil Substances 0.000 description 9
- 230000003746 surface roughness Effects 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910018404 Al2 O3 Inorganic materials 0.000 description 1
- 229910017709 Ni Co Inorganic materials 0.000 description 1
- 229910003267 Ni-Co Inorganic materials 0.000 description 1
- 229910018104 Ni-P Inorganic materials 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- 229910003262 Ni‐Co Inorganic materials 0.000 description 1
- 229910018536 Ni—P Inorganic materials 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 1
- 229940081974 saccharin Drugs 0.000 description 1
- 235000019204 saccharin Nutrition 0.000 description 1
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Metal Rolling (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【0001】0001
【産業上の利用分野】この発明は、冷間圧延方法および
冷間圧延用ワークロール、特に表面光沢に優れたステン
レス鋼や普通鋼などの薄板を圧延する方法およびその圧
延に用いられるワークロールに関する。[Field of Industrial Application] The present invention relates to a cold rolling method and a work roll for cold rolling, and particularly to a method for rolling a thin plate made of stainless steel or ordinary steel with excellent surface gloss, and a work roll used for the rolling. .
【0002】0002
【従来の技術】電子部品、装飾品、家電製品その他に用
いられるステンレス鋼板などの金属薄板に高い表面光沢
を要求されるものがある。ワークロールの表面粗さおよ
び圧延潤滑が表面光沢に大きくかかわっていることが知
られている。したがって、従来では、表面の滑らかなワ
ークロールを用いている。たとえば、ステンレス鋼薄板
の圧延に用いられるゼンジミアミルのワークロールの表
面粗さは、0.05Ra程度である。また、圧延潤滑油
として鉱物油、天然油脂もしくは合成エステル、または
これらの混合油であって低粘度(たとえば、15cSt
以下)のものが用いられている(小野寺,志渡,泊;
昭62春塑加講論,1978,107)。BACKGROUND OF THE INVENTION Some thin metal plates, such as stainless steel plates, used in electronic parts, ornaments, home appliances, and other products are required to have high surface gloss. It is known that the surface roughness of work rolls and rolling lubrication are greatly involved in surface gloss. Therefore, conventionally, work rolls with smooth surfaces are used. For example, the surface roughness of the work roll of a Sendzimir mill used for rolling stainless steel sheets is about 0.05 Ra. In addition, as a rolling lubricating oil, mineral oil, natural oil or fat, synthetic ester, or a mixture of these oils with low viscosity (for example, 15 cSt) may be used.
The following) are used (Onodera, Shido, Tomari;
1986 Spring Plasticity Lecture, 1978, 107).
【0003】0003
【発明が解決しようとする課題】表面粗さの小さい滑ら
かなワークロールを用いて冷間圧延を行なった場合、板
表面にオイルピット(板表面に油溜りを形成する微小な
くぼみ)が不均一に分布する。この結果、ワークロール
の表面粗さに対応するほぼ一定の光沢度しか得られず、
光沢度の向上を図ることはできなかった。また、光沢度
を上げるために低粘度の圧延潤滑油を用いた場合、油膜
が薄くなって摩擦係数が大きくなる。したがって、圧延
荷重が増すとともに焼付きが発生しやすかった。このた
めに、高速または高圧下圧延を行うことができず、作業
能率の低下を招いていた。[Problem to be solved by the invention] When cold rolling is carried out using smooth work rolls with small surface roughness, oil pits (tiny depressions that form oil pools on the plate surface) are uneven on the plate surface. distributed in As a result, only a nearly constant gloss level corresponding to the surface roughness of the work roll can be obtained.
It was not possible to improve the glossiness. Furthermore, when a low-viscosity rolling lubricant is used to increase gloss, the oil film becomes thinner and the coefficient of friction increases. Therefore, seizure was likely to occur as the rolling load increased. For this reason, high-speed or high-reduction rolling cannot be performed, leading to a decrease in work efficiency.
【0004】この発明は、表面光沢および圧延作業能率
の向上を図ることができる冷間圧延方法および冷間圧延
用ワークロールを提供しようとするもである。The present invention aims to provide a cold rolling method and a work roll for cold rolling that can improve surface gloss and rolling efficiency.
【0005】[0005]
【課題を解決するための手段】この発明の冷間圧延方法
は、0.1〜10μmの突起が0.1〜60μm のほ
ぼ均一な間隔でワークロール表面に形成されるように固
体微粒子を均一に分散させためっき浴を用いてワークロ
ール表面に複合めっきを施す。そして、複合めっきされ
たワークロールを用いて板材を圧延する。[Means for Solving the Problems] The cold rolling method of the present invention uniformly rolls solid fine particles so that protrusions of 0.1 to 10 μm are formed on the work roll surface at approximately uniform intervals of 0.1 to 60 μm. Composite plating is applied to the work roll surface using a plating bath dispersed in Then, the plate material is rolled using a composite plated work roll.
【0006】また、この発明の冷間圧延用ワークロール
は、固体微粒子が均一に分散した複合めっきにより0.
1〜10μm の突起が0.1〜60μmのほぼ均一な
間隔でワークロール表面に形成されている。[0006] Furthermore, the work roll for cold rolling of the present invention is coated with a composite plating in which fine solid particles are uniformly dispersed.
Protrusions of 1 to 10 μm are formed on the work roll surface at substantially uniform intervals of 0.1 to 60 μm.
【0007】突起の大きさ0.1〜10μm は、固体
微粒子の大きさによって調整する。また、突起間の間隔
0.1〜60μm は、めっき浴単位体積当りの固体微
粒子の量によって調整する。たとえば、固体微粒子の量
を多くすれば、間隔は小さくなる。突起の大きさおよび
間隔が上記範囲から外れると、表面光沢が劣化する。複
合めっきの金属マトリックスとしては、Cr,Cu,N
i,Co,Ni−PまたはNi−Coが適している。ま
た、めっき浴に分散させる固体微粒子としては、SiC
,BN,Al2 O3 またはZrO2 などの硬度の
高いセラミックス微粒子を用いる。めっき浴中に固体微
粒子を均一に分散させるには、めっき浴をたとえばスタ
ーラーのような撹拌装置によって撹拌しながらめっきを
施す。The size of the projections, 0.1 to 10 μm, is adjusted depending on the size of the solid particles. Further, the distance between the protrusions from 0.1 to 60 μm is adjusted by the amount of solid fine particles per unit volume of the plating bath. For example, if the amount of solid particles is increased, the spacing becomes smaller. If the size and spacing of the protrusions are outside the above range, the surface gloss will deteriorate. The metal matrix for composite plating includes Cr, Cu, and N.
i, Co, Ni-P or Ni-Co are suitable. In addition, as the solid fine particles to be dispersed in the plating bath, SiC
, BN, Al2 O3 or ZrO2. In order to uniformly disperse the solid particles in the plating bath, plating is performed while stirring the plating bath using a stirring device such as a stirrer.
【0008】[0008]
【作用】固体微粒子を均一に分散させためっき浴により
ワークロールに複合めっきを施すと、ロール表面にほぼ
均一な間隔で微小突起が形成される。このような微小突
起をもったワークロールにより圧延した板材はオイルピ
ットがほぼ均一に分布する。この結果、オイルピットの
不均一な分布による光の乱反射が減少し、板表面の光沢
度が向上する。[Operation] When composite plating is applied to a work roll using a plating bath in which fine solid particles are uniformly dispersed, fine protrusions are formed on the roll surface at approximately uniform intervals. A plate material rolled by a work roll having such minute protrusions has oil pits distributed almost uniformly. As a result, the diffused reflection of light due to the uneven distribution of oil pits is reduced, and the glossiness of the plate surface is improved.
【0009】[0009]
【実施例】直径30mmのワークロール表面に、Ni−
Pを金属マトリックスとし、SiC粉末を分散させて複
合めっきを施した。SiC粉末の粒径は0.5μm で
あった。複合めっきを形成させるためのめっき浴にはス
ルファミン酸ニッケル700g/l 、塩化ニッケル2
0g/l 、ホウ酸50g/l 、次亜リン酸1g/l
、サッカリンソーダ5g/l およびSiC100g
/l の混合液を用いた。スターラーを用いた撹拌によ
って固体微粒子に凝集を防ぎながら複合めっきを行った
。めっき浴温度は60℃、電流密度は8A/dm2 で
あった。複合めっきが施されたワークロールの突起の大
きさは0.3〜0.5μm 、突起間の間隔は0.5〜
1μm であった。[Example] Ni-
Composite plating was performed using P as a metal matrix and dispersing SiC powder. The particle size of the SiC powder was 0.5 μm. The plating bath for forming composite plating contains 700 g/l of nickel sulfamate and 2 nickel chloride.
0g/l, boric acid 50g/l, hypophosphorous acid 1g/l
, saccharin soda 5g/l and SiC 100g
/l of the mixed solution was used. Composite plating was performed while preventing agglomeration of solid particles by stirring using a stirrer. The plating bath temperature was 60°C and the current density was 8A/dm2. The size of the protrusions on the work roll with composite plating is 0.3 to 0.5 μm, and the distance between the protrusions is 0.5 to 0.5 μm.
It was 1 μm.
【0010】上記ワークロールを用いて板厚0.15m
mのステンレス鋼板(SUS304)を圧下率20%で
圧延した。潤滑油は、混合油(鉱油+合成エステル)の
10%水エマルションであった。上記SiC粉末の粒径
を0.1〜2μm の範囲で調整して、種々の圧延板の
表面粗さを得た。圧延板の表面粗さと光沢度との関係を
、従来法と比較して図1に示す。圧延板の光沢度は、図
1から明らかなように従来法に比べて20〜30%向上
している。ここで、従来法は、複合めっきを施さず、表
面粗さを調整した通常の鍛鋼冷延ロールを用いて圧延す
る方法である。[0010] Using the above work roll, the plate thickness was 0.15 m.
A stainless steel plate (SUS304) having a diameter of 1.5 m was rolled at a reduction ratio of 20%. The lubricating oil was a 10% water emulsion of mixed oil (mineral oil + synthetic ester). The particle size of the SiC powder was adjusted within the range of 0.1 to 2 μm to obtain various surface roughnesses of the rolled plates. The relationship between surface roughness and gloss of a rolled plate is shown in FIG. 1 in comparison with the conventional method. As is clear from FIG. 1, the gloss of the rolled plate is improved by 20 to 30% compared to the conventional method. Here, the conventional method is a method in which composite plating is not applied and rolling is performed using ordinary forged steel cold rolling rolls with adjusted surface roughness.
【0011】[0011]
【発明の効果】この発明によれば、ロール表面にほぼ均
一な間隔で微小突起が形成されたワークロールにより板
材を圧延するので、オイルピットが均一に分布し、板表
面の光沢度が向上する。したがって、圧延の際に特に低
粘度の圧延潤滑油を用いなくて高い光沢度が得られるの
で、高速または高圧下圧延が可能となる。この結果、圧
延作業能率の向上を図ることができる。なお、ワークロ
ールの表面にレーザーを照射して凹凸を形成する方法が
ある。この方法でも同じ効果が得られるが、この発明の
複合めっきによる方法は、ロール表面にほぼ均一な間隔
の微小突起をより安価に形成することができる。[Effects of the Invention] According to the present invention, a plate material is rolled by a work roll on which microprotrusions are formed at almost uniform intervals on the roll surface, so oil pits are uniformly distributed and the glossiness of the plate surface is improved. . Therefore, high gloss can be obtained without using especially low-viscosity rolling lubricating oil during rolling, making it possible to perform high-speed or high-reduction rolling. As a result, it is possible to improve rolling efficiency. Note that there is a method of forming unevenness by irradiating the surface of the work roll with a laser. Although the same effect can be obtained with this method, the method using composite plating of the present invention can form microprotrusions at substantially uniform intervals on the roll surface at a lower cost.
【図1】圧延板の表面粗さと光沢度との関係を示す線図
である。FIG. 1 is a diagram showing the relationship between surface roughness and glossiness of a rolled plate.
Claims (2)
0μm の突起が0.1〜60μm のほぼ均一な間隔
でワークロール表面に形成されるように固体微粒子を均
一に分散させためっき浴を用いてワークロール表面に複
合めっきを施し、前記複合めっきされたワークロールに
より板材を圧延することを特徴とする冷間圧延方法。Claim 1: In cold rolling of a thin plate, 0.1 to 1
Composite plating is applied to the work roll surface using a plating bath in which solid fine particles are uniformly dispersed so that protrusions of 0 μm are formed on the work roll surface at approximately uniform intervals of 0.1 to 60 μm. A cold rolling method characterized by rolling a plate material using work rolls.
きにより0.1〜10μm の突起が0.1〜60μm
のほぼ均一な間隔でワークロール表面に形成されてい
ることを特徴とする冷間圧延用ワークロール。Claim 2: Protrusions of 0.1 to 10 μm and 0.1 to 60 μm are formed by composite plating in which fine solid particles are uniformly dispersed.
A work roll for cold rolling, characterized in that approximately uniform intervals are formed on the work roll surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6314791A JPH04300004A (en) | 1991-03-27 | 1991-03-27 | Cold rolling method and work roll for cold rolling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6314791A JPH04300004A (en) | 1991-03-27 | 1991-03-27 | Cold rolling method and work roll for cold rolling |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04300004A true JPH04300004A (en) | 1992-10-23 |
Family
ID=13220846
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6314791A Withdrawn JPH04300004A (en) | 1991-03-27 | 1991-03-27 | Cold rolling method and work roll for cold rolling |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04300004A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102534732A (en) * | 2011-12-20 | 2012-07-04 | 湖南科技大学 | Pulse-electrodeposited Ni-Co-P/HBN composite plating and preparation method thereof |
-
1991
- 1991-03-27 JP JP6314791A patent/JPH04300004A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102534732A (en) * | 2011-12-20 | 2012-07-04 | 湖南科技大学 | Pulse-electrodeposited Ni-Co-P/HBN composite plating and preparation method thereof |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Application deemed to be withdrawn because no request for examination was validly filed |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 19980514 |