JPH04289219A - Light-weight and vividly dyeable polyester multifilament yarn - Google Patents
Light-weight and vividly dyeable polyester multifilament yarnInfo
- Publication number
- JPH04289219A JPH04289219A JP7723991A JP7723991A JPH04289219A JP H04289219 A JPH04289219 A JP H04289219A JP 7723991 A JP7723991 A JP 7723991A JP 7723991 A JP7723991 A JP 7723991A JP H04289219 A JPH04289219 A JP H04289219A
- Authority
- JP
- Japan
- Prior art keywords
- yarn
- acid
- multifilament yarn
- polyester
- salt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 34
- 239000000835 fiber Substances 0.000 claims abstract description 15
- 125000002091 cationic group Chemical group 0.000 claims description 16
- 239000000975 dye Substances 0.000 claims description 16
- 238000004043 dyeing Methods 0.000 abstract description 8
- 150000001768 cations Chemical class 0.000 abstract 1
- 239000002994 raw material Substances 0.000 abstract 1
- 239000004753 textile Substances 0.000 abstract 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 29
- -1 alkylene glycol Chemical compound 0.000 description 19
- 238000009987 spinning Methods 0.000 description 18
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 16
- 238000001816 cooling Methods 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 8
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 8
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 239000012510 hollow fiber Substances 0.000 description 5
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 239000000986 disperse dye Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- ZRPKEUVFESZUKX-UHFFFAOYSA-N 2-(2-hydroxyethoxy)benzoic acid Chemical compound OCCOC1=CC=CC=C1C(O)=O ZRPKEUVFESZUKX-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- XCSGHNKDXGYELG-UHFFFAOYSA-N 2-phenoxyethoxybenzene Chemical compound C=1C=CC=CC=1OCCOC1=CC=CC=C1 XCSGHNKDXGYELG-UHFFFAOYSA-N 0.000 description 1
- WLPLZSMVVXVBNF-UHFFFAOYSA-M 3,5-bis(2-hydroxyethoxycarbonyl)benzenesulfonate;tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC.OCCOC(=O)C1=CC(C(=O)OCCO)=CC(S([O-])(=O)=O)=C1 WLPLZSMVVXVBNF-UHFFFAOYSA-M 0.000 description 1
- YRUPCSWZCGCUJC-UHFFFAOYSA-M 3,5-bis(2-hydroxyethoxycarbonyl)benzenesulfonate;tetraphenylphosphanium Chemical compound OCCOC(=O)C1=CC(C(=O)OCCO)=CC(S([O-])(=O)=O)=C1.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 YRUPCSWZCGCUJC-UHFFFAOYSA-M 0.000 description 1
- AMIBIGSCMLGEDX-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;butyl(triphenyl)phosphanium Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1.C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CCCC)C1=CC=CC=C1 AMIBIGSCMLGEDX-UHFFFAOYSA-M 0.000 description 1
- IJDCBDUZWZUMFK-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;ethyl(triphenyl)phosphanium Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1.C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CC)C1=CC=CC=C1 IJDCBDUZWZUMFK-UHFFFAOYSA-M 0.000 description 1
- MMJOUBUIEZZWDJ-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC.COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 MMJOUBUIEZZWDJ-UHFFFAOYSA-M 0.000 description 1
- AORSDIVQVWZDNS-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;tetraphenylphosphanium Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 AORSDIVQVWZDNS-UHFFFAOYSA-M 0.000 description 1
- DSESLCMEGOXDGW-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;tributyl(ethyl)phosphanium Chemical compound CCCC[P+](CC)(CCCC)CCCC.COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 DSESLCMEGOXDGW-UHFFFAOYSA-M 0.000 description 1
- QUWCTZLAYFKKMZ-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;tributyl(phenyl)phosphanium Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1.CCCC[P+](CCCC)(CCCC)C1=CC=CC=C1 QUWCTZLAYFKKMZ-UHFFFAOYSA-M 0.000 description 1
- PXQRVOCHISUSCC-UHFFFAOYSA-M 3-(2-hydroxyethoxycarbonyl)benzenesulfonate;tetrabutylphosphanium Chemical compound OCCOC(=O)C1=CC=CC(S([O-])(=O)=O)=C1.CCCC[P+](CCCC)(CCCC)CCCC PXQRVOCHISUSCC-UHFFFAOYSA-M 0.000 description 1
- KIINLFFTVAGQMM-UHFFFAOYSA-M 3-(2-hydroxyethoxycarbonyl)benzenesulfonate;tetraphenylphosphanium Chemical compound OCCOC(=O)C1=CC=CC(S([O-])(=O)=O)=C1.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 KIINLFFTVAGQMM-UHFFFAOYSA-M 0.000 description 1
- KCTFVMYOPINVSK-UHFFFAOYSA-M 3-methoxycarbonylbenzenesulfonate;tetrabutylphosphanium Chemical compound COC(=O)C1=CC=CC(S([O-])(=O)=O)=C1.CCCC[P+](CCCC)(CCCC)CCCC KCTFVMYOPINVSK-UHFFFAOYSA-M 0.000 description 1
- MAZBWEMFCXPKGH-UHFFFAOYSA-M 3-methoxycarbonylbenzenesulfonate;tetraphenylphosphanium Chemical compound COC(=O)C1=CC=CC(S([O-])(=O)=O)=C1.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 MAZBWEMFCXPKGH-UHFFFAOYSA-M 0.000 description 1
- BSELDXNAHWCMLH-UHFFFAOYSA-L 3-sulfonatobenzoate tetrabutylphosphanium Chemical compound [O-]C(=O)c1cccc(c1)S([O-])(=O)=O.CCCC[P+](CCCC)(CCCC)CCCC.CCCC[P+](CCCC)(CCCC)CCCC BSELDXNAHWCMLH-UHFFFAOYSA-L 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- JYQJLVPMTBJMTI-UHFFFAOYSA-M 4-(2-hydroxyethoxy)benzenesulfonate;tetrabutylphosphanium Chemical compound OCCOC1=CC=C(S([O-])(=O)=O)C=C1.CCCC[P+](CCCC)(CCCC)CCCC JYQJLVPMTBJMTI-UHFFFAOYSA-M 0.000 description 1
- QCSIRLGSMWDFMF-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tetrabutylphosphanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](CCCC)(CCCC)CCCC.CCCC[P+](CCCC)(CCCC)CCCC.CCCC[P+](CCCC)(CCCC)CCCC QCSIRLGSMWDFMF-UHFFFAOYSA-K 0.000 description 1
- BWLOPTUNEMCWSZ-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tetraphenylphosphanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1 BWLOPTUNEMCWSZ-UHFFFAOYSA-K 0.000 description 1
- FQVMIQKRLZHUDJ-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tributyl(ethyl)phosphanium Chemical compound CCCC[P+](CC)(CCCC)CCCC.CCCC[P+](CC)(CCCC)CCCC.CCCC[P+](CC)(CCCC)CCCC.[O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O FQVMIQKRLZHUDJ-UHFFFAOYSA-K 0.000 description 1
- DALNSBKXJGCIGM-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tributyl(phenyl)phosphanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](CCCC)(CCCC)c1ccccc1.CCCC[P+](CCCC)(CCCC)c1ccccc1.CCCC[P+](CCCC)(CCCC)c1ccccc1 DALNSBKXJGCIGM-UHFFFAOYSA-K 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- FDXXNZBUQBJJJS-UHFFFAOYSA-M C(CCC)[P+](CCCC)(CCCC)CCCC.C1=CC=C(C2=CC=CC=C12)S(=O)(=O)[O-] Chemical compound C(CCC)[P+](CCCC)(CCCC)CCCC.C1=CC=C(C2=CC=CC=C12)S(=O)(=O)[O-] FDXXNZBUQBJJJS-UHFFFAOYSA-M 0.000 description 1
- NDFAPYQDFURLEB-UHFFFAOYSA-L C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1.C(=O)([O-])C=1C=C(C=CC1)S(=O)(=O)[O-].C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1 Chemical compound C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1.C(=O)([O-])C=1C=C(C=CC1)S(=O)(=O)[O-].C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1 NDFAPYQDFURLEB-UHFFFAOYSA-L 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- YSABSOUZBCDJCR-UHFFFAOYSA-M benzyl(tributyl)phosphanium;3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1.CCCC[P+](CCCC)(CCCC)CC1=CC=CC=C1 YSABSOUZBCDJCR-UHFFFAOYSA-M 0.000 description 1
- BUDPGRUUAXTNRB-UHFFFAOYSA-K benzyl(triphenyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1 BUDPGRUUAXTNRB-UHFFFAOYSA-K 0.000 description 1
- XDTWVRJRJYVXTB-UHFFFAOYSA-M benzyl(triphenyl)phosphanium;3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1.C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)CC1=CC=CC=C1 XDTWVRJRJYVXTB-UHFFFAOYSA-M 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- JHPRWPIHJBDGSI-UHFFFAOYSA-K butyl(triphenyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1 JHPRWPIHJBDGSI-UHFFFAOYSA-K 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZBYYWKJVSFHYJL-UHFFFAOYSA-L cobalt(2+);diacetate;tetrahydrate Chemical compound O.O.O.O.[Co+2].CC([O-])=O.CC([O-])=O ZBYYWKJVSFHYJL-UHFFFAOYSA-L 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 229940082328 manganese acetate tetrahydrate Drugs 0.000 description 1
- CESXSDZNZGSWSP-UHFFFAOYSA-L manganese(2+);diacetate;tetrahydrate Chemical compound O.O.O.O.[Mn+2].CC([O-])=O.CC([O-])=O CESXSDZNZGSWSP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 150000004714 phosphonium salts Chemical group 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- RKHXQBLJXBGEKF-UHFFFAOYSA-M tetrabutylphosphanium;bromide Chemical compound [Br-].CCCC[P+](CCCC)(CCCC)CCCC RKHXQBLJXBGEKF-UHFFFAOYSA-M 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Artificial Filaments (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明はカチオン染料で鮮明に染
色され、且つ軽量な改質ポリエステルマルチフィラメン
ト糸に関するものであり、更に詳しくは、カチオン染料
可染性で鮮明に染色できると共に、充分な強力を有し且
つ白度に優れ、中空率が20%以上にもかかわらず中空
形成性のよい軽量化したポリエステルマルチフィラメン
ト糸に関するものである。[Industrial Application Field] The present invention relates to a modified polyester multifilament yarn that can be vividly dyed with cationic dyes and is lightweight. The present invention relates to a lightweight polyester multifilament yarn that is strong, has excellent whiteness, and has good hollow formation properties despite having a hollow ratio of 20% or more.
【0002】0002
【従来の技術】ポリエステル繊維は多くの優れた特性を
有するが故に、衣料・非衣料分野と幅広く使用されてい
る。しかしながら、天然繊維に比較して重く、また吸水
性が低いことから、着心地の面で必ずしも快適といえる
素材ではない。また、染色鮮明性の面でも、ナイロン,
アセテート等に較べて劣っている。BACKGROUND OF THE INVENTION Polyester fibers have many excellent properties and are therefore widely used in clothing and non-clothing fields. However, it is heavier than natural fibers and has low water absorption, so it is not necessarily a comfortable material to wear. In addition, in terms of dyeing clarity, nylon
Inferior to acetate etc.
【0003】従来、上述の諸欠点を改善すべく種々の試
みがなされ、最近では新合繊と称されるスーパーナチュ
ラル繊維、例えば超極細繊維、超嵩高繊維、超ドレープ
繊維等が開発されている。しかしながら、世の中のトレ
ンドの変化並びに生活様式及び健康に対する関心等快適
な生活を求める風潮が益々増大して、快適感の得られる
衣料素材に対する要求が高まる中にあって、ポリエステ
ル繊維は未だ満足されていないのが現状である。Conventionally, various attempts have been made to improve the above-mentioned drawbacks, and recently, supernatural fibers called new synthetic fibers, such as ultra-fine fibers, ultra-bulky fibers, and super-draped fibers, have been developed. However, with changes in social trends and an increasing trend toward comfortable living due to concerns about lifestyle and health, there is an increasing demand for clothing materials that provide a sense of comfort, and polyester fibers still do not satisfy these needs. The current situation is that there is no such thing.
【0004】例えばスポーツ衣料分野の要求特性として
は軽量保温性、染色鮮明性及び高強度があげられるが、
特開平1−162822号公報に特定のカチオン染料可
染化剤を共重合すると同時に安定剤として第四級アンモ
ニウム塩を配合することにより染色鮮明性と高強度が達
成されることが示されている。一方、軽量保温性を改善
するための高中空率のフィラメント糸については、特開
昭62−215032号公報に中空率40〜90%の嵩
高糸が提案されており、また特開昭50−100310
号公報には熱可塑性重合体に蓚酸を配合して中空形成性
を安定化させる方法が提案されている。[0004] For example, the required properties in the field of sports clothing include light weight and heat retention, brightness in dyeing, and high strength.
JP-A-1-162822 discloses that dyeing clarity and high strength can be achieved by copolymerizing a specific cationic dye dye-enabling agent and simultaneously adding a quaternary ammonium salt as a stabilizer. . On the other hand, regarding filament yarns with high hollowness to improve lightweight heat retention, a bulky yarn with a hollowness of 40 to 90% is proposed in JP-A-62-215032, and JP-A-50-100310
The publication proposes a method of stabilizing the hollow formation property by blending oxalic acid into a thermoplastic polymer.
【0005】しかしながら、これらに提案されているフ
ィラメント糸は、軽量性に乏しい、中空孔に起因して淡
染化(見掛けの染色濃度低下)するため染色鮮明性が不
充分である、といった諸欠点を未だ有するものであった
。[0005] However, the filament yarns that have been proposed have various drawbacks, such as poor lightness and insufficient dyeing clarity due to light dyeing (decreased apparent dye density) due to hollow pores. It still has.
【0006】[0006]
【発明の目的】本発明は、上記従来技術の有する諸欠点
に鑑みなされたもので、その目的は、鮮明に染色するこ
とができ、且つ軽量(見掛け比重が軽い)なポリエステ
ルマルチフィラメント糸、特にスポーツ衣料分野に優れ
た効果を発揮し得るフィラメント糸を提供することにあ
る。OBJECTS OF THE INVENTION The present invention was made in view of the drawbacks of the above-mentioned prior art, and its purpose is to provide a polyester multifilament yarn that can be vividly dyed and is lightweight (has a light apparent specific gravity), especially An object of the present invention is to provide a filament yarn that can exhibit excellent effects in the field of sports clothing.
【0007】[0007]
【発明の構成】本発明者等は、上記目的を達成するため
に鋭意検討した結果、高重合度のカチオン染料可染性ポ
リエステルを中空糸となすことにより、軽量性、染色鮮
明性及び力学的特性を同時に改善することを見出し本発
明に到達した。[Structure of the Invention] As a result of intensive studies to achieve the above object, the present inventors have discovered that by forming hollow fibers from cationic dye-dyeable polyester with a high degree of polymerization, the present inventors have improved lightness, color clarity, and mechanical properties. The inventors have discovered that the characteristics can be improved at the same time and have arrived at the present invention.
【0008】すなわち、本発明は、極限粘度[η]が0
.6以上でカチオン染料可染性のポリエステルからなる
マルチフィラメント糸であって、該マルチフィラメント
糸は、単繊維繊度が2.0〜5.0デニール、中空率が
20%以上及びシルクファクターが23以上である軽量
鮮明染色性ポリエステルマルチフィラメント糸である(
但し、シルクファクターは、マルチフィラメントの破断
強度S(g/de)と破断伸度L(%)から、S×L1
/2 で求められるものである)。That is, in the present invention, the intrinsic viscosity [η] is 0.
.. A multifilament yarn made of polyester dyeable with cationic dyes of 6 or more, the multifilament yarn has a single fiber fineness of 2.0 to 5.0 denier, a hollowness ratio of 20% or more, and a silk factor of 23 or more. It is a lightweight bright dyeable polyester multifilament yarn (
However, the silk factor is calculated from the breaking strength S (g/de) and breaking elongation L (%) of the multifilament, S×L1
/2).
【0009】本発明のマルチフィラメント糸を構成する
夫々の単繊維には、実質的にすべての単繊維に中空部が
存在していることが大切である。その中空率は、大きい
程軽量化の効果が大きくなるものの、あまりに大きくな
ると光の散乱が大きくなって淡色化傾向にあり、かつ製
糸安定性(中空割れ、断糸等)も低下する傾向にあるの
で、20%以上、好ましくは30〜50%程度とするこ
とが望ましい。It is important that substantially all of the single fibers constituting the multifilament yarn of the present invention have hollow portions. The larger the hollowness ratio is, the greater the weight reduction effect will be, but if it is too large, light scattering will increase and the color will tend to become lighter, and the spinning stability (hollow cracks, yarn breakage, etc.) will also tend to decrease. Therefore, it is desirable to set it to 20% or more, preferably about 30 to 50%.
【0010】また、単繊維繊度は、小さい場合には中空
形成性が低下する一方、大きい場合には風合が硬くなる
傾向にあるので、2.0〜5.0デニールの範囲とする
のが好ましい。なお、マルチフィラメント糸の総繊度と
しては、衣料用途で一般に採られている20〜300デ
ニール程度でよい。一方、単繊維の断面形状は特に限定
する必要はなく、丸断面、異形断面(三角、四角、五角
、六角、扁平等)いずれでもよく、また同一形状のもの
のみとしても異なる形状のものを混合しても良い。[0010] In addition, when the single fiber fineness is small, the hollow forming property tends to decrease, while when it is large, the texture tends to become hard, so it is recommended to set it in the range of 2.0 to 5.0 denier. preferable. The total fineness of the multifilament yarn may be about 20 to 300 deniers, which is generally used for clothing. On the other hand, the cross-sectional shape of the single fibers does not need to be particularly limited, and may be either round or irregularly shaped (triangular, square, pentagonal, hexagonal, oblate), or may be of the same shape or a mixture of different shapes. You may do so.
【0011】マルチフィラメント糸の強伸度は、単に軽
量化を図るだけならば特に限定する必要はないが、スポ
ーツ衣料分野で使用するためには重要な要素となり、シ
ルクファクター(破断強度(g/de)×伸度(%)1
/2 )は少なくとも23、好ましくは25以上、特に
28以上とする必要がある。23未満の場合には、機械
的特性が不充分なため布帛となして過酷な使用に供する
際耐久性に劣ることとなる。[0011] The strength and elongation of multifilament yarns does not need to be particularly limited if the purpose is simply to reduce the weight, but it becomes an important factor when used in the field of sports clothing, and the silk factor (breaking strength (g/ de) x elongation (%) 1
/2) must be at least 23, preferably 25 or more, particularly 28 or more. If it is less than 23, the mechanical properties are insufficient, resulting in poor durability when used as a fabric for severe use.
【0012】また、本発明のマルチフィラメント糸を構
成するポリエステルは、カチオン染料可染性で且つ極限
粘度が0.6以上である必要がある。カチオン染料不染
性で分散染料でしか染色できない場合には、染色鮮明性
の効果は発現されないので好ましくない。一方、極限粘
度が0.6未満の場合には、中空率20%以上といった
高中空率の中空糸を得ることが困難となるだけでなく、
シルクファクターが23以上のフィラメント糸は得難く
なるので好ましくない。逆に極限粘度が高すぎる場合に
は、紡糸時のパック圧上昇が大きすぎ且つ曳糸性も悪化
する傾向にあるので、好ましくは0.64〜0.8、特
に0.7〜0.8程度とするのが望ましい。[0012] Furthermore, the polyester constituting the multifilament yarn of the present invention must be dyeable with cationic dyes and have an intrinsic viscosity of 0.6 or more. If the dye is non-stainable with cationic dyes and can be dyed only with disperse dyes, the effect of dyeing clarity will not be achieved, which is not preferable. On the other hand, when the intrinsic viscosity is less than 0.6, it is not only difficult to obtain a hollow fiber with a high hollowness ratio of 20% or more, but also
A filament yarn with a silk factor of 23 or more is difficult to obtain, so it is not preferred. On the other hand, if the intrinsic viscosity is too high, the increase in pack pressure during spinning will be too large and the stringiness will tend to deteriorate, so it is preferably 0.64 to 0.8, particularly 0.7 to 0.8. It is desirable that the
【0013】本発明で用いられるポリエステルは、テレ
フタル酸を主たる酸成分とし、少なくとも1種のグリコ
ール、好ましくはエチレングリコール、トリメチレング
リコール、テトラメチレングリコールから選ばれる少な
くとも1種のアルキレングリコールをグリコール成分と
するポリエステルであって、前述の如くカチオン染料可
染化剤が共重合されたポリエステルを主たる対象とする
。The polyester used in the present invention has terephthalic acid as the main acid component, and at least one glycol, preferably at least one alkylene glycol selected from ethylene glycol, trimethylene glycol, and tetramethylene glycol as the glycol component. The main target is a polyester copolymerized with a cationic dye dyeing agent as described above.
【0014】また、テレフタル酸成分の一部を他の二官
能性カルボン酸成分で置換えたポリエステルであっても
よく、及び/又はグリコール成分の一部を主成分以外の
上記グリコール若しくは他のジオール成分で置換えたポ
リエステルであってもよい。[0014] It may also be a polyester in which a part of the terephthalic acid component is replaced with another difunctional carboxylic acid component, and/or a part of the glycol component is replaced with the above-mentioned glycol or other diol component other than the main component. It may also be a polyester substituted with.
【0015】ここで使用されるテレフタル酸以外の二官
能性カルボン酸としては、例えばイソフタル酸、ナフタ
リンジカルボン酸、ジフェニルジカルボン酸、ジフェノ
キシエタンジカルボン酸、β−ヒドロキシエトキシ安息
香酸、p−オキシ安息香酸、アジピン酸、セバシン酸、
1,4−シクロヘキサンジカルボン酸の如き芳香族、脂
肪族、脂環族の二官能性カルボン酸をあげることができ
る。更に本発明の効果を実質的に奏する範囲で5−ナト
リウムスルホイソフタル酸等のスルホン酸金属塩基を有
するイソフタル酸を共重合成分として用いてもよい。Examples of the difunctional carboxylic acids other than terephthalic acid used here include isophthalic acid, naphthalene dicarboxylic acid, diphenyl dicarboxylic acid, diphenoxyethane dicarboxylic acid, β-hydroxyethoxybenzoic acid, and p-oxybenzoic acid. , adipic acid, sebacic acid,
Examples include aromatic, aliphatic, and alicyclic difunctional carboxylic acids such as 1,4-cyclohexanedicarboxylic acid. Furthermore, isophthalic acid having a sulfonic acid metal base such as 5-sodium sulfoisophthalic acid may be used as a copolymerization component within a range that substantially achieves the effects of the present invention.
【0016】また、上記グリコール以外のジオール化合
物としては、例えばシクロヘキサン−1,4−ジメタノ
ール、ネオペンチルグリコール、ビスフェノールA、ビ
スフェノールSの如き脂肪族、脂環族、芳香族のジオー
ル化合物及びポリオキシアルキレングリコール等をあげ
ることができる。Examples of diol compounds other than the above-mentioned glycols include aliphatic, alicyclic, and aromatic diol compounds such as cyclohexane-1,4-dimethanol, neopentyl glycol, bisphenol A, and bisphenol S, and polyoxy Examples include alkylene glycol.
【0017】かかるポリエステルは任意の方法によって
合成される。例えばポリエチレンテレフタレートについ
て説明すれば、通常テレフタル酸とエチレングリコール
とを直接エステル化反応させるか、テレフタル酸ジメチ
ルの如きテレフタル酸の低級アルキルエステルとエチレ
ングリコールとをエステル交換反応させるか又はテレフ
タル酸とエチレンオキサイドとを反応させるかしてテレ
フタル酸のグリコールエステル及び/又はその低重合体
を生成させる第一段階の反応と、第一段階の反応生成物
を減圧下加熱して所望の重合度になるまで重縮合反応さ
せる第二段階の反応によって製造される。そして、本発
明においてカチオン染料可染性となすために使用される
共重合成分は、下記一般式(I)で表わされるスルホン
酸ホスホニウム塩が好ましい。[0017] Such polyesters can be synthesized by any method. For example, in the case of polyethylene terephthalate, usually terephthalic acid and ethylene glycol are directly esterified, a lower alkyl ester of terephthalic acid such as dimethyl terephthalate is transesterified with ethylene glycol, or terephthalic acid and ethylene oxide are transesterified. The first stage reaction is to react with the glycol ester of terephthalic acid and/or its low polymer, and the first stage reaction product is heated under reduced pressure to polymerize until the desired degree of polymerization is reached. It is produced by a second step of condensation reaction. In the present invention, the copolymerization component used for dyeability with cationic dyes is preferably a sulfonic acid phosphonium salt represented by the following general formula (I).
【0018】[0018]
【化1】
式中、Aは芳香族基又は脂肪族基を示し、なかでも芳香
族基が好ましい。X1 はエステル形成性官能基を示し
、具体例としてembedded image In the formula, A represents an aromatic group or an aliphatic group, and among them, an aromatic group is preferable. X1 represents an ester-forming functional group, and specific examples include
【0019】[0019]
【化2】
(但し、R′は低級アルキル基又はフェニル基、a及び
dは1以上の整数、bは2以上の整数である)等をあげ
ることができる。X2 はX1 と同一若しくは異なる
エステル形成性官能基又は水素原子を示し、なかでもエ
ステル形成性官能基であることが好ましい。R1 ,R
2 ,R3 及びR4 はアルキル基及びアリール基よ
りなる群から選ばれた同一又は異なる基を示す。nは正
の整数である。embedded image (wherein, R' is a lower alkyl group or a phenyl group, a and d are an integer of 1 or more, and b is an integer of 2 or more). X2 represents an ester-forming functional group or a hydrogen atom that is the same as or different from X1, and is preferably an ester-forming functional group. R1,R
2, R3 and R4 are the same or different groups selected from the group consisting of alkyl groups and aryl groups. n is a positive integer.
【0020】上記スルホン酸ホスホニウム塩の好ましい
具体例としては、3,5−ジカルボキシベンゼンスルホ
ン酸テトラブチルホスホニウム塩、3,5−ジカルボキ
シベンゼンスルホン酸エチルトリブチルホスホニウム塩
、3,5−ジカルボキシベンゼンスルホン酸ベンジルト
リブチルホスホニウム塩、3,5−ジカルボキシベンゼ
ンスルホン酸フェニルトリブチルホスホニウム塩、3,
5−ジカルボキシベンゼンスルホン酸テトラフェニルホ
スホニウム塩、3,5−ジカルボキシベンゼンスルホン
酸ブチルトリフェニルホスホニウム塩、3,5−ジカル
ボキシベンゼンスルホン酸ベンジルトリフェニルホスホ
ニウム塩、3,5−ジカルボメトキシベンゼンスルホン
酸テトラブチルホスホニウム塩、3,5−ジカルボメト
キシベンゼンスルホン酸エチルトリブチルホスホニウム
塩、3,5−ジカルボメトキシベンゼンスルホン酸ベン
ジルトリブチルホスホニウム塩、3,5−ジカルボメト
キシベンゼンスルホン酸フェニルトリブチルホスホニウ
ム塩、3,5−ジカルボメトキシベンゼンスルホン酸テ
トラフェニルホスホニウム塩、3,5−ジカルボメトキ
シベンゼンスルホン酸エチルトリフェニルホスホニウム
塩、3,5−ジカルボメトキシベンゼンスルホン酸ブチ
ルトリフェニルホスホニウム塩、3,5−ジカルボメト
キシベンゼンスルホン酸ベンジルトリフェニルホスホニ
ウム塩、3−カルボキシベンゼンスルホン酸テトラブチ
ルホスホニウム塩、3−カルボキシベンゼンスルホン酸
テトラフェニルホスホニウム塩、3−カルボメトキシベ
ンゼンスルホン酸テトラブチルホスホニウム塩、3−カ
ルボメトキシベンゼンスルホン酸テトラフェニルホスホ
ニウム塩、3,5−ジ(β−ヒドロキシエトキシカルボ
ニル)ベンゼンスルホン酸テトラブチルホスホニウム塩
、3,5−ジ(β−ヒドロキシエトキシカルボニル)ベ
ンゼンスルホン酸テトラフェニルホスホニウム塩、3−
(β−ヒドロキシエトキシカルボニル)ベンゼンスルホ
ン酸テトラブチルホスホニウム塩、3−(β−ヒドロキ
シエトキシカルボニル)ベンゼンスルホン酸テトラフェ
ニルホスホニウム塩、4−ヒドロキシエトキシベンゼン
スルホン酸テトラブチルホスホニウム塩、2,6−ジカ
ルボキシナフタレン−4−スルホン酸テトラブチルホス
ホニウム塩、α−テトラブチルホスホニウムスルホコハ
ク酸等をあげることができる。上記スルホン酸ホスホニ
ウム塩は1種のみを単独で用いても、2種以上併用して
もよい。Preferred specific examples of the sulfonic acid phosphonium salts include 3,5-dicarboxybenzenesulfonic acid tetrabutylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid ethyltributylphosphonium salt, and 3,5-dicarboxybenzene. Benzyltributylphosphonium sulfonate salt, 3,5-dicarboxybenzenesulfonic acid phenyltributylphosphonium salt, 3,
5-dicarboxybenzenesulfonic acid tetraphenylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid butyltriphenylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid benzyltriphenylphosphonium salt, 3,5-dicarbomethoxybenzene Tetrabutylphosphonium sulfonate salt, ethyltributylphosphonium 3,5-dicarbomethoxybenzenesulfonate salt, benzyltributylphosphonium 3,5-dicarbomethoxybenzenesulfonate salt, phenyltributylphosphonium 3,5-dicarbomethoxybenzenesulfonate salt, 3,5-dicarbomethoxybenzenesulfonic acid tetraphenylphosphonium salt, 3,5-dicarbomethoxybenzenesulfonic acid ethyltriphenylphosphonium salt, 3,5-dicarbomethoxybenzenesulfonic acid butyltriphenylphosphonium salt, 3 , 5-dicarbomethoxybenzenesulfonic acid benzyltriphenylphosphonium salt, 3-carboxybenzenesulfonic acid tetrabutylphosphonium salt, 3-carboxybenzenesulfonic acid tetraphenylphosphonium salt, 3-carbomethoxybenzenesulfonic acid tetrabutylphosphonium salt, 3 -Carbomethoxybenzenesulfonic acid tetraphenylphosphonium salt, 3,5-di(β-hydroxyethoxycarbonyl)benzenesulfonic acid tetrabutylphosphonium salt, 3,5-di(β-hydroxyethoxycarbonyl)benzenesulfonic acid tetraphenylphosphonium salt , 3-
(β-hydroxyethoxycarbonyl)benzenesulfonic acid tetrabutylphosphonium salt, 3-(β-hydroxyethoxycarbonyl)benzenesulfonic acid tetraphenylphosphonium salt, 4-hydroxyethoxybenzenesulfonic acid tetrabutylphosphonium salt, 2,6-dicarboxy Examples include naphthalene-4-sulfonic acid tetrabutylphosphonium salt, α-tetrabutylphosphonium sulfosuccinic acid, and the like. The above sulfonic acid phosphonium salts may be used alone or in combination of two or more.
【0021】上記スルホン酸ホスホニウム塩をポリエス
テルに共重合するには、前述したポリエステルの合成が
完了する以前の任意の段階で、好ましくは第2段階の反
応の初期以前の段階で添加すればよい。スルホン酸ホス
ホニウム塩をポリエステルに共重合させる割合は、ポリ
エステルを構成する二官能性カルボン酸成分(スルホン
酸塩を除く)に対して0.1〜10モル%の範囲であり
、0.5〜5モル%の範囲が好ましい。共重合割合が0
.1モル%より少ないと、得られる改質ポリエステル繊
維のカチオン染料に対する染色性が不十分になり、10
モル%より多くなるとカチオン染色性は最早著しい向上
を示さず、かえってポリエステルの物性が低下し、本発
明の目的を達成し難くなる。[0021] In order to copolymerize the sulfonic acid phosphonium salt into a polyester, it may be added at any stage before the synthesis of the polyester described above is completed, preferably at a stage before the beginning of the second stage reaction. The proportion of the sulfonic acid phosphonium salt copolymerized with the polyester is in the range of 0.1 to 10 mol%, based on the bifunctional carboxylic acid component (excluding the sulfonate) constituting the polyester, and is 0.5 to 5% by mole. A mole % range is preferred. Copolymerization ratio is 0
.. If it is less than 1 mol%, the resulting modified polyester fiber will have insufficient dyeability with cationic dyes,
When the amount exceeds mol%, the cationic dyeability no longer shows any significant improvement, and the physical properties of the polyester deteriorate on the contrary, making it difficult to achieve the object of the present invention.
【0022】なお、上述のポリエステルを製造するに当
っては、第4級オニウム塩を添加するのが好ましい。当
該第4級オニウム塩としては、前記ポリエステルと実質
的に非反応性の第4級オニウム塩がすべて使用される。
かかる第4級オニウム塩としては第4級アンモニウム塩
、第4級ホスホニウム塩等があり、なかでも第4級アン
モニウム塩は、他の第4級オニウム塩に比較して安価に
入手できるので、コスト的な観点から工業的には第4級
アンモニウム塩を使用するのが好ましいことである。[0022] In producing the above-mentioned polyester, it is preferable to add a quaternary onium salt. As the quaternary onium salt, all quaternary onium salts that are substantially non-reactive with the polyester are used. Such quaternary onium salts include quaternary ammonium salts, quaternary phosphonium salts, etc. Among them, quaternary ammonium salts can be obtained at low cost compared to other quaternary onium salts, so they are inexpensive. From this viewpoint, it is preferable to use a quaternary ammonium salt industrially.
【0023】上記第4級オニウム塩の使用量はあまりに
少ないと耐熱性を改善する効果が不十分になり、逆にあ
まりに多くなると、かえって耐熱性が悪化するようにな
り、その上生成ポリエステルや成形物が黄褐色に着色す
る傾向が顕著になる。このため第4級オニウム塩の使用
量は、前記スルホン酸ホスホニウム塩に対して0.1〜
20モル%の範囲が好ましく、なかでも1〜10モル%
の範囲が特に好ましい。[0023] If the amount of the quaternary onium salt used is too small, the effect of improving heat resistance will be insufficient, and if it is too large, the heat resistance will deteriorate, and in addition, the resulting polyester and molded There is a noticeable tendency for objects to turn yellowish brown. Therefore, the amount of quaternary onium salt to be used is 0.1 to 0.1 to
The range of 20 mol% is preferable, especially 1 to 10 mol%
A range of is particularly preferred.
【0024】次に、前述したポリエステルマルチフィラ
メント糸を製造する方法について説明する。Next, a method for producing the above-mentioned polyester multifilament yarn will be explained.
【0025】図1及び図2は、本発明の軽量鮮明性ポリ
エステルマルチフィラメント糸を製造するために使用さ
れる紡糸(延伸)装置の、1概略正面図である。また、
図3は延伸装置の1概略図である。FIGS. 1 and 2 are schematic front views of a spinning (drawing) apparatus used to produce the lightweight bright polyester multifilament yarn of the present invention. Also,
FIG. 3 is a schematic diagram of a stretching device.
【0026】本発明においては、例えば図1の1に示さ
れる紡糸ヘッドに組み込まれた口金より前述の如きカチ
オン染料可染性のポリエステルを溶融押出し、冷却装置
4より吹き出す冷風によって冷却固化し、引取りロール
を介して巻取りユニット8によって未延伸糸を巻き取る
。In the present invention, for example, the above-mentioned cationic dye dyeable polyester is melt-extruded from a spinneret incorporated in the spinning head shown in FIG. The undrawn yarn is wound up by a winding unit 8 via a take-up roll.
【0027】この際、溶融ポリマーの粘度が高い程形成
される中空率が大きくなるので、得られるマルチフィラ
メント糸の物性が損われない範囲で出来るだけ低温で紡
糸することが望ましい。したがって、通常のポリエステ
ルフィラメント糸が弱糸発現限界温度よりも5〜6℃高
目の温度で紡糸されるのに対して、本発明では弱糸発現
限界温度ないし該温度よりも1〜2℃高目の温度とする
のが好ましい(但し、弱糸発現限界温度とは、シルクフ
ァクターが急激に低下し始める紡糸温度のことをいう)
。[0027] At this time, since the higher the viscosity of the molten polymer, the greater the hollowness ratio that is formed, it is desirable to perform the spinning at as low a temperature as possible without impairing the physical properties of the resulting multifilament yarn. Therefore, while ordinary polyester filament yarns are spun at a temperature 5 to 6 degrees Celsius higher than the limit temperature for developing weak yarns, in the present invention, the yarns are spun at temperatures that are 1 to 2 degrees Celsius higher than the limit temperature for developing weak yarns. It is preferable to set the temperature to eye temperature (however, the limit temperature for developing weak yarn refers to the spinning temperature at which the silk factor begins to decrease rapidly)
.
【0028】また、溶融ポリマーの冷却固化までのプロ
セスにおいては、急冷することが中空率向上のために好
ましい。しかるに、紡糸温度は紡糸可能限界温度に近い
ため、冷却風によって口金が冷却されないようにするこ
とが大切であり、図1に示されているとうり、紡糸口金
は糸条が通過する穴を残してシャッターで遮蔽されてい
ることが望ましい。この紡糸口金からシャッターまでの
距離(ホットゾーン長)は、中空率向上の観点からは出
来るだけ短くすることが好ましいが、あまりに短いと口
金自体も冷却されて吐出斑や断糸等のトラブルを発生し
易くなるので30〜50mm程度が望ましく、長すぎる
場合には固化点が長くなり所望の中空率が得難くなる。Furthermore, in the process of cooling and solidifying the molten polymer, rapid cooling is preferred in order to improve the hollowness ratio. However, since the spinning temperature is close to the spinning limit temperature, it is important to prevent the spinneret from being cooled by cooling air.As shown in Figure 1, the spinneret leaves holes through which the yarn passes. It is desirable that the area be covered with a shutter. It is preferable to keep the distance from the spinneret to the shutter (hot zone length) as short as possible from the perspective of improving the hollowness ratio, but if it is too short, the spinneret itself will be cooled and problems such as uneven discharge and yarn breakage will occur. It is desirable that the length be about 30 to 50 mm because it makes it easier to form the mold, but if it is too long, the solidification point will become long and it will be difficult to obtain the desired hollowness ratio.
【0029】また、冷却風量(風速)にも固化効率の影
響が顕著であり、口金下50mmの位置の風速は30〜
50cm/sec 程度とするのが望ましい。低過ぎる
場合には中空率が低下し、逆に高過ぎる場合には糸ゆれ
が生じ易くなって繊維の長さ方向の均斉性が低下するこ
とになるため好ましくない。冷却風の吹き出し部の長さ
は、300〜1000mm好ましくは500〜600m
m程度とすれば充分である。[0029] In addition, the cooling air volume (wind speed) is also significantly affected by the solidification efficiency, and the wind speed at a position 50 mm below the cap is 30~30 mm.
It is desirable to set the speed to about 50 cm/sec. If it is too low, the hollowness ratio will decrease, and if it is too high, yarn waviness will tend to occur and the uniformity of the fibers in the length direction will deteriorate, which is not preferable. The length of the cooling air outlet is 300 to 1000 mm, preferably 500 to 600 m.
It is sufficient if it is about m.
【0030】高中空率糸を品質及び製糸工程の両面で安
定に得るためには、更に紡糸口金の仕様が重要な要件と
なる。中空糸を得るための口金形状は通常複数個のスリ
ット状吐出孔が環状に配列されているが、中空率を大き
くするためにはスリット状吐出孔に囲まれる面積(中空
孔面積と称す)を広くしなければならない。その結果、
吐出スリット巾を一定にしたままでは吐出孔面積が増大
するため、吐出線速度が低下して中空率を大きくするこ
とは困難になるとともに、ドラフトが大きくなって曳糸
時の断糸が発生し易くなる。したがって、本発明におい
ては、複数個のスリットに囲まれた部分は内径(中空孔
内径:PCDと称す)を1.0mm以上、好ましくは1
.2mm以上の円形とし、且つ吐出孔当りの面積は0.
2mm2 以下としてドラフトを200程度以下とする
のが望ましい。[0030] In order to stably obtain a high-hollowness yarn in terms of both quality and spinning process, the specifications of the spinneret are also an important requirement. The shape of the die for obtaining hollow fibers usually has a plurality of slit-shaped discharge holes arranged in a ring, but in order to increase the hollowness ratio, the area surrounded by the slit-shaped discharge holes (referred to as the hollow hole area) must be It has to be widened. the result,
If the width of the discharge slit is kept constant, the discharge hole area will increase, which will reduce the discharge linear velocity and make it difficult to increase the hollowness ratio.The draft will also increase and yarn breakage will occur during yarn spinning. It becomes easier. Therefore, in the present invention, the portion surrounded by the plurality of slits has an inner diameter (hollow hole inner diameter: PCD) of 1.0 mm or more, preferably 1.0 mm or more.
.. It should be circular with a diameter of 2 mm or more, and the area per discharge hole should be 0.
It is desirable to set the draft to about 200 or less by setting it to 2 mm2 or less.
【0031】なお、本発明においては、未延伸糸を一旦
捲き取ることなく例えば図2に示す装置を用いて直接延
伸してもよく、また一旦捲き取った後例えば図3に示す
延伸装置を用いて延伸しても良い。In the present invention, the undrawn yarn may be directly stretched using, for example, the apparatus shown in FIG. It may be stretched by hand.
【0032】[0032]
【実施例】以下本発明を実施例により更に具体的に説明
する。なお、各特性値は下記の方法に従った。
1.極限粘度
35℃オルトクロルフェノール溶液で測定した。
2.シルクファクター
マルチフィラメントの破断強度S(g/de)と破断伸
度L(%)とから次式より求めた。 シルクファ
クター=S×L1/2
3.中空率
中空糸の横断面写真より、繊維断面の外周が占める面積
(S0 )及び中空部の面積(S1 )を夫々求め、S
1 /S0 ×100を中空率とした。
4.K/S値
マルチフィラメント糸条を筒編し、染料3%owf を
用いて130℃下40分染色した。得られた染色布のK
/S値を鐘紡社製マクベス測色器で測定した。
5.ドレープ係数
マルチフィラメント糸条を双糸となし、織密度を経、緯
それぞれ85本/インチ、80本/インチとして平織布
帛を得、島津(株)製ドレープテスターによりJIS
N1096法に従って測定した。[Examples] The present invention will now be explained in more detail with reference to Examples. Note that each characteristic value was determined according to the following method. 1. Intrinsic viscosity was measured using an orthochlorophenol solution at 35°C. 2. It was determined from the following formula from the breaking strength S (g/de) and breaking elongation L (%) of the silk factor multifilament. Silk factor = S x L1/2 3. Hollow Ratio From the cross-sectional photograph of the hollow fiber, the area occupied by the outer periphery of the fiber cross section (S0) and the area of the hollow part (S1) are determined, respectively, and S
The hollow ratio was 1/S0×100. 4. K/S value Multifilament yarn was knitted into a tube and dyed using 3% OWF dye at 130°C for 40 minutes. K of the obtained dyed cloth
/S value was measured using a Macbeth colorimeter manufactured by Kanebo Co., Ltd. 5. Drape coefficient A plain weave fabric was obtained using multifilament yarns as double yarns and weaving density of 85 threads/inch and 80 threads/inch for the warp and weft, respectively, and JIS with a drape tester manufactured by Shimadzu Corporation.
Measured according to the N1096 method.
【0033】[0033]
【実施例1】テレフタル酸ジメチル100部、エチレン
グリコール60部、酢酸マンガン4水塩0.03部、整
色剤として酢酸コバルト4水塩0.009部、テレフタ
ル酸ジメチルに対して1.7モル%量の3,5−ジカル
ボメトキシベンゼンスルホン酸テトラ−n−ブチルホス
ホニウム塩及びテレフタル酸ジメチルに対して0.05
モル%量のテトラ−n−ブチルホスホニウムブロマイド
をエステル交換缶に仕込み、窒素ガス雰囲気下3時間か
けて140℃から220℃まで昇温して生成するメタノ
ールを系外に留去しつつエステル交換反応させ、得られ
た生成物に安定剤として正リン酸の56%水溶液0.0
3部を添加し、同時に過剰のエチレングリコール昇温追
出しを開始し、10分後に重合触媒として三酸化アンチ
モン0.04部を添加した。内温が240℃に達した時
点でエチレングリコールの追出を終了し反応生成物を重
合缶に移した。次いで昇温しながら内温が260℃に到
達するまで常圧反応させた後、1時間かけて760mm
Hgから1mmHgまで減圧し、同時に1時間30分か
けて内温を280℃まで昇温した。1mmHg以下の減
圧下、重合温度280℃で更に2時間重合した時点で窒
素ガスで真空を破って重合を終了した。得られたポリマ
ーの軟化点(sp)は253.5℃極限粘度[η]は0
.672であった。[Example 1] 100 parts of dimethyl terephthalate, 60 parts of ethylene glycol, 0.03 part of manganese acetate tetrahydrate, 0.009 part of cobalt acetate tetrahydrate as a coloring agent, 1.7 mol based on dimethyl terephthalate. 0.05 per % amount of 3,5-dicarbomethoxybenzenesulfonic acid tetra-n-butylphosphonium salt and dimethyl terephthalate
A mol % amount of tetra-n-butylphosphonium bromide was charged into a transesterification reactor, and the temperature was raised from 140°C to 220°C over 3 hours under a nitrogen gas atmosphere to carry out the transesterification reaction while distilling the generated methanol out of the system. The resulting product was treated with 0.0% aqueous 56% orthophosphoric acid solution as a stabilizer.
At the same time, expulsion of excess ethylene glycol by heating was started, and 10 minutes later, 0.04 part of antimony trioxide was added as a polymerization catalyst. When the internal temperature reached 240°C, expulsion of ethylene glycol was completed and the reaction product was transferred to a polymerization vessel. Next, the reaction was carried out under normal pressure while increasing the temperature until the internal temperature reached 260°C, and then the temperature was increased to 760 mm over 1 hour.
The pressure was reduced from Hg to 1 mmHg, and at the same time, the internal temperature was raised to 280°C over 1 hour and 30 minutes. The polymerization was further carried out for 2 hours under a reduced pressure of 1 mmHg or less at a polymerization temperature of 280° C., and then the vacuum was broken with nitrogen gas to terminate the polymerization. The resulting polymer had a softening point (sp) of 253.5°C and an intrinsic viscosity [η] of 0.
.. It was 672.
【0034】このポリマーを図1に示す紡糸設備で28
0℃で溶融し、中空孔内径(PCD)1.3mm、スリ
ット幅0.09mm、孔面積0.175mm2 、孔数
12ホールの紡糸口金を用い、ホットゾーン長40mm
、冷却風温度27℃、風速40cm/秒で冷却しつつ、
引取り速度1300m/分で曳き取り87.5de/1
2filの未延伸糸を得、次いで、図3の延伸設備で加
熱ロール温度86℃、加熱ヒーター温度180℃で熱セ
ットしつつ、延伸倍率2.5倍で引伸ばし、600m/
分の巻取り速度で巻きとった。得られた単糸デニールは
2.9デニール、強度は4.6g/de、シルクファク
ター27、12filの平均中空率は32%、イヴネス
u%は0.8%であった。[0034] This polymer was processed using the spinning equipment shown in Fig.
Melted at 0°C, using a spinneret with a hollow pore inner diameter (PCD) of 1.3 mm, slit width of 0.09 mm, pore area of 0.175 mm2, and 12 holes, and a hot zone length of 40 mm.
, While cooling at a cooling air temperature of 27°C and a wind speed of 40 cm/sec,
Towing speed 1300m/min, pulling 87.5de/1
2fil of undrawn yarn was obtained, and then, while heat-set with a heating roll temperature of 86°C and a heating heater temperature of 180°C in the drawing equipment shown in FIG. 3, it was stretched at a draw ratio of 2.5 times to 600 m/
It was wound at a winding speed of 1 minute. The obtained single yarn denier was 2.9 denier, the strength was 4.6 g/de, the silk factor was 27, the average hollowness of 12 fil was 32%, and the evenness u% was 0.8%.
【0035】得られたマルチフィラメントを筒編し、カ
チオン染料The obtained multifilament was knitted into a tube and dyed with cationic dye.
【0036】[0036]
【化3】
を用いてブラックに染色したところ、K/S値は37で
あった。また平織物のドレープ係数は0.372と良好
であった。When dyed black using [Chemical Formula 3], the K/S value was 37. Further, the drape coefficient of the plain weave was 0.372, which was good.
【0037】また、該布帛は、水を入れた容器中に30
時間放置しても浮いたままであり、軽量性に富むもので
あった。[0037] Also, the fabric was placed in a container containing water for 30 minutes.
It remained floating even after being left for a long time, and was extremely lightweight.
【0038】[0038]
【比較例1】常法で得た軟化点256℃、極限粘度[η
]0.64のポリエチレンテレフタレートを用いて、2
85℃で溶融し、中空孔内径(PCD)1.31mm、
スリット幅0.09mm、孔面積0.175mm2 、
孔数24ホールの紡糸口金を用いて、ホットゾーン長4
0mm、冷却風温度27℃、風速30cm/秒で冷却し
つつ1000m/分で曳きとり204.4de/24f
ilの未延伸糸を得、次いで、実施例1と同様に加熱ロ
ール温度86℃、加熱ヒーター温度180℃で熱セット
しつつ、延伸倍率2.8倍で引伸ばし600m/分で巻
取った。得られた糸条の単糸デニールは3.0デニール
、強度4.7g/de、シルクファクター26.6、1
2filの平均中空率は41%であった。このマルチフ
ィラメント糸条を筒編として、分散染料[Comparative Example 1] Softening point 256°C, intrinsic viscosity [η
]0.64 using polyethylene terephthalate, 2
Melted at 85°C, hollow hole inner diameter (PCD) 1.31 mm,
Slit width 0.09mm, hole area 0.175mm2,
Using a spinneret with 24 holes, the hot zone length was 4.
0mm, cooling air temperature 27℃, wind speed 30cm/sec and pulling at 1000m/min 204.4de/24f
An undrawn yarn of il was obtained, and then, as in Example 1, it was heat-set at a heating roll temperature of 86°C and a heating heater temperature of 180°C, and was stretched at a draw ratio of 2.8 times and wound at a rate of 600 m/min. The single yarn denier of the obtained yarn was 3.0 denier, the strength was 4.7 g/de, and the silk factor was 26.6, 1.
The average hollowness ratio of 2fil was 41%. This multifilament yarn is knitted into a tube and disperse dyes are produced.
【0039】[0039]
【化4】
で130℃下45分染色したところ、K/S値は30と
鮮明性は未だ不充分なものであった。When dyed with [Chemical Formula 4] at 130°C for 45 minutes, the K/S value was 30, and the clarity was still insufficient.
【0040】[0040]
【実施例2】実施例1と同様の手法で得た軟化点254
℃、極限粘度[η]0.70のカチオン染料可染性ポリ
エチレンテレフタレートを用いて実施例1と同じ製糸条
件で紡糸,延伸し、35de/12fil、単糸デニー
ル2.9デニール、強度4.8g/de、シルクファク
ター28.8、12filの平均中空率40%、イヴネ
スu%が0.9%のマルチフィラメント糸を得た。次い
で得られたマルチフィラメント糸を実施例1と同様に筒
編後染色しK/S値36を得た。また同様に経、緯の織
密度が夫々85本/インチ、80本/インチの平織布帛
となしてドレープ係数を測定したところ0.386であ
った。[Example 2] Softening point 254 obtained by the same method as Example 1
℃, cationic dye-dyeable polyethylene terephthalate with an intrinsic viscosity [η] of 0.70 was spun and drawn under the same spinning conditions as in Example 1, and the yarn was 35 de/12 fil, single yarn denier 2.9 denier, and strength 4.8 g. A multifilament yarn with a silk factor of 28.8, an average hollowness of 12fil of 40%, and an evenness u% of 0.9% was obtained. Next, the obtained multifilament yarn was dyed after tube knitting in the same manner as in Example 1 to obtain a K/S value of 36. Similarly, when the drape coefficient was measured using a plain woven fabric having warp and weft weave densities of 85 threads/inch and 80 threads/inch, respectively, the drape coefficient was 0.386.
【0041】[0041]
【比較例2】実施例1で用いたと同じカチオン可染ポリ
エステルを、実施例1と同様に280℃で溶融し、中空
孔内径(PCD)1.3mm、スリット幅0.09mm
孔面積0.170mm2 、孔数24ホールの紡糸口金
を用いて、ホットゾーン長43mm、冷却風温度27℃
、風速30cm/秒で冷却しつつ曳糸速度1000m/
分で曳きとって100.8de/24filの未延伸糸
を得、次いで実施例1と同様に、加熱ロール温度86℃
、加熱ヒーター温度180℃で熱セットしつつ、延伸倍
率2.8倍で引伸ばし600m/分の速度で巻取った。
得られたマルチフィラメント糸の単糸デニールは1.5
デニール、強度4.6g/de,シルクファクターは2
5.1、24filの平均中空率は24%であったが、
イヴネスu%は2.3%と悪く、延伸ラップの発生率が
極めて高く製糸安定性に欠けるものであった。[Comparative Example 2] The same cationic dyeable polyester used in Example 1 was melted at 280°C in the same manner as in Example 1, and the hollow pore inner diameter (PCD) was 1.3 mm and the slit width was 0.09 mm.
Using a spinneret with a hole area of 0.170 mm2 and 24 holes, the hot zone length was 43 mm and the cooling air temperature was 27°C.
, while cooling at a wind speed of 30 cm/sec, the stringing speed was 1000 m/sec.
The undrawn yarn of 100.8 de/24 fil was obtained by pulling it off for 10 minutes, and then the heating roll temperature was 86° C. in the same manner as in Example 1.
While heat-setting at a heating heater temperature of 180° C., the film was stretched at a stretching ratio of 2.8 times and wound up at a speed of 600 m/min. The single yarn denier of the obtained multifilament yarn is 1.5
Denier, strength 4.6g/de, silk factor 2
The average hollowness ratio of 5.1 and 24fil was 24%,
Evens u% was poor at 2.3%, and the occurrence rate of stretch wrap was extremely high, resulting in poor spinning stability.
【0042】[0042]
【比較例3】実施例1で得たポリマーを図2に示す設備
を用いて285℃で溶融し、中空孔内径(PCD)1.
3mm、スリット幅0.1mm、孔面積0.18mm2
、孔数12ホールの紡糸口金から押出し、ホットゾー
ン長43mm、冷却風温度27℃、風速35cm/秒で
冷却しつつ、加熱引取りロール(105℃×6ターン)
を介して1000m/分の速度で曳糸し延伸加熱ロール
(130℃×6ターン)で2.9倍に引伸ばしつつ同時
に熱セットし、次いで巻取って72de/12fil、
単糸デニール6デニール、強度4.9g/de、シルク
ファクター26.8、12filの平均中空率36%の
マルチフィラメント糸を得た。このマルチフィラメント
糸を実施例1と同様に染色し、K/S値を測定したとこ
ろ29であった。一方、ドレープ係数は0.48であり
実施例1及び2に比較してしなやかさに欠けるものであ
った。[Comparative Example 3] The polymer obtained in Example 1 was melted at 285°C using the equipment shown in Figure 2, and the hollow pore inner diameter (PCD) was 1.
3mm, slit width 0.1mm, hole area 0.18mm2
Extruded from a spinneret with 12 holes, hot zone length 43 mm, cooling air temperature 27 °C, wind speed 35 cm/sec, heated take-up roll (105 °C x 6 turns)
The yarn was spun at a speed of 1000 m/min through a drawing heating roll (130°C x 6 turns) and simultaneously heat set while being stretched to 2.9 times, and then wound up to 72 de/12 fil.
A multifilament yarn having a single yarn denier of 6 denier, a strength of 4.9 g/de, a silk factor of 26.8, and an average hollowness of 12 fil of 36% was obtained. This multifilament yarn was dyed in the same manner as in Example 1, and the K/S value was 29. On the other hand, the drape coefficient was 0.48, which was less flexible than Examples 1 and 2.
【0043】[0043]
【比較例4】5−ナトリウムスルホイソフタル酸成分を
テレフタル酸成分に対して2.6モル%共重合したポリ
エチレンテレフタレート:軟化点257℃、極限粘度0
.485を用い、図2に示す装置で、紡糸温度275℃
、中空孔内径(PCD)1.31mm、スリット幅0.
09mm、孔面積0.175mm2 、孔数12ホール
の紡糸口金より押出し、ホットゾーン長40mm、冷却
風温度27℃、冷却風速度30cm/秒で冷却しつつ、
引取速度1300m/分で引取り72デニール/12f
ilの未延伸糸を得た。この未延伸糸を図3に示す装置
で2.4倍に延伸し、ヒーター温度180℃で熱セット
しながら600m/分で巻き取り30デニール/12f
il、単糸デニール2.5デニール、強度3.9g/d
eのマルチフィラメント糸を得たが、このもののシルク
ファクターは22.7、中空率15%とタフネス及び軽
量性に劣るものであった。[Comparative Example 4] Polyethylene terephthalate obtained by copolymerizing 2.6 mol% of 5-sodium sulfoisophthalic acid component with respect to terephthalic acid component: Softening point 257°C, intrinsic viscosity 0
.. 485, with the apparatus shown in Figure 2, at a spinning temperature of 275°C.
, hollow hole inner diameter (PCD) 1.31mm, slit width 0.
09mm, hole area 0.175mm2, extrusion from a spinneret with 12 holes, hot zone length 40mm, cooling air temperature 27°C, cooling air speed 30cm/sec,
72 denier/12f taken at a taking speed of 1300m/min
An undrawn yarn of il was obtained. This undrawn yarn was drawn 2.4 times using the device shown in Figure 3, and wound at 600 m/min while heating at a heater temperature of 180°C to 30 denier/12 f.
il, single yarn denier 2.5 denier, strength 3.9 g/d
A multifilament yarn of No. e was obtained, but it had a silk factor of 22.7 and a hollow ratio of 15%, which was poor in toughness and lightness.
【0044】[0044]
【比較例5】比較例1で用いた極限粘度0.64のポリ
エチレンテレフタレートを290℃で溶融し、孔径0.
3mm、孔面積0.07mm2 、孔数12の中実型紡
糸口金より押し出し、ホットゾーン長90mm、冷却風
温度27℃、冷却風速度28cm/秒、引取り速度13
00m/分で引取って81.2de/12filの未延
伸糸を得た。この未延伸糸を図3に示す延伸装置により
、加熱ロール温度86℃、延伸倍率2.8倍、熱セット
ヒーター温度180℃で延伸熱セットしながら600m
/分で巻取り30デニール/12filのマルチフィラ
メント糸、単糸デニール2.5デニール、強度5.2g
/de、シルクファクター30の中実糸を得た。これを
比較例1と同様にしてK/S値を判定したところ、35
であったが分散染料による染色であるため鮮明性に乏し
いものであった。また、このものは水中に入れると沈ん
でしまい、軽量性にも劣るものであった。[Comparative Example 5] The polyethylene terephthalate having an intrinsic viscosity of 0.64 used in Comparative Example 1 was melted at 290°C, and the pore size was 0.64.
3 mm, hole area 0.07 mm2, extruded from a solid spinneret with 12 holes, hot zone length 90 mm, cooling air temperature 27°C, cooling air speed 28 cm/sec, take-up speed 13
The yarn was drawn at a speed of 00 m/min to obtain an undrawn yarn of 81.2 de/12 fil. This undrawn yarn was stretched for 600 m by the stretching device shown in Fig. 3 at a heating roll temperature of 86°C, a stretching ratio of 2.8 times, and a heat setting heater temperature of 180°C.
Multifilament yarn of 30 denier/12 fil, single yarn denier 2.5 denier, strength 5.2 g
/de, a solid yarn with a silk factor of 30 was obtained. When the K/S value was determined in the same manner as Comparative Example 1, it was found to be 35
However, because it was dyed with a disperse dye, it lacked clarity. Furthermore, this product sank when placed in water and was not lightweight.
【0045】以上の結果をあわせて表1に示す。なお、
各評価項目の判定は下記にしたがった。
製糸性
安定に製糸できたものを良好(O)、毛羽、断糸等が多
発したものを不良(×)とした。
K/S値
比較例5を標準とし、これより大きいものを良好(○)
,同等のもの(△),劣るものを不良(×)とした。
ドレープ性
比較例5を標準としてK/S値の場合と同様に良好(○
),同等(△),不良(×)で示した。
軽量性
中空率30%以上を良好(○),20〜30%を(△)
,20%未満を不良(×)で示した。[0045] The above results are shown in Table 1. In addition,
Judgment for each evaluation item was made in accordance with the following. Thread spinning property: Threads that could be stably spun were rated as good (O), and cases where fuzzing, yarn breakage, etc. occurred frequently were rated as poor (x). K/S value comparison example 5 is taken as the standard, and anything larger than this is considered good (○).
, equivalent (△), and inferior (×). Drapability Comparative Example 5 was used as the standard, and the K/S value was as good (○
), equivalent (△), and defective (x). Lightweight Hollowness ratio of 30% or more is good (○), 20 to 30% (△)
, less than 20% was indicated as poor (×).
【0046】[0046]
【表1】[Table 1]
【0047】[0047]
【発明の効果】以上に説明した本発明のポリエステルマ
ルチフィラメント糸は、高中空率の中空糸であるにもか
かわらずカチオン染料に染色されるので鮮明染色性に優
れ、しかも高中空率であるため水に浮かぶといった特性
を有している。したがって、軽量快適素材として特にス
ポーツ衣料分野に好適であり、その工業的価値は極めて
大である。[Effects of the Invention] The polyester multifilament yarn of the present invention described above has excellent bright dyeing properties because it is dyed with cationic dyes even though it is a hollow fiber with a high hollowness ratio. It has the property of floating on water. Therefore, it is particularly suitable as a lightweight and comfortable material for the field of sports clothing, and its industrial value is extremely large.
【図1】本発明で使用する紡糸装置の1概略正面図であ
る。FIG. 1 is a schematic front view of a spinning device used in the present invention.
【図2】本発明で使用する紡糸延伸装置の1概略正面図
である。FIG. 2 is a schematic front view of a spinning and drawing apparatus used in the present invention.
【図3】本発明で使用する延伸装置の1概略正面図であ
る。FIG. 3 is a schematic front view of a stretching device used in the present invention.
【符号の説明】 1 紡糸ヘッド 2 ホットゾーン 3 シャッター 4 冷却風吹出し部 5 オイリングロール 6 引取りロール1 7 引取りロール2 8 巻取りユニット 9 巻取りパッケージ 10 セパレートロール 11 セパレートロール 12 未延伸パッケージ 13 フィードロール 14 加熱ロール 15 セパレートロール 16 加熱ヒーター 17 延伸ロール 18 セパレートロール 19 トラバースリング 20 巻取りパーン Y 紡出糸条[Explanation of symbols] 1 Spinning head 2 Hot zone 3 Shutter 4 Cooling air outlet 5 Oiling roll 6 Take-up roll 1 7 Take-up roll 2 8 Winding unit 9 Winding package 10 Separate roll 11 Separate roll 12 Unstretched package 13 Feed roll 14 Heating roll 15 Separate roll 16 Heater 17 Stretch roll 18 Separate roll 19 Traverse ring 20 Winding pirn Y Spun yarn
Claims (1)
料可染性のポリエステルからなるマルチフィラメント糸
であって、該マルチフィラメント糸は、単繊維繊度が2
.0〜5.0デニール、中空率が20%以上及びシルク
ファクターが23以上である軽量鮮明染色性ポリエステ
ルマルチフィラメント糸。(但し、シルクファクターは
、マルチフィラメントの破断強度S(g/de)と破断
伸度L(%)から、S×L1/2 で求められるもので
ある。)1. A multifilament yarn made of polyester having an intrinsic viscosity [η] of 0.6 or more and dyeable with cationic dyes, the multifilament yarn having a single fiber fineness of 2.
.. A lightweight brightly dyeable polyester multifilament yarn having a denier of 0 to 5.0, a hollowness ratio of 20% or more, and a silk factor of 23 or more. (However, the silk factor is calculated from the breaking strength S (g/de) and breaking elongation L (%) of the multifilament as S×L1/2.)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7723991A JPH04289219A (en) | 1991-03-18 | 1991-03-18 | Light-weight and vividly dyeable polyester multifilament yarn |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7723991A JPH04289219A (en) | 1991-03-18 | 1991-03-18 | Light-weight and vividly dyeable polyester multifilament yarn |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04289219A true JPH04289219A (en) | 1992-10-14 |
Family
ID=13628315
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7723991A Pending JPH04289219A (en) | 1991-03-18 | 1991-03-18 | Light-weight and vividly dyeable polyester multifilament yarn |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04289219A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6276121B1 (en) | 1997-03-31 | 2001-08-21 | Toray Industries, Inc. | Crimped yarn, textile fabric, and process for preparing the same |
JP2008231599A (en) * | 2007-03-19 | 2008-10-02 | Teijin Fibers Ltd | Cation-dyeable hollow cross section polyester fiber and its use |
JP2010090503A (en) * | 2008-10-07 | 2010-04-22 | Teijin Fibers Ltd | Hollow polyester fiber and method for producing the same |
JP2011106071A (en) * | 2009-11-19 | 2011-06-02 | Teijin Fibers Ltd | Polyester fiber |
CN104088053A (en) * | 2014-06-23 | 2014-10-08 | 徐州斯尔克纤维科技股份有限公司 | Polyester lustrous and polyester cationic intermingled textured yarn |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6411740A (en) * | 1987-07-02 | 1989-01-17 | Shin Meiwa Ind Co Ltd | Screw tightening device |
JPH01162822A (en) * | 1987-03-20 | 1989-06-27 | Teijin Ltd | Modified polyester fiber |
-
1991
- 1991-03-18 JP JP7723991A patent/JPH04289219A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01162822A (en) * | 1987-03-20 | 1989-06-27 | Teijin Ltd | Modified polyester fiber |
JPS6411740A (en) * | 1987-07-02 | 1989-01-17 | Shin Meiwa Ind Co Ltd | Screw tightening device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6276121B1 (en) | 1997-03-31 | 2001-08-21 | Toray Industries, Inc. | Crimped yarn, textile fabric, and process for preparing the same |
JP2008231599A (en) * | 2007-03-19 | 2008-10-02 | Teijin Fibers Ltd | Cation-dyeable hollow cross section polyester fiber and its use |
JP2010090503A (en) * | 2008-10-07 | 2010-04-22 | Teijin Fibers Ltd | Hollow polyester fiber and method for producing the same |
JP2011106071A (en) * | 2009-11-19 | 2011-06-02 | Teijin Fibers Ltd | Polyester fiber |
CN104088053A (en) * | 2014-06-23 | 2014-10-08 | 徐州斯尔克纤维科技股份有限公司 | Polyester lustrous and polyester cationic intermingled textured yarn |
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